EP3292275B1 - Method for extracting rock material underground and full face boring machine - Google Patents
Method for extracting rock material underground and full face boring machine Download PDFInfo
- Publication number
- EP3292275B1 EP3292275B1 EP15726003.5A EP15726003A EP3292275B1 EP 3292275 B1 EP3292275 B1 EP 3292275B1 EP 15726003 A EP15726003 A EP 15726003A EP 3292275 B1 EP3292275 B1 EP 3292275B1
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- EP
- European Patent Office
- Prior art keywords
- boring machine
- full face
- path
- face boring
- longitudinal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000011435 rock Substances 0.000 title claims description 43
- 239000000463 material Substances 0.000 title claims description 38
- 238000000034 method Methods 0.000 title claims description 18
- 238000005520 cutting process Methods 0.000 claims description 55
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000005065 mining Methods 0.000 description 24
- 238000002360 preparation method Methods 0.000 description 13
- 230000015556 catabolic process Effects 0.000 description 4
- 238000006731 degradation reaction Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 230000005641 tunneling Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000012432 intermediate storage Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000001141 propulsive effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000011378 shotcrete Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000006163 transport media Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/14—Layout of tunnels or galleries; Constructional features of tunnels or galleries, not otherwise provided for, e.g. portals, day-light attenuation at tunnel openings
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/008—Driving transverse tunnels starting from existing tunnels
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
- E21D9/11—Making by using boring or cutting machines with a rotary drilling-head cutting simultaneously the whole cross-section, i.e. full-face machines
- E21D9/112—Making by using boring or cutting machines with a rotary drilling-head cutting simultaneously the whole cross-section, i.e. full-face machines by means of one single rotary head or of concentric rotary heads
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F13/00—Transport specially adapted to underground conditions
- E21F13/006—Equipment transport systems
Definitions
- the invention relates to a method for mining of rock material underground to form a preparation or mining route by means of a full-cutting machine with a rotating driven cutting head whose bore diameter dictates the diameter of the preparation or mining route, according to the preamble of claim 1.
- the invention further relates to a full-cutting machine according to the preamble of claim 8.
- Full cutting machines for mining of rock material underground to form a training and device line have long been known.
- Such full-cut machines are complex propulsion systems, which have a cutting head, a bracing and propulsion device and an expansion device and numerous other facilities, such as conveyor belts or transport screws for the removal of the dissolved rock material and corresponding utilities.
- the rotary driven cutting head works in full section from the rock material, so that a high speed of extraction and efficient track construction can be achieved.
- Such full-cut machines have a considerable total length of several 10 meters to over 100 meters.
- the US 5,634,692 discloses a tunnel boring assembly including a main tunnel boring machine and an auxiliary tunnel boring machine.
- the auxiliary tunnel boring machine is pivotally mounted in the main tunnel boring machine, whereby transverse branches branching from a main line can be drilled.
- the invention has for its object to provide a method for mining of rock material underground to form a preparation or mining line and a full-cut machine, which are particularly efficient and flexible.
- the object is achieved, on the one hand, by a method having the features of claim 1 and, on the other hand, by a half-cut machine having the features of claim 8.
- Preferred embodiments of the invention are specified in the respective dependent claims.
- the method according to the invention is characterized in that by means of the full-cut machine in a first advancing direction a first fitting or dismantling corner is started and formed starting from a first main line to a second main line, which runs at a distance along the first main line, that the full-cut machine into the second main line is implemented and that starting from the second main line by means of the full-cut machine in a second drive direction, which is the first drive direction substantially opposite, to the first main line a second set-up or dismantling run up and formed.
- a basic idea of the method according to the invention can be seen to provide a full-cut machine as a manoeuvrable propulsion device, so that a full-line cutting machine can be implemented and turned over quickly and with limited effort in the limited space underground.
- the method can be used in particular in mining or in creating smaller secondary lines in tunneling, which extends transversely between two main lines, which may also be tunnels or tunnels.
- the method according to the invention can also be used to create only one transverse section.
- the full-cut machine can be a compact unit.
- the full-cut machine decomposes during conversion into at least two longitudinal modules, which are turned at least two longitudinal modules and assembled again in the opposite direction of advance.
- the full-cut machine is constructed in a modular manner according to the invention, wherein the individual longitudinal modules can be easily separated from each other and reassembled.
- the longitudinal modules which represent longitudinal sections of the elongate full-cut machine, have a length of a few meters, preferably 2 to 6 meters, in particular 3 to 5 meters.
- the longitudinal modules can thus easily be dismantled, moved and handled underground.
- the longitudinal modules are preferably reassembled in the reverse propulsion direction, so that therefore a turning of the longitudinal modules has taken place by about 180 °.
- the preparation or mining lines and the transverse lines in tunneling can be approximately parallel or at an angle to each other. In certain cases it is also possible to cross routes.
- a further advantageous embodiment of the invention can be seen in the fact that between the two main lines more than two preparation or dismantling lines are formed by repeated implementation of the full-cut machine.
- a plurality of furnishing or disassembly lines may extend in a ladder-like or meandering manner between the two main sections.
- the main lines may have traveled as conventional equipment and device lines. This can also be done by a full cutting machine or by other mining equipment.
- a cross-section of the main lines is required to be larger than that of the assembly or dismantling lines formed by the full-cut machine. This allows an improved handling and maneuvering of the individual longitudinal modules when converting the full-cut machine.
- a preferred embodiment of the invention is that at the beginning of a fitting or dismantling a starting distance is ascended, which is designed to receive the full-cut machine.
- a take-off route in the transition region between the main line and the to be formed or Construction route created before the start of the preparation of the preparation or mining route, a take-off route in the transition region between the main line and the to be formed or Construction route created.
- this starting line which preferably has a larger cross-section than the fitting or dismantling section and preferably a smaller cross-section than the main line, the longitudinal modules are reassembled to form the full-cut machine with corresponding advancing direction.
- the starting distance is formed by a separate propulsion device.
- the starting line can already be worked out of the rock, before the full-cut machine ascends the preparation or mining lines.
- the propulsion device can basically be a machine system known from mining.
- a particularly stable and safe assembly or dismantling route is achieved by providing an expansion unit on the full-cut machine, by means of which the mountain is stabilized in the surrounding annular space of the set-up or dismantling path.
- the expansion unit it is possible for the expansion unit to introduce all types of construction used in mining and tunneling on the route wall. It is particularly advantageous that boring anchors are introduced into the wall of the formed preparation or dismantling section in an approximately radial direction by the expansion unit.
- the discharge device may be a conveyor belt, a screw conveyor, a conveyor trough or other transport medium for rock material.
- the discharge device can also be formed of a plurality of conveying elements.
- the discharge device extends at least the length of the full-cut machine, which can be up to 10 m and more long.
- the discharged rock material be taken up by a conveyor vehicle and transported out of the preparation or dismantling line.
- a receiving space for receiving the processed rock material can be provided in the full-cut machine.
- the rock material can from this intermediate storage or transported directly from the cutting head to the rear end of the full-cut machine.
- the crushed rock material can be transferred to a dump truck or a loader.
- the full-line cutting machine according to the invention is characterized in that it is constructed from at least two longitudinal modules which are detachably connected to each other.
- the longitudinal modules form longitudinal sections of the full-cut machine. These are easily releasably connected to each other via quick-release connections and coupling elements of the respective power lines.
- the individual longitudinal modules are formed by their length and their respective weight so that they can be picked up and transported underground by a transport and handling vehicle.
- the longitudinal modules preferably have a length between 1.5 to 4 m and a diameter between 1.5 m and 5 m.
- a first longitudinal module with a cutting head a first longitudinal module with a cutting head, a second longitudinal module with a bracing and propulsion unit and a third longitudinal module with a bracing unit are provided.
- the cutting head has a rotating head plate on which, in a known manner, roller-shaped or roller-shaped removal tools or roller bits for removing the rock material are provided at the working face.
- the cutting head is driven in rotation about a rotation axis, which simultaneously forms a longitudinal axis of the full-cut machine.
- the cutting head also includes the drive means for rotationally driving the head plate with the removal tools.
- the bracing and propulsion unit is arranged, which in particular has one or more hydraulic cylinders.
- the hydraulic cylinders are arranged in the longitudinal direction and can have a stroke of up to 1 m and more.
- a third divisible longitudinal module is provided, which is designed as a clamping unit.
- the clamping unit has radially exposeable clamping elements, with which the full-cutting machine can be braced against the surrounding stretched wall and thus fixed. This allows, during operation, a corresponding driving force to apply to the cutting head and support this propulsive force against the rear Lijnsmodulwandabstütz.
- the clamping elements are preferably moved radially in and out via hydraulic adjusting elements.
- the data lines and the hydraulic lines are provided at the separation points, which extend substantially transversely and preferably at right angles to the longitudinal axis, line connector for a quick release and connecting the lines.
- mechanical coupling elements such as bolts or screw connections, are arranged for detachable connection of the longitudinal modules at the separation points.
- a longitudinal module with an expansion unit and / or a trailer unit with supply and disposal facilities are provided.
- the expansion unit it is possible to stabilize and, in particular, support the wall of the assembly or dismantling line formed.
- the supply and disposal facilities can be carried.
- the various drive units, such. B. hydraulic pumps be arranged here.
- suitable means for conveying the rock material and also for the ventilation of the to be traveled or dismantling line or units for lining the track e.g. be integrated by shotcrete in the tracking unit.
- the longitudinal modules can have a different outer shape.
- a particularly efficient shaping and space utilization is achieved according to a development of the invention in that the longitudinal modules have an approximately circular cross section, which corresponds approximately to the bore diameter of the cutting head.
- the longitudinal modules are designed as drum-shaped longitudinal sections of the full-cut machine. As a result, an efficient use of space and a compact form can be achieved.
- the full-line machine is accessible to operating personnel, with several operator stations being provided.
- a receiving area for removed rock material and a conveyor for the ablated Rock material are provided.
- rock material removed by the cutting head can be temporarily stored in the full-surface cutting machine.
- the rock material can be conveyed from the cutting head to the receiving area and from the receiving area to the rear end of the full-line cutting machine.
- a transfer device is provided with which the rock material is transferred for further removal.
- the rock material can be absorbed by a loader or a dump truck. But it can also be provided a trackable conveyor at the end of the full-cut machine.
- a further advantageous embodiment of the invention is that the expansion unit has at least one radially directed carriage, with which anchor can be introduced into the wall of the fitting or removal route.
- the rock anchors enable a reliable stabilization of the surrounding track wall.
- the anchor holes are thereby drilled in the route wall approximately radially and the anchor connected to the mountains supporting ..
- the expansion unit has corresponding drill guides, which are radially directed and adjustable along the circumference of the route wall.
- the individual anchors can be temporarily stored in a receiving area in the bottom of the expansion or the trailer unit. About a handling unit or an operator, the individual anchor rods or anchor bolts can be inserted into the carriage and introduced with a corresponding drill drive radially into the route wall.
- a first main line 3 and a second main line 4 are formed at a distance from each other, wherein an intermediate region is enclosed.
- the two main lines 3, 4 can already be produced with a full-cut machine or with another removal device.
- the distance between the two main lines 3, 4 can be several meters to several 100 meters. Other sizes are not excluded from the invention.
- the two main lines 3, 4 preferably run parallel to one another and at the same height level. However, the two main lines 3, 4 may be different, in particular run longitudinally with an offset or at an angle to each other and be, for example, two interconnected legs of a U-shaped path system.
- a full-width cutting machine 10 is mounted transversely to the longitudinal direction of the first main line 3 in a first advancing direction in the direction of the second main line 4 underground in a pre-conventionally produced start / end distance. From this position, the full-cut machine is propelled through the rock material, mining rock material and creating a first set-up or removal line 2a. Upon reaching the second start / finish section 4, the full-cut machine 10 is picked up by a transport vehicle 100 and transported on to the second main line 4 to form a second set-up or removal section 2b.
- the full-cut machine 10 with the transport vehicle 100 which can also be referred to as a handling vehicle, turned by 180 °. If the main lines 3, 4 are dimensioned sufficiently large, the full-cutting machine 10 can be moved and turned as a compact unit.
- a second fitting or dismantling section 2 b is moved back from the second main line 4 back in the direction of the first main line 3 through the rock.
- the second drive direction is essentially opposite to the first drive direction, as in FIG Fig. 1 represented by the arrows.
- a minimum distance of the first fitting or removal path 2a to the second fitting or removal path 2b is dependent on the stability of the rock and can be several meters to several dozens Meters. Preferably, a distance between 10 to 50 meters is provided.
- the full-line cutting machine 10 can again be picked up by a transport vehicle 100, turned over and transported on to a third fitting or removal line 2c.
- the formation of a dressing or dismantling line 2 may be repeated as often as desired or necessary.
- a ladder-like or meander-shaped route structure is created. Such an arrangement is useful in mining mining of minerals, such as diamonds.
- a further arrangement with a first main line 3 and a second main line 4 is shown, which are to be connected to each other via a fitting or removal route 2. Due to the relatively small diameter of the tube-like main sections 3, 4, a start / end section 5 is initially conventionally created in the space between the two main lines 3, 4, which can be used for assembly and disassembly of the full-cut machine 10. In the execution according to Fig. 2 is provided for the transport vehicle 100, a transport path 98 of track rails.
- a further embodiment is shown with a full-cutting machine 10 according to the invention, which is driven from a first main line 3 in a horizontal transverse direction underground through rock material.
- the approximately cylindrical solid cutting machine 10 having a rotary cutting head 22 forms a substantially cylindrical assembly or removal path 2.
- the full cutting machine 10 has an attached slave unit 70 to which the excavated rock material is transported from the cutting head 22 at the front end of the half-cut machine 10 to the rear end and is transferred by means of a conveyor 76 to a conveyor vehicle 80.
- the conveyor vehicle 80 is formed in the illustrated embodiment as a so-called loader with a loading bucket 82 for receiving the rock material.
- the follower unit 70 is connected to an exhaust pipe line 78 and other supply lines 79 to provide a corresponding supply and disposal of the full-cut machine 10.
- the structure of a full-cutting machine 10 according to the invention is closer in the FIGS. 4 and 5 shown.
- the full-line cutting machine 10 shown has a first longitudinal module 20, a second longitudinal module 30 and a third longitudinal module 50, which are axially detachably connected to each other.
- the first longitudinal module 20 is designed as a cutting head 22, on whose front side a rotationally driven head plate 24 is arranged.
- mining tools On the front side of the top plate 24 mining tools, not shown, are arranged for the degradation of the rock material, such as rotatably mounted roller bits.
- the cutting head 22 works over the entire diameter of the circular disk-shaped top plate 24 rock material, so that a cylindrical preparation or mining route 2 is driven up.
- the head plate 24 is rotatably supported about a longitudinal axis on a base body 26 of the cutting head 22 and via a plurality of rotary drives 28, which in Fig. 12 are shown, driven in rotation.
- the first longitudinal module 20 designed as a cutting head 22 is detachably connected via connecting means, not shown, to the second longitudinal module 30, which is designed as a propulsion unit 32.
- the propulsion unit 32 will be described in more detail below in connection with FIGS. 6 and 7 explained.
- the third longitudinal module 50 which has a clamping unit 52 and an expansion unit 60, is also detachably coupled via connecting means.
- the tensioning unit 52 has a drum-segment-shaped bottom element 58, on which a drum-segment-shaped tensioning element 54 is adjustably mounted in the radial upward direction.
- the clamping element 54 can be adjusted radially outwardly by means of hydraulic clamping cylinders 56 in order to clamp and fix the full-cut machine 10 with respect to the surrounding route wall.
- Rock material removed by the cutting head 22 is conveyed through the full-cut machine 10 through openings in the head plate 24 via a discharge device 16, which may have one or more screw conveyors, transport chains and / or conveyor belts to a rear area.
- a discharge device 16 which may have one or more screw conveyors, transport chains and / or conveyor belts to a rear area.
- an expansion unit 60 with two carriages 62 pivotable about the longitudinal axis is furthermore arranged.
- each a drill drive 64 is arranged movable. Via the drill drive 64, a bar-shaped armature 63 can thus be introduced into the surrounding route wall in order to stabilize it.
- the second longitudinal module 30, which is designed as a propulsion unit 32 is in the FIGS. 6 and 7 shown in more detail.
- the propulsion unit 32 has a drum-shaped front part 34 and a drum-shaped rear part 36. Their housing each have on the side edges facing tongue-like front projections 35 and rear projections 37.
- the front projections 35 and the rear projections 37 engage each other like a tooth, so that in a retracted state, the front part 34 and the rear part 36 form a substantially closed drum-shaped peripheral wall.
- the front part 34 and the rear part 36 are axially movably mounted to each other and axially retractable and retractable over, for example, a total of four evenly distributed over the circumference inner feed cylinder 38.
- the feed cylinders 38 are each supported on radially inwardly directed support plates 42, which are simultaneously formed as a connecting means 40 for releasably connecting the adjacent longitudinal modules.
- a plurality of connecting holes 44 are introduced into the support plates 42, so that when a corresponding support plate of the adjacent longitudinal module concerns a releasable connection can be created via bolts.
- the propulsion unit 32 is in Fig. 6 shown in an axially retracted state.
- a feed of the cutting head 22 can be carried out.
- the feed cylinder 38 are axially extended in the propulsion unit 32, so that the cutting head 22 is pressed with a predetermined pressing force against the working face of the upcoming mountains.
- the clamping unit 52 is released. Subsequently, by retracting the feed cylinder 38, the rear part 36 can again be retracted in the feed direction into the front part 34 of the feed unit 32. Subsequently, by re-tensioning the full-cut machine 10 by means of the clamping unit 52, a further feed step.
- the post-rotor unit 70 of the full-cutting machine 10 according to the invention is shown in FIG Fig. 8 shown in more detail.
- a drum-shaped base plate 71 On a drum-shaped base plate 71, two box-shaped supply means 74 are arranged, between which extends a belt-shaped conveyor 76 for transporting the removed rock material.
- a receiving area 77 is provided for passing the dissolved rock material.
- the conveyor 76 can remove the dissolved rock material from the receiving area 77 to the rear to a conveyor vehicle 80, which in Fig. 3 is shown.
- a suction device 72 for sucking away dust is arranged on an upper side of the follower unit 70, which may also be referred to as a supply unit.
- the suction device 72 is connected to the exhaust pipe 78 according to Fig.
- the tracking unit 70 is releasably coupled to the preceding third longitudinal module 50 and may be considered a fourth longitudinal module.
- anchors 63 can be stored for the expansion unit 60.
- the full-cutting machine 10 is provided with a control device known in principle, which ensures a directionally accurate driving the erection or degradation route 2.
- a transport vehicle 100 according to the invention is explained in more detail, which can be used for a method according to the invention for handling and transporting a full-line cutting machine 10 according to the invention.
- the transport vehicle 100 has a U-shaped chassis 102 with two parallel longitudinal legs 104, which are fixedly connected to one another via a transverse leg 106.
- a cruise ship 120 are each mounted, which is provided in the illustrated embodiment with circumferential crawlers.
- a drive and control unit 118 is arranged, which comprises a power supply and a control device.
- the transport vehicle 100 may be wired or wirelessly remotely controlled. Alternatively, an operator station for an operator can also be provided on the drive and control unit 118.
- the receiving rack 130 has a frame structure 131 with a part-cylindrical bent upper receiving side 132.
- the receiving side 132 is configured to receive and hold a drum-shaped longitudinal module of the above-described full-cut maker 10.
- lateral support strips 136 are arranged on a bottom 134 of the receiving frame 130 .
- lateral bearing plates 138 are arranged on the underside 134, on which extendable stamp-shaped feet 140 are arranged.
- the feet 140 may not shown inner adjusting cylinder between the in Fig. 10 shown extended position and a retracted retraction position are moved.
- the adjusting cylinders can be hydraulically actuated.
- the extended position of the bolt-like feet 140 is then taken when the receiving frame 130 is placed on the ground or on a mounting plate.
- the transport vehicle 100 can travel with the holder 110 on the chassis 102 under the receiving frame 130.
- the support frame 130 is lowered, wherein the support strips 136 come into contact with the support surface 114 of the rail-like strips 112 of the bracket 110 on the chassis 102.
- the power supply of the actuating cylinder of the feet 140 can be done via the connection and control unit 118 of the transport vehicle 100 via not shown releasable supply lines.
- the transport vehicle 100 with the receiving frame 130 can now be moved approximately to disassemble a full-cutting machine 10.
- a first longitudinal module 20 can be accommodated by the transport vehicle 100, such as in FIG Fig. 12 is shown.
- the receiving frame 130 and the transport vehicle 100 are overall designed so that the first longitudinal module 20, which as a Cutting head 22 is formed with rearwardly projecting rotary actuators 28, can be accommodated in a compact manner. Due to the arrangement of the holder 110 between the two bar-like vessels 120, the height of the vessels 120 can be at least partially used as a recording room with.
- connection means 40 designed as connection holes can be seen on a rear wall of the first longitudinal module 20.
- the connecting means 40 correspond to the connecting means 40 on the subsequent second longitudinal module 30, which in connection with Fig. 6 were explained.
- the longitudinal modules can be releasably coupled to one another via appropriate bolts and screw nuts.
- the transport vehicle 100 can also accommodate the second longitudinal module 30, which is designed as a feed unit 32.
- the second longitudinal module 30 is arranged on a pallet-shaped receiving frame 130, which can be designed especially for the second longitudinal module 30.
- Fig. 14 the transport vehicle 100 according to the invention with the third longitudinal module 50 is shown.
- the third longitudinal module 50 is likewise deposited on a receiving frame 130, which is received and held by the transport vehicle 100.
- the receiving frame 130 for the third longitudinal module 50 can also be designed as a universal receiving frame 130 or specifically for the shape of the third longitudinal module 50.
- the receiving frame 130 is designed so that the longitudinal modules can be accommodated in both longitudinal orientations.
- FIG. 14 The representation according to Fig. 14 are the arrangement of the total of four clamping cylinder 56 for adjusting the upper arcuate clamping element 54 and the hole pattern of the connecting means 40 can be seen particularly clearly.
- the conversion of a full-line cutting machine 10 according to the invention can be carried out in particular by taking the individual longitudinal modules of a transport vehicle 100 with a receiving frame 130 after creating a first fitting or removal section 2a be and at an intermediate position, the receiving frame 130 with the respective longitudinal module are first discontinued.
- the longitudinal module can be taken up again with the receiving frame 130 from the opposite side, so that a turning and thus an assembly of the longitudinal modules is made possible with changed direction of advance.
- an entire unit of a full-cut machine 10 can also be accommodated by a transport vehicle 100 according to the invention, provided that this is designed with a compact overall length of a few meters.
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- Life Sciences & Earth Sciences (AREA)
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- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
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- Soil Working Implements (AREA)
Description
Die Erfindung betrifft ein Verfahren zum Abbau von Gesteinsmaterial unter Tage unter Ausbildung einer Herrichtungs- oder Abbaustrecke mittels einer Vollschnittmaschine mit einem rotierend angetriebenen Schneidkopf, dessen Bohrdurchmesser den Durchmesser der Herrichtungs- oder Abbaustrecke vorgibt, gemäß dem Oberbegriff des Anspruchs 1.The invention relates to a method for mining of rock material underground to form a preparation or mining route by means of a full-cutting machine with a rotating driven cutting head whose bore diameter dictates the diameter of the preparation or mining route, according to the preamble of claim 1.
Die Erfindung betrifft weiterhin eine Vollschnittmaschine gemäß dem Oberbegriff des Anspruchs 8.The invention further relates to a full-cutting machine according to the preamble of claim 8.
Vollschnittmaschinen zum Abbau von Gesteinsmaterial unter Tage unter Ausbildung einer Aus- und Vorrichtungsstrecke sind seit langem bekannt. Derartige Vollschnittmaschinen stellen komplexe Vortriebsanlagen dar, welche einen Schneidkopf, eine Verspann- und Vortriebseinrichtung sowie eine Ausbaueinrichtung sowie zahlreiche weitere Einrichtungen, wie Förderbänder oder Transportschnecken für die Abförderung des gelösten Gesteinsmaterials sowie entsprechende Versorgungseinrichtungen, aufweisen. Der rotierend angetriebene Schneidkopf arbeitet im Vollschnitt das Gesteinsmaterial ab, so dass eine hohe Abbaugeschwindigkeit und ein effizienter Streckenbau erzielbar sind. Derartige Vollschnittmaschinen weisen eine erhebliche Gesamtlänge von mehreren 10 Metern bis zu über 100 Metern auf.Full cutting machines for mining of rock material underground to form a training and device line have long been known. Such full-cut machines are complex propulsion systems, which have a cutting head, a bracing and propulsion device and an expansion device and numerous other facilities, such as conveyor belts or transport screws for the removal of the dissolved rock material and corresponding utilities. The rotary driven cutting head works in full section from the rock material, so that a high speed of extraction and efficient track construction can be achieved. Such full-cut machines have a considerable total length of several 10 meters to over 100 meters.
Die Montage und Demontage einer derartigen Vollschnittmaschine ist mit einem ganz erheblichen Arbeits- und Zeitaufwand verbunden und kann bis zu mehreren Wochen dauern. Solche Vollschnittmaschinen werden daher zumeist zum Bau längerer Strecken eingesetzt, welche im Wesentlichen geradlinig verlaufen.The assembly and disassembly of such a full-line machine is associated with a considerable amount of work and time and can take up to several weeks. Such full-cut machines are therefore usually used to build longer distances, which are substantially rectilinear.
Aus der gattungsbildenden
Die
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren zum Abbau von Gesteinsmaterial unter Tage unter Ausbildung einer Herrichtungs- oder Abbaustrecke sowie eine Vollschnittmaschine anzugeben, welche besonders effizient und flexibel einsetzbar sind.The invention has for its object to provide a method for mining of rock material underground to form a preparation or mining line and a full-cut machine, which are particularly efficient and flexible.
Nach der Erfindung wird die Aufgabe zum einen durch ein Verfahren mit den Merkmalen des Anspruchs 1 und zum anderen durch eine Vollschnittmaschine mit den Merkmalen des Anspruchs 8 gelöst. Bevorzugte Ausführungsformen der Erfindung sind in den jeweils abhängigen Ansprüchen angegeben.According to the invention, the object is achieved, on the one hand, by a method having the features of claim 1 and, on the other hand, by a half-cut machine having the features of claim 8. Preferred embodiments of the invention are specified in the respective dependent claims.
Das erfindungsgemäße Verfahren ist dadurch gekennzeichnet, dass mittels der Vollschnittmaschine in einer ersten Vortriebsrichtung eine erste Herrichtungs- oder Abbaustecke ausgehend von einer ersten Hauptstrecke zu einer zweiten Hauptstrecke aufgefahren und gebildet wird, welche in einem Abstand längs der ersten Hauptstrecke verläuft, dass die Vollschnittmaschine in die zweite Hauptstrecke umgesetzt wird und dass ausgehend von der zweiten Hauptstrecke mittels der Vollschnittmaschine in einer zweiten Vortriebsrichtung, welche der ersten Vortriebsrichtung im Wesentlichen entgegengesetzt ist, zu der ersten Hauptstrecke eine zweite Herrichtungs-oder Abbaustrecke aufgefahren und gebildet wird.The method according to the invention is characterized in that by means of the full-cut machine in a first advancing direction a first fitting or dismantling corner is started and formed starting from a first main line to a second main line, which runs at a distance along the first main line, that the full-cut machine into the second main line is implemented and that starting from the second main line by means of the full-cut machine in a second drive direction, which is the first drive direction substantially opposite, to the first main line a second set-up or dismantling run up and formed.
Eine Grundidee des erfindungsgemäßen Verfahrens kann darin gesehen werden, eine Vollschnittmaschine als eine wendige Vortriebseinrichtung vorzusehen, so dass eine Vollschnittmaschine schnell und mit einem begrenzten Aufwand in dem begrenzten Raum unter Tage umgesetzt und gewendet werden kann. Das Verfahren kann insbesondere im Bergbau oder beim Erstellen kleinerer Nebenstrecken im Tunnelbau eingesetzt werden, welche sich quer zwischen zwei Hauptstrecken, welche auch Tunnel oder Stollen sein können, erstreckt. Das erfindungsgemäße Verfahren kann auch zum Erstellen nur einer Querstrecke eingesetzt werden.A basic idea of the method according to the invention can be seen to provide a full-cut machine as a manoeuvrable propulsion device, so that a full-line cutting machine can be implemented and turned over quickly and with limited effort in the limited space underground. The method can be used in particular in mining or in creating smaller secondary lines in tunneling, which extends transversely between two main lines, which may also be tunnels or tunnels. The method according to the invention can also be used to create only one transverse section.
Es kann so nach der Erfindung eine effizient arbeitende Vollschnittmaschine für eine Querstrecke auch bei kleineren Strecken oder Tunneln und insbesondere in Bergwerken zum Abbau von Lagerstätten eingesetzt werden, welche bisher mit anderen Vortriebsgeräten aufgefahren werden mussten. Grundsätzlich kann die Vollschnittmaschine eine kompakte Einheit sein.It can be used according to the invention, an efficient working full-cut machine for a transverse route even with smaller distances or tunnels and especially in mines for mining deposits, which previously had to be driven up with other propulsion equipment. In principle, the full-cut machine can be a compact unit.
Ein Aspekt der Erfindung besteht darin, dass die Vollschnittmaschine beim Umsetzen in mindestens zwei Längsmodule zerlegt, die mindestens zwei Längsmodule gewendet und wieder in entgegengesetzter Vortriebsrichtung zusammengesetzt werden. Die Vollschnittmaschine wird gemäß der Erfindung modular aufgebaut, wobei die einzelnen Längsmodule leicht voneinander getrennt und wieder zusammengesetzt werden können. Die Längsmodule, welche Längsabschnitte der länglichen Vollschnittmaschine darstellen, weisen eine Länge von wenigen Metern, vorzugsweise 2 bis 6 Metern, insbesondere 3 bis 5 Metern auf. Die Längsmodule können somit ohne weiteres unter Tage demontiert, verfahren und gehandhabt werden. Dabei werden die Längsmodule vorzugsweise in umgekehrter Vortriebsrichtung wieder zusammengesetzt, so dass also ein Wenden der Längsmodule um etwa 180° stattgefunden hat. Die Herrichtungs- oder Abbaustrecken sowie die Querstrecken im Tunnelbau können etwa parallel oder auch in einem Winkel zueinander verlaufen. In bestimmten Fällen ist auch ein Kreuzen von Strecken möglich.One aspect of the invention is that the full-cut machine decomposes during conversion into at least two longitudinal modules, which are turned at least two longitudinal modules and assembled again in the opposite direction of advance. The full-cut machine is constructed in a modular manner according to the invention, wherein the individual longitudinal modules can be easily separated from each other and reassembled. The longitudinal modules, which represent longitudinal sections of the elongate full-cut machine, have a length of a few meters, preferably 2 to 6 meters, in particular 3 to 5 meters. The longitudinal modules can thus easily be dismantled, moved and handled underground. In this case, the longitudinal modules are preferably reassembled in the reverse propulsion direction, so that therefore a turning of the longitudinal modules has taken place by about 180 °. The preparation or mining lines and the transverse lines in tunneling can be approximately parallel or at an angle to each other. In certain cases it is also possible to cross routes.
Eine weitere vorteilhafte Ausgestaltung der Erfindung kann darin gesehen werden, dass zwischen den zwei Hauptstrecken mehr als zwei Herrichtungs- oder Abbaustrecken durch wiederholtes Umsetzen der Vollschnittmaschine gebildet werden. Insbesondere können sich eine Vielzahl von Herrichtungs- oder Abbaustrecken leiterartig oder mäanderförmig zwischen den zwei Hauptstrecken erstrecken. Dies ist insbesondere beim bergmännischen Abbau von Lagerstätten vorteilhaft, welche von zwei oder mehr Hauptstrecken seitlich umfasst sind. So können etwa die Hauptstrecken als herkömmliche Aus- und Vorrichtungsstrecken aufgefahren sein. Dies kann ebenfalls durch eine Vollschnittmaschine oder durch andere Abbaugeräte erfolgen. Grundsätzlich ist ein Querschnitt der Hauptstrecken größer als der der Herrichtungs- oder Abbaustrecken, welche durch die Vollschnittmaschine gebildet werden, erforderlich. Dies erlaubt ein verbessertes Handhaben und Rangieren der einzelnen Längsmodule beim Umsetzen der Vollschnittmaschine.A further advantageous embodiment of the invention can be seen in the fact that between the two main lines more than two preparation or dismantling lines are formed by repeated implementation of the full-cut machine. In particular, a plurality of furnishing or disassembly lines may extend in a ladder-like or meandering manner between the two main sections. This is particularly advantageous in mining mining deposits, which are laterally encompassed by two or more main lines. For example, the main lines may have traveled as conventional equipment and device lines. This can also be done by a full cutting machine or by other mining equipment. Basically, a cross-section of the main lines is required to be larger than that of the assembly or dismantling lines formed by the full-cut machine. This allows an improved handling and maneuvering of the individual longitudinal modules when converting the full-cut machine.
Dabei besteht eine bevorzugte Ausführungsform der Erfindung darin, dass zu Beginn einer Herrichtungs- oder Abbaustrecke eine Startstrecke aufgefahren wird, welche zur Aufnahme der Vollschnittmaschine ausgebildet ist. Dabei wird vor dem Beginn des Erstellens der Herrichtungs- oder Abbaustrecke eine Startstrecke im Übergangsbereich zwischen der Hauptstrecke und der zu bildenden Herrichtungs- oder Abbaustrecke erstellt. In dieser Startstrecke, welche vorzugsweise einen größeren Querschnitt als die Herrichtungs- oder Abbaustrecke und vorzugsweise einen kleineren Querschnitt als die Hauptstrecke aufweist, werden die Längsmodule wieder zu der Vollschnittmaschine mit entsprechender Vortriebsrichtung zusammengesetzt.In this case, a preferred embodiment of the invention is that at the beginning of a fitting or dismantling a starting distance is ascended, which is designed to receive the full-cut machine. In this case, before the start of the preparation of the preparation or mining route, a take-off route in the transition region between the main line and the to be formed or Construction route created. In this starting line, which preferably has a larger cross-section than the fitting or dismantling section and preferably a smaller cross-section than the main line, the longitudinal modules are reassembled to form the full-cut machine with corresponding advancing direction.
Insbesondere ist es dabei vorteilhaft, dass die Startstrecke durch separates Vortriebsgerät gebildet wird. So kann die Startstrecke bereits aus dem Gestein herausgearbeitet werden, bevor die Vollschnittmaschine die Herrichtungs- oder Abbaustrecken auffährt. Das Vortriebsgerät kann grundsätzlich ein aus dem Bergbau bekanntes Maschinensystem sein.In particular, it is advantageous that the starting distance is formed by a separate propulsion device. Thus, the starting line can already be worked out of the rock, before the full-cut machine ascends the preparation or mining lines. The propulsion device can basically be a machine system known from mining.
Eine besonders stabile und sichere Herrichtungs- oder Abbaustrecke wird nach einer Verfahrensvariante der Erfindung dadurch erreicht, dass an der Vollschnittmaschine eine Ausbaueinheit vorgesehen ist, durch welches das Gebirge im umliegenden Ringraum der aufgefahrenen Herrichtungs- oder Abbaustrecke stabilisiert wird. Es können durch die Ausbaueinheit je nach Bedarf alle im Berg- und Tunnelbau eingesetzten Ausbauformen an der Streckenwand eingebracht werden. Besonders vorteilhaft ist es, dass durch die Ausbaueinheit Bohranker in die Wandung der gebildeten Herrichtuns- oder Abbaustrecke in etwa radialer Richtung eingebracht werden.According to a variant of the invention, a particularly stable and safe assembly or dismantling route is achieved by providing an expansion unit on the full-cut machine, by means of which the mountain is stabilized in the surrounding annular space of the set-up or dismantling path. Depending on requirements, it is possible for the expansion unit to introduce all types of construction used in mining and tunneling on the route wall. It is particularly advantageous that boring anchors are introduced into the wall of the formed preparation or dismantling section in an approximately radial direction by the expansion unit.
Nach einer weiteren bevorzugten Ausführungsform der Erfindung ist es vorteilhaft, dass mittels einer Abfördereinrichtung von dem Schneidkopf abgebautes Gesteinsmaterial zu einem rückwärtigen Ende der Vollschnittmaschine gefördert wird. Dabei kann die Abfördereinrichtung ein Förderband, eine Förderschnecke, eine Förderrinne oder ein sonstiges Transportmedium für Gesteinsmaterial sein. Insgesamt kann die Abfördereinrichtung auch aus mehreren Förderelementen gebildet sein.According to a further preferred embodiment of the invention, it is advantageous that rock material excavated by the cutting head is conveyed to a rear end of the full-cut machine by means of a discharge device. In this case, the discharge device may be a conveyor belt, a screw conveyor, a conveyor trough or other transport medium for rock material. Overall, the discharge device can also be formed of a plurality of conveying elements.
Die Abfördereinrichtung erstreckt sich mindestens über die Länge der Vollschnittmaschine, welche bis zu 10 m und mehr lang sein kann.The discharge device extends at least the length of the full-cut machine, which can be up to 10 m and more long.
Dabei ist es nach einer weiteren vorteilhaften Ausführungsvariante bevorzugt, dass das abgeförderte Gesteinsmaterial von einem Förderfahrzeug aufgenommen und aus der Herrichtungs- oder Abbaustrecke transportiert wird. Grundsätzlich kann in der Vollschnittmaschine ein Aufnahmeraum zum Aufnehmen des abgearbeiteten Gesteinsmaterials vorgesehen sein. Das Gesteinsmaterial kann aus diesem Zwischenlager oder direkt von dem Schneidkopf zu dem rückwärtigen Ende der Vollschnittmaschine transportiert werden. Über eine Übergabeeinrichtung kann das zerkleinerte Gesteinsmaterial an einen Muldenkipper oder einen Fahrlader übergeben werden.In this case, according to a further advantageous embodiment variant, it is preferred that the discharged rock material be taken up by a conveyor vehicle and transported out of the preparation or dismantling line. In principle, a receiving space for receiving the processed rock material can be provided in the full-cut machine. The rock material can from this intermediate storage or transported directly from the cutting head to the rear end of the full-cut machine. About a transfer device, the crushed rock material can be transferred to a dump truck or a loader.
Die erfindungsgemäße Vollschnittmaschine ist dadurch gekennzeichnet, dass diese aus mindestens zwei Längsmodulen aufgebaut ist, welche lösbar miteinander verbunden sind. Die Längsmodule bilden dabei Längsabschnitte der Vollschnittmaschine. Diese sind über schnell lösbare Verbindungen sowie über Koppelelemente der jeweiligen Energieleitungen leicht lösbar miteinander verbunden. Die einzelnen Längsmodule sind dabei von ihrer Länge und ihrem jeweiligen Gewicht so ausgebildet, dass diese unter Tage von einem Transport- und Handhabungsfahrzeug aufgenommen und transportiert werden können. Die Längsmodule weisen vorzugsweise eine Länge zwischen 1,5 bis 4 m und einen Durchmesser zwischen 1,5 m und 5 m auf.The full-line cutting machine according to the invention is characterized in that it is constructed from at least two longitudinal modules which are detachably connected to each other. The longitudinal modules form longitudinal sections of the full-cut machine. These are easily releasably connected to each other via quick-release connections and coupling elements of the respective power lines. The individual longitudinal modules are formed by their length and their respective weight so that they can be picked up and transported underground by a transport and handling vehicle. The longitudinal modules preferably have a length between 1.5 to 4 m and a diameter between 1.5 m and 5 m.
Gemäß einer bevorzugten Ausführungsform der erfindungsgemäßen Vollschnittmaschine ist vorgesehen, dass ein erstes Längsmodul mit einem Schneidkopf, ein zweites Längsmodul mit einer Verspann- und Vortriebseinheit und ein drittes Längsmodul mit einer Verspanneinheit vorgesehen sind. Der Schneidkopf weist eine rotierende Kopfplatte auf, an welcher, in bekannter Weise, rollenförmige oder walzenförmige Abbauwerkzeuge oder Rollenmeißel zum Abtragen des Gesteinsmaterials an der Ortsbrust vorgesehen sind. Der Schneidkopf wird drehend um eine Rotationsachse angetrieben, welche gleichzeitig eine Längsachse der Vollschnittmaschine bildet. Der Schneidkopf umfasst auch die Antriebseinrichtung zum rotierenden Antreiben der Kopfplatte mit den Abbauwerkzeugen.According to a preferred embodiment of the full-line cutting machine according to the invention, it is provided that a first longitudinal module with a cutting head, a second longitudinal module with a bracing and propulsion unit and a third longitudinal module with a bracing unit are provided. The cutting head has a rotating head plate on which, in a known manner, roller-shaped or roller-shaped removal tools or roller bits for removing the rock material are provided at the working face. The cutting head is driven in rotation about a rotation axis, which simultaneously forms a longitudinal axis of the full-cut machine. The cutting head also includes the drive means for rotationally driving the head plate with the removal tools.
Daran anschließend ist als ein zweites abteilbares Längsmodul die Verspann- und Vortriebseinheit angeordnet, welche insbesondere einen oder mehrere Hydraulikzylinder aufweist. Die Hydraulikzylinder sind in Längsrichtung angeordnet und können einen Hub bis zu 1 m und mehr aufweisen. Daran anschließend ist ein drittes abteilbares Längsmodul vorgesehen, welches als eine Verspanneinheit ausgebildet ist. Die Verspanneinheit weist radial ausstellbare Spannelemente auf, mit welchen die Vollschnittmaschine gegenüber der umgebenden Streckenwandung verspannt und damit fixiert werden kann. Dies erlaubt, im Betrieb eine entsprechende Vortriebskraft auf den Schneidkopf aufzubringen und diese Vortriebskraft gegenüber der hinteren Längsmodulwandabzustützen. Die Spannelemente werden vorzugsweise über hydraulische Stellelemente radial ein- und ausgefahren. Für die entsprechenden Energieleitungen, insbesondere die elektrischen Stromleitungen, die Datenleitungen sowie die Hydraulikleitungen sind an den Trennstellen, welche im Wesentlichen quer und vorzugsweise rechtwinklig zur Längsachse verlaufen, Leitungsverbinder für ein schnelles Lösen und Verbinden der Leitungen vorgesehen. Weiter sind an den Trennstellen mechanische Kopplungselemente, wie Bolzen oder Schraubenverbindungen, zum lösbaren Verbinden der Längsmodule angeordnet.Subsequently, as a second separable longitudinal module, the bracing and propulsion unit is arranged, which in particular has one or more hydraulic cylinders. The hydraulic cylinders are arranged in the longitudinal direction and can have a stroke of up to 1 m and more. Subsequently, a third divisible longitudinal module is provided, which is designed as a clamping unit. The clamping unit has radially exposeable clamping elements, with which the full-cutting machine can be braced against the surrounding stretched wall and thus fixed. This allows, during operation, a corresponding driving force to apply to the cutting head and support this propulsive force against the rear Längsmodulwandabstütz. The clamping elements are preferably moved radially in and out via hydraulic adjusting elements. For the corresponding power lines, in particular the electrical power lines, the data lines and the hydraulic lines are provided at the separation points, which extend substantially transversely and preferably at right angles to the longitudinal axis, line connector for a quick release and connecting the lines. Further, mechanical coupling elements, such as bolts or screw connections, are arranged for detachable connection of the longitudinal modules at the separation points.
Grundsätzlich können noch weitere und verschiedene Längsmodule an der Vollschnittmaschine vorgesehen sein. Bevorzugt ist es nach einer Weiterbildung der Erfindung, dass ein Längsmodul mit einer Ausbaueinheit und/oder einer Nachläufereinheit mit Ver- und Entsorgungseinrichtungen vorgesehen sind. Durch die Ausbaueinheit kann ein Stabilisieren und insbesondere Abstützen der Wand der gebildeten Herrichtungs- oder Abbaustrecke erfolgen. Über eine Nachläufereinheit, welche fest mit den vorausgehenden Längsmodulen verbunden ist oder daran gelenkig angehängt ist, können die Ver- und Entsorgungseinrichtungen mitgeführt werden. Insbesondere können die verschiedenen Antriebsaggregate, wie z. B. Hydraulikpumpen, hier angeordnet sein. Auch können entsprechende Einrichtungen zum Abfördern des Gesteinsmateriales und auch zur Bewetterung der aufzufahrenden Herrichtungs- oder Abbaustrecke oder Aggregate zur Auskleidung der Strecke, z.B. durch Spritzbetonin der Nachlaufeinheit integriert sein.In principle, further and different longitudinal modules can be provided on the full-cut machine. It is preferred according to a development of the invention that a longitudinal module with an expansion unit and / or a trailer unit with supply and disposal facilities are provided. By means of the expansion unit, it is possible to stabilize and, in particular, support the wall of the assembly or dismantling line formed. About a Nachläufereinheit, which is firmly connected to the preceding longitudinal modules or attached thereto hinged, the supply and disposal facilities can be carried. In particular, the various drive units, such. B. hydraulic pumps, be arranged here. Also suitable means for conveying the rock material and also for the ventilation of the to be traveled or dismantling line or units for lining the track, e.g. be integrated by shotcrete in the tracking unit.
Grundsätzlich können die Längsmodule eine unterschiedliche Außenform aufweisen. Eine besonders effiziente Formgebung und Raumausnutzung wird nach einer Weiterbildung der Erfindung dadurch erreicht, dass die Längsmodule einen etwa kreisförmigen Querschnitt aufweisen, welche etwa dem Bohrdurchmesser des Schneidkopfes entspricht. Die Längsmodule sind dabei als trommelförmige Längsabschnitte der Vollschnittmaschine ausgebildet. Hierdurch werden eine effiziente Raumausnutzung und eine kompakte Form erreicht. Vorzugsweise ist die Vollschnittmaschine für Bedienpersonal zugänglich, wobei mehrere Bedienstände vorgesehen sind.In principle, the longitudinal modules can have a different outer shape. A particularly efficient shaping and space utilization is achieved according to a development of the invention in that the longitudinal modules have an approximately circular cross section, which corresponds approximately to the bore diameter of the cutting head. The longitudinal modules are designed as drum-shaped longitudinal sections of the full-cut machine. As a result, an efficient use of space and a compact form can be achieved. Preferably, the full-line machine is accessible to operating personnel, with several operator stations being provided.
Nach einer weiteren Ausführungsform ist es bevorzugt, dass ein Aufnahmebereich für abgetragenes Gesteinsmaterial und eine Fördereinrichtung für das abgetragene Gesteinsmaterial vorgesehen sind. In dem Aufnahmebereich kann vom Schneidkopf abgetragenes Gesteinsmaterial in der Vollschnittmaschine zwischengelagert werden. Über entsprechende Fördereinrichtungen kann das Gesteinsmaterial vom Schneidkopf zum Aufnahmebereich und vom Aufnahmebereich zum rückwärtigen Ende der Vollschnittmaschine gefördert werden. Am rückwärtigen Ende der Vollschnittmaschine ist eine Übergabeeinrichtung vorgesehen, mit welcher das Gesteinsmaterial zum weiteren Abtransport übergeben wird. Insbesondere kann das Gesteinsmaterial durch einen Fahrlader oder einen Muldenkipper aufgenommen werden. Es kann aber auch ein nachführbares Förderband am Ende der Vollschnittmaschine vorgesehen sein.According to a further embodiment, it is preferred that a receiving area for removed rock material and a conveyor for the ablated Rock material are provided. In the receiving area, rock material removed by the cutting head can be temporarily stored in the full-surface cutting machine. By means of suitable conveying devices, the rock material can be conveyed from the cutting head to the receiving area and from the receiving area to the rear end of the full-line cutting machine. At the rear end of the full-cut machine, a transfer device is provided with which the rock material is transferred for further removal. In particular, the rock material can be absorbed by a loader or a dump truck. But it can also be provided a trackable conveyor at the end of the full-cut machine.
Eine weitere vorteilhafte Ausführungsform der Erfindung besteht darin, dass die Ausbaueinheit mindestens eine radial gerichtete Lafette aufweist, mit welcher Anker in die Wand der Herrichtungs- oder Abbaustrecke einbringbar sind. Durch die Gebirgsanker wird eine zuverlässige Stabilisierung der umgebenden Streckenwand ermöglicht. Die Ankerbohrlöcher werden dabei in die Streckenwand etwa radial abgebohrt und die Anker mit dem Gebirge tragfähig verbunden.. Die Ausbaueinheit weist dabei entsprechende Bohrlafetten auf, welche radial gerichtet und entlang des Umfangs der Streckenwand verstellbar sind. Die einzelnen Anker können in einem Aufnahmebereich im Boden der Ausbau - oder der Nachläufereinheit zwischengelagert werden. Über eine Handhabungseinheit oder über einen Bediener können die einzelnen Ankerstangen oder Ankerbolzen in die Lafette eingelegt und mit einem entsprechenden Bohrantrieb radial in die Streckenwand eingebracht werden.A further advantageous embodiment of the invention is that the expansion unit has at least one radially directed carriage, with which anchor can be introduced into the wall of the fitting or removal route. The rock anchors enable a reliable stabilization of the surrounding track wall. The anchor holes are thereby drilled in the route wall approximately radially and the anchor connected to the mountains supporting .. The expansion unit has corresponding drill guides, which are radially directed and adjustable along the circumference of the route wall. The individual anchors can be temporarily stored in a receiving area in the bottom of the expansion or the trailer unit. About a handling unit or an operator, the individual anchor rods or anchor bolts can be inserted into the carriage and introduced with a corresponding drill drive radially into the route wall.
Die Erfindung wird nachfolgend anhand von bevorzugten Ausführungsbeispielen weiter beschrieben, welche schematisch in den Zeichnungen dargestellt sind. In den Zeichnungen zeigen:
- Fig. 1
- eine schematische Darstellung des erfindungsgemäßen Verfahrens zum Abbau von Gesteinsmaterial unter Tage unter Ausbildung einer Herrichtungs- oder Abbaustrecke;
- Fig. 2
- eine schematische perspektivische Ansicht zum Bilden einer Herrich-tungs- oder Abbaustrecke;
- Fig. 3
- eine perspektivische Schnittansicht, welche den Betrieb einer erfindungsgemäßen Vollschnittmaschine gemäß der Erfindung zeigt;
- Fig. 4
- eine perspektivische Ansicht zu einer Ausführungsform einer erfindungsgemäßen Vollschnittmaschine;
- Fig. 5
- eine Seitenansicht der Vollschnittmaschine von
Fig. 4 ; - Fig. 6
- eine perspektivische Ansicht einer Verspann- und Vortriebseinheit im eingefahrenen Zustand einer Vollschnittmaschine nach
Fig. 4 und Fig. 5 ; - Fig. 7
- eine perspektivische Ansicht der Verspann- und Vortriebseinheit von
Fig. 6 in einem ausgefahrenen Zustand; - Fig. 8
- eine perspektivische Ansicht einer Nachläufereinheit einer erfindungsgemäßen Vollschnittmaschine;
- Fig. 9
- eine perspektivische Ansicht eines Transportfahrzeuges gemäß der Erfindung;
- Fig. 10
- eine perspektivische Ansicht einer Aufnahmeeinheit gemäß der Erfindung für das Transportfahrzeug von
Fig. 9 ; - Fig. 11
- eine perspektivische Ansicht des Transportfahrzeuges von
Fig. 9 mit einer Aufnahmeeinheit; - Fig. 12
- eine perspektivische Ansicht eines Transportfahrzeuges mit einem als Längsmodul ausgebildeten Schneidkopf;
- Fig. 13
- eine perspektivische Ansicht des Transportfahrzeuges mit einem als Verspann- und Vortriebseinheit ausgebildeten Längsmodul; und
- Fig. 14
- eine perspektivische Ansicht des erfindungsgemäßen Transportfahrzeuges mit einem als Verspann- und Ausbaueinheit ausgebildeten Längsmodul.
- Fig. 1
- a schematic representation of the method according to the invention for the mining of rock material underground to form a preparation or mining line;
- Fig. 2
- a schematic perspective view for forming a Herrich- tion or degradation route;
- Fig. 3
- a sectional perspective view showing the operation of a full-cutting machine according to the invention according to the invention;
- Fig. 4
- a perspective view of an embodiment of a full-cutting machine according to the invention;
- Fig. 5
- a side view of the full-cut machine of
Fig. 4 ; - Fig. 6
- a perspective view of a bracing and propulsion unit in the retracted state of a full-cut machine after
4 and FIG. 5 ; - Fig. 7
- a perspective view of the bracing and propulsion unit of
Fig. 6 in an extended state; - Fig. 8
- a perspective view of a Nachläufereinheit a full-cut machine according to the invention;
- Fig. 9
- a perspective view of a transport vehicle according to the invention;
- Fig. 10
- a perspective view of a receiving unit according to the invention for the transport vehicle of
Fig. 9 ; - Fig. 11
- a perspective view of the transport vehicle of
Fig. 9 with a receiving unit; - Fig. 12
- a perspective view of a transport vehicle with a designed as a longitudinal module cutting head;
- Fig. 13
- a perspective view of the transport vehicle with a trained as bracing and propulsion unit longitudinal module; and
- Fig. 14
- a perspective view of the transport vehicle according to the invention with a designed as bracing and expansion unit longitudinal module.
Gemäß der schematischen Darstellung von
Ausgehend von der ersten Hauptstrecke 3 wird eine Vollschnittmaschine 10 quer zur Längsrichtung der ersten Hauptstrecke 3 in einer ersten Vortriebsrichtung in Richtung auf die zweite Hauptstrecke 4 unter Tage in einer vorab konventionell hergestellten Start-/Schlusstrecke montiert. Von dieser Position aus wird die Vollschnittmaschine durch das Gesteinsmaterial vorgetrieben, wobei Gesteinsmaterial abgebaut und eine erste Herrichtungs- oder Abbaustrecke 2a erstellt wird. Bei Erreichen der zweiten Start-/Schlussstrecke 4 wird die Vollschnittmaschine 10 von einem Transportfahrzeug 100 aufgenommen und zum Ausbilden einer zweiten Herrichtungs- oder Abbaustrecke 2b in der zweiten Hauptstrecke 4 weitertransportiert. Dabei wird die Vollschnittmaschine 10 mit dem Transportfahrzeug 100, welches auch als Handhabungsfahrzeug bezeichnet werden kann, um 180° gewendet. Sofern die Hauptstrecken 3, 4 ausreichend groß dimensioniert sind, kann die Vollschnittmaschine 10 als eine kompakte Einheit verfahren und gewendet werden.Starting from the first
Anschließend wird mittels der Vollschnittmaschine 10 eine zweite Herrichtungs- oder Abbaustrecke 2b von der zweiten Hauptstrecke 4 wieder zurück in Richtung der ersten Hauptstrecke 3 durch das Gestein aufgefahren. Die zweite Vortriebsrichtung ist dabei im Wesentlichen der ersten Vortriebsrichtung entgegengesetzt, wie in
Nach Erreichen der ersten Hauptstrecke 3 kann die Vollschnittmaschine 10 abermals von einem Transportfahrzeug 100 aufgenommen, gewendet und zum Auffahren einer dritten Herrichtungs- oder Abbaustrecke 2c weitertransportiert werden. Das Bilden einer Herrichtungs-oder Abbaustrecke 2 kann so oft wiederholt werden, wie dies gewünscht oder notwendig ist. Hierbei wird eine leiterartige oder mäanderförmige Streckenstruktur erstellt. Eine derartige Anordnung ist etwa im bergmännischen Abbau von Bodenschätzen, etwa von Diamanten zweckmäßig.After reaching the first
Gemäß
Gemäß
Der Aufbau einer erfindungsgemäßen Vollschnittmaschine 10 ist näher in den
Der Schneidkopf 22 arbeitet über den gesamten Durchmesser der kreisscheibenförmigen Kopfplatte 24 Gesteinsmaterial ab, so dass eine zylindrische Herrichtungs-oder Abbaustrecke 2 aufgefahren wird. Die Kopfplatte 24 ist drehbar um eine Längsachse an einem Grundkörper 26 des Schneidkopfes 22 gelagert und über mehrere Drehantriebe 28, welche in
Das als Schneidkopf 22 ausgebildete erste Längsmodul 20 ist über nicht dargestellte Verbindungsmittel lösbar mit dem zweiten Längsmodul 30 verbunden, welches als Vortriebseinheit 32 ausgebildet ist. Die Vortriebseinheit 32 wird nachfolgend näher im Zusammenhang mit den
Im Anschluss an das zweite Längsmodul ist ebenfalls lösbar über Verbindungsmittel das dritte Längsmodul 50 angekoppelt, welches eine Verspanneinheit 52 und eine Ausbaueinheit 60 aufweist. Die Verspanneinheit 52 weist ein trommelsegmentförmiges Bodenelement 58 auf, an welchem in radialer Richtung nach oben verstellbar ein trommelsegmentförmiges Spannelement 54 verstellbar gelagert ist. Das Spannelement 54 kann über hydraulische Spannzylinder 56 radial nach außen verstellt werden, um die Vollschnittmaschine 10 gegenüber der umgebenden Streckenwand zu verspannen und zu fixieren.Subsequent to the second longitudinal module, the third
Vom Schneidkopf 22 abgetragenes Gesteinsmaterial wird durch die Vollschnittmaschine 10 von Durchgangsöffnungen in die Kopfplatte 24 über eine Abfördereinrichtung 16, welche eine oder mehrere Förderschnecken, Transportketten und/oder Transportbänder aufweisen kann, zu einem rückwärtigen Bereich gefördert. An einem rückwärtigen Bereich des dritten Längsmoduls 50 ist weiterhin eine Ausbaueinheit 60 mit zwei um die Längsachse verschwenkbaren Lafetten 62 angeordnet. Entlang der Lafetten 62 ist jeweils ein Bohrantrieb 64 verfahrbar angeordnet. Über den Bohrantrieb 64 kann so ein stangenförmiger Anker 63 in die umgebende Streckenwand eingebracht werden, um diese so zu stabilisieren.Rock material removed by the cutting
Das zweite Längsmodul 30, welches als Vortriebseinheit 32 ausgebildet ist, wird in den
Das Vorderteil 34 und das Hinterteil 36 sind axial verfahrbar zueinander gelagert und über beispielsweise insgesamt vier gleichmäßig über den Umfang verteilte innere Vorschubzylinder 38 axial auseinander fahrbar und wieder einfahrbar. Die Vorschubzylinder 38 stützten sich jeweils an radial nach innen gerichtete Stützplatten 42 ab, welche gleichzeitig als Verbindungsmittel 40 zum lösbaren Verbinden der angrenzenden Längsmodule ausgebildet sind. Hierzu sind in den Stützplatten 42 jeweils mehrere Verbindungslöcher 44 eingebracht, so dass bei Anliegen einer korrespondierenden Stützplatte des angrenzenden Längsmoduls über Schraubbolzen eine lösbare Verbindung geschaffen werden kann.The
Die Vortriebseinheit 32 ist in
Die Nachläufereinheit 70 der erfindungsgemäßen Vollschnittmaschine 10 ist in
Im Zusammenhang mit den
Entlang der Innenseiten der Längsschenkel 104 des Fahrgestelles 102 sind schienenartige Leisten 112 angeordnet, welche zusammen mit dem Querschenkel 106 eine Ablagefläche 114 bilden. Aufgrund der U-förmigen Ausgestaltung des Fahrgesteiles 102 bleibt ein Mittenbereich frei, wodurch ein Aufnahmeraum 108 für ein Aufnahmegestell 130 gebildet ist. Das Aufnahmegestell 130, welches in
Das Aufnahmegestell 130 gemäß
Die Ausfahrposition der bolzenartigen Füße 140 ist dann eingenommen, wenn das Aufnahmegestell 130 am Boden oder auf einer Montageplatte abgestellt ist. In dieser Position kann das Transportfahrzeug 100 mit der Halterung 110 am Fahrgestell 102 unter das Aufnahmegestell 130 fahren. Durch Einfahren der Füße 140 wird das Aufnahmegestell 130 abgesenkt, wobei die Auflageleisten 136 mit der Ablagefläche 114 der schienenartigen Leisten 112 der Halterung 110 am Fahrgestell 102 in Kontakt kommen. Die Energieversorgung der Stellzylinder der Füße 140 kann über die Anschluss- und Steuereinheit 118 des Transportfahrzeuges 100 über nicht dargestellte lösbare Versorgungsleitungen erfolgen. Nachdem das Aufnahmegestell 130 auf der Halterung 110 im Aufnahmeraum 108 des Transportfahrzeuges 100 abgesetzt ist, wie in
Das Transportfahrzeug 100 mit dem Aufnahmegestell 130 kann nunmehr etwa zum Demontieren einer Vollschnittmaschine 10 verfahren werden. Nach dem Erstellen einer ersten Nebenstrecke 2a durch die Vollschnittmaschine 10 kann durch das Transportfahrzeug 100 ein erstes Längsmodul 20 aufgenommen werden, wie etwa in
Gemäß
In
Der Darstellung gemäß
Das Umsetzen einer erfindungsgemäßen Vollschnittmaschine 10 nach dem erfindungsgemäßen Verfahren kann insbesondere dadurch erfolgen, dass nach dem Erstellen einer ersten Herrichtungs- oder Abbaustrecke 2a die einzelnen Längsmodule von einem Transportfahrzeug 100 mit einem Aufnahmegestell 130 aufgenommen werden und an einer Zwischenposition das Aufnahmegestell 130 mit dem jeweiligen Längsmodul zunächst abgesetzt werden. Durch ein zweites Transportfahrzeug 100 oder durch ein entsprechendes Rangieren des ersten Transportfahrzeuges 100 kann das Längsmodul mit dem Aufnahmegestell 130 von der entgegengesetzten Seite wieder aufgenommen werden, so dass ein Wenden und damit ein Zusammenbau der Längsmodule mit geänderter Vortriebsrichtung ermöglicht wird. Grundsätzlich kann durch ein erfindungsgemäßes Transportfahrzeug 100 auch eine Gesamteinheit einer Vollschnittmaschine 10 aufgenommen werden, sofern diese mit einer kompakten Gesamtlänge von einigen Metern ausgebildet ist.The conversion of a full-
Claims (13)
- Method for extracting rock material underground by forming a preparatory or exploratory path by means of a full face boring machine (10) with a rotatably driven cutting head (22), the drill diameter of which predefines the diameter of the preparatory or exploratory path, whereby- by means of the full face boring machine (10) a first preparatory or exploratory path (2a) is advanced and formed in a first advance direction emanating from a first main path (3) to a second main path (4),- the full face boring machine (10) is turned around in the second main path (4), and- emanating from the second main path (4) by means of the full face boring machine (10) in a second advance direction, which is substantially opposite to the first advance direction, a second preparatory or exploratory path (2b) is advanced and formed to the first main path (3), which second path extends alongside the first main path (3) at a distance,characterized in that- the full face boring machine (10) is disassembled in at least two longitudinal modules (20, 30, 50) when turned around, which comprise a first longitudinal module (20) with a cutting head (22) and a second longitudinal module (30) with a tensioning and tunnelling unit (32),- a disassembly is carried out through quickly separable connections as well as easily detachable coupling elements of the power lines, and- that the at least two longitudinal modules (20, 30, 50) are turned around and reassembled in the opposite advance direction.
- Method according to claim 1
characterized in that
between the two main paths (3, 4) more than two preparatory or exploratory paths (2a, 2b, 2c) are formed by repeatedly positioning of the full face boring machine (10). - Method according to one of the claims 1 or 2,
characterized in that
starting path (5) is advanced at the beginning of a preparatory or exploratory path (2) which is formed to accept the full face boring machine (10). - Method according to claim 3
characterized in that
the starting path (5) is formed by a separate exploratory device. - Method according to one of the claims 1 to 4,
characterized in that
an extension unit (60) is provided at the full face boring machine (10), by means of which a wall of the formed preparatory or exploratory path (2) is stabilized. - Method according to one of the claims 1 to 5,
characterized in that
the rock material removed by the cutting head (22) is transported to a rear end of the full face boring machine (10) by means of a conveyor unit (16). - Method according to claim 6
characterized in that
the removed rock material is taken up by a transport vehicle (80) and transported out of the preparatory or exploratory path (2). - Full face boring machine for a method according to one of the claims 1 to 7,
characterized in that- the full face boring machine (10) consists of at least two longitudinal modules (20, 30, 50), whereby a first longitudinal module (20) is provided with the cutting head (22), and a second longitudinal module (30) is provided with the tensioning and tunnelling unit (32),- the at least two longitudinal modules (20, 30, 50) are connected with each other through quickly separable connections as well as easily detachable coupling elements of the power lines. - Full face boring machine according to claim 8,
characterized in that
a third longitudinal module (50) comprising a tensioning unit (52) is provided. - Full face boring machine according to claim 8 or 9,
characterized in that
a longitudinal module (50) is provided with an extension unit (60) and/or a back-up unit (70) with supply and removal facilities is provided. - Full face boring machine according to one of the claims 8 to 10,
characterized in that
the longitudinal modules (20, 30, 50) comprise an approximately circular cross-section, which approximates a bore diameter of the cutting head (22). - Full face boring machine according to one of the claims 8 to 11,
characterized in that
a receiving area (77) for removed rock material and a conveying unit (76) for the removed rock material are provided. - Full face boring machine according to one of the claims 10 to 12,
characterized in that
the extension unit (60) comprises at least a radially directed caddy (62), by means of which anchors (63) can be introduced into the wall of the preparatory or exploratory path (2).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/EP2015/059677 WO2016177387A1 (en) | 2015-05-04 | 2015-05-04 | Method for extracting rock material underground and full face boring machine |
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Publication Number | Publication Date |
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EP3292275A1 EP3292275A1 (en) | 2018-03-14 |
EP3292275B1 true EP3292275B1 (en) | 2019-03-27 |
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EP15726003.5A Active EP3292275B1 (en) | 2015-05-04 | 2015-05-04 | Method for extracting rock material underground and full face boring machine |
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EP (1) | EP3292275B1 (en) |
EA (1) | EA035546B1 (en) |
WO (1) | WO2016177387A1 (en) |
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CN111648773A (en) * | 2020-05-22 | 2020-09-11 | 中亿丰建设集团股份有限公司 | Construction method of connection channel communicated with existing underground structure of central urban area |
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GB2224053A (en) * | 1988-08-23 | 1990-04-25 | Colin John Macleod | Mining method |
JP3156195B2 (en) * | 1994-09-09 | 2001-04-16 | 大成建設株式会社 | Parent-child tunnel excavator and its excavation method |
JP2002106289A (en) * | 2000-09-29 | 2002-04-10 | Kajima Corp | Construction method and construction device of branch tunnel |
-
2015
- 2015-05-04 WO PCT/EP2015/059677 patent/WO2016177387A1/en active Application Filing
- 2015-05-04 EP EP15726003.5A patent/EP3292275B1/en active Active
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EA035546B1 (en) | 2020-07-06 |
EP3292275A1 (en) | 2018-03-14 |
EA201792132A1 (en) | 2018-06-29 |
WO2016177387A1 (en) | 2016-11-10 |
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