EP3177750B1 - Surveillance et commande d'une opération de revêtement avec distribution de chaleur sur la pièce - Google Patents
Surveillance et commande d'une opération de revêtement avec distribution de chaleur sur la pièce Download PDFInfo
- Publication number
- EP3177750B1 EP3177750B1 EP15775425.0A EP15775425A EP3177750B1 EP 3177750 B1 EP3177750 B1 EP 3177750B1 EP 15775425 A EP15775425 A EP 15775425A EP 3177750 B1 EP3177750 B1 EP 3177750B1
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- EP
- European Patent Office
- Prior art keywords
- coating
- heat distribution
- workpiece
- detected
- heat
- Prior art date
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- 238000009826 distribution Methods 0.000 title claims description 70
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- 238000005507 spraying Methods 0.000 claims description 8
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 14
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- 238000009413 insulation Methods 0.000 description 8
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 6
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- 229910009474 Y2O3—ZrO2 Inorganic materials 0.000 description 3
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 3
- 239000000292 calcium oxide Substances 0.000 description 3
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- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 3
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- YPFNIPKMNMDDDB-UHFFFAOYSA-K 2-[2-[bis(carboxylatomethyl)amino]ethyl-(2-hydroxyethyl)amino]acetate;iron(3+) Chemical compound [Fe+3].OCCN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O YPFNIPKMNMDDDB-UHFFFAOYSA-K 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
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- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/134—Plasma spraying
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/129—Flame spraying
Definitions
- the invention relates to a method for coating a workpiece using a spray device and a device for performing the method according to the invention.
- the workpiece to be coated can in particular be a turbine blade or some other component located in a hot gas path of a gas turbine.
- Components that are subject to high thermal and mechanical loads such as turbine components and, in particular, turbine blades, are usually coated with a coating material in order to increase the temperature resistance and / or the abrasion resistance of the workpiece.
- Typical coatings that are used to coat turbine blades are so-called MCrAlX coatings, where M for a metal, for example iron (Fe), cobalt (Co) or nickel (Ni), Cr for chromium, Al for aluminum and X for Yttrium (Y) and / or silicon (Si), scandium (Sc) and / or at least one rare earth element or hafnium.
- ceramic thermal barrier coatings such as zirconium oxide, the structure of which is at least partially stabilized by yttrium oxide, are used in particular for turbine blades.
- TBC Thermal Barrier Coating
- zirconium oxide the structure of which is at least partially stabilized by yttrium oxide
- the coatings described are applied to the components to be coated by means of a spraying process. Examples of such spraying methods are high-speed flame spraying and plasma spraying.
- the object of the present invention is therefore to provide an advantageous method and an advantageous device for coating a workpiece using a spray device which enable a quick reaction to deviations of the coating produced from the desired coating properties.
- the invention is based on and includes the insight that the course of the coating process can be monitored and controlled by detecting the heat input on or into the workpiece due to the spray jet of the spray device in order to ensure that the desired coating properties of the finished coating are achieved .
- the spray jet or the coating material transported in it is strongly heated in conventional coating processes such as high-speed flame spraying or plasma spraying during the spraying or spraying process, so that the local distribution and the mass or density of the on the surface of the workpiece Assess adhering coating material using a thermal image and compare different coating processes on workpieces of the same type.
- the method according to the invention can advantageously be used, with corresponding local cooling resulting instead of an input of heat. Nevertheless, in the following, heat input and heat distribution are referred to, although the mentioned exceptional cases should not be excluded.
- the temperature of the workpiece when carrying out the method according to the invention, it is advantageous to bring the temperature of the workpiece to a certain value in order to create reproducible conditions for different coating processes of copies of the same workpiece type.
- the workpiece to be coated can particularly preferably be kept at the selected temperature by determining the temperature and heating or cooling the workpiece accordingly.
- the spray jet from the spray device and thus the work area is usually guided along a predetermined path over the surface of the workpiece (of course, the workpiece can in principle also be guided along the spray device).
- the working area denotes that area of the surface of the workpiece in which the coating material is currently being sprayed on. In a fully automated process, this path remains the same for every workpiece of the same type, which is why the heat input into the workpiece by the spray jet should also be the same if the specified coating parameters are observed. If a discrepancy between the detected heat distribution and the expected heat distribution is determined, the at least one coating parameter can be adapted in order to carry out the coating process as closely as possible following the specifications.
- the recorded heat distribution is compared with stored reference heat distributions. From the stored reference heat distributions, a reference heat distribution that most closely resembles the detected heat distribution is then selected. The at least one coating parameter is finally adapted as a function of a coating parameter data set assigned to the selected reference heat distribution.
- a deviation of the actual coating parameter or parameters from the specified values is determined by considering a deviation of the detected heat distribution from an expectation. It is assumed here that the actual coating parameters deviate from the specification in the same way as is the case for the coating parameter data sets assigned to the respective reference heat distributions.
- the recorded heat distribution deviates from the reference heat distribution assigned to the current coating parameters and is similar, for example, to a reference heat distribution with an increased supply rate of the coating material, it can be concluded from the coating parameter data record assigned to this reference heat distribution that the coating parameter is currently supplied faster than desired and specified. The specification for the feed rate can then be reduced accordingly.
- a difference is preferably determined between the coating parameter data set, the reference heat distribution most closely resembling the detected heat distribution, and the current at least one coating parameter used for the coating.
- the current at least one coating parameter can then be adapted as a function of this difference.
- the degree of adaptation of the at least one coating parameter can be proportional to the difference. This means that even larger deviations from the specification can be quickly compensated for.
- the reference heat distributions and the coating parameter data records assigned to the reference heat distributions are preferably obtained on the basis of carrying out coating processes using the assigned coating parameter data records.
- specimens of the workpiece type to be coated or, in a more economical embodiment, material samples, for example tile-shaped material samples, can be coated with different coating parameters and the properties of the coatings obtained in this way can be assessed.
- the stored reference heat distributions are divided into a plurality of groups, each of the groups being assigned to a respective surface region of the workpiece.
- the recorded heat distribution can be compared with that group of stored reference heat distributions that is assigned to that surface region of the workpiece in which the work area for which the recorded heat distribution was recorded is located.
- special features such as the local geometry or other properties of the workpiece, which cause variable coating properties and therefore require special coating parameters, can be taken into account when coating the workpiece.
- Each stored reference heat distribution is preferably assigned an evaluation which contains a statement about at least one coating property, in particular about a coating porosity, a coating roughness or a coating thickness.
- the deviations of the coating process from the specification recognized on the basis of the recorded heat distribution can be assessed on the basis of their expected effects on the resulting coating properties. This allows a prediction to be made about the quality of the coated workpiece and can be used to control the coating process, for example when adapting the at least one coating parameter.
- the heat distribution in the working area of the surface of the workpiece can be recorded with a pyrometer or an infrared camera.
- a pyrometer or an infrared camera.
- the at least one coating parameter can comprise at least one coating parameter selected from the group consisting of plasma voltage, powder feed rate of the coating material or composition of a plasma gas.
- a second aspect of the invention relates to a device for coating a workpiece.
- the device is equipped with a spray device, a heat measuring device and a control unit connected to the spray device and the heat measuring device.
- the control unit is designed to carry out the method according to the invention.
- Figure 1 shows an embodiment of the method according to the invention in the form of a flowchart.
- the method begins in a start step S1.
- a workpiece to be coated is provided and a path is determined along which the spray device is guided over the surface of the workpiece.
- the relevant coating parameter or parameters are selected and preset according to the coating to be applied and its desired properties.
- these coating parameters can in particular include a feed rate of the coating material, a plasma voltage or a composition of the plasma gas.
- step S3 the coating process is started or carried out in accordance with the predetermined coating parameter (s).
- the coating process can be carried out continuously or regularly interrupted for carrying out the further method steps S4 to S10. However, because of the shorter process time, continuous coating is preferred.
- step S4 a heat distribution of the work area on the surface of the workpiece is detected. This is preferably carried out using an imaging method which determines a respective temperature for the individual locations on the surface of the workpiece. The higher the resolution of the imaging process, the more precisely the heat distribution can be assessed.
- step S5 the detected heat distribution is compared with a plurality of reference heat distributions.
- a group of reference heat distributions from the total quantity can be selected for the comparison on reference heat distributions which are regarded as representative of the currently coated partial surface of the workpiece.
- the comparison determines that reference heat distribution which most closely resembles the detected heat distribution.
- step S6 the coating parameter data set assigned to the determined reference heat distribution is compared with the currently specified coating parameter or parameters.
- the coating parameter data record reproduces those coating parameters which led to the assigned reference heat distribution during a trial of the coating process. Since the resulting heat distribution depends on the actual coating parameters, conclusions are drawn about the actual values of the coating parameters of the current coating process by considering the coating parameters assigned to the determined reference heat distribution.
- step S7 a discrepancy between the assigned coating parameter data set and the specified coating parameter (s) is determined. It is assumed here that the specified at least one coating parameter is not adhered to by the spray device if a detected heat distribution that deviates from the expectation has occurred.
- step S8 a correction value or a set of correction values is then calculated as a function of the previously determined deviation, by which the at least one coating parameter is adapted in step S9.
- the adaptation of the at least one coating parameter is intended to ensure that the coating process is carried out more precisely in accordance with the specifications.
- step S10 it is finally checked whether the end of the path along which the workpiece is coated has been reached. If this is not the case, the coating process and the method according to the invention are continued by branching back to step S3; otherwise the method is ended in step S11. An investigation can then be carried out the properties of the coating and, if necessary, adjustments to the coating parameter data sets assigned to the reference heat distributions are made. It is also conceivable to select one or more from the heat distributions recorded during the implementation of the method and to make them available as reference heat distributions for further process runs. For this purpose, the recorded heat distributions and the associated respective coating parameter (s) can be stored while the method is being carried out. In particular, it is also conceivable to assess the informative value of the individual (reference) heat distributions and to achieve improved reproducibility of the coating process over a large number of process steps.
- the Figure 2 shows an example of a gas turbine 100 in a partial longitudinal section.
- the method according to the invention is particularly suitable for coating components of such a gas turbine 100.
- the gas turbine 100 has in the interior a rotor 103 which is rotatably mounted about an axis of rotation 102 and has a shaft 101, which is also referred to as a turbine rotor.
- the annular combustion chamber 110 communicates with an, for example, annular hot gas duct 111.
- annular hot gas duct 111 There, for example, four turbine stages 112 connected in series form the turbine 108.
- Each turbine stage 112 is formed, for example, from two blade rings. In the direction of flow of a working medium 113, as seen in the hot gas duct 111, a row of guide vanes 115 is followed by a row 125 formed from rotor blades 120.
- the guide blades 130 are attached to an inner housing 138 of a stator 143, whereas the rotor blades 120 of a row 125 are attached to the rotor 103, for example by means of a turbine disk 133.
- a generator or a work machine (not shown) is coupled to the rotor 103.
- the compressor 105 sucks in air 135 through the suction housing 104 and compresses it.
- the compressed air provided at the turbine-side end of the compressor 105 is fed to the burners 107 and mixed there with a fuel.
- the mixture is then burned in the combustion chamber 110 with the formation of the working medium 113.
- the working medium 113 flows along the hot gas duct 111 past the guide vanes 130 and the rotor blades 120.
- the working medium 113 relaxes, transferring impulses, so that the rotor blades 120 drive the rotor 103 and the rotor 103 drives the machine coupled to it.
- the components exposed to the hot working medium 113 are subject to thermal loads during the operation of the gas turbine 100.
- the guide vanes 130 and rotor blades 120 of the first turbine stage 112 seen in the flow direction of the working medium 113 are subjected to the greatest thermal load.
- Substrates of the components can also have a directional structure, ie they are monocrystalline (SX structure) or only have longitudinally oriented grains (DS structure).
- SX structure monocrystalline
- DS structure longitudinally oriented grains
- Iron-, nickel- or cobalt-based superalloys are used as the material for the components, in particular for the turbine blades 120, 130 and components of the combustion chamber 110.
- Such superalloys are for example from EP 1 204 776 B1 , EP 1 306 454 , EP 1 319 729 A1 , WO 99/67435 or WO 00/44949 known.
- the blades 120, 130 can also have coatings against corrosion (MCrAlX; M is at least one element from the group iron (Fe), cobalt (Co), nickel (Ni), X is an active element and stands for yttrium (Y) and / or silicon , Scandium (Sc) and / or at least one element of the rare earths or hafnium).
- M is at least one element from the group iron (Fe), cobalt (Co), nickel (Ni)
- X is an active element and stands for yttrium (Y) and / or silicon , Scandium (Sc) and / or at least one element of the rare earths or hafnium).
- Such alloys are known from EP 0 486 489 B1 , EP 0 786 017 B1 , EP 0 412 397 B1 or EP 1 306 454 A1 .
- a thermal insulation layer can also be present on the MCrAlX and consists, for example, of ZrO2, Y2O3-ZrO2, i.e. it is not, partially or completely stabilized by yttrium oxide and / or calcium oxide and / or magnesium oxide.
- EB-PVD Electron beam evaporation
- the guide vane 130 has a guide vane root (not shown here) facing the inner casing 138 of the turbine 108 and a guide vane head opposite the guide vane root.
- the guide vane head faces the rotor 103 and is fixed on a fastening ring 140 of the stator 143.
- FIG. 8 shows a perspective view of a rotor blade 120 or guide vane 130 of a turbomachine that extends along a longitudinal axis 121.
- the turbomachine can be a gas turbine of an aircraft or a power plant for generating electricity, a steam turbine or a compressor.
- the blade 120, 130 has, one after the other along the longitudinal axis 121, a fastening area 400, a blade platform 403 adjoining it, and a blade 406 and a blade tip 415.
- the vane 130 can have a further platform at its vane tip 415 (not shown).
- a blade root 183 is formed which is used to fasten the rotor blades 120, 130 to a shaft or a disk (not shown).
- the blade root 183 is designed, for example, as a hammer head. Other configurations than a fir tree or dovetail foot are possible.
- the blade 120, 130 has a leading edge 409 and a trailing edge 412 for a medium that flows past the airfoil 406.
- Such superalloys are for example from EP 1 204 776 B1 , EP 1 306 454 , EP 1 319 729 A1 , WO 99/67435 or WO 00/44949 known.
- the blade 120, 130 can in this case be manufactured by a casting process, also by means of directional solidification, by a forging process, by a milling process or combinations thereof.
- Workpieces with a monocrystalline structure or structures are used as components for machines that are exposed to high mechanical, thermal and / or chemical loads during operation.
- Such monocrystalline workpieces are manufactured e.g. by directional solidification from the melt. These are casting processes in which the liquid metallic alloy is converted into a monocrystalline structure, i.e. to a single crystal workpiece, or solidified in a directional manner.
- dendritic crystals are aligned along the heat flow and form either a columnar grain structure (columnar, i.e. grains that run over the entire length of the workpiece and are referred to here, according to common usage, as directionally solidified) or a monocrystalline structure, i.e. the entire workpiece consists of a single crystal.
- a columnar grain structure columnar, i.e. grains that run over the entire length of the workpiece and are referred to here, according to common usage, as directionally solidified
- a monocrystalline structure i.e. the entire workpiece consists of a single crystal.
- directionally solidified structures are generally referred to, this means both single crystals that have no grain boundaries or at most small-angle grain boundaries, as well as columnar crystal structures that have grain boundaries running in the longitudinal direction but no transverse grain boundaries. These second-mentioned crystalline structures are also referred to as directionally solidified structures.
- the blades 120, 130 can have coatings against corrosion or oxidation, e.g. B. (MCrAlX; M is at least one element from the group iron (Fe), cobalt (Co), nickel (Ni), X is an active element and stands for yttrium (Y) and / or silicon and / or at least one rare element Earth, or hafnium (Hf)).
- M is at least one element from the group iron (Fe), cobalt (Co), nickel (Ni)
- X is an active element and stands for yttrium (Y) and / or silicon and / or at least one rare element Earth, or hafnium (Hf)).
- Such alloys are known from EP 0 486 489 B1 , EP 0 786 017 B1 , EP 0 412 397 B1 or EP 1 306 454 A1 .
- the density is preferably 95% of the theoretical density.
- the layer composition preferably has Co-30Ni-28Cr-8Al-0.6Y-0.7Si or Co-28Ni-24Cr-10Al-0.6Y.
- nickel-based protective coatings such as Ni-10Cr-12Al-0.6Y-3Re or Ni-12Co-21Cr-11Al-0.4Y-2Re or Ni-25Co-17Cr-10Al-0.4Y-1 are also preferably used , 5Re.
- a thermal insulation layer which is preferably the outermost layer, can also be present on the MCrAlX and consists, for example, of ZrO2, Y2O3-ZrO2, i.e. it is not, partially or completely stabilized by yttrium oxide and / or calcium oxide and / or magnesium oxide.
- the thermal insulation layer covers the entire MCrAlX layer.
- EB-PVD Electron beam evaporation
- the thermal insulation layer can have porous, micro- or macro-cracked grains for better thermal shock resistance.
- the thermal insulation layer is therefore preferably more porous than the MCrAlX layer.
- Refurbishment means that components 120, 130 may have to be freed of protective layers after their use (e.g. by sandblasting). The corrosion and / or oxidation layers or products are then removed. If necessary, cracks in the component 120, 130 are also repaired. Then the component 120, 130 is recoated and the component 120, 130 is used again.
- the blade 120, 130 can be made hollow or solid. If the blade 120, 130 is to be cooled, it is hollow and optionally also has film cooling holes 418 (indicated by dashed lines).
- the Figure 4 shows a combustion chamber 110 of a gas turbine.
- the combustion chamber 110 is configured, for example, as a so-called annular combustion chamber in which a plurality of burners 107 arranged in the circumferential direction around an axis of rotation 102 open into a common combustion chamber 154, which generate flames 156.
- the combustion chamber 110 is designed in its entirety as an annular structure which is positioned around the axis of rotation 102.
- the combustion chamber 110 is designed for a comparatively high temperature of the working medium M of approximately 1000 degrees Celsius to 1600 degrees Celsius.
- the combustion chamber wall 153 is provided on its side facing the working medium M with an inner lining formed from heat shield elements 155.
- Each heat shield element 155 made of an alloy has a particularly heat-resistant one on the working medium side Protective layer (MCrAlX layer and / or ceramic coating) or is made of high temperature resistant material (solid ceramic stones).
- M is at least one element from the group iron (Fe), cobalt (Co), nickel (Ni), X is an active element and stands for yttrium (Y) and / or silicon and / or at least one element of the rare earths or hafnium (Hf).
- Such alloys are known from EP 0 486 489 B1 , EP 0 786 017 B1 , EP 0 412 397 B1 or EP 1 306 454 A1 .
- a ceramic thermal insulation layer for example, can also be present on the MCrAlX and consists, for example, of ZrO2, Y2O3-ZrO2, i.e. it is not, partially or completely stabilized by yttrium oxide and / or calcium oxide and / or magnesium oxide.
- EB-PVD Electron beam evaporation
- thermal insulation layer can have porous, micro- or macro-cracked grains for better thermal shock resistance.
- Refurbishment means that heat shield elements 155 may have to be freed of protective layers after their use (for example by sandblasting). The corrosion and / or oxidation layers or products are then removed. If necessary, cracks in the heat shield element 155 are also repaired. Thereafter, the heat shield elements 155 are recoated and the heat shield elements 155 are used again.
- a cooling system can also be provided for the heat shield elements 155 or for their holding elements.
- the heat shield elements 155 are then, for example, hollow and possibly also have cooling holes (not shown) opening into the combustion chamber space 154.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Coating By Spraying Or Casting (AREA)
Claims (8)
- Procédé de revêtement d'une pièce en utilisant un système de pulvérisation,
dans lequel on effectue la pulvérisation sur la pièce suivant au moins un paramètre de revêtement et
dans lequel, pendant le revêtement, on effectue au moins les stades suivants :- on relève une répartition spatiale de chaleur dans une partie de travail d'une surface de la pièce ; et- on adapte le au moins un paramètre de revêtement en fonction de la répartition de chaleur, qui a été relevée, dans lequel on compare la répartition de chaleur, qui a été relevée, à des répartitions de chaleur de référence mises en mémoire et dans lequel on adapte le au moins un paramètre de revêtement en fonction d'un ensemble de données de paramètre de revêtement associé à une répartition de chaleur de référence, la plus semblable à la répartition de chaleur, qui a été détectée, parmi les répartitions de référence mises en mémoire,
dans lequel les répartitions de chaleur de référence mises en mémoire sont subdivisées en une pluralité de groupes,
dans lequel chacun des groupes est associé à une région de surface respective de la pièce et
dans lequel, lors de la comparaison de la répartition de chaleur, qui a été relevée, aux répartitions de chaleur de référence mises en mémoire, on compare la répartition de chaleur, qui a été relevée, au groupe de répartitions de chaleur de référence mis en mémoire, qui est associé à la région de surface de la pièce, dans laquelle se trouve la partie de travail, pour laquelle la répartition de chaleur a été relevée. - Procédé suivant la revendication 1,
dans lequel on détermine une différence entre l'ensemble de données de paramètre de revêtement de la répartition de chaleur de référence la plus semblable à la répartition de chaleur, qui a été relevée, et le au moins un paramètre de revêtement en cours utilisé pour le revêtement et on adapte le au moins un paramètre de revêtement en cours en fonction de cette différence. - Procédé suivant l'une des revendications 1 ou 2,
dans lequel on obtient les répartitions de chaleur de référence et les ensembles de données de paramètre de revêtement associés, respectivement, aux répartitions de chaleur de référence, en effectuant des opérations de revêtement en utilisant les ensembles de données de paramètre de revêtement associés. - Procédé suivant l'une des revendications 1 à 3,
dans lequel, à chaque répartition de chaleur de référence mise en mémoire, est associée une évaluation, qui contient une proposition sur au moins une propriété du revêtement, notamment sur une porosité du revêtement, un rugosité du revêtement ou une épaisseur du revêtement. - Procédé suivant l'une des revendications précédentes, dans lequel on relève la répartition de chaleur dans la partie de travail de la surface de la pièce par un pyromètre ou par une caméra infrarouge.
- Procédé suivant l'une des revendications précédentes, dans lequel on utilise un procédé de pulvérisation au plasma.
- Procédé suivant la revendication précédente,
dans lequel le au moins un paramètre de revêtement comprend au moins l'un de la tension de plasma, du taux d'apport de poudre ou de la composition d'un gaz de plasma. - Système de revêtement d'une pièce et comprenant un système de pulvérisation, un système de mesure de la chaleur et une unité de commande reliée au système de pulvérisation et au système de mesure de la chaleur, qui est constitué pour effectuer le procédé suivant l'une des revendications précédentes.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014220180.2A DE102014220180A1 (de) | 2014-10-06 | 2014-10-06 | Überwachung und Steuerung eines Beschichtungsvorgangs anhand einer Wärmeverteilung auf dem Werkstück |
PCT/EP2015/072543 WO2016055325A1 (fr) | 2014-10-06 | 2015-09-30 | Surveillance et commande d'une opération de revêtement avec distribution de chaleur sur la pièce |
Publications (2)
Publication Number | Publication Date |
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EP3177750A1 EP3177750A1 (fr) | 2017-06-14 |
EP3177750B1 true EP3177750B1 (fr) | 2020-11-25 |
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ID=54256738
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Application Number | Title | Priority Date | Filing Date |
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EP15775425.0A Active EP3177750B1 (fr) | 2014-10-06 | 2015-09-30 | Surveillance et commande d'une opération de revêtement avec distribution de chaleur sur la pièce |
Country Status (4)
Country | Link |
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US (1) | US10975463B2 (fr) |
EP (1) | EP3177750B1 (fr) |
DE (1) | DE102014220180A1 (fr) |
WO (1) | WO2016055325A1 (fr) |
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Publication number | Priority date | Publication date | Assignee | Title |
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US10969216B2 (en) | 2017-08-04 | 2021-04-06 | Rolls-Royce North American Technologies, Inc. | Adaptive control of coating thickness |
US11679898B2 (en) | 2020-06-15 | 2023-06-20 | General Electric Company | Inspection and repair tool |
Family Cites Families (25)
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US4656331A (en) * | 1982-04-26 | 1987-04-07 | General Electric Company | Infrared sensor for the control of plasma-jet spray coating and electric are heating processes |
JP2773050B2 (ja) | 1989-08-10 | 1998-07-09 | シーメンス アクチエンゲゼルシヤフト | 耐熱性耐食性の保護被覆層 |
DE3926479A1 (de) | 1989-08-10 | 1991-02-14 | Siemens Ag | Rheniumhaltige schutzbeschichtung, mit grosser korrosions- und/oder oxidationsbestaendigkeit |
US5047612A (en) * | 1990-02-05 | 1991-09-10 | General Electric Company | Apparatus and method for controlling powder deposition in a plasma spray process |
DE59505454D1 (de) | 1994-10-14 | 1999-04-29 | Siemens Ag | Schutzschicht zum schutz eines bauteils gegen korrosion, oxidation und thermische überbeanspruchung sowie verfahren zu ihrer herstellung |
DE19535078B4 (de) * | 1995-09-21 | 2006-06-08 | Robert Bosch Gmbh | Überwachung und Regelung von thermischen Spritzverfahren |
US6296043B1 (en) * | 1996-12-10 | 2001-10-02 | Howmet Research Corporation | Spraycast method and article |
EP0892090B1 (fr) | 1997-02-24 | 2008-04-23 | Sulzer Innotec Ag | Procédé de fabrication de structure monocristallines |
EP0861927A1 (fr) | 1997-02-24 | 1998-09-02 | Sulzer Innotec Ag | Procédé de fabrication de structures monocristallines |
WO1999067435A1 (fr) | 1998-06-23 | 1999-12-29 | Siemens Aktiengesellschaft | Alliage a solidification directionnelle a resistance transversale a la rupture amelioree |
DE19837400C1 (de) * | 1998-08-18 | 1999-11-18 | Siemens Ag | Verfahren und Vorrichtung zur Beschichtung von Hochtemperaturbauteilen mittels Plasmaspritzens |
DE19857737A1 (de) * | 1998-11-25 | 2000-05-31 | Joma Chemicals As Limingen | Werkstoff und Verfahren zum Herstellen einer korrosions- und verschleißfesten Schicht durch thermisches Spritzen |
US6231692B1 (en) | 1999-01-28 | 2001-05-15 | Howmet Research Corporation | Nickel base superalloy with improved machinability and method of making thereof |
WO2001009403A1 (fr) | 1999-07-29 | 2001-02-08 | Siemens Aktiengesellschaft | Piece resistant a des temperatures elevees et son procede de production |
GB0026868D0 (en) | 2000-11-03 | 2000-12-20 | Isis Innovation | Control of deposition and other processes |
DE50104022D1 (de) | 2001-10-24 | 2004-11-11 | Siemens Ag | Rhenium enthaltende Schutzschicht zum Schutz eines Bauteils gegen Korrosion und Oxidation bei hohen Temperaturen |
DE50112339D1 (de) | 2001-12-13 | 2007-05-24 | Siemens Ag | Hochtemperaturbeständiges Bauteil aus einkristalliner oder polykristalliner Nickel-Basis-Superlegierung |
FR2836619B1 (fr) * | 2002-02-28 | 2004-04-16 | Snecma Services | Instrument de projection thermique |
DE10244037A1 (de) * | 2002-09-21 | 2004-04-08 | Mtu Aero Engines Gmbh | Verfahren zur Beschichtung eines Werkstücks |
DE102004010782A1 (de) * | 2004-03-05 | 2005-09-22 | Mtu Aero Engines Gmbh | Verfahren zur Beschichtung eines Werkstücks |
DE102004059549A1 (de) * | 2004-12-10 | 2006-06-22 | Mtu Aero Engines Gmbh | Verfahren zur Beschichtung eines Werkstücks |
DE102008048262B4 (de) * | 2008-09-22 | 2021-03-18 | Linde Gmbh | Verfahren und Vorrichtung zur Bestimmung des Einschmelzgrads einer thermisch gespritzten Oberfläche sowie Verfahren und Vorrichtung zum automatischen Einschmelzen einer thermisch gespritzten Oberfläche |
DE102009048706A1 (de) * | 2009-10-08 | 2011-04-28 | Hermle Maschinenbau Gmbh | Verfahren und Vorrichtung zur Herstellung eines Formteils mittels generativen Auftragens |
DE102012021265A1 (de) * | 2012-10-29 | 2014-04-30 | Kennametal Inc. | Verfahren und Vorrichtung zur berührungslosen und verschleißfreien Überwachung von Schweiß- und Spritzprozessen |
DE102013223688A1 (de) | 2013-11-20 | 2015-05-21 | Siemens Aktiengesellschaft | Verfahren und Vorrichtung zum automatisierten Aufbringen einer Spritzbeschichtung |
-
2014
- 2014-10-06 DE DE102014220180.2A patent/DE102014220180A1/de not_active Withdrawn
-
2015
- 2015-09-30 WO PCT/EP2015/072543 patent/WO2016055325A1/fr active Application Filing
- 2015-09-30 US US15/513,349 patent/US10975463B2/en active Active
- 2015-09-30 EP EP15775425.0A patent/EP3177750B1/fr active Active
Non-Patent Citations (1)
Title |
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Also Published As
Publication number | Publication date |
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EP3177750A1 (fr) | 2017-06-14 |
US10975463B2 (en) | 2021-04-13 |
US20170321317A1 (en) | 2017-11-09 |
WO2016055325A1 (fr) | 2016-04-14 |
DE102014220180A1 (de) | 2016-06-09 |
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