EP3244004B1 - Guarantee of workplace safety when using drilling machines with drilling mast - Google Patents

Guarantee of workplace safety when using drilling machines with drilling mast Download PDF

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Publication number
EP3244004B1
EP3244004B1 EP17170407.5A EP17170407A EP3244004B1 EP 3244004 B1 EP3244004 B1 EP 3244004B1 EP 17170407 A EP17170407 A EP 17170407A EP 3244004 B1 EP3244004 B1 EP 3244004B1
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EP
European Patent Office
Prior art keywords
drilling
radar
mast
radar sensors
drilling mast
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EP17170407.5A
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German (de)
French (fr)
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EP3244004A1 (en
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B Burg International & Co KG GmbH
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B Burg International & Co KG GmbH
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Priority claimed from DE202016102521.4U external-priority patent/DE202016102521U1/en
Priority claimed from DE102016108709.2A external-priority patent/DE102016108709A1/en
Application filed by B Burg International & Co KG GmbH filed Critical B Burg International & Co KG GmbH
Priority to PL17170407T priority Critical patent/PL3244004T3/en
Publication of EP3244004A1 publication Critical patent/EP3244004A1/en
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Publication of EP3244004B1 publication Critical patent/EP3244004B1/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/02Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
    • E21B7/025Rock drills, i.e. jumbo drills
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B15/00Supports for the drilling machine, e.g. derricks or masts
    • E21B15/04Supports for the drilling machine, e.g. derricks or masts specially adapted for directional drilling, e.g. slant hole rigs
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B41/00Equipment or details not covered by groups E21B15/00 - E21B40/00
    • E21B41/0021Safety devices, e.g. for preventing small objects from falling into the borehole

Definitions

  • the invention relates to a solution for ensuring occupational safety in drilling equipment equipped with a drilling mast. It relates to the protection of persons, in particular, from contact with parts moving on and / or within the drilling mast.
  • the preferred field of application of the invention is the implementation of a corresponding protection for top hammer drilling machines and down-hole drilling machines, without, however, the invention being restricted to this.
  • the invention relates generally to drilling devices which have a drilling mast in or on which rods or pipes are guided with a drilling head arranged at their end, the drilling head being able to be designed very differently depending on the intended use.
  • the drilling mast is arranged, for example, on the boom of an excavator (or crane), which is used for positioning and aligning the drilling mast and thus the drilling tool. It is also common to arrange the drilling mast on a mount that is not self-propelled but can be moved by means of a suitable vehicle, with structures for positioning and aligning the drilling mast.
  • Drilling equipment with a drilling mast such as in particular drilling equipment of the aforementioned type, namely top hammer drilling equipment and downhole drilling equipment, is used, for example, to drill holes in rocks or rocks, for example for blasting in quarries or to produce supply shafts.
  • a rotation about their longitudinal or central axis or / and - as in the case of the hammer drill - perform an up and down movement due to a periodic loading with a preferably hydraulically generated one, depending on the drilling principle used, within the drilling mast or on the drilling mast Force.
  • a number of other moving parts are often arranged on a corresponding drilling mast, such as a storage magazine for automatic tracking of rods or pipes for extending the drilling tool.
  • Another disadvantage is the considerably poorer accessibility of individual machine parts when carrying out service and maintenance measures or when changing the drilling tool (changing the drilling head or parts of the drill pipe). Furthermore, it is to be regarded as disadvantageous that the drilling of soil in the immediate vicinity of walls or rock or rock elevations is made difficult or even impossible due to the enlargement of the diameter of the drilling mast resulting from the arrangement of the cage. In addition, it can damage the drill pipe, for example, when it breaks Cages come, so that their replacement is required, which entails corresponding costs.
  • GB 2 479 749 A1 describes a safety device for drilling rigs equipped with a drilling mast, in which an optically based, namely an opto-electronic system is used to detect a person staying in the effective range of the drilling mast and thus in the danger zone.
  • an optically based namely an opto-electronic system is used to detect a person staying in the effective range of the drilling mast and thus in the danger zone.
  • this is a lidar system working with laser light. If a person is detected in the danger zone using this optical system, the protective device generates a switch-off signal which disables the drilling device.
  • a radiation source to be carried and coupled to one another is ensured that only signal transmitters can stay in the work area surrounded by the barrier and also due to the absence of a transmission signal a defect or by dropping a radiation source carried by one of the people in the work area can be reacted to accordingly.
  • this system is comparatively complex.
  • the object of the invention is to avoid the aforementioned disadvantages and to overcome the problems indicated.
  • an alternative solution is to be specified which can be implemented with little effort, but which also guarantees a high degree of reliability and thus safe occupational safety even under the harsh operating conditions of the drilling equipment.
  • a method and a device suitable for carrying out the method are to be provided.
  • the protection of persons from contact with parts moving on and / and within the drilling mast of a generic drilling device is ensured in that the moving parts to be secured with regard to avoiding contact in the event of an intrusion Subject or object are put out of operation in a scanning field spanned by several sensors around the drilling mast.
  • This scanning field is using several radar sensors clamped, which are arranged on the drill to be secured.
  • radar sensors are used, which are designed to emit radar radiation and to receive radar radiation reflected from a subject or object located in the scanning field.
  • These radar sensors are arranged on the drilling device, preferably on the drilling mast, and are oriented in such a way that the radar radiation emitted by them is so observed that their respective main beam lobe does not cover the drilling surface or parts of the drilling mast.
  • the sensor field or scanning field refers to the spatial area which, by superimposing the radiation fields (without or with consideration of the radiation side lobes already mentioned) of all respectively activated radar sensors, is to be detected for the intrusion or the entry of a subject or object, in order, if necessary, to automatically deactivate moving objects To effect parts of the drill.
  • an essential feature of the proposed solution is the use of radar sensors to generate the sensory field.
  • optical sensors have proven to be unsuitable for this purpose for the reason already mentioned that strong dust formation occurs during drilling. This also applies to the use of appropriate infrared-based sensors. But also the use of ultrasonic sensors has so far proven to be impractical. The way they function is also impaired or disturbed too much by the formation of dust.
  • the radar sensors it is essential to use the radar sensors to span a scanning field around the drilling mast in such a way that at least none of the main radiation lobes of the radar beams emitted by the radar sensors sweep over the drilling surface or parts of the drilling mast.
  • the latter is important insofar as it has been shown that otherwise reflections of the radar beams occur on the drilling surface and / or on the drilling mast, which falsify the result of the evaluation of radar beams possibly arriving at the radar sensors. Accordingly, radar beams arriving at the radar sensors should only be detected if they are reflected by an obstacle in the vicinity of the drilling mast, namely in particular a person or a body part of a person.
  • the radar sensors are therefore preferably on the drilling mast, but not - as is obvious - when their radiation fields are aligned along the drilling mast in the direction of the drilling surface, mounted on the end of the drilling mast facing away from the drilling surface. Rather, in the case of their preferred direct arrangement on the drilling mast, the radar sensors are arranged on the end of the drilling mast facing the drilling surface.
  • the aforementioned condition according to which at least the main radiation lobes of the emitted radar beams neither sweep over the drilling surface nor parts of the drilling mast, by achieving that the radiation axes of the radar beams emitted by the radar sensors and generating the scanning field are aligned in a radially projecting manner with respect to the longitudinal axis of the drilling tool.
  • Compliance with the conditions mentioned is achieved by a corresponding arrangement of the radar sensors on the drilling mast or the drilling device or / and by their corresponding alignment and, if appropriate, moreover by a corresponding selection of the radar sensors with regard to the opening angle of the radar beams emitted by them.
  • the radar sensors are arranged on the drilling mast of the drilling device at a distance based on the average height of a person from the end facing the drilling surface.
  • the drilling mast of the drilling device for example for producing a bottom hole
  • the radiation axes of the radar beams emitted by the radar sensors and generating the scanning field are preferably aligned essentially horizontally, as already explained, by appropriate arrangement and / or alignment of the sensors themselves.
  • a further possibility of complying with the boundary conditions mentioned above with regard to avoiding undesired reflections is to align the radiation axes of the radar beams emitted by the radar sensors in the opposite direction to the drilling direction in such a way that they run parallel to the longitudinal axis of the drilling tool or an imaginary one around this longitudinal axis. span the conically opening envelope surface.
  • the radiation axes of the emitted radar beams are accordingly aligned in such a way that they run counter to the drilling direction and parallel to the longitudinal axis of the drilling mast or at an angle with respect to this longitudinal axis on its side facing away from the drilling surface.
  • the radar sensors are also in this Case on the end of the drilling mast facing the drilling surface, that is to say arranged on the side of the drilling head, and at the smallest possible distance therefrom, so that their radiation fields run as far as possible along the entire axial extension of the drilling mast, with an arrangement of the radar sensors also in this connection at a distance of 0.50 m to 1.50 m from the drilling surface (from the surface into which the hole is to be drilled).
  • the radiation axes of the radar beams emitted by the radar sensors are aligned at least in the case of a horizontal alignment of the drilling mast to produce a horizontal bore in the manner described above.
  • the drilling tool is understood to mean the drilling head and the boring bars connected or connected to it, or the drilling pipes connected or connected to it, at the end of which the drilling head is arranged.
  • the occupational health and safety procedure for decommissioning the moving parts in the event that a person or a body part of a person gets into a sensor field or scanning field generated around the drilling mast, can be configured as follows.
  • the radar beams spanning the sensor field are arranged at the appropriate height (as already stated, based on the height of a person) so that their radiation axes are horizontally outwards in relation to the drilling mast run directed.
  • the drill is used to make a horizontal hole an alignment of the radiation axes opposite to the drilling surface and, as already shown as a basic design option, parallel to its longitudinal axis or slightly towards the longitudinal axis, that is to say inclined away from it.
  • the radiation axes of the emitted radar radiation in the manner described first, i.e. radially to the drilling mast, and when this specified angle is exceeded up to a horizontal alignment of the longitudinal axis of the drilling tool or the drilling mast, the radiation axes are aligned according to the second possibility explained.
  • this can be achieved in that the respective orientation of the drilling mast, i.e. its respective angle with respect to the vertical or the horizontal direction, is detected by means of a movement or inclination sensor and, depending on this, a switchover between the two variants of the orientation of the Radar beams are automated.
  • the angle to be set for switching between the two explained variants of the beam alignment is, in view of the fact that, in particular when a vertical hole is drilled, the drilling surface (in this case the drilling base or the floor) must be avoided, especially depending on the opening angle of the radar sensors emitted radar radiation and the range of the beams. If, in the case of radar sensors of shorter range and in the event of an inclination of the drilling mast, the radiation axis of the emitted beams only touches the drilling surface due to the short radiation range, this is unproblematic with a view to avoiding undesired reflections.
  • the radar beams have a relatively large opening angle and at the same time a long range, a switch to the other operating mode, with radiation axes running in the axial direction of the drilling mast, should take place sooner. so already at an angle smaller than the vertical.
  • the angle to be set for the switchover should preferably be between 15 ° and 25 ° relative to the vertical.
  • a respective alignment of the radar beams or their main axes can be achieved by an appropriate arrangement of the radar sensors on the drilling device and / or by a corresponding alignment of the radar sensors themselves arranged on the drilling device.
  • the arrangement of the radar sensors should preferably be based on their arrangement directly on the drilling mast.
  • second sensor group could be used to generate a sensor field by means of radar beams, the radiation axes of which in the opposite direction to the drilling surface and in the axial direction with respect to the drilling mast, namely parallel to the longitudinal axis of the drilling tool or preferably at a slight angle of inclination of removing the longitudinal axis are aligned.
  • Another possibility is to use only one sensor group, the sensors being arranged on the drilling mast in such a way that they themselves can be aligned differently or moved into different positions. This can preferably be done automatically by means of actuators to be controlled accordingly.
  • the solution presented could meet the occupational safety requirements in the event of a horizontal alignment of the drilling mast (for example for the purpose of drilling a horizontal hole in a wall) as well as in the case of vertical drilling by means of a radial alignment of the radiation axes of the sensor field, which is relative to the longitudinal axis of the drilling tool Radar beams can be reached.
  • radar sensors would have to be arranged preferably at several locations of the drilling mast over the entire axial extent of the drilling mast, in which the main axes of the radar beams emitted by them are radially aligned accordingly.
  • radially radiating radar sensors which are preferably attached to the drilling mast at a height which is based on the average human body height (slightly below the waist to about chest height, that is to say preferably about 80 cm to 150 cm), offers a number of advantages . This enables them to cover a larger danger area around the drilling mast or to better adjust the size of this danger area. With their help, it is also fundamentally easier to avoid possible reflections of the radar beams on the drilling mast itself.
  • a device which accomplishes the task and is suitable for carrying out the method is characterized in that a plurality of radar sensors spanning a sensory scanning field are arranged on the drilling rig, preferably on its drilling mast, which are designed both to emit radar radiation and to emit radiated radiation subject or object located in the scanning field to receive reflected radar radiation.
  • the radar sensors in question are arranged and aligned and, if necessary, selected with regard to the opening angle of the radar beams emitted by them, so that at least none of the main radiation lobes of the radar beams emitted by the radar sensors sweeps over the drilling surface or parts of the drilling mast.
  • the device has a first group of radar sensors for this purpose, in which the radiation axis of the radar beams emitted by them radially from the longitudinal axis of the drilling tool is aligned away.
  • a second sensor group can be provided which, in contrast, is arranged and / or aligned such that the main axis or radiation axis of the radar beams emitted by them runs in the opposite direction to the drilling direction and parallel to the longitudinal axis of the drilling tool or slightly inclined away from this longitudinal axis.
  • the drilling device can advantageously be developed in such a way that depending on the angle of inclination of the drilling mast - if two sensor groups are provided - one or the other sensor group is automatically activated or that the sensors themselves can be automatically aligned differently depending on the angle of inclination of the drilling mast.
  • the drilling device has at least one inclination or motion sensor.
  • the processing unit provided anyway (in terms of its hardware and software equipment) is designed such that it is suitable for evaluating the sensor signals of the at least one inclination or motion sensor.
  • the processing unit must also switch the drilling device depending on the angle of inclination of the drilling mast against the vertical determined by the sensor signals by aligning all or part of the radar sensors with the aid of an actuator or by activating part of the radar sensors and deactivating another part of the radar sensors to cause the previously explained operating modes of the drilling device which differ with regard to the alignment of the radiation axes of the emitted radar beams.
  • this can also be equipped with a so-called override function.
  • This function enables an operator of the drilling machine to automatically stop or shut down the moving parts of the drilling machine to prevent when a subject or object (in particular object, but exceptionally also a subject) is in the sensor field or gets into it, provided the operator recognizes that there is no actual danger.
  • This can be useful, for example, if an object is blown into the sensor field by wind, for which the occupational safety measures do not have to apply.
  • the moving parts of the drilling device would be put out of operation after a detection of an object in the sensor field with a slight delay (approx. 0.5 seconds - 1 second) and an alarm signal would be triggered first, after the operator had perceived it activate the override function, i.e. could interrupt the automated decommissioning of the moving parts.
  • the solution according to the invention also offers the possibility of a more flexible handling compared to the prior art with mechanical protection (cage) when introducing a vertical hole in the immediate vicinity of a wall or a horizontal hole near the floor.
  • individual radar sensors near the wall (vertical drilling) or near the ground (horizontal drilling) can be temporarily deactivated or - if equipped with a quick assembly / disassembly device - can be removed from the drilling rig.
  • Fig. 1 shows the part of a drilling mast 1 of a possible embodiment of the invention with several radar sensors 2 1 - 2 n radiating in the radial direction r with respect to the drilling mast 1 in a schematic, area-projected representation. Not all details of the drilling device or its drilling mast 1 are shown in the illustration. Thus, for example, the actual drilling device and other parts moving on or within the drilling mast 1 are not shown in this illustration, since the drawing is intended in particular to illustrate the arrangement of the radar sensors 2 1 - 2 n and the alignment of their radiation fields.
  • the drilling tool could be covered, for example, by the support foot belonging to the drilling mast 1 with a claw 7 which is pressed into the drilling surface 4 and anchored here to a certain extent, that is to say it is arranged behind the support foot shown in relation to the plane of the drawing.
  • the drilling mast 1, which is only shown in sections, can be mounted, for example, on a boom (not shown) of an excavator (also not shown), by means of which the drilling mast 1 can be moved to position the drilling tool guided on it.
  • the radar sensors 2 1 - 2 n are in the in the Fig. 1 shown embodiment arranged and aligned in such a way that its radiation axes 6 (shown here are only the radiation edges 11, 11 'enclosing the main radiation lobes 8 - for the radiation axes 6 and the main radiation lobes 8 see Fig. 5 ) radially r with respect to the axial extension of the drilling mast 1 or with respect to the longitudinal axis 5 indicated by the dash-dot line.
  • This type of alignment which is preferably provided for the application of making a vertical bore (drilling direction b corresponds to the vertical v) by means of the drilling tool (not shown) held on the drilling mast 1, ensures that at least the main radiation lobes 8 (see again Fig. 5 ) - Depending on the opening angle 10 of the emitted radiation, possibly also the radiation side lobes 9, 9 '- do not paint over the drilling surface 4, namely, for example, the ground into which the vertical bore is to be made.
  • the radar beams in an imaginary extension will only touch the ground at a large distance from the drilling mast 1 and will be reflected here, this being theoretical insofar as the beams reach the corresponding point of contact with the ground due to the finite range of the radar sensors 2 1 - 2 n preferably not reach at all. This ensures that there is no falsification when evaluating the sensor signal for the presence of objects within the sensor field.
  • the radar sensors 2 1 - 2 n spanning the sensor field are arranged on the drilling mast 1 at a height that is based on the average height of a person, that is to say in any case below this average height.
  • the Fig. 2 shows the device with the sensor field generated by the radar sensors 2 1 - 2 n again with spatial representation of a portion of the in the Fig. 1 shown part of the drilling mast 1.
  • the Fig. 3 clarifies the situation using a section of a view of the drilling mast 1. In both figures, the corresponding parts of the drilling mast 1 and the radar sensors 2 1 - 2 n are shown taking into account a uniform scale.
  • FIG. 4 shows an embodiment of the device according to the invention, in which either instead of or cumulatively to the radar sensors 2 1 - 2 n according to the Figures 1 to 3 provided radar sensors 3 1 - 3 n are arranged and aligned in such a way that a sensor field is spanned by this, which is enclosed by an imaginary envelope surface that opens conically on the side opposite the drilling side.
  • the radar sensors 3 1 - 3 n With arranging, aligning and selecting the radar sensors 3 1 - 3 n with regard to the opening angle 10 (see Fig. 4 combined with Fig. 5 ) of the radiation emitted by them is achieved that the main radiation lobes 8 of the radar beams emitting Radar sensors 3 1 - 3 n do not paint over parts of drilling mast 1 at any point. Rather, the beams run in such a way that they are directed counter to the drilling direction b and only intersect the longitudinal axis 5 of the drilling mast 1 or the imaginary extension of its outer peripheral surface above its axial end.
  • the in the Fig. 4 Shown embodiment with radar sensors 3 1 - 3 n radiating in the axial direction with respect to the drilling mast 1 is preferably provided for use in the production of horizontal bores, for example in masonry.
  • the range of the radar sensors 3 1 - 3 n arranged at the foot end of the drilling mast 1 in the vicinity of the drilling head 12 shown here, driven over boring bars or drilling tubes, is in any case dimensioned such that the sensor field spanned by them extends over the entire axial length of the drilling mast 1 extends.
  • an evaluation circuit or evaluation unit causes the moving parts of the drilling device to be activated with the help of appropriately controlled (also not shown) actuators are taken out of operation or shut down.
  • Fig. 5 is the explanation of the description of the invention and the claims as well as that of the other figures with regard to the spread of the radar sensors 2 1 - 2 n ; 3 1 - 3 n serve the underlying understanding of radar radiation emitted.
  • This understanding assumes that for radar sensors 2 1 - 2 n ; 3 1 - 3 n emitted radar radiation generally shows a radiation image with a main radiation lobe 8 and secondary radiation lobes 9, 9 ′.
  • the radiation profiles shown in the other figures relate to the main radiation lobe 8, represent 1 - 2 n for a respective radar sensor; 3 1 - 3 n thus each represent two radiation edges 11, 11 'of the radiation field of the radar radiation, which laterally surround the main beam lobe 8, whereby, as explained, a sweep of the The drilling surface 4 and the drilling mast 1 through this main radiation lobe 8 should be avoided by appropriate alignment of the radiation axis 6 shown in dashed lines in the middle.
  • the angle enclosed by the radiation edges 11, 11 ' represents the opening angle 10.
  • the representations and the explanations given for this are based on an essentially symmetrical radiation image with an essentially symmetrical main beam lobe 8, in the center of which the radiation axis 6 runs.
  • the figure shows a surface-projected representation of a radiation field.
  • this expands spatially, whereby an essentially symmetrical field is also assumed in this respect.
  • the (imaginary) radiation edges 11, 11 'of the radiation field lie on the lateral surface of an (imaginary) truncated cone, the radiation axis 6 coincides with the central axis of this truncated cone.

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Description

Die Erfindung betrifft eine Lösung zur Sicherstellung des Arbeitsschutzes bei mit einem Bohrmast ausgestatteten Bohrgeräten. Sie bezieht sich auf den Schutz von insbesondere Personen vor einem Kontakt mit sich an dem oder/und innerhalb des Bohrmastes bewegenden Teilen. Bevorzugtes Einsatzgebiet der Erfindung ist die Realisierung eines entsprechenden Schutzes für Tophammerbohrgeräte und Imlochbohrgeräte, ohne dass jedoch die Erfindung hierauf beschränkt wäre. Insoweit bezieht sich die Erfindung allgemein auf Bohrgeräte, welche einen Bohrmast aufweisen, in oder an dem Stangen oder Rohre mit einem an ihrem Ende angeordneten Bohrkopf geführt werden, wobei der Bohrkopf je nach Einsatzzweck sehr unterschiedlich gestaltetet sein kann. Der Bohrmast ist hierbei beispielsweise an dem Ausleger eines Baggers (oder Kranes) angeordnet, welcher zu Positionierung und Ausrichtung des Bohrmastes und damit des Bohrwerkzeugs dient. Auch eine Anordnung des Bohrmastes auf einer nicht selbstfahrenden, sondern mittels eines geeigneten Fahrzeugs bewegbaren Lafette mit Aufbauten zur Positionierung und Ausrichtung des Bohrmastes ist üblich.The invention relates to a solution for ensuring occupational safety in drilling equipment equipped with a drilling mast. It relates to the protection of persons, in particular, from contact with parts moving on and / or within the drilling mast. The preferred field of application of the invention is the implementation of a corresponding protection for top hammer drilling machines and down-hole drilling machines, without, however, the invention being restricted to this. In this respect, the invention relates generally to drilling devices which have a drilling mast in or on which rods or pipes are guided with a drilling head arranged at their end, the drilling head being able to be designed very differently depending on the intended use. The drilling mast is arranged, for example, on the boom of an excavator (or crane), which is used for positioning and aligning the drilling mast and thus the drilling tool. It is also common to arrange the drilling mast on a mount that is not self-propelled but can be moved by means of a suitable vehicle, with structures for positioning and aligning the drilling mast.

Bohrgeräte mit einem Bohrmast, wie insbesondere Bohrgeräte der vorgenannten Art, nämlich Tophammerbohrgeräte und Imlochbohrgeräte, dienen beispielsweise der Einbringung von Bohrungen in Felsen oder Gestein, zum Beispiel für Sprengungen in Steinbrüchen oder zur Erzeugung von Versorgungsschächten. Dabei vollführen innerhalb des Bohrmastes oder an dem Bohrmast geführte Stangen oder Rohre, je nach angewendetem Bohrprinzip, eine Rotation um ihre Längsbeziehungsweise Mittelachse oder/und - wie beispielsweise im Falle des Bohrhammerns - eine Auf- und Abwärtsbewegung aufgrund einer periodischen Beaufschlagung mit einer vorzugsweise hydraulisch erzeugten Kraft. Neben dem Bohrgestänge oder den zum Bohren verwendeten Rohren sind an einem entsprechenden Bohrmast häufig noch eine Reihe weiterer bewegter Teile, wie beispielsweise ein Vorratsmagazin zur automatischen Nachführung von Stangen oder Rohren zur Verlängerung des Bohrwerkzeugs, angeordnet.Drilling equipment with a drilling mast, such as in particular drilling equipment of the aforementioned type, namely top hammer drilling equipment and downhole drilling equipment, is used, for example, to drill holes in rocks or rocks, for example for blasting in quarries or to produce supply shafts. Depending on the drilling principle used, a rotation about their longitudinal or central axis or / and - as in the case of the hammer drill - perform an up and down movement due to a periodic loading with a preferably hydraulically generated one, depending on the drilling principle used, within the drilling mast or on the drilling mast Force. In addition to the drill pipe or the pipes used for drilling, a number of other moving parts are often arranged on a corresponding drilling mast, such as a storage magazine for automatic tracking of rods or pipes for extending the drilling tool.

In einzelnen Fällen ist es in der Vergangenheit zu Arbeitsunfällen gekommen, wenn sich im Umfeld des Bohrgeräts aufhaltende Personen durch Unaufmerksamkeit versehentlich in Kontakt mit den sich bewegenden Teilen des Bohrgeräts gelangt oder mit Körperteilen zwischen diese bewegten Teile geraten sind. Derartige Unfälle führen im Allgemeinen zumindest zu erheblichen Personenschäden, können aber auch zum Tod betroffener Personen führen. Aus diesem Grund sind in der jüngeren Zeit rechtliche Vorschriften erlassen worden, welche zur Erhöhung des Arbeitsschutzes im Bereich entsprechender Bohrgeräte und damit zu einer deutlichen Reduzierung des Unfallrisikos führen sollen.In some cases, accidents at work have occurred in the past if people in the vicinity of the drilling machine accidentally came into contact with the moving parts of the drilling machine due to inattentiveness or if body parts got between these moving parts. Such accidents generally lead to at least considerable personal injury, but can also lead to the death of affected people. For this reason, legal regulations have recently been issued which are intended to increase occupational safety in the area of appropriate drilling equipment and thus to significantly reduce the risk of accidents.

Zur Umsetzung dieser Vorschriften kommen in der Praxis insbesondere passive Sicherheitsmaßnahmen zum Einsatz. Aus dem Stand der Technik ist es dabei beispielsweise bekannt, wie gemäß der Industrienorm DIN EN 16228-1 vorgesehen, um die bewegten Teile des Bohrmastes herum starre oder gegebenenfalls zu Servicezwecken auch bewegliche Käfigkonstruktionen anzuordnen, welche Personen vor dem ungewollten Kontakt mit diesen bewegten Teilen der Bohrgeräte schützen sollen. Allerdings bringt der Einsatz entsprechender Käfigkonstruktionen eine Reihe von Nachteilen mit sich. So ist es zunächst als nachteilig anzusehen, dass der gesamte Bohrmast entsprechender Bohrgeräte bei einer Ausstattung mit einer derartigen Käfigkonstruktion ein deutlich höheres Gewicht aufweist. Hierdurch erhöht sich der Energieverbrauch beim Positionieren des Bohrwerkzeugs, aber auch beim Bohrvorgang selber, wodurch gleichzeitig die Effizienz der Geräte sinkt. Ein weiterer Nachteil ist die wesentlich schlechtere Zugänglichkeit einzelner Maschinenteile bei der Durchführung von Service- und Wartungsmaßnahmen oder bei einem Wechsel des Bohrwerkzeugs (Wechsel des Bohrkopfes oder von Teilen des Bohrgestänges). Ferner ist es als nachteilig anzusehen, dass das Einbringen von Bodenbohrungen in unmittelbarer Nähe von Wänden beziehungsweise Gesteins- oder Felserhebungen aufgrund des sich infolge der Anordnung des Käfigs ergebenden Vergrößerung des Durchmessers des Bohrmastes erschwert oder gar unmöglich gemacht wird. Darüber hinaus kann es beispielsweise beim Bruch des Bohrgestänges zu Beschädigungen des Käfigs kommen, so dass dessen Austausch erforderlich ist, was entsprechende Kosten nach sich zieht.In practice, passive safety measures are used to implement these regulations. It is known from the prior art, for example, as provided in accordance with the industrial standard DIN EN 16228-1, to arrange the moving parts of the drilling rig rigidly or, if necessary, also to arrange movable cage structures for service purposes, which prevent people from inadvertently coming into contact with these moving parts Protect drilling rigs. However, the use of appropriate cage designs has a number of disadvantages. It is initially to be regarded as a disadvantage that the entire drilling mast of corresponding drilling devices has a significantly higher weight when equipped with such a cage construction. This increases the energy consumption when positioning the drilling tool, but also during the drilling process itself, which at the same time reduces the efficiency of the devices. Another disadvantage is the considerably poorer accessibility of individual machine parts when carrying out service and maintenance measures or when changing the drilling tool (changing the drilling head or parts of the drill pipe). Furthermore, it is to be regarded as disadvantageous that the drilling of soil in the immediate vicinity of walls or rock or rock elevations is made difficult or even impossible due to the enlargement of the diameter of the drilling mast resulting from the arrangement of the cage. In addition, it can damage the drill pipe, for example, when it breaks Cages come, so that their replacement is required, which entails corresponding costs.

Die bereits angesprochenen Vorschriften zur Verbesserung des Arbeitsschutzes der in Rede stehenden Bohrgeräte sehen ausdrücklich auch die Möglichkeit eines aktiven, sensorischen Schutzes vor. Vor diesem Hintergrund wird in der GB 2 479 749 A1 eine Sicherheitseinrichtung für mit einem Bohrmast ausgestattete Bohrgeräte beschrieben, bei welcher zur Detektion einer sich im Wirkbereich des Bohrmastes und somit im Gefahrenbereich aufhaltenden Person ein optisch basiertes, nämlich ein opto-elektronisches System zum Einsatz gelangt. Entsprechend einer bevorzugten Ausbildungsform handelt es sich hierbei um ein mit Laserlicht arbeitendes Lidar-System. Wird unter Einsatz dieses optischen Systems eine Person im Gefahrenbereich detektiert, so wird durch die Schutzeinrichtung ein Ausschaltsignal generiert, welches die Bohrvorrichtung außer Betrieb setzt.The already mentioned regulations for improving the occupational safety of the drilling devices in question explicitly provide for the possibility of active, sensory protection. With this in mind, GB 2 479 749 A1 describes a safety device for drilling rigs equipped with a drilling mast, in which an optically based, namely an opto-electronic system is used to detect a person staying in the effective range of the drilling mast and thus in the danger zone. According to a preferred embodiment, this is a lidar system working with laser light. If a person is detected in the danger zone using this optical system, the protective device generates a switch-off signal which disables the drilling device.

Allerdings haben derartige Lösungen in die Praxis bislang keinen Eingang gefunden. Dies hat sicherlich nicht nur Kostengründe, vielmehr ist es sehr schwierig, sensorbasierte Lösungen bereitzustellen, welche auch in dem naturgemäß sehr robusten Arbeitsumfeld entsprechender Bohrgeräte zuverlässig funktionieren. Als ein wesentliches Hindernis hat sich dabei unter anderem der beim Bohrvorgang, so insbesondere beim Bohrhammern, entstehende Staub erwiesen.However, such solutions have so far not been used in practice. This is certainly not only due to costs, it is also very difficult to provide sensor-based solutions that also work reliably in the naturally very robust working environment of the corresponding drilling equipment. One of the main obstacles here has been the dust that arises during the drilling process, in particular with hammer drills.

Durch die EP 2 952 671 A1 wird ein Sicherheitssystem für Bohrgeräte beschrieben, bei welchem an oder in der unmittelbaren Umgebung eines Bohrgerätes arbeitende Personen jeweils mit mehreren an der Kleidung, einem Schutzhelm oder dergleichen angeordneten Signalgebern ausgestattet sind. Gemäß der Druckschrift kann es sich dabei auch um Radarstrahlung emittierende Strahlenquellen handeln. Durch je einen Empfänger an der Maschinenbasis des Bohrgerätes und am Bohrmast wird der Eintritt einer mit entsprechenden Signalgebern ausgestatten Person in einen durch die für die Empfänger eingestellte Detektionsreichweise definierten Gefahrenbereich um das Bohrgerät herum erkannt und das Bohrgerät gegebenenfalls außer Betrieb gesetzt. Mit Hilfe der mehreren von einer Person zu tragenden und untereinander gekoppelten Strahlenquellen wird im Zusammenwirken mit einem weiteren, an einer um das Bohrgerät herum errichteten Barriere angeordneten Empfänger sichergestellt, dass sich nur Signalgeber tragende Personen in dem durch die Barriere umgebenen Arbeitsbereich aufhalten können und auch auf das Ausbleiben eines Sendesignals durch einen Defekt oder durch das Ablegen einer von einer der im Arbeitsbereich befindlichen Personen getragenen Strahlenquellen entsprechend reagiert werden kann. Aufgrund des Erfordernisses einer Ausstattung aller an dem Bohrgerät arbeitenden Personen mit mehreren Strahlungsquellen ist jedoch dieses System vergleichsweise aufwendig.Through the EP 2 952 671 A1 describes a safety system for drilling equipment in which people working on or in the immediate vicinity of a drilling equipment are each equipped with a plurality of signal transmitters arranged on clothing, a protective helmet or the like. According to the publication, this can also be radiation sources emitting radar radiation. A receiver on the machine base of the drilling rig and on the drilling mast detects the entry of a person equipped with corresponding signal transmitters into a danger area around the drilling rig defined by the detection range set for the receivers, and the drilling rig is decommissioned if necessary. With the help of several of In cooperation with a further receiver arranged on a barrier built around the drilling device, a radiation source to be carried and coupled to one another is ensured that only signal transmitters can stay in the work area surrounded by the barrier and also due to the absence of a transmission signal a defect or by dropping a radiation source carried by one of the people in the work area can be reacted to accordingly. However, due to the requirement that all persons working on the drilling rig be equipped with multiple radiation sources, this system is comparatively complex.

Aufgabe der Erfindung ist es, die vorgenannten Nachteile zu vermeiden und die aufgezeigten Probleme zu überwinden. Zu diesem Zweck soll eine alternative Lösung angegeben werden, welche mit geringem Aufwand realisierbar ist, aber auch unter den rauen Einsatzbedingungen der Bohrgeräte ein hohes Maß an Zuverlässigkeit und somit einen sicheren Arbeitsschutz garantiert. Hierzu sind ein Verfahren und eine zur Durchführung des Verfahrens geeignete Vorrichtung bereitzustellen.The object of the invention is to avoid the aforementioned disadvantages and to overcome the problems indicated. For this purpose, an alternative solution is to be specified which can be implemented with little effort, but which also guarantees a high degree of reliability and thus safe occupational safety even under the harsh operating conditions of the drilling equipment. For this purpose, a method and a device suitable for carrying out the method are to be provided.

Die Aufgabe wird durch ein Verfahren mit den Merkmalen des Patentanspruchs 1 gelöst. Eine die Aufgabe lösende, zur Durchführung des Verfahrens geeignete Vorrichtung wird durch die Merkmale des ersten Sachanspruchs charakterisiert. Vorteilhafte Aus- beziehungsweise Weiterbildungen sind durch die jeweiligen Unteransprüche gegeben.The object is achieved by a method having the features of patent claim 1. A device that accomplishes the task and is suitable for carrying out the method is characterized by the features of the first claim. Advantageous training and further education are given by the respective subclaims.

Nach dem zur Lösung der Aufgabe vorgeschlagenen Verfahren wird der Schutz von Personen vor einem Kontakt mit sich an dem oder/und innerhalb des Bohrmastes eines gattungsgemäßen Bohrgerätes bewegenden Teilen dadurch gewährleistet, dass die hinsichtlich der Vermeidung eines Kontaktes zu sichernden bewegten Teile im Falle eines Eindringens eines Subjektes oder Objektes in ein durch mehrere Sensoren um den Bohrmast herum aufgespanntes Abtastfeld außer Betrieb gesetzt werden. Dieses Abtastfeld wird mit Hilfe mehrerer Radarsensoren aufgespannt, die an dem zu sichernden Bohrgerät angeordnet werden. Dafür werden Radarsensoren verwendet, welche dazu ausgebildet sind, Radarstrahlung zu emittieren sowie von einem sich in dem Abtastfeld befindenden Subjekt oder Objekt reflektierte Radarstrahlung zu empfangen. Diese Radarsensoren werden an dem Bohrgerät, vorzugsweise am Bohrmast, derart angeordnet und unter Beachtung des Öffnungswinkels der von ihnen emittierten Radarstrahlung so ausgerichtet, dass ihre jeweilige Strahlungshauptkeule weder die Bohroberfläche noch Teile des Bohrmastes überstreicht.According to the method proposed to achieve the object, the protection of persons from contact with parts moving on and / and within the drilling mast of a generic drilling device is ensured in that the moving parts to be secured with regard to avoiding contact in the event of an intrusion Subject or object are put out of operation in a scanning field spanned by several sensors around the drilling mast. This scanning field is using several radar sensors clamped, which are arranged on the drill to be secured. For this purpose, radar sensors are used, which are designed to emit radar radiation and to receive radar radiation reflected from a subject or object located in the scanning field. These radar sensors are arranged on the drilling device, preferably on the drilling mast, and are oriented in such a way that the radar radiation emitted by them is so observed that their respective main beam lobe does not cover the drilling surface or parts of the drilling mast.

Im Zusammenhang mit den vorstehenden Ausführungen, den nachfolgenden Erläuterungen und den Patentansprüchen sei hier darauf hingewiesen, dass die Begriffe Abtastfeld, Sensorfeld und sensorisches (Abtast-) Feld in diesem Kontext synonym gebraucht werden, ihnen also inhaltlich und aus technischer Sicht dasselbe Verständnis zugrunde liegt. Hiervon wird nach diesem Verständnis das keulenartige Abstrahlfeld (aber auch das Gesamtabstrahlfeld, im Hinblick auf die eventuelle Einbeziehung etwaiger Strahlungsnebenkeulen) unterschieden, welches sich auf die räumliche Ausbreitung der von einem einzelnen Radarsensor emittieren Radarstrahlen, das heißt der von dem jeweiligen Radarsensor ausgesendeten elektromagnetischen Wellen, bezieht. Demgegenüber bezeichnet das Sensorfeld oder Abtastfeld, denjenigen räumlichen Bereich, welcher durch Überlagerung der Abstrahlfelder (ohne oder mit Beachtung der schon erwähnten Strahlungsnebenkeulen) aller jeweils aktivierten Radarsensoren auf das Eindringen beziehungsweise den Eintritt eines Subjektes oder Objektes zu detektieren ist, um gegebenenfalls das automatisierte Außerbetriebsetzen bewegter Teile des Bohrgerätes zu bewirken.In connection with the above explanations, the following explanations and the patent claims, it should be pointed out here that the terms scanning field, sensor field and sensory (scanning) field are used synonymously in this context, that is to say they are based on the same understanding in terms of content and technology. According to this understanding, a distinction is made between the lobe-like radiation field (but also the overall radiation field, with regard to the possible inclusion of any radiation side lobes), which relates to the spatial spread of the radar beams emitted by a single radar sensor, i.e. the electromagnetic waves emitted by the respective radar sensor, relates. In contrast, the sensor field or scanning field refers to the spatial area which, by superimposing the radiation fields (without or with consideration of the radiation side lobes already mentioned) of all respectively activated radar sensors, is to be detected for the intrusion or the entry of a subject or object, in order, if necessary, to automatically deactivate moving objects To effect parts of the drill.

Wie vorstehend erkennbar wird, ist ein wesentliches Merkmal der vorgeschlagenen Lösung die Verwendung von Radarsensoren zur Erzeugung des sensorischen Feldes. Bei Versuchen haben sich optische Sensoren, aus dem bereits angesprochenen Grund einer starken Staubbildung beim Bohren, für diesen Zweck als ungeeignet erwiesen. Dies gilt auch für den Fall des Einsatzes entsprechender Sensoren auf Infrarotbasis. Aber auch eine Verwendung von Ultraschallsensoren hat sich insoweit als nicht praktikabel erwiesen. Auch deren Funktionsweise wird durch die Staubbildung zu stark beeinträchtigt beziehungsweise gestört.As can be seen above, an essential feature of the proposed solution is the use of radar sensors to generate the sensory field. In experiments, optical sensors have proven to be unsuitable for this purpose for the reason already mentioned that strong dust formation occurs during drilling. This also applies to the use of appropriate infrared-based sensors. But also the use of ultrasonic sensors has so far proven to be impractical. The way they function is also impaired or disturbed too much by the formation of dust.

Dabei ist es wesentlich, mittels der Radarsensoren um den Bohrmast herum ein Abtastfeld derart aufzuspannen, dass zumindest keine der Strahlungshauptkeulen der von den Radarsensoren emittierten Radarstrahlen die Bohroberfläche oder Teile des Bohrmastes überstreicht. Letzteres ist insoweit von Bedeutung, als sich gezeigt hat, dass andernfalls an der Bohroberfläche und/oder am Bohrmast Reflektionen der Radarstrahlen auftreten, welche das Ergebnis bei der Auswertung an den Radarsensoren gegebenenfalls eintreffender Radarstrahlen verfälschen. Demgemäß sollen an den Radarsensoren eintreffende Radarstrahlen nur dann detektiert werden, wenn diese von einem sich im Umfeld des Bohrmastes aufhaltenden Hindernis, nämlich insbesondere einer Person oder von einem Körperteil einer Person, reflektiert werden. Andernfalls könnten durch die Bohroberfläche oder direkt oder indirekt durch den Bohrmast selbst reflektierte und infolgedessen von den am Bohrgerät angeordneten Radarsensoren empfangene Radarstrahlen dazu führen, dass die bewegten Teile des Bohrmastes beziehungsweise des Bohrgerätes ohne das Bestehen einer tatsächlichen Gefahr wiederholt außer Betrieb gesetzt werden und somit das Bohrgerät nicht zweckentsprechend eingesetzt werden kann. Im Hinblick auf die Vermeidung eines Überstreichens der Bohroberfläche, nämlich insbesondere des Bodens beim Einbringen von Vertikalbohrungen in den Untergrund, werden daher die Radarsensoren zwar vorzugsweise am Bohrmast, aber nicht - wie naheliegend -, bei Ausrichtung ihrer Abstrahlfelder entlang des Bohrmastes in Richtung der Bohroberfläche, an dem der Bohroberfläche abgewandten Ende des Bohrmastes montiert. Die Radarsensoren werden vielmehr, im Falle ihrer bevorzugten unmittelbaren Anordnung am Bohrmast, an dem der Bohroberfläche zugewandten Ende des Bohrmastes angeordnet.It is essential to use the radar sensors to span a scanning field around the drilling mast in such a way that at least none of the main radiation lobes of the radar beams emitted by the radar sensors sweep over the drilling surface or parts of the drilling mast. The latter is important insofar as it has been shown that otherwise reflections of the radar beams occur on the drilling surface and / or on the drilling mast, which falsify the result of the evaluation of radar beams possibly arriving at the radar sensors. Accordingly, radar beams arriving at the radar sensors should only be detected if they are reflected by an obstacle in the vicinity of the drilling mast, namely in particular a person or a body part of a person. Otherwise, radar beams reflected by the drilling surface or directly or indirectly by the drilling mast itself and consequently received by the radar sensors arranged on the drilling rig could result in the moving parts of the drilling mast or the drilling rig being repeatedly put out of operation without the existence of an actual danger, and thus that Drill can not be used appropriately. With a view to avoid sweeping over the drilling surface, in particular the ground when vertical bores are drilled into the subsoil, the radar sensors are therefore preferably on the drilling mast, but not - as is obvious - when their radiation fields are aligned along the drilling mast in the direction of the drilling surface, mounted on the end of the drilling mast facing away from the drilling surface. Rather, in the case of their preferred direct arrangement on the drilling mast, the radar sensors are arranged on the end of the drilling mast facing the drilling surface.

Gemäß einer grundsätzlichen Verfahrensgestaltung wird die vorgenannte Bedingung, wonach zumindest die Strahlungshauptkeulen der emittierten Radarstrahlen weder die Bohroberfläche noch Teile des Bohrmastes überstreichen, dadurch erreicht, dass die Strahlungsachsen der von den Radarsensoren emittierten, das Abtastfeld erzeugenden Radarstrahlen gegenüber der Längsachse des Bohrwerkzeugs radial aufragend ausgerichtet werden. Dabei wird die Einhaltung der genannten Bedingungen durch eine entsprechende Anordnung der Radarsensoren an dem Bohrmast beziehungsweise dem Bohrgerät oder/und durch deren entsprechende Ausrichtung sowie gegebenenfalls darüber hinaus durch eine entsprechende Auswahl der Radarsensoren im Hinblick auf den Öffnungswinkel der von ihnen emittierten Radarstrahlen erreicht. Die Radarsensoren werden gemäß dieser Ausgestaltung in einem sich an der durchschnittlichen Körpergröße eines Menschen orientierenden Abstand von dem der Bohroberfläche zugewandten Ende am Bohrmast des Bohrgerätes angeordnet. Denkbar ist insoweit ein Abstand zwischen 0,50 m und 1,50 m, bevorzugt zwischen 0,80 m und 1,50 m.According to a basic process design, the aforementioned condition, according to which at least the main radiation lobes of the emitted radar beams neither sweep over the drilling surface nor parts of the drilling mast, by achieving that the radiation axes of the radar beams emitted by the radar sensors and generating the scanning field are aligned in a radially projecting manner with respect to the longitudinal axis of the drilling tool. Compliance with the conditions mentioned is achieved by a corresponding arrangement of the radar sensors on the drilling mast or the drilling device or / and by their corresponding alignment and, if appropriate, moreover by a corresponding selection of the radar sensors with regard to the opening angle of the radar beams emitted by them. According to this embodiment, the radar sensors are arranged on the drilling mast of the drilling device at a distance based on the average height of a person from the end facing the drilling surface. In this respect, a distance between 0.50 m and 1.50 m, preferably between 0.80 m and 1.50 m, is conceivable.

Ein Spezialfall der zuvor erläuterten Verfahrensgestaltung ist dann gegeben, wenn der Bohrmast des Bohrgeräts, beispielsweise zur Erzeugung einer Bodenbohrung, zumindest im Wesentlichen vertikal ausgerichtet ist. Die Strahlungsachsen der von den Radarsensoren emittierten, das Abtastfeld erzeugenden Radarstrahlen werden in diesem Falle - wie bereits ausgeführt, durch entsprechende Anordnung oder/und Ausrichtung der Sensoren selbst - vorzugsweise im Wesentlichen horizontal ausgerichtet.A special case of the process design explained above is given when the drilling mast of the drilling device, for example for producing a bottom hole, is at least substantially vertically aligned. In this case, the radiation axes of the radar beams emitted by the radar sensors and generating the scanning field are preferably aligned essentially horizontally, as already explained, by appropriate arrangement and / or alignment of the sensors themselves.

Eine weitere Möglichkeit, die vorstehend im Hinblick auf die Vermeidung ungewünschter Reflektionen genannten Randbedingungen einzuhalten, besteht darin, die Strahlungsachsen der von den Radarsensoren emittierten Radarstrahlen entgegen der Bohrrichtung derart auszurichten, dass sie parallel zur Längsachse des Bohrwerkzeugs verlaufen oder um diese Längsachse herum eine gedachte, sich konisch öffnende Hüllfläche aufspannen. Die Strahlungsachsen der emittierten Radarstrahlen werden demnach hierbei so ausgerichtet, dass sie entgegen der Bohrrichtung sowie parallel zur Längsachse des Bohrmastes oder in einem sich gegenüber dieser Längsachse auf ihrer der Bohroberfläche abgewandten Seite öffnenden Winkel verlaufen. Die Radarsensoren werden auch in diesem Fall an dem der Bohroberfläche zugewandten Endes des Bohrmastes, also auf der Seite des Bohrkopfes angeordnet, und zwar in einem möglichst geringen Abstand davon, damit ihre Abstrahlfelder möglichst entlang der gesamten axialen Erstreckung des Bohrmastes verlaufen, wobei auch in diesem Zusammenhang auf eine Anordnung der Radarsensoren in einem Abstand von 0,50 m bis 1,50 m von der Bohroberfläche (von der Fläche, in welche die Bohrung eingebracht werden soll) orientiert wird. Gemäß dieser Verfahrensgestaltung ist es vorgesehen, dass die Strahlungsachsen der von den Radarsensoren emittierten Radarstrahlen zumindest im Falle einer horizontalen Ausrichtung des Bohrmastes zur Erzeugung einer Horizontalbohrung in der zuvor beschriebenen Weise ausgerichtet werden.A further possibility of complying with the boundary conditions mentioned above with regard to avoiding undesired reflections is to align the radiation axes of the radar beams emitted by the radar sensors in the opposite direction to the drilling direction in such a way that they run parallel to the longitudinal axis of the drilling tool or an imaginary one around this longitudinal axis. span the conically opening envelope surface. The radiation axes of the emitted radar beams are accordingly aligned in such a way that they run counter to the drilling direction and parallel to the longitudinal axis of the drilling mast or at an angle with respect to this longitudinal axis on its side facing away from the drilling surface. The radar sensors are also in this Case on the end of the drilling mast facing the drilling surface, that is to say arranged on the side of the drilling head, and at the smallest possible distance therefrom, so that their radiation fields run as far as possible along the entire axial extension of the drilling mast, with an arrangement of the radar sensors also in this connection at a distance of 0.50 m to 1.50 m from the drilling surface (from the surface into which the hole is to be drilled). According to this method design, it is provided that the radiation axes of the radar beams emitted by the radar sensors are aligned at least in the case of a horizontal alignment of the drilling mast to produce a horizontal bore in the manner described above.

Es sei darauf hingewiesen, dass in diesem Kontext unter dem Bohrwerkzeug der Bohrkopf und die mit ihm verbundene oder verbundenen Bohrstangen beziehungsweise das mit ihm verbundene oder die mit ihm verbundenen Bohrrohre, an deren Ende der Bohrkopf angeordnet ist, verstanden wird.It should be noted that in this context the drilling tool is understood to mean the drilling head and the boring bars connected or connected to it, or the drilling pipes connected or connected to it, at the end of which the drilling head is arranged.

Betrachtet man nun die in der Praxis am häufigsten vorkommenden Einsatzfälle von Bohrgeräten mit Bohrmast, nämlich einerseits deren Einsatz zur Einbringung einer Vertikalbohrung (beispielsweise in den Boden) oder andererseits ihren Einsatz zur Einbringung einer Horizontalbohrung (beispielsweise in eine Wand), so kann die zur Einhaltung des Arbeitsschutzes vorgesehene Vorgehensweise einer Außerbetriebnahme der bewegten Teile, im Falle dessen, dass eine Person oder ein Körperteil einer Person in ein um den Bohrmast erzeugtes Sensorfeld beziehungsweise Abtastfeld hineingelangt, wie folgt ausgestaltet sein.If you now consider the most common cases of use of drilling rigs with a drilling mast, namely their use to make a vertical hole (e.g. in the floor) or their use to make a horizontal hole (e.g. in a wall), this can be observed The occupational health and safety procedure for decommissioning the moving parts, in the event that a person or a body part of a person gets into a sensor field or scanning field generated around the drilling mast, can be configured as follows.

Sofern eine Vertikalbohrung erzeugt wird, der Bohrmast also vertikal ausgerichtet ist, werden die das Sensorfeld aufspannenden, in entsprechender Höhe (wie bereits zuvor angegeben, orientiert an der Körpergröße einer Person) angeordneten Radarstrahlen so ausgerichtet, dass ihre Strahlungsachsen bezogen auf den Bohrmast horizontal nach außen gerichtet verlaufen. Abweichend davon erfolgt bei einem Einsatz des Bohrgeräts zum Einbringen einer horizontalen Bohrung eine Ausrichtung der Strahlungsachsen entgegengerichtet zur Bohroberfläche und, wie bereits als grundsätzliche Gestaltungsmöglichkeit dargestellt, parallel zu dessen Längsachse verlaufend oder leicht gegen die Längsachse, das heißt von ihr weggeneigt.If a vertical drilling is made, i.e. the drilling mast is aligned vertically, the radar beams spanning the sensor field are arranged at the appropriate height (as already stated, based on the height of a person) so that their radiation axes are horizontally outwards in relation to the drilling mast run directed. Deviating from this, the drill is used to make a horizontal hole an alignment of the radiation axes opposite to the drilling surface and, as already shown as a basic design option, parallel to its longitudinal axis or slightly towards the longitudinal axis, that is to say inclined away from it.

Hierbei kann es vorgesehen sein, dass innerhalb eines Winkelbereichs zwischen einer vertikalen Ausrichtung der Längsachse des Bohrwerkzeugs und eines festgelegten Neigungswinkels gegen diese Vertikale die Strahlungsachsen der emittierten Radarstrahlung in der zuerst beschriebenen Weise, also radial zum Bohrmast, und beim Überschreiten dieses festgelegten Winkels bis hin zu einer horizontalen Ausrichtung der Längsachse des Bohrwerkzeugs beziehungsweise des Bohrmastes, eine Ausrichtung der Strahlungsachsen gemäß der zweiten erläuterten Möglichkeit erfolgt. Dies kann in Weiterbildung des Verfahrens dadurch realisiert werden, dass die jeweilige Ausrichtung des Bohrmastes, also sein jeweiliger Winkel gegenüber der vertikalen beziehungsweise der horizontalen Richtung, mittels eines Bewegungs- beziehungsweise Neigungssensors detektiert wird und in Abhängigkeit hiervon eine Umschaltung zwischen den beiden Varianten der Ausrichtung der Radarstrahlen automatisiert erfolgt.It can be provided that within an angular range between a vertical alignment of the longitudinal axis of the drilling tool and a defined angle of inclination against this vertical, the radiation axes of the emitted radar radiation in the manner described first, i.e. radially to the drilling mast, and when this specified angle is exceeded up to a horizontal alignment of the longitudinal axis of the drilling tool or the drilling mast, the radiation axes are aligned according to the second possibility explained. In a development of the method, this can be achieved in that the respective orientation of the drilling mast, i.e. its respective angle with respect to the vertical or the horizontal direction, is detected by means of a movement or inclination sensor and, depending on this, a switchover between the two variants of the orientation of the Radar beams are automated.

Der zur Umschaltung zwischen den beiden erläuterten Varianten der Strahlausrichtung festzulegende Winkel ist, im Hinblick darauf, dass insbesondere beim Einbringen einer Vertikalbohrung ein Überstreichen der Bohroberfläche (hierbei also des Bohrgrundes beziehungsweise des Bodens) zu vermeiden ist, vor allem abhängig vom Öffnungswinkel der von den Radarsensoren emittierten Radarstrahlung und von der Reichweite der Strahlen. Sofern nämlich bei Radarsensoren geringerer Reichweite im Falle einer Neigung des Bohrmastes die Strahlungsachse der emittierten Strahlen die Bohroberfläche aufgrund geringer Strahlungsreichweite nur in gedachter Verlängerung berühren, ist dies im Hinblick auf die Vermeidung unerwünschter Reflektionen unproblematisch. Weisen aber die Radarstrahlen einen verhältnismäßig großen Öffnungswinkel und gleichzeitig eine hohe Reichweite auf, sollte eine Umschaltung in die andere Betriebsart, mit in axialer Richtung des Bohrmastes verlaufenden Strahlungsachsen, eher erfolgen, also bereits bei einem gegenüber der Vertikalen kleineren Winkel. Der für die Umschaltung festzulegende Winkel dürfte realistisch betrachtet vorzugsweise zwischen 15° und 25° gegenüber der Vertikalen betragen. Dies ist jedoch eine Frage der Öffnungswinkel und Reichweiten der Radarsensoren sowie der Konfigurierung im Einzelfalle, immer unter Beachtung der Prämisse, dass zumindest die Strahlungshauptkeulen der emittierten Strahlen die Bohroberfläche nicht überstreichen, wobei unter Beachtung dieser Prämisse gegebenenfalls auch ein Winkel außerhalb des vorgenannten Winkelbereichs für die Umschaltung vorgesehen werden könnte.The angle to be set for switching between the two explained variants of the beam alignment is, in view of the fact that, in particular when a vertical hole is drilled, the drilling surface (in this case the drilling base or the floor) must be avoided, especially depending on the opening angle of the radar sensors emitted radar radiation and the range of the beams. If, in the case of radar sensors of shorter range and in the event of an inclination of the drilling mast, the radiation axis of the emitted beams only touches the drilling surface due to the short radiation range, this is unproblematic with a view to avoiding undesired reflections. However, if the radar beams have a relatively large opening angle and at the same time a long range, a switch to the other operating mode, with radiation axes running in the axial direction of the drilling mast, should take place sooner. so already at an angle smaller than the vertical. Realistically, the angle to be set for the switchover should preferably be between 15 ° and 25 ° relative to the vertical. However, this is a question of the opening angle and range of the radar sensors as well as the configuration in individual cases, always taking into account the premise that at least the main radiation lobes of the emitted beams do not sweep over the drilling surface; Switching could be provided.

An dieser Stelle ist auch noch ergänzend anzumerken, dass vorzugsweise auch ein Überstreichen der Bohroberfläche durch die in der Regel im Strahlungsbild eines Radarsensors festzustellenden Strahlungsnebenkeulen zu vermeiden sein könnte. Dies gilt jedenfalls dann, wenn die Intensität dieser Strahlungsnebenkeulen gegenüber der der Strahlungshauptkeule nicht so gering ist, dass eine Verfälschung des Detektionsergebnisses durch reflektierte Anteile der Strahlungsnebenkeulen nicht zu erwarten ist.At this point, it should also be additionally noted that preferably it is also possible to avoid sweeping over the drilling surface due to the radiation side lobes which can generally be found in the radiation pattern of a radar sensor. In any case, this applies when the intensity of these radiation side lobes is not so low compared to that of the main radiation lobe that a falsification of the detection result by reflected portions of the radiation side lobes is not to be expected.

Zur Realisierung der beiden zuvor erläuterten grundsätzlichen Varianten für die Ausrichtung der das Sensorfeld aufspannenden Radarstrahlen sind unterschiedliche Möglichkeiten gegeben. Eine jeweilige Ausrichtung der Radarstrahlen beziehungsweise ihrer Hauptachsen kann dabei durch eine entsprechende Anordnung der Radarsensoren an dem Bohrgerät oder/und durch eine entsprechende Ausrichtung der an dem Bohrgerät angeordneten Radarsensoren selbst erreicht werden. Im Rahmen der vorgeschlagenen Lösung soll in diesem Zusammenhang bezüglich der Anordnung der Radarsensoren vorzugsweise auf deren Anordnung unmittelbar an dem Bohrmast orientiert werden.There are different possibilities for realizing the two basic variants for the alignment of the radar beams spanning the sensor field explained above. A respective alignment of the radar beams or their main axes can be achieved by an appropriate arrangement of the radar sensors on the drilling device and / or by a corresponding alignment of the radar sensors themselves arranged on the drilling device. In the context of the proposed solution, the arrangement of the radar sensors should preferably be based on their arrangement directly on the drilling mast.

Was nun die Möglichkeit einer Veränderung der Ausrichtung der Strahlungsachsen in Abhängigkeit der Ausrichtung des Bohrmastes anbelangt, so sind auch hierfür unterschiedliche Möglichkeiten gegeben. Eine besteht darin, für die beiden grundsätzlich vorgesehenen unterschiedlichen Ausrichtungsvarianten zwei verschiedene Sensorgruppen an dem Bohrmast anzuordnen. Demgemäß könnte eine erste Sensorgruppe im Falle der Ausrichtung des Bohrmastes beziehungsweise der Längsachse des Bohrwerkzeugs in vertikaler Richtung dafür verwendet werden, ein Sensorfeld mittels radial zum Bohrmast ausgerichteter Strahlungsachsen zu erzeugen. Eine weitere, das heißt zweite Sensorgruppe könnte dagegen zum Einsatz gelangen, um ein Sensorfeld durch Radarstrahlen zu erzeugen, deren Strahlungsachsen in entgegengesetzter Richtung zur Bohroberfläche und in bezüglich des Bohrmastes axialer Richtung, nämlich parallel zur Längsachse des Bohrwerkzeugs oder vorzugsweise sich in einem geringen Neigungswinkel von der Längsachse entfernend, ausgerichtet sind.With regard to the possibility of changing the alignment of the radiation axes depending on the alignment of the drilling mast, there are also different possibilities for this. One is to use two different ones for the two different alignment variants that are basically provided Arrange sensor groups on the drilling mast. Accordingly, a first sensor group in the case of the alignment of the drilling mast or the longitudinal axis of the drilling tool in the vertical direction could be used to generate a sensor field by means of radiation axes oriented radially to the drilling mast. A further, i.e. second sensor group, on the other hand, could be used to generate a sensor field by means of radar beams, the radiation axes of which in the opposite direction to the drilling surface and in the axial direction with respect to the drilling mast, namely parallel to the longitudinal axis of the drilling tool or preferably at a slight angle of inclination of removing the longitudinal axis are aligned.

Eine andere Möglichkeit besteht in der Verwendung nur einer Sensorgruppe, wobei die Sensoren so an dem Bohrmast angeordnet werden, dass sie selbst unterschiedlich ausgerichtet oder in unterschiedliche Positionen bewegt werden können. Mittels entsprechend anzusteuernder Aktoren kann dies vorzugsweise automatisiert erfolgen.Another possibility is to use only one sensor group, the sensors being arranged on the drilling mast in such a way that they themselves can be aligned differently or moved into different positions. This can preferably be done automatically by means of actuators to be controlled accordingly.

Im Hinblick auf die unterschiedliche Ausrichtung der Strahlungsachsen der das Sensorfeld jeweils erzeugenden Radarstrahlen in Abhängigkeit von der Ausrichtung des Bohrmastes sei an dieser Stelle noch Folgendes angemerkt. Grundsätzlich könnte die vorgestellte Lösung den Arbeitsschutzerfordernissen im Falle einer horizontalen Ausrichtung des Bohrmastes (zum Beispiel zum Zweck des Einbringens einer Horizontalbohrung in eine Wand) ebenso wie im Falle einer Vertikalbohrung auch durch eine bezogen auf die Längsachse des Bohrwerkzeugs radiale Ausrichtung der Strahlungsachsen der das Sensorfeld aufspannenden Radarstrahlen erreicht werden. Jedoch müssten in diesem Falle zur Absicherung des Bohrmastes und der an beziehungsweise in ihm bewegten Teile über die gesamte axiale Erstreckung des Bohrmastes hinweg vorzugsweise an mehreren Stellen des Bohrmastes Radarsensoren angeordnet werden, bei denen die Hauptachsen der von ihnen emittierten Radarstrahlen entsprechend radial ausgerichtet werden.With regard to the different alignment of the radiation axes of the radar beams each generating the sensor field as a function of the alignment of the drilling mast, the following should be noted at this point. In principle, the solution presented could meet the occupational safety requirements in the event of a horizontal alignment of the drilling mast (for example for the purpose of drilling a horizontal hole in a wall) as well as in the case of vertical drilling by means of a radial alignment of the radiation axes of the sensor field, which is relative to the longitudinal axis of the drilling tool Radar beams can be reached. However, in this case, in order to secure the drilling mast and the parts moving on or in it, radar sensors would have to be arranged preferably at several locations of the drilling mast over the entire axial extent of the drilling mast, in which the main axes of the radar beams emitted by them are radially aligned accordingly.

Andererseits ist es aber auch denkbar, den Arbeitsschutz entsprechend dem Grundprinzip der Lösung (Außerbetriebsetzen bewegter Teile im Falle des Eindringens eines Subjektes oder Objektes in das sensorische Abtastfeld) im Falle einer vertikalen Ausrichtung des Bohrmastes mittels am Mastfuß (am bohrkopfseitigen Ende) angeordneter Radarsensoren sicherzustellen, bei denen die Hauptachsen beziehungsweise Strahlungsachsen der von ihnen emittierten Radarstrahlen in entgegengesetzter Richtung zur Bohroberfläche sowie parallel zur Längsachse des Bohrwerkzeugs beziehungsweise leicht von dieser weggeneigt ausgerichtet sind. Die Verwendung radial abstrahlender Radarsensoren, welche vorzugsweise an dem Bohrmast in einer sich an der durchschnittlichen menschlichen Körpergröße orientierenden Höhe (geringfügig unterhalb der Hüfthöhe bis etwa Brusthöhe, das heißt vorzugsweise ca. 80 cm bis 150 cm) angebracht werden, bietet aber eine Reihe von Vorteilen. So lässt sich mit ihnen ein größerer Gefahrenbereich um den Bohrmast herum abdecken beziehungsweise die Größe dieses Gefahrenbereichs besser einstellen. Auch ist es mit ihrer Hilfe grundsätzlich einfacher, mögliche Reflektionen der Radarstrahlen am Bohrmast selbst zu vermeiden.On the other hand, it is also conceivable to ensure occupational safety in accordance with the basic principle of the solution (decommissioning of moving parts in the event of a subject or object penetrating the sensory scanning field) in the case of a vertical alignment of the drilling mast by means of radar sensors arranged on the mast base (at the end on the drill head side), in which the main axes or radiation axes of the radar beams emitted by them are oriented in the opposite direction to the drilling surface and parallel to the longitudinal axis of the drilling tool or slightly inclined away from it. However, the use of radially radiating radar sensors, which are preferably attached to the drilling mast at a height which is based on the average human body height (slightly below the waist to about chest height, that is to say preferably about 80 cm to 150 cm), offers a number of advantages . This enables them to cover a larger danger area around the drilling mast or to better adjust the size of this danger area. With their help, it is also fundamentally easier to avoid possible reflections of the radar beams on the drilling mast itself.

Eine die Aufgabe lösende, zur Durchführung des Verfahrens geeignete Vorrichtung ist dadurch charakterisiert, dass an dem Bohrgerät, vorzugsweise an dessen Bohrmast, mehrere, ein sensorisches Abtastfeld aufspannende Radarsensoren angeordnet sind, welche dazu ausgebildet sind, sowohl Radarstrahlung zu emittieren als auch von einem sich in dem Abtastfeld befindenden Subjekt oder Objekt reflektierte Radarstrahlung zu empfangen. Die betreffenden Radarsensoren sind derart angeordnet und ausgerichtet sowie gegebenenfalls hinsichtlich des Öffnungswinkels der von ihnen emittierten Radarstrahlen ausgewählt, dass zumindest keine der Strahlungshauptkeulen der von den Radarsensoren emittierten Radarstrahlen die Bohroberfläche oder Teile des Bohrmastes überstreicht.A device which accomplishes the task and is suitable for carrying out the method is characterized in that a plurality of radar sensors spanning a sensory scanning field are arranged on the drilling rig, preferably on its drilling mast, which are designed both to emit radar radiation and to emit radiated radiation subject or object located in the scanning field to receive reflected radar radiation. The radar sensors in question are arranged and aligned and, if necessary, selected with regard to the opening angle of the radar beams emitted by them, so that at least none of the main radiation lobes of the radar beams emitted by the radar sensors sweeps over the drilling surface or parts of the drilling mast.

Entsprechend einer möglichen Ausbildungsform der Vorrichtung weist diese dazu eine erste Gruppe von Radarsensoren auf, bei denen die Strahlungsachse der von ihnen emittierten Radarstrahlen radial von der Längsachse des Bohrwerkzeugs weg ausgerichtet ist. Ergänzend oder alternativ kann eine zweite Sensorgruppe vorgesehen sein, die demgegenüber so angeordnet oder/und ausgerichtet ist, dass die Hauptachse beziehungsweise Strahlungsachse der von ihnen emittierten Radarstrahlen in entgegengesetzter Richtung zu Bohrrichtung sowie parallel zur Längsachse des Bohrwerkzeugs oder leicht von dieser Längsachse weggeneigt verläuft. Im Falle einer beide Varianten der Ausrichtung der Strahlungsachse der Radarsensoren ermöglichenden Anordnung, kann das Bohrgerät vorteilhaft derart weitergebildet sein, dass je nach Neigungswinkel des Bohrmastes - sofern zwei Sensorgruppen vorgesehen sind - automatisch die eine oder die andere Sensorgruppe aktiv geschaltet wird oder dass die Sensoren selbst je nach Neigungswinkel des Bohrmastes automatisch unterschiedlich ausgerichtet werden.According to a possible embodiment of the device, it has a first group of radar sensors for this purpose, in which the radiation axis of the radar beams emitted by them radially from the longitudinal axis of the drilling tool is aligned away. In addition or alternatively, a second sensor group can be provided which, in contrast, is arranged and / or aligned such that the main axis or radiation axis of the radar beams emitted by them runs in the opposite direction to the drilling direction and parallel to the longitudinal axis of the drilling tool or slightly inclined away from this longitudinal axis. In the case of an arrangement that enables both variants of the alignment of the radiation axis of the radar sensors, the drilling device can advantageously be developed in such a way that depending on the angle of inclination of the drilling mast - if two sensor groups are provided - one or the other sensor group is automatically activated or that the sensors themselves can be automatically aligned differently depending on the angle of inclination of the drilling mast.

Zur Verwirklichung der zuletzt erläuterten Weiterbildung (mit mindestens zwei Sensorgruppen oder mit variabel ausrichtbaren Sensoren) verfügt das Bohrgerät über mindestens einen Neigungs- oder Bewegungssensor. Ferner ist in diesem Falle die ohnehin vorgesehene Verarbeitungseinheit (hinsichtlich ihrer hard- und softwaremäßigen Ausstattung) so ausgebildet, dass sie geeignet ist, die Sensorsignale des mindestens einen Neigungs- oder Bewegungssensors auszuwerten. Die Verarbeitungseinheit muss dabei ferner das Bohrgerät in Abhängigkeit des aufgrund der Sensorsignale festgestellten Neigungswinkels des Bohrmastes gegen die Vertikale durch die Ausrichtung aller oder eines Teils der Radarsensoren mit Hilfe eines Aktors oder durch Aktivierung eines Teils der Radarsensoren und Deaktivierung eines anderen Teils der Radarsensoren einen Wechsel zwischen den sich hinsichtlich der Ausrichtung der Strahlungsachsen der emittierten Radarstrahlen unterscheidenden, zuvor erläuterten Betriebsarten des Bohrgerätes zu bewirken.To implement the last-mentioned further development (with at least two sensor groups or with sensors that can be aligned variably), the drilling device has at least one inclination or motion sensor. Furthermore, in this case the processing unit provided anyway (in terms of its hardware and software equipment) is designed such that it is suitable for evaluating the sensor signals of the at least one inclination or motion sensor. The processing unit must also switch the drilling device depending on the angle of inclination of the drilling mast against the vertical determined by the sensor signals by aligning all or part of the radar sensors with the aid of an actuator or by activating part of the radar sensors and deactivating another part of the radar sensors to cause the previously explained operating modes of the drilling device which differ with regard to the alignment of the radiation axes of the emitted radar beams.

Entsprechend einer praxisrelevanten Weiterbildung der Erfindung kann diese außerdem mit einer so genannten Override-Funktion ausgestattet sein. Diese Funktion ermöglicht es einer Bedienperson des Bohrgerätes, das automatisierte Stillsetzen beziehungsweise Außerbetriebsetzen der bewegten Teile des Bohrgerätes zu verhindern, wenn sich ein Subjekt oder Objekt (insbesondere Objekt, aber ausnahmsweise auch ein Subjekt) in dem Sensorfeld befindet beziehungsweise in dieses gelangt, sofern der Bediener erkennt, dass keine tatsächliche Gefahr vorliegt. Dies kann beispielsweise sinnvoll sein, wenn durch Wind ein Objekt in das Sensorfeld geweht wird, für welches die Arbeitsschutzmaßnahmen nicht greifen müssen. Im Falle der Realisierung einer derartigen Funktion würde das Außerbetriebsetzen der bewegten Teile des Bohrgerätes nach der Detektion eines Objekts in dem Sensorfeld mit geringfügiger Verzögerung (ca. 0,5 Sekunden - 1 Sekunde) erfolgen und zunächst ein Alarmsignal ausgelöst werden, nach dessen Wahrnehmung die Bedienperson die Override-Funktion aktivieren, also das automatisierte Außerbetriebsetzen der bewegten Teile abbrechen könnte.According to a practice-relevant development of the invention, this can also be equipped with a so-called override function. This function enables an operator of the drilling machine to automatically stop or shut down the moving parts of the drilling machine to prevent when a subject or object (in particular object, but exceptionally also a subject) is in the sensor field or gets into it, provided the operator recognizes that there is no actual danger. This can be useful, for example, if an object is blown into the sensor field by wind, for which the occupational safety measures do not have to apply. In the case of the implementation of such a function, the moving parts of the drilling device would be put out of operation after a detection of an object in the sensor field with a slight delay (approx. 0.5 seconds - 1 second) and an alarm signal would be triggered first, after the operator had perceived it activate the override function, i.e. could interrupt the automated decommissioning of the moving parts.

Die erfindungsgemäße Lösung bietet zudem die Möglichkeit einer, gegenüber dem Stand der Technik mit mechanischem Schutz (Käfig), flexibleren Handhabung bei der Einbringung einer Vertikalbohrung in unmittelbarer Nähe einer Wand oder einer Horizontalbohrung in Bodennähe. So kann es vorgesehen sein, dass sich einzelne Radarsensoren in Wandnähe (Vertikalbohrung) beziehungsweise Bodennähe (Horizontalbohrung) vorübergehend deaktivieren oder - bei Ausstattung mit einer Schnellmontage/-demontage-Einrichtung - vom Bohrgerät entfernen lassen.The solution according to the invention also offers the possibility of a more flexible handling compared to the prior art with mechanical protection (cage) when introducing a vertical hole in the immediate vicinity of a wall or a horizontal hole near the floor. Thus, it can be provided that individual radar sensors near the wall (vertical drilling) or near the ground (horizontal drilling) can be temporarily deactivated or - if equipped with a quick assembly / disassembly device - can be removed from the drilling rig.

Nachfolgend sollen Ausführungsbeispiele für die Erfindung anhand von Zeichnungen gegeben werden. Im Einzelnen zeigen:

Fig. 1:
einen Teil eines Bohrmastes mit daran angeordneten, radial abstrahlenden Radarsensoren,
Fig. 2:
eine räumliche Darstellung des in der Fig. 1 gezeigten Teils eines Bohrmastes,
Fig. 3:
eine Aufsicht auf den Bohrmast gemäß Fig. 1,
Fig. 4:
den Teil eines Bohrmastes mit im Wesentlichen entgegen der Bohrrichtung abstrahlenden Radarsensoren,
Fig. 5:
ein Schema zur Erläuterung der in den Figuren 1 bis 4 schematisch dargestellten Abstrahlfelder der Radarsensoren.
Exemplary embodiments of the invention are to be given below with reference to drawings. Show in detail:
Fig. 1:
part of a drilling mast with radially radiating radar sensors arranged thereon,
Fig. 2:
a spatial representation of the in the Fig. 1 shown part of a drilling mast,
Fig. 3:
a supervision of the drilling mast according to Fig. 1 ,
Fig. 4:
the part of a drilling mast with radar sensors emitting essentially counter to the drilling direction,
Fig. 5:
a scheme to explain the in the Figures 1 to 4 schematically represented radiation fields of the radar sensors.

Fig. 1 zeigt den Teil eines Bohrmastes 1 einer möglichen Ausbildungsform der Erfindung mit mehreren, in Bezug auf den Bohrmast 1 in radialer Richtung r abstrahlenden Radarsensoren 21 - 2n in einer schematisierten, flächenprojizierten Darstellung. In der Darstellung sind nicht alle Details des Bohrgerätes beziehungsweise seines Bohrmastes 1 gezeigt. So sind beispielsweise in dieser Darstellung das eigentliche Bohrgerät und sonstige sich am oder innerhalb des Bohrmastes 1 bewegenden Teile nicht gezeigt, da die Zeichnung insbesondere der Veranschaulichung der Anordnung der Radarsensoren 21 - 2n und der Ausrichtung ihrer Abstrahlfelder dienen soll. Fig. 1 shows the part of a drilling mast 1 of a possible embodiment of the invention with several radar sensors 2 1 - 2 n radiating in the radial direction r with respect to the drilling mast 1 in a schematic, area-projected representation. Not all details of the drilling device or its drilling mast 1 are shown in the illustration. Thus, for example, the actual drilling device and other parts moving on or within the drilling mast 1 are not shown in this illustration, since the drawing is intended in particular to illustrate the arrangement of the radar sensors 2 1 - 2 n and the alignment of their radiation fields.

Das Bohrwerkzeug könnte in dieser Darstellung beispielweise durch den zum Bohrmast 1 gehörenden Abstützfuß mit einer sich in die Bohroberfläche 4 eindrückenden und hier gewissermaßen verankernden Kralle 7 verdeckt, also in Bezug auf die Zeichnungsebene hinter dem gezeigten Abstützfuß angeordnet sein. Der nur ausschnittweise gezeigte Bohrmast 1 kann beispielsweise an einem (nicht gezeigten) Ausleger eines (ebenfalls nicht dargestellten) Baggers montiert sein, mittels welchem der Bohrmast 1 zur Positionierung des an ihm geführten Bohrwerkzeugs bewegbar ist.In this illustration, the drilling tool could be covered, for example, by the support foot belonging to the drilling mast 1 with a claw 7 which is pressed into the drilling surface 4 and anchored here to a certain extent, that is to say it is arranged behind the support foot shown in relation to the plane of the drawing. The drilling mast 1, which is only shown in sections, can be mounted, for example, on a boom (not shown) of an excavator (also not shown), by means of which the drilling mast 1 can be moved to position the drilling tool guided on it.

Die Radarsensoren 21 - 2n sind bei der in der Fig. 1 gezeigten Ausbildungsform in der Weise angeordnet und ausgerichtet, dass ihre Strahlungsachsen 6 (gezeigt sind hier nur die die Strahlungshauptkeulen 8 einfassenden Strahlungskanten 11, 11' - zu den Strahlungsachsen 6 und den Strahlungshauptkeulen 8 siehe Fig. 5) radial r in Bezug auf die axiale Erstreckung des Bohrmastes 1 beziehungsweise in Bezug auf dessen durch die Strich-Punkt-Linie angedeutete Längsachse 5 verlaufen. Durch diese Art der Ausrichtung, welche vorzugsweise für den Einsatzfall des Einbringens einer Vertikalbohrung (Bohrrichtung b entspricht der Vertikalen v) mittels des selbst nicht gezeigten, an dem Bohrmast 1 gehaltenen Bohrwerkzeugs vorgesehen ist, wird erreicht, dass zumindest die Strahlungshauptkeulen 8 (siehe wieder auch Fig. 5) - in Abhängigkeit des Öffnungswinkels 10 der emittierten Strahlung, gegebenenfalls auch die Strahlungsnebenkeulen 9, 9'- die Bohroberfläche 4, nämlich beispielsweise den Erdboden, in welchen die Vertikalbohrung eingebracht werden soll, nicht überstreichen. Vielmehr werden die Radarstrahlen in gedachter Verlängerung den Boden erst in einem großen Abstand von dem Bohrmast 1 berühren und hier reflektiert werden, wobei dies insoweit theoretisch ist, als dass die Strahlen den entsprechenden Berührungspunkt mit dem Boden aufgrund der endlichen Reichweite der Radarsensoren 21 - 2n vorzugsweise gar nicht erreichen. Hierdurch ist sichergestellt, dass es nicht zu einer Verfälschung bei der Auswertung des Sensorsignals auf das Vorhandensein von Objekten innerhalb des Sensorfeldes kommt. Hinsichtlich der axialen Erstreckung des Bohrmastes 1 sind die das Sensorfeld aufspannenden Radarsensoren 21 - 2n in einer sich an der durchschnittlichen Körpergröße eines Menschen orientierenden, das heißt auf jeden Fall unterhalb dieser durchschnittlichen Körpergröße liegenden Höhe, an dem Bohrmast 1 angeordnet.The radar sensors 2 1 - 2 n are in the in the Fig. 1 shown embodiment arranged and aligned in such a way that its radiation axes 6 (shown here are only the radiation edges 11, 11 'enclosing the main radiation lobes 8 - for the radiation axes 6 and the main radiation lobes 8 see Fig. 5 ) radially r with respect to the axial extension of the drilling mast 1 or with respect to the longitudinal axis 5 indicated by the dash-dot line. This type of alignment, which is preferably provided for the application of making a vertical bore (drilling direction b corresponds to the vertical v) by means of the drilling tool (not shown) held on the drilling mast 1, ensures that at least the main radiation lobes 8 (see again Fig. 5 ) - Depending on the opening angle 10 of the emitted radiation, possibly also the radiation side lobes 9, 9 '- do not paint over the drilling surface 4, namely, for example, the ground into which the vertical bore is to be made. Rather, the radar beams in an imaginary extension will only touch the ground at a large distance from the drilling mast 1 and will be reflected here, this being theoretical insofar as the beams reach the corresponding point of contact with the ground due to the finite range of the radar sensors 2 1 - 2 n preferably not reach at all. This ensures that there is no falsification when evaluating the sensor signal for the presence of objects within the sensor field. With regard to the axial extension of the drilling mast 1, the radar sensors 2 1 - 2 n spanning the sensor field are arranged on the drilling mast 1 at a height that is based on the average height of a person, that is to say in any case below this average height.

Die Fig. 2 zeigt die Vorrichtung mit dem von den Radarsensoren 21 - 2n erzeugte Sensorfeld nochmals unter räumlicher Darstellung eines Abschnitts des in der Fig. 1 gezeigten Teils des Bohrmastes 1 . Die Fig. 3 verdeutlicht die Verhältnisse unter Heranziehung eines Ausschnitts einer Aufsicht auf den Bohrmast 1. In beiden Figuren sind die entsprechenden teile des Bohrmastes 1 und die Radarsensoren 21 - 2n unter Außerachtlassung eines einheitlichen Maßstabs dargestellt.
Die Fig. 4 zeigt eine Ausbildungsform der erfindungsgemäßen Vorrichtung, bei welcher entweder anstelle der oder kumulativ zu den Radarsensoren 21 - 2n gemäß den Figuren 1 bis 3 vorgesehene Radarsensoren 31 - 3n so angeordnet und ausgerichtet sind, dass durch diese ein Sensorfeld aufgespannt wird, welches durch eine gedachte, sich auf der der Bohrseite gegenüberliegenden Seite konisch öffnende Hüllfläche eingefasst wird. Durch Anordnung, Ausrichtung und Auswahl der Radarsensoren 31 - 3n hinsichtlich des Öffnungswinkels 10 (siehe Fig. 4 in Verbindung mit Fig. 5) der von ihnen emittierten Strahlung wird dabei erreicht, dass die Strahlungshauptkeulen 8 der die Radarstrahlen emittierenden Radarsensoren 31 - 3n an keiner Stelle Teile des Bohrmastes 1 überstreichen. Vielmehr verlaufen die Strahlen derart, dass sie entgegen der Bohrrichtung b gerichtet sind und die Längsachse 5 des Bohrmastes 1 beziehungsweise die gedachte Verlängerung seiner äußeren Umfangsfläche erst oberhalb seines axialen Endes schneiden.
The Fig. 2 shows the device with the sensor field generated by the radar sensors 2 1 - 2 n again with spatial representation of a portion of the in the Fig. 1 shown part of the drilling mast 1. The Fig. 3 clarifies the situation using a section of a view of the drilling mast 1. In both figures, the corresponding parts of the drilling mast 1 and the radar sensors 2 1 - 2 n are shown taking into account a uniform scale.
The Fig. 4 shows an embodiment of the device according to the invention, in which either instead of or cumulatively to the radar sensors 2 1 - 2 n according to the Figures 1 to 3 provided radar sensors 3 1 - 3 n are arranged and aligned in such a way that a sensor field is spanned by this, which is enclosed by an imaginary envelope surface that opens conically on the side opposite the drilling side. By arranging, aligning and selecting the radar sensors 3 1 - 3 n with regard to the opening angle 10 (see Fig. 4 combined with Fig. 5 ) of the radiation emitted by them is achieved that the main radiation lobes 8 of the radar beams emitting Radar sensors 3 1 - 3 n do not paint over parts of drilling mast 1 at any point. Rather, the beams run in such a way that they are directed counter to the drilling direction b and only intersect the longitudinal axis 5 of the drilling mast 1 or the imaginary extension of its outer peripheral surface above its axial end.

Die in der Fig. 4 dargestellte Ausbildungsform mit in bezogen auf den Bohrmast 1 in axialer Richtung abstrahlenden Radarsensoren 31 - 3n ist vorzugsweise für einen Einsatz bei der Erzeugung von Horizontalbohrungen, beispielsweise in Mauerwerk, vorgesehen. Die Reichweite der am Fußende des Bohrmastes 1 in der Nähe des hier gezeigten, über Bohrstangen oder Bohrrohre getriebenen Bohrkopfes 12 angeordneten Radarsensoren 31 - 3n ist dabei aber jedenfalls so bemessen, dass das von ihnen aufgespannte Sensorfeld sich über die gesamte axiale Länge des Bohrmastes 1 erstreckt. Gelangt nun versehentlich eine Person in dieses Sensorfeld, so wird dies aufgrund infolgedessen auftretender Reflektionen durch die Radarsensoren 31 - 3n detektiert und durch eine Auswerteschaltung beziehungsweise Auswerteeinheit (nicht gezeigt) veranlasst, dass die bewegten Teile des Bohrgeräts mit Hilfe entsprechend angesteuerter (ebenfalls nicht gezeigter) Aktoren außer Betrieb genommen beziehungsweise stillgesetzt werden.The in the Fig. 4 Shown embodiment with radar sensors 3 1 - 3 n radiating in the axial direction with respect to the drilling mast 1 is preferably provided for use in the production of horizontal bores, for example in masonry. The range of the radar sensors 3 1 - 3 n arranged at the foot end of the drilling mast 1 in the vicinity of the drilling head 12 shown here, driven over boring bars or drilling tubes, is in any case dimensioned such that the sensor field spanned by them extends over the entire axial length of the drilling mast 1 extends. If a person accidentally gets into this sensor field, this is detected by the radar sensors 3 1 - 3 n as a result of the reflections that occur, and an evaluation circuit or evaluation unit (not shown) causes the moving parts of the drilling device to be activated with the help of appropriately controlled (also not shown) actuators are taken out of operation or shut down.

Die Fig. 5 soll der Erläuterung des der Beschreibung der Erfindung und den Ansprüchen sowie auch des den übrigen Figuren hinsichtlich der Ausbreitung der von den Radarsensoren 21 - 2n; 31 - 3n emittierten Radarstrahlung zugrunde liegenden Verständnisses dienen. Dieses Verständnis geht davon aus, dass sich für die von Radarsensoren 21 - 2n; 31 - 3n emittierte Radarstrahlung in der Regel ein Strahlungsbild mit einer Strahlungshauptkeule 8 und Strahlungsnebenkeulen 9, 9'zeigt. Die in den anderen Figuren gezeigten Strahlungsverläufe beziehen sich hierbei auf die Strahlungshauptkeule 8, stellen für einen jeweiligen Radarsensor 21 - 2n; 31 - 3n also jeweils in flächenprojizierter Darstellung zwei die Strahlungshauptkeule 8 seitlich einfassende Strahlungskanten 11, 11' des Abstrahlfeldes der Radarstrahlung dar, wobei, wie erläutert, ein Überstreichen der Bohroberfläche 4 und des Bohrmastes 1 durch diese Strahlungshauptkeule 8 durch entsprechende Ausrichtung der in der Mitte verlaufenden, gestrichelt gezeichneten Strahlungsachse 6 zu vermeiden ist. Der von den Strahlungskanten 11, 11' eingeschlossene Winkel stellt den Öffnungswinkel 10 dar. Die Darstellungen und die dazu gegebenen Erläuterungen gehen in diesem Zusammenhang von einem im Wesentlichen symmetrischen Strahlungsbild mit einer im Wesentlichen symmetrischen Strahlungshauptkeule 8 aus, in deren Mitte die Strahlungsachse 6 verläuft. Wie bereits ausgeführt, zeigt die Figur eine flächenprojizierte Darstellung eines Abstrahlfeldes. Tatsächlich dehnt sich dieses aber natürlich räumlich aus, wobei auch insoweit von einem im Wesentlichen symmetrischen Feld ausgegangen wird. Die (gedachten) Strahlungskanten 11, 11' des Abstrahlfeldes liegen hierbei auf der Mantelfläche eines (gedachten) Kegelstumpfes, die Strahlungsachse 6 fällt mit der Mittelachse dieses Kegelstumpfes zusammen.The Fig. 5 is the explanation of the description of the invention and the claims as well as that of the other figures with regard to the spread of the radar sensors 2 1 - 2 n ; 3 1 - 3 n serve the underlying understanding of radar radiation emitted. This understanding assumes that for radar sensors 2 1 - 2 n ; 3 1 - 3 n emitted radar radiation generally shows a radiation image with a main radiation lobe 8 and secondary radiation lobes 9, 9 ′. The radiation profiles shown in the other figures relate to the main radiation lobe 8, represent 1 - 2 n for a respective radar sensor; 3 1 - 3 n thus each represent two radiation edges 11, 11 'of the radiation field of the radar radiation, which laterally surround the main beam lobe 8, whereby, as explained, a sweep of the The drilling surface 4 and the drilling mast 1 through this main radiation lobe 8 should be avoided by appropriate alignment of the radiation axis 6 shown in dashed lines in the middle. The angle enclosed by the radiation edges 11, 11 'represents the opening angle 10. The representations and the explanations given for this are based on an essentially symmetrical radiation image with an essentially symmetrical main beam lobe 8, in the center of which the radiation axis 6 runs. As already stated, the figure shows a surface-projected representation of a radiation field. In fact, of course, this expands spatially, whereby an essentially symmetrical field is also assumed in this respect. The (imaginary) radiation edges 11, 11 'of the radiation field lie on the lateral surface of an (imaginary) truncated cone, the radiation axis 6 coincides with the central axis of this truncated cone.

In den Figuren wird zudem davon ausgegangen, dass die Intensität der Strahlungsnebenkeulen 9, 9' deutlich geringer ist als die Intensität der Strahlungshauptkeule 8, so dass der Einfluss der Strahlungsnebenkeulen 9, 9' zu vernachlässigen ist. Sollte dies je nach der Art der verwendeten Radarsensoren 21 - 2n; 31 - 3n nicht der Fall sein, wären die dargelegten Erläuterungen auf das Gesamtabstrahlfeld eines jeweiligen Radarsensors 21 - 2n; 31 - 3n mit Strahlungshauptkeule 8 und Strahlungsnebenkeulen 9, 9' zu beziehen. Die in den Zeichnungen für einen Radarsensor 21 - 2n; 31 - 3n angedeuteten beziehungsweise gedachten Strahlungskanten 11, 11' würden hierbei das Abstrahlfeld mit Strahlungshauptkeule 8 und Strahlungsnebenkeulen 9, 9' einfassen.In the figures, it is also assumed that the intensity of the radiation side lobes 9, 9 'is significantly lower than the intensity of the main radiation lobe 8, so that the influence of the radiation side lobes 9, 9' can be neglected. If this depends on the type of radar sensors used 2 1 - 2 n ; 3 1 - 3 n would not be the case, the explanations given would be on the total radiation field of a respective radar sensor 2 1 - 2 n ; 3 1 - 3 n with main radiation lobe 8 and radiation side lobes 9, 9 '. The in the drawings for a radar sensor 2 1 - 2 n ; 3 1 - 3 n indicated or imagined radiation edges 11, 11 'would enclose the radiation field with main radiation lobe 8 and secondary radiation lobes 9, 9'.

Claims (7)

  1. Method for ensuring occupational safety on drilling rigs having a drilling mast (1), namely for protecting persons from contact with parts moving on or/and inside the drilling mast (1), by disabling the moving parts to be protected as regards the avoidance of contact if a subject or an object enters a sensory scanning field, wherein radar sensors (21-2n; 31-3n) are used to form the sensory scanning field, characterized
    - in that use is made of radar sensors (21-2n; 31-3n) which are designed to emit radar radiation and to receive radar radiation reflected by a subject or an object in the scanning field, and
    - in that these radar sensors (21-2n; 31-3n) are arranged on the drilling rig to be protected, and
    - in that the scanning field is formed by virtue of the fact that,
    (i.) in the case of a vertical orientation of the drilling mast (1) in order to produce vertical drilling, radar sensors (21-2n) emit radar beams in a manner rising in the radial direction (r) with respect to the longitudinal axis (5) of the drilling mast (1) or radar sensors (31-3n) emit radar beams in a direction opposite the drilling direction (b) along the drilling mast (1),
    (ii.) in the case of a horizontal orientation of the drilling mast (1) in order to produce horizontal drilling, radar sensors (31-3n) emit radar beams in a direction opposite the drilling direction (b) along the drilling mast (1).
  2. Method according to Claim 1, characterized in that, in a first operating mode of the drilling rig in which its drilling mast (1) has a vertical orientation or an orientation inclined by up to a defined angle with respect to the vertical (v), the radar sensors (21-2n) emit radar beams in a manner rising in the radial direction (r) with respect to the longitudinal axis (5) of the drilling mast (1), and in that, in a second operating mode of the drilling rig in which its drilling mast (1) has an orientation with an inclination going beyond the above-mentioned defined angle with respect to the vertical (v) as far as the horizontal, radar sensors (31-3n) emit radar beams in a direction opposite the drilling direction (b) along the drilling mast (1).
  3. Method according to Claim 2, characterized in that the orientation of the drilling mast (1) with regard to its inclination with respect to the vertical (v) is detected by means of at least one inclination or motion sensor, the sensor signal from which is evaluated by a processing unit in order to activate the operating mode to be respectively selected on the basis thereof.
  4. Apparatus for ensuring occupational safety on drilling rigs having a drilling mast (1), namely for protecting persons from contact with parts moving on or/and inside the drilling mast (1), by disabling the moving parts to be protected as regards the avoidance of contact if a subject or an object enters a sensory scanning field by means of actuators which are provided on the drilling rig for this purpose and are actuated by a processing unit designed to evaluate sensor signals, characterized in that, in order to generate the sensory scanning field, a plurality of radar sensors (21-2n; 31-3n) which are designed both to emit radar radiation and to receive radar radiation reflected by a subject or an object in the scanning field are arranged on the drilling rig, namely radar sensors (21-2n) which emit radar beams in a manner rising in the radial direction (r) with respect to the longitudinal axis (5) of the drilling mast (1) or/and radar sensors (31-3n) which emit radar beams in a direction opposite the drilling direction (b) along the drilling mast (1).
  5. Apparatus according to Claim 4, characterized in that the radar sensors (21-2n; 31-3n) for generating the sensory scanning field are arranged on the drilling mast (1) of the drilling rig.
  6. Apparatus according to Claim 5, characterized in that the radar sensors (21-2n; 31-3n) are arranged at that end of the drilling mast (1) which faces the drilling surface (4).
  7. Apparatus according to one of Claims 4 to 6, having radar sensors (21-2n) which are used in a first operating mode of the drilling rig and emit radar beams in a radial manner with respect to the drilling mast (1), and having radar sensors (31-3n) which are used in a second operating mode of the drilling rig and emit radar beams along the drilling mast (1), characterized in that the apparatus has at least one inclination or motion sensor designed to detect the orientation of the drilling mast (1), and in that the processing unit is designed to evaluate sensor signals from the at least one inclination or motion sensor and to change the drilling rig between the above-mentioned operating modes of the drilling rig on the basis of the inclination angle of its drilling mast (1) with respect to the vertical (v), which is determined in the process, by orienting all or some of the radar sensors (21-2n; 31-3n) with the aid of an actuator or by activating some of the radar sensors (21-2n; 31-3n) and deactivating others of the radar sensors (21-2n; 31-3n) .
EP17170407.5A 2016-05-11 2017-05-10 Guarantee of workplace safety when using drilling machines with drilling mast Active EP3244004B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL17170407T PL3244004T3 (en) 2016-05-11 2017-05-10 Guarantee of workplace safety when using drilling machines with drilling mast

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE202016102521.4U DE202016102521U1 (en) 2016-05-11 2016-05-11 Safety device for drilling rigs with drilling mast
DE102016108709.2A DE102016108709A1 (en) 2016-05-11 2016-05-11 Ensuring health and safety at drilling rigs with drilling mast

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EP3244004A1 EP3244004A1 (en) 2017-11-15
EP3244004B1 true EP3244004B1 (en) 2020-04-15

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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3247202C1 (en) * 1982-12-21 1984-06-14 Ing. Günter Klemm, Spezialunternehmen für Bohrtechnik, 5962 Drolshagen Drill rig safety device - blocks rotation motor if path of rays around drill tube string is interrupted
EP2048557B1 (en) * 2007-10-11 2013-03-27 Sick Ag Optoelectronic sensor and mobile device and configuration method
GB2479749A (en) * 2010-04-20 2011-10-26 Cementation Skanska Ltd Drill rig optical safety system
EP2952671B1 (en) * 2014-06-05 2017-08-30 Soilmec S.p.A. Safety system for excavation equipment
EP2957709B1 (en) * 2014-06-20 2017-08-16 Soilmec S.p.A. Safety system for isolating the dangerous areas of a drilling machine, drilling machine provided with said safety system and process for using said drilling machine

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* Cited by examiner, † Cited by third party
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Publication number Publication date
ES2797917T3 (en) 2020-12-04
PL3244004T3 (en) 2020-09-21
EP3244004A1 (en) 2017-11-15

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