EP3482938A1

EP3482938A1 - Adapting sleeve for flexographic printing machine

Info

Publication number: EP3482938A1
Application number: EP18000147.1A
Authority: EP
Inventors: Javier Boadas Matamala
Original assignee: Rossini Spain Printing Rollers SA
Current assignee: Rossini Spain Printing Rollers SA
Priority date: 2017-11-13
Filing date: 2018-02-15
Publication date: 2019-05-15
Anticipated expiration: 2038-02-15
Also published as: ES2712654B2; US10843457B2; CA3023872A1; US20190143731A1; ES2712654A1; ES2811513T3; EP3482938B1

Abstract

Adapting sleeve for flexographic printing machines; appropriate for the mounting of a printing sleeve on it; this adapting sleeve (1a, 1b) has: an outer cylinder (2) made of a rigid material; an inner cylinder (3) that defines a cylindrical hole for mounting of the adapting sleeve (1a, 1b) on a rotary core (N) of a printing machine; ring separators (4) mounted between the outer cylinder (2) and the inner cylinder (3) and spaced longitudinally. The adapting sleeve (1a, 1b) comprises an autonomous hydraulic device (5) for its fastening on a rotary core (N) and comprises hydraulic pads (51, 56) arranged between the inner surface of the inner cylinder (3) and the ring separators (4) and connected by a hydraulic circuit (52) to a pressurization element (53), actionable manually.

Description

Object of the invention.

This invention refers to an adapting sleeve intended to be mounted on the rotary core of a flexographic printing machine and that in turn allows the mounting of printing sleeves on this adapting sleeve.

Scope of the invention.

The invention refers to adaptor sleeves, also known as bridge sleeves or "carriers", applicable to flexographic printing machines.

State of the art.

Basically, as it is known in the state of the art, these adapting sleeves have the purpose of supplementing the diameter of the rotary core of the flexographic printing machines, with the purpose of allowing the use of different development printing sleeves on this machine.
Assuming that the outer diameter of the rotary core of a printing machine on the flexographic printing area is concentric with its rotation axis, so as the rotation speed of the printing sleeve increases that is mounted on this rotary core, the maintenance of an appropriate printing quality is increasingly dependent on keeping a fixed and invariable radial distance between the outer diameter of the rotary core and the inner diameter of the printing sleeve. If this radial distances changes, then the printing quality decreases. A decreased printing quality takes the form of portions of the image with faded or no ink, alternating with portions of the image with dark ink.
A variation in this desired fixed and invariable radial distance can occur if the printing sleeve is submitted to vibration as this printing sleeve and the core rotate. This variation in the fixed and invariable radial distance can arise when an asymmetric printing surface of the printing sleeve causes an irregular pressure to be applied and this irregular pressure produces in turn a vibratory resonance effect on the adapting sleeve that causes this adapting sleeve to deviate from the round shape when the printing sleeve and the core rotate. This variation in the fixed and invariable radial distance can occur, for example, due to the rotational inertia that acts on the adapting sleeve at very high printing speeds.
On the flexographic printing area, with the purpose of increasing the printing surface circumference without increasing the diameter of the rotary core, an adapting sleeve is applied that is arranged between the cylindrical outer side of a rotary core of a printing machine and the inner surface of a printing sleeve, that carries on its outer cylindrical surface the plates or images to be printed.
The use of an adapting sleeve, as described in the United States Patent 5,782,181 , allows different printing developments to be reached with the same rotary core.
Nevertheless, an adapting sleeve does not serve as a rigid concentric joint between the outer diameter of the rotary core and the inner diameter of the printing sleeve. It does not maintain a fixed and invariable radial distance between the outer diameter of the rotary core and the inner diameter of the printing sleeve and therefore will result in the types of unsatisfactory printing qualities described previously.
Various methods for mounting a conventional adapting sleeve are known (defined by a cylindrical hole with a through hole) on a rotary core of a printing machine:

Rotary core with pneumatic system.

Even though mounting systems are known that use hydraulic systems and mounting systems that use mechanical connections, these are typically more cumbersome and heavier than the known pneumatic system "air mounting" that uses adapting sleeves, like those described in the Patents US 5,819,657 , US 6,688,226 , and US 6,691,614 that have an internal core layer expandable radially and a diameter of the inner surface slightly less than the diameter of the outer surface of the rotary core.
Placing the adapting sleeve on one end of the rotary core, it supplies compressed air through certain holes in the rotary core toward the space between the outer surface of the rotary core and the inner surface of the adapting sleeve. The compressed air sufficiently expands the diameter of the inner surface of the conventional adapting sleeve to allow this adapting sleeve to slide over an air chamber, along the outer surface of the rotary core.
When the supply of compressed air is interrupted, the diameter of the inner surface of the conventional adapting sleeve contracts sufficiently to allow the inner surface to grab the outer surface of the rotary core in an interference fit between the rotary core and the conventional adapting sleeve.
The adapting sleeves mounted with air, as described in Patents US 5,819,657 , US 6,688,226 ; and US 6,691,614 comprise: a multi-layer body consisting of: a carbon fiber rigid external cylinder; a cylindrical inner layer with an inner cylindrical surface with a diameter slightly smaller than the diameter of the outer surface of the rotary core and at least an elastically compressible and radially deformable layer arranged against the outer cylindrical surface of the cylindrical inner layer of the adapting sleeve.
When the core of the printing machine rotates, the continued collision of the printing plate with the printing surface in each rotation produces vibrations that increase with the increase in speed in meters per minute. These vibrations cause radial movements of the outer surface of the adapting sleeve with respect to the core and an irregular printing with alternate regions in which the image is printed darker or lighter than it should be.

Rotary core with hydraulic fastening.

This hydraulic system requires an especially configured rotary core and an adapting sleeve fitted with two heads, reinforced with steel inserts, on which a carbon fiber cylinder is mounted.
On each end of the rotary core there is an expandable ring, whose diameter expands and contracts in accordance with the insertion or removal of uncompressible grease that is used hydraulically to expand or contract the rings. Each one of these rings expands to touch the inner surface of the steel insert on the corresponding end of a carbon fiber tube that forms the adapting sleeve.
These hydraulic rotary cores have various disadvantages: an elevated cost; that as the rings expand and contract with the use, the rings become exhausted and eventually their expansion is produced non-uniformly, so that they are not round with relation to the central axis of the rotary core, providing irregular prints; and the need of using adapting sleeves fitted with reinforced heads with steel inserts to support the pressure of the rings of the rotary core when these rings expand hydraulically. - Adapting sleeve with mechanical fastening.
In the United States Patent US 6,647,879 it describes a mechanical system for mounting an adapting sleeve on a rotary core. The adapting sleeve has opposite cubes on which a carbon fiber cylinder is mounted. The inner diameter of each of these cubes is expanded and contracted mechanically by a semi-circular collar that has a first end connected pivotally to a first cube and a second opposite end connected to a second cube by an eccentric cam that opens and closes with a pivoting clamp, so that the inner diameter of the collar can be expanded and contracted by the movement of the eccentric cam.
One disadvantage of this system is the steel-on-steel contact between the inner diameter of the collar and the outer diameter of the rotary core, given that each time that this adapting sleeve slides on the rotary core, there is inevitably some damage on the outer surface of the rotary core due to contact with the inner diameter of the collar. Another disadvantage of this mechanical fastening is the incapacity to absorb or minimize the transmission of vibrations of the rotary core to the printing sleeve, when working at a printing speed greater than 250 meters per minute.

Adapting sleeve with pneumatic fastening.

In patent EP 2 844 476 B1 it describes an adapting sleeve that has a rigid stabilizer that expands diametrically on each of its ends using compressed air for the mounting of the adapting sleeve on the rotary core of the printing machine.
This adapting sleeve comprises an incompressible outer layer that defines a cylindrical hole element, with a first end, a second end and an outer surface appropriate for the mounting of a printing sleeve.
This adapting sleeve has on its ends a first and a second stabilizer. Each stabilizer comprises: a rigid outer cover that has an internal cavity with an internal conical surface; and an inner covering possible of axial sliding within the respective internal cavity and that defines an internal cylindrical surface contact with the rotary core of the printing machine; with the diameter of the respective internal cylindrical contact surface appropriate for changing as the respective internal covering moves axially with respect to the respective rigid outer covering.
To allow variation in diameter of the inner cover of the stabilizers, during its pneumatic activation and the fastening of the adapting sleeve to a rotary core, the inner cover of each of the stabilizers is composed of a plurality of sections joined to each other by their adjacent axial borders using an elastic adhesive such as a polymer adhesive.
This adaptor has an elevated number of moving pieces inside the adapting sleeve which increases the costs of manufacturing and the probability of failures; especially keeping in mind that its activation requires inserting the stabilizers of pressurized air that can be contaminated with impurities.
This adapting sleeve, the same as others mentioned previously, requires the external input of pressurized fluid for its operation (pneumatic of hydraulic) which impedes an autonomous operation thereof.

Invention description

The adapting sleeve for printing machines, the object of this invention, is appropriate for allowing mounting of a printing sleeve on it, having this adapting sleeve an outer cylinder of rigid material, an inner cylinder that defines a cylindrical mounting hole of the adapting sleeve on a rotary core of a printing machine, and some rigid ring separators mounted between the outer cylinder and the inner cylinder, and spaced longitudinally, i.e. in the direction of the rotation axis of the adapting sleeve.
This adapting sleeve has some constructive particularities aimed at allowing its autonomous fastening, using a hydraulic pressurized device mounted on it, on the rotary core of the printing machine, which allows the adapting sleeve to be able to be mounted on the existing rotary cores of any type (hydraulic or pneumatic), as long as they have an outer diameter slightly less than the cylindrical hole of the adapting sleeve, since in this invention the fastening means of the adapting sleeve are on the same adapting sleeve and not on the rotary core of the flexographic printing machine.
Another of the objectives of the invention is that the hydraulic device fastening the adapting sleeve on the rotary core makes a damper for the vibrations of the inner cylinder of the adapting sleeve, significantly impeding or reducing the possibility of transmission of these vibrations to the outer cylinder of the adapting sleeve.
To achieve the proposed objectives and in accordance with the invention, this adapting sleeve comprises: an inner cylinder comprised of an elastically deformable material under pressure and with an inner diameter slightly larger than that of the rotary core; and an autonomous hydraulic device fastening the adapting sleeve to a rotary core of a printing machine.
This hydraulic device is integrated in the adapting sleeve and comprises some hydraulic pads (pads) arranged between the inner surface, or larger diameter, of the inner cylinder and the ring separators, these hydraulic pads are connected by a hydraulic circuit to a pressurization element actionable manually and that allows performing the pressurization and depressurization of the circuit and, consequentially, the inflating or deflating of the hydraulic pads.
The pressurization of the circuit causes the hydraulic pads to inflate, and the pressure of the inner cylinder radially, through the hydraulic pads, against the rotary core of the printing machine, with the following fastening of the adapting sleeve to the rotary core.
When depressurizing the circuit, the hydraulic pads are deflated and the elastic recuperation of the inner cylinder returns to its original shape, with the consequent releasing of the adapting sleeve from the rotary core of the printing machine.
In this invention, it is expected that the mentioned hydraulic device can comprise a ring shaped hydraulic pad mounted between the inner surface, or the smaller diameter, of the inner cylinder and the ring separators or several hydraulic pads of smaller surface, distributed circumferentially between the inner cylinder and the ring separators.
In any case, the inflation of these hydraulic pads causes a radial deformation of the inner cylinder and a reduction of the inner hole diameter, in areas across from the ring separators, causing the pressure of the inner cylinder against the rotary core and consequently, the fastening of it in a use position.
In this use position, the hydraulic pressurized fluid contained in the pads acts as a damper of the possible vibrations of the inner cylinder during the rotation of the adapting sleeve at high-speed printing; balancing also the exerted pressure for the inner cylinder on the peripheral of the rotary core in the areas of the hydraulic pads and the following centered on the adapting sleeve respect to the rotary core of the printing machine.
The characteristics of the invention can be more easily understood by reviewing the configuration examples shown in the figures described below.

Description of the figures.

To complement the description that is being performed and with the purpose of making the invention characteristics easier, a set of drawings accompanies this descriptive report in which, with illustrative purposes and not limited, has represented the following:

Figure 1 shows a schematic view in perspective of a configuration example of the adapting sleeve for flexographic printing machines, fitted in this case with hydraulic pads (pads) arranged between the inner surface, with greater diameter, of the inner cylinder and the ring separators of the adapting sleeve.
Figure 2 shows a partial blown-up view, of one end of the adapting sleeve of figure 1, in which the circumferential arrangement of the hydraulic pads is seen.
Figure 3 shows a frontal view of one of the ends of the adapting sleeve of the previous figures.
Figure 4 shows a vertical view of the adapting sleeve of the previous figures sectioned by a longitudinal median plane.
Figure 5 shows an expanded close-up of the section of figure 4 in which one of the depressurized hydraulic pads is seen. In this figure, the portion of the adapting sleeve mounted on a portion of a rotary core of the flexographic printing machine is shown, expanding the separation between the surfaces across from each other to make them easier visible.
Figure 6 shows a similar view to the previous, with the pressurized hydraulic pads in an operating position causing an elastic deformation of the inner cylinder radially and its action against the rotary core of a flexographic printing machine.
Figure 7 shows a configuration variation of the adapting sleeve in which the hydraulic device comprises a ring shaped hydraulic pad arranged between the inner surface of the inner cylinder and each one of the ring separators of this adapting sleeve.

Preferred configuration of the invention.

In figure 1, the adapting sleeve (1a) for flexographic printing machines comprises: a rigid outer roller (2); an open inner roller (3) on the ends, that defines a cylindrical hole for mounting the hose on the rotary core (N) of a flexographic printing machine and some rigid ring separators (4), mounted between the outer (2) and inner (3) cylinders.
In this example, the outer roller (2) and the ring separators (4) are made of carbon fiber. However, it does not rule out the use of other rigid materials, provided that the inner cylinder (3) is comprised of an elastically deformable material when it is subject to a certain pressure, for example fiber glass or another material of similar characteristics.
The adapting sleeve (1a) comprises a hydraulic device (5) for its clamping around a rotary core (N) of a flexographic printing machine, represented schematically in figures 5 and 6.
The hole defined by the inner cylinder (3) has a diameter slightly greater than that of the rotary core (N), as observed in figure 5, which allows the mounting of the adapting sleeve (1a) on the rotary core (N) of a printing machine by sliding.
The hydraulic device (5) in charge of fastening the adapting sleeve (1a) to the rotary core (N) comprises hydraulic pads (51) arranged circumferentially between the inner surface of the inner cylinder (3) and each of the ring separators (4) arranged on the end of the adapting sleeve (1a).
The hydraulic pads (51) are connected by a hydraulic circuit (52) to a pressurization element (53) that when activated manually causes the pressurization or depressurization of this hydraulic circuit (52) and the deflating or inflating of the hydraulic pads (51) as represented in figures 5 and 6 respectively.
The pressurization element (53) is constituted in this configuration by a hydraulic cylinder connected to the hydraulic circuit (52) and fitted with a piston that is moved by a threaded rod (54) actionable manually from the outside of the hose and with an appropriate tool through a hole (41) defined for this purpose on one of the ring separators (4).
The hydraulic device (5) also comprises a represented pressure limiter (55), referenced in figure 1, that impedes the pressurization of the hydraulic circuit (52) above a predetermined value in the case that the pressurization element (53) is activated uncontrollably.
This pressurization element (53) can be any other type that allows pressurizing and depressurizing the hydraulic circuit (52) and the hydraulic pads connected to it; allowing in any case an autonomous operation of the hydraulic device (5).
In figure 5, the hydraulic circuit (52) is depressurized and the hydraulic pads (51) are deflated; the inner cylinder (3) defines a hole of a diameter that is constant and slightly greater than the rotary core (N) of the printing machine, allowing the mounting and dismounting of the adapting hose (1a) on this rotary core (N).
As shown in figure 6, when the hydraulic circuit (52) is pressurized, the hydraulic pads are inflated causing a radial deformation of the inner cylinder (3) that exerts pressure on the perimeter areas of the rotary core (N), establishing the fastening of the adapting hose (1a) respect to the rotary core (N).
This deformation of the inner cylinder (3) toward its interior due to the action of the hydraulic pads is possible due to the elasticity of the material conforming to this inner cylinder (3) and to the rigidity both of the ring separators (4) and the outer cylinder (2).
In figure 7, an adapting sleeve is shown (1b), which constitutes a configuration variation of the adapting sleeve (1a) of the previous figures, and in which the hydraulic device (5) comprises, instead of the hydraulic pads distributed circumferentially, some ring shaped hydraulic cylinders (56) mounted between the inner cylinder (2) and each of the ring separators (4) that provide a similar operation to that described previously.
Once the nature of the invention is described sufficiently, as well as an example of preferable configuration, it is certified to pertinent purposes that the materials, shape, size and disposition of the elements described may be modified, as long as it does not involve an alteration of the essential characteristics of the invention that are claimed below.

Claims

Adapting sleeve for flexographic printing machines; appropriate for mounting a printing sleeve on it; this adapting sleeve (1a, 1b) has an outer cylinder (2) made of a rigid material; an open inner cylinder (3) on the ends that defines a cylindrical hole for mounting the adapting sleeve on the rotary core (N) of a printing machine; some ring separators (4) mounted between the outer cylinder (2) and the inner cylinder (3) and spaced longitudinally; characterized because it comprises an autonomous hydraulic device (5) fastening the adapting sleeve (1a, 1b) respect to a rotary core (N); this hydraulic device (5) is composed of the adapting sleeve (1a, 1b) and comprises: some hydraulic pads (51, 56) arranged between the inner surface of the inner cylinder (3) and the ring separators (4) and connected by a hydraulic circuit (52) to a piston that is moved by a threaded rod (53) actionable manually, which causes: through the pressurization of the hydraulic circuit (52) the inflation of the hydraulic pads (51, 56) and the pressurization of the inner cylinder (3) against the rotary core (N) of a printing machine with the consequent fastening of the adapting sleeve (1 a, 1 b) to the rotary core (N); and through the depressurization of the hydraulic circuit (52) the deflation of the hydraulic pads (51, 56) and the elastic recuperation of the inner cylinder (3) with its consequent releasing of the rotary core (N).
- Adapting sleeve, as per claim 1, characterized because it comprises various hydraulic pads (51) distributed circumferentially between the inner cylinder (3) and each of the ring separators (4).
- Adapting sleeve, as per claim 1, characterized because it comprises one ring shaped hydraulic pad (56) mounted between the inner cylinder (3) and each of the ring separators (4).
- Adapting sleeve, as per claim 1, characterized because the hydraulic device (5) comprises a pressure limiter (55) that prevents the pressurization element (53) from transmitting to the hydraulic circuit (52) a pressure greater than a predetermined value.
- Adapting sleeve, as per claim 1, characterized because the pressurization element (53) comprises a hydraulic cylinder connected to the hydraulic circuit (52) and fitted with a threaded piston (54) actionable manually from the outside of the adapting sleeve.
- Adapting sleeve, as per claim 1, characterized because the inner cylinder (3) comprises an elastically deformable material radially due to the action of the hydraulic pads (51, 56).