EP3108983B1 - Pouring assembly - Google Patents

Pouring assembly Download PDF

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Publication number
EP3108983B1
EP3108983B1 EP16173901.6A EP16173901A EP3108983B1 EP 3108983 B1 EP3108983 B1 EP 3108983B1 EP 16173901 A EP16173901 A EP 16173901A EP 3108983 B1 EP3108983 B1 EP 3108983B1
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EP
European Patent Office
Prior art keywords
casting
base plate
moulding
cavities
shape
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EP16173901.6A
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German (de)
French (fr)
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EP3108983A1 (en
Inventor
Hans-Jürgen SPYCHALA
Thomas Fulde
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Martinrea Honsel Germany GmbH
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Martinrea Honsel Germany GmbH
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Priority to PL16173901T priority Critical patent/PL3108983T3/en
Publication of EP3108983A1 publication Critical patent/EP3108983A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2236Equipment for loosening or ejecting castings from dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D29/00Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots

Definitions

  • the invention relates to a casting arrangement having a casting mold enclosing at least two casting cavities for casting molds, each casting casting, according to the preamble of patent claim 1.
  • the invention is based on the object at a casting assembly with a least two G monkavticianen for molding each of a casting mold surrounding to improve the non-destructive release properties with the aim of molding of more complex castings.
  • the side parts are arranged movable in the second Entformungscardi, also the first fittings are each supported on guides which are formed on the first base plate and extending in the second Entformungscardi, wherein the first mold pieces are arranged to be movable along the guides.
  • the casting assembly is therefore particularly suitable for larger series without the need to produce individual fittings each new, z. B. from solidified sand.
  • the casting can be carried out both with a 3-plate tool, ie with a firing piston and a firing chamber, as well as with a 2-plate tool, ie with two parallel and simultaneously working firing pistons and two shot chambers.
  • the guides are rectified and preferably aligned with each other.
  • stops are proposed on the first base plate, which limit the possibility of movement of the first fittings in the direction of each other.
  • the first shaped pieces each consist of a shape section defining the shape of the respective casting cavity and a carrier section, wherein only the carrier section is supported on the guide.
  • the guide extends beyond the fifth fitting, wherein a part of the support portion is located between the guide and the fifth fitting.
  • Fig. 1 is shown in a horizontal section, the casting assembly in a first embodiment.
  • the casting mold 2 of this casting arrangement has in its interior two casting cavities 1A, 1B, ie cavities for the casting molding of a casting in each case.
  • FIG. 1 reflects the situation after the casting. Therefore, the two cavities 1A, 1B are already completely filled with liquid metal, z.
  • Fig. 1 In the casting arrangement according to Fig. 1 is a so-called 3-plate tool with plates 8, 4 and 3.
  • the channels 5A, 5B are in Fig. 1 dashed lines, and also in Fig. 3 with respect to the second embodiment. In the rest Figures 2 and 4 to 7 the channels are not playing.
  • the second Entformungstent D2 is transverse or perpendicular to the first Entformungscardi D1.
  • Part of the casting mold is a first base plate 3, which is arranged transversely to the first demolding direction D1, against which first shaped pieces 11A, 11B, which determine the shape of the casting cavities 1A, 1B, are supported in the removal direction D1.
  • a second base plate 4 serves as an intermediate plate of the casting arrangement and is supported against the fixed plate 8.
  • Part of the mold 2 are also side parts 6, 7, which are arranged between the base plates 3, 4.
  • the shape of the first casting cavity 1A determining, third fitting 13, supported.
  • the second side part 7 a shape of the second casting cavity 1B determining, fourth fitting 14, supported.
  • the side parts 6, 7 are movably guided on the first base plate 3 in the second demolding direction D2, so that after the solidification of the melt, the casting mold in the lateral direction, d. H. in the direction of the second Entformungscardi D2, to be able to open.
  • the side parts 6, 7 respectively the shape of the casting determining fittings 13 and 14 are attached.
  • the central component of the casting arrangement is a fifth fitting 15 which determines the shape of both casting cavities 1A, 1B.
  • the fifth fitting 15 is fastened to the first base plate 3 so that it is located between the two casting cavities 1A, 1B and at the same time has the shape of both Casting cavities 1A, 1B determined.
  • the side parts 6, 7 with the fittings 13, 14 are movably guided in the second removal direction D2 along the first base plate 3, which is the comparison of the demolding step after Fig. 4 to the demolding step Fig. 5 shows.
  • the first mold pieces 11A, 11B are respectively supported on guides 31A, 31B formed on the first base plate 3 and transverse to the direction of the first Entformungscardi D1 extend. Along these guides 31A, 31B, the first mold pieces 11A, 11B are therefore longitudinally movable, as the comparison of Fig. 5 with the Fig. 6 shows.
  • the left guide 31A is rectified and disposed in alignment with the right guide 31B.
  • Stops 35A, 35B on the lower base plate 3 limit the possibility of movement of the first shaped pieces 11A, 11B in a direction towards each other.
  • the first shaped pieces 11A, 11B each consist of a shape portion 33 co-determining the shape of the respective casting cavity 1A, 1B, and a support portion 32. Only the support portion 32 is slidably supported on the respective guide 31A, 31B. The mold portion 33, however, determines the mold cavity of the casting cavity.
  • the guide 31A, 31B extends beyond the back of the fifth fitting 15 by having a portion of the support portion 32 movable along the lower base plate 3 between the guide 31A, 31B and the fifth fitting 15.
  • the second base plate 4 is here provided with two casting pistons, which operate in parallel and simultaneously for the two casting cavities 1A, 1B, and two casting chambers.
  • Fig. 2 is the casting assembly before the beginning of filling the molten metal again.
  • the two first shaped pieces 11A, 11B assume their maximum position that can be moved towards one another. Incidentally, all parts of the mold are closed.
  • the Fig. 4 shows in a first Entformungs Colour the separation of the movable first base plate 3 of the second base plate 4. Since the second fittings 12 A, 12 B are attached to the second base plate 4, these detach from the black castings. This first demolding step takes place by moving the first base plate 3 in the first removal direction D1.
  • Fig. 5 shows the second demolding step.
  • the two side parts 6, 7 are each moved laterally outwards, which takes place in the second Entformungscardi D2.
  • the attached third and fourth fittings 13, 14, the respective casting free which is preferably done simultaneously.
  • Fig. 6 the third demolding step is reproduced. This is done by moving one of the first mold pieces 11A outwards transversely of the first mold removal direction D1, and also, but oppositely, moving the other first mold piece 11B outwards transversely of the first mold removal direction D1, with the first two mold pieces 11A, 11B facing away from each other remove. They are guided along the guide 31A and 31B, which is formed on the first base plate 3.
  • the Fig. 6 shows the situation in which the first mold pieces 11A, 11B have reached their outer position. They take with their mold sections 33 with the respective casting, causing it from the immovably arranged on the first base plate 3, central mold piece 15 dissolves.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Continuous Casting (AREA)

Description

Die Erfindung betrifft eine Gießanordnung mit einer mindestens zwei Gießkavitäten zum Gießformen jeweils eines Gussteils umschließenden Gießform nach dem Oberbegriff des Patentanspruchs 1.The invention relates to a casting arrangement having a casting mold enclosing at least two casting cavities for casting molds, each casting casting, according to the preamble of patent claim 1.

Gießanordnungen unter Verwendung einer Gießform, welche in einer ersten Entformungsrichtung und in mindestens einer zu der ersten Entformungsrichtung unterschiedlichen, zweiten Entformungsrichtung zu öffnen ist, sind bekannt, z. B. aus der DE 10 2013 102 569 A1 . Derartige Gießformen umfassen insbesondere

  • eine quer zu der ersten Entformungsrichtung angeordnete erste Grundplatte, an der erste, die Gestalt der Gießkavitäten bestimmende Formstücke abgestützt sind,
  • eine auf der anderen Seite der Gießkavitäten angeordnete zweite Grundplatte, an der zweite, die Gestalt der Gießkavitäten bestimmende Formstücke abgestützt sind,
  • zwischen den zwei Grundplatten angeordnete Seitenteile, wobei an einem ersten Seitenteil ein die Gestalt der ersten Gießkavität bestimmendes drittes Formstück, und an einem zweiten Seitenteil ein die Gestalt der zweiten Gießkavität bestimmendes viertes Formstück abgestützt ist, und
  • ein die Gestalt beider Gießkavitäten bestimmendes fünftes Formstück, welches zwischen den beiden Gießkavitäten an der ersten Grundplatte befestigt ist.
Casting arrangements using a casting mold which is to be opened in a first removal direction and in at least one second removal direction different from the first removal direction are known, eg. B. from the DE 10 2013 102 569 A1 , Such molds include in particular
  • a first base plate arranged transversely to the first removal direction, on which first shaped pieces determining the shape of the casting cavities are supported,
  • a second base plate arranged on the other side of the casting cavities, on which second shaped pieces determining the shape of the casting cavities are supported,
  • between the two base plates arranged side parts, wherein on a first side part, a shape of the first casting cavity determining third molding, and on a second side part a shape of the second casting cavity determining fourth molding is supported, and
  • a fifth shape piece which determines the shape of both casting cavities and which is fastened to the first base plate between the two casting cavities.

Der Erfindung liegt die Aufgabe zugrunde, bei einer Gießanordnung mit einer mindestens zwei Gießkavitäten zum Gießformen jeweils eines Gussteils umschließenden Gießform die zerstörungsfreie Entformbarkeit mit dem Ziel des Gießens auch komplexerer Gussteile zu verbessern.The invention is based on the object at a casting assembly with a least two Gießkavitäten for molding each of a casting mold surrounding to improve the non-destructive release properties with the aim of molding of more complex castings.

Zur Lösung dieser Aufgabe wird eine Gießanordnung mit den Merkmalen des Patentanspruchs 1 vorgeschlagen.To solve this problem, a casting arrangement with the features of claim 1 is proposed.

Bei dieser Anordnung sind die Seitenteile in der zweiten Entformungsrichtung beweglich angeordnet, außerdem sind die ersten Formstücke jeweils an Führungen abgestützt, die an der ersten Grundplatte ausgebildet sind und sich in der zweiten Entformungsrichtung erstrecken, wobei die ersten Formstücke längs der Führungen beweglich angeordnet sind.In this arrangement, the side parts are arranged movable in the second Entformungsrichtung, also the first fittings are each supported on guides which are formed on the first base plate and extending in the second Entformungsrichtung, wherein the first mold pieces are arranged to be movable along the guides.

Mit dieser Anordnung wird ein hohes Maß allseitiger Entformbarkeit erzielt, wodurch sich auch komplex gestaltete Gussteile gießen lassen, ohne dass einzelne Formstücke nach dem Guss zwecks Entformung zerstört werden müssen. Die Gießanordnung eignet sich daher in besonderer Weise für größere Serien ohne die Notwendigkeit, einzelne Formstücke jeweils neu herstellen zu müssen, z. B. aus verfestigtem Formsand.With this arrangement, a high degree of all-round releasability is achieved, which can be cast even complex shaped castings without individual fittings must be destroyed after demolding for casting. The casting assembly is therefore particularly suitable for larger series without the need to produce individual fittings each new, z. B. from solidified sand.

Das Gießen kann sowohl mit einem 3-Plattenwerkzeug, also mit einem Schusskolben und einer Schusskammer, als auch mit einem 2-Plattenwerkzeug, also mit zwei parallel und gleichzeitig arbeitenden Schusskolben und zwei Schusskammern durchgeführt werden.The casting can be carried out both with a 3-plate tool, ie with a firing piston and a firing chamber, as well as with a 2-plate tool, ie with two parallel and simultaneously working firing pistons and two shot chambers.

Mit einer Ausgestaltung der Gießanordnung wird vorgeschlagen, dass die Führungen gleichgerichtet und vorzugsweise zueinander fluchtend angeordnet sind.With an embodiment of the casting arrangement, it is proposed that the guides are rectified and preferably aligned with each other.

Mit einer anderen Ausgestaltung werden Anschläge an der ersten Grundplatte vorgeschlagen, welche die Bewegungsmöglichkeit der ersten Formstücke in Richtung aufeinander zu begrenzen.With another embodiment, stops are proposed on the first base plate, which limit the possibility of movement of the first fittings in the direction of each other.

Mit einer weiteren Ausgestaltung wird vorgeschlagen, dass die ersten Formstücke jeweils aus einem die Gestalt der jeweiligen Gießkavität bestimmenden Formabschnitt und einem Trägerabschnitt bestehen, wobei nur der Trägerabschnitt an der Führung abgestützt ist.With a further embodiment, it is proposed that the first shaped pieces each consist of a shape section defining the shape of the respective casting cavity and a carrier section, wherein only the carrier section is supported on the guide.

Gemäß einer weiteren Ausgestaltung der Gießanordnung erstreckt sich die Führung bis hinter das fünfte Formstück, wobei sich ein Teil des Trägerabschnitts zwischen der Führung und dem fünften Formstück befindet.According to a further embodiment of the casting arrangement, the guide extends beyond the fifth fitting, wherein a part of the support portion is located between the guide and the fifth fitting.

Weitere Vorteile und Einzelheiten ergeben sich aus der nachfolgenden Beschreibung zweier Ausführungsbeispiele. In den Zeichnungen ist die Gießform und das verwendete Entformungsverfahren mehrfach und in einzelnen Entformungsschritten wiedergegeben. Im Einzelnen zeigen:

Fig. 1
einen horizontal gelegten Schnitt durch eine zwei Gießkavitäten zum Gießformen jeweils eines Gussteils umschließende Gießform, wobei die Gießform nach dem Guss und vor der Entformung wiedergegeben ist;
Fig. 2
einen horizontal gelegten Schnitt durch eine zweite Ausführungsform der Gießform, wobei die Gießform vor dem Guss, d. h. vor dem Einfüllen der Schmelze wiedergegeben ist;
Fig. 3
die Gießform gemäß der zweiten Ausführungsform nach dem Guss;
Fig. 4
die Gießform gemäß Fig. 2 nach einem ersten Öffnungs- bzw. Entformungsschritt;
Fig. 5
die Gießform gemäß Fig. 2 nach einem zweiten Öffnungs- bzw. Entformungsschritt;
Fig. 6
die Gießform gemäß Fig. 2 nach einem dritten Öffnungs- bzw. Entformungsschritt und
Fig. 7
die Gießform gemäß Fig. 2 nach einem vierten Öffnungs- bzw. Entformungsschritt.
Further advantages and details emerge from the following description of two embodiments. In the drawings, the mold and the demolding process used is reproduced several times and in individual Entformungsschritten. In detail show:
Fig. 1
a horizontally-laid section through a casting mold enclosing two casting cavities for casting molds, in each case a casting, wherein the casting mold is reproduced after the casting and before demolding;
Fig. 2
a horizontal section through a second embodiment of the mold, wherein the mold is reproduced prior to casting, ie before filling the melt;
Fig. 3
the mold according to the second embodiment after the casting;
Fig. 4
the mold according to Fig. 2 after a first opening or demolding step;
Fig. 5
the mold according to Fig. 2 after a second opening or demolding step;
Fig. 6
the mold according to Fig. 2 after a third opening or demolding step and
Fig. 7
the mold according to Fig. 2 after a fourth opening or demolding step.

In Fig. 1 ist in einem Horizontalschnitt die Gießanordnung in einer ersten Ausführungsform wiedergegeben. Die Gießform 2 dieser Gießanordnung weist in ihrem Inneren zwei Gießkavitäten 1A, 1B, also Hohlräume zum Gießformen jeweils eines Gussteils, auf. Figur 1 gibt die Situation nach dem Guss wieder. Daher sind die zwei Hohlräume 1A, 1B bereits vollständig mit flüssigem Metall gefüllt, z. B. einer Schmelze aus einer Aluminiumlegierung, einer Magnesiumlegierung oder einer Zinklegierung.In Fig. 1 is shown in a horizontal section, the casting assembly in a first embodiment. The casting mold 2 of this casting arrangement has in its interior two casting cavities 1A, 1B, ie cavities for the casting molding of a casting in each case. FIG. 1 reflects the situation after the casting. Therefore, the two cavities 1A, 1B are already completely filled with liquid metal, z. As a melt of an aluminum alloy, a magnesium alloy or a zinc alloy.

Bei der Gießanordnung nach Fig. 1 handelt es sich um ein sogenanntes 3-Plattenwerkzeug mit Platten 8, 4 und 3. Zum Einfüllen der Metallschmelze dient eine in einer festen Platte 8 der Gießanordnung ausgebildete, zentrale Gießkammer 5, von der ein erster Kanal 5A durch eine Grundplatte 4 der Gießform hindurch zu dem ersten Hohlraum 1A, und ein zweiter Kanal 5B durch die Grundplatte 4 hindurch zu dem zweiten Hohlraum 1B führt. Die Kanäle 5A, 5B sind in Fig. 1 gestrichelt wiedergegeben, und ebenso in Fig. 3 in Bezug auf die zweite Ausführungsform. In den übrigen Figuren 2 und 4 bis 7 sind die Kanäle nicht wiedergegeben.In the casting arrangement according to Fig. 1 is a so-called 3-plate tool with plates 8, 4 and 3. For filling the molten metal is formed in a fixed plate 8 of the casting assembly, central casting chamber 5, from which a first channel 5A through a base plate 4 of the mold through the first cavity 1A, and a second channel 5B leads through the base plate 4 to the second cavity 1B. The channels 5A, 5B are in Fig. 1 dashed lines, and also in Fig. 3 with respect to the second embodiment. In the rest Figures 2 and 4 to 7 the channels are not playing.

Nachdem die beiden Gussteile ausreichend abgekühlt sind, wird die Gießform 2 schrittweise geöffnet und damit die Gussteile entformt, was in einzelnen Schritten erfolgt. In Fig. 1 ist hierzu eine erste, horizontale Entformungsrichtung D1 und eine zu der ersten Entformungsrichtung unterschiedliche, zweite Entformungsrichtung D2 eingezeichnet. Vorzugsweise ist die zweite Entformungsrichtung D2 quer bzw. rechtwinklig zu der ersten Entformungsrichtung D1.After the two castings have cooled sufficiently, the mold 2 is opened gradually and thus the castings removed from the mold, which takes place in individual steps. In Fig. 1 For this purpose, a first horizontal Entformungsrichtung D1 and a different from the first Entformungsrichtung, second Entformungsrichtung D2 located. Preferably, the second Entformungsrichtung D2 is transverse or perpendicular to the first Entformungsrichtung D1.

Bestandteil der Gießform ist eine quer zu der ersten Entformungsrichtung D1 angeordnete, erste Grundplatte 3, gegen die erste, die Gestalt der Gießkavitäten 1A, 1B bestimmende Formstücke 11A, 11B in Entformungsrichtung D1 abgestützt sind. Eine zweite Grundplatte 4 dient hier als Zwischenplatte der Gießanordnung und ist gegen die feste Platte 8 abgestützt.Part of the casting mold is a first base plate 3, which is arranged transversely to the first demolding direction D1, against which first shaped pieces 11A, 11B, which determine the shape of the casting cavities 1A, 1B, are supported in the removal direction D1. A second base plate 4 serves as an intermediate plate of the casting arrangement and is supported against the fixed plate 8.

Gegen die zweite Grundplatte 4 (Zwischenplatte) sind zweite, die Gestalt der Gießkavitäten 1A, 1B bestimmende Formstücke 12A, 12B in Entformungsrichtung D1 abgestützt.Against the second base plate 4 (intermediate plate) are second, the shape of the casting cavities 1A, 1B defining mold pieces 12A, 12B supported in Entformungsrichtung D1.

Bestandteil der Gießform 2 sind ferner Seitenteile 6, 7, die zwischen den Grundplatten 3, 4 angeordnet sind. Dabei ist an dem ersten Seitenteil 6 ein die Gestalt der ersten Gießkavität 1A bestimmendes, drittes Formstück 13, abgestützt. An dem zweiten Seitenteil 7 ist ein die Gestalt der zweiten Gießkavität 1B bestimmendes, viertes Formstück 14, abgestützt.Part of the mold 2 are also side parts 6, 7, which are arranged between the base plates 3, 4. In this case, on the first side part 6 a the shape of the first casting cavity 1A determining, third fitting 13, supported. On the second side part 7, a shape of the second casting cavity 1B determining, fourth fitting 14, supported.

Die Seitenteile 6, 7 sind an der ersten Grundplatte 3 in der zweiten Entformungsrichtung D2 beweglich geführt, um so nach dem Erstarren der Schmelze die Gießform in seitlicher Richtung, d. h. in Richtung der zweiten Entformungsrichtung D2, öffnen zu können. An den Seitenteilen 6, 7 sind jeweils die Form des Gusses bestimmende Formstücke 13 bzw. 14 befestigt.The side parts 6, 7 are movably guided on the first base plate 3 in the second demolding direction D2, so that after the solidification of the melt, the casting mold in the lateral direction, d. H. in the direction of the second Entformungsrichtung D2, to be able to open. At the side parts 6, 7 respectively the shape of the casting determining fittings 13 and 14 are attached.

Zentraler Bestandteil der Gießanordnung ist ein die Form beider Gießkavitäten 1A, 1B bestimmendes, fünftes Formstück 15. Das fünfte Formstück 15 ist so an der ersten Grundplatte 3 befestigt, dass es sich zwischen den beiden Gießkavitäten 1A, 1B befindet, und es zugleich die Form beider Gießkavitäten 1A, 1B bestimmt.The central component of the casting arrangement is a fifth fitting 15 which determines the shape of both casting cavities 1A, 1B. The fifth fitting 15 is fastened to the first base plate 3 so that it is located between the two casting cavities 1A, 1B and at the same time has the shape of both Casting cavities 1A, 1B determined.

Die Seitenteile 6, 7 mit den Formstücken 13, 14 sind in der zweiten Entformungsrichtung D2 längs der ersten Grundplatte 3 beweglich geführt, was der Vergleich des Entformungsschritts nach Fig. 4 zu dem Entformungsschritt nach Fig. 5 zeigt.The side parts 6, 7 with the fittings 13, 14 are movably guided in the second removal direction D2 along the first base plate 3, which is the comparison of the demolding step after Fig. 4 to the demolding step Fig. 5 shows.

Die ersten Formstücke 11A, 11B sind jeweils an Führungen 31A, 31B abgestützt, die an der ersten Grundplatte 3 ausgebildet sind und sich quer zur Richtung der ersten Entformungsrichtung D1 erstrecken. Entlang dieser Führungen 31A, 31B sind die ersten Formstücke 11A, 11B daher längsbeweglich, wie der Vergleich der Fig. 5 mit der Fig. 6 zeigt.The first mold pieces 11A, 11B are respectively supported on guides 31A, 31B formed on the first base plate 3 and transverse to the direction of the first Entformungsrichtung D1 extend. Along these guides 31A, 31B, the first mold pieces 11A, 11B are therefore longitudinally movable, as the comparison of Fig. 5 with the Fig. 6 shows.

Vorzugsweise ist die linke Führung 31A gleichgerichtet und fluchtend zu der rechten Führung 31B angeordnet. Anschläge 35A, 35B an der unteren Grundplatte 3 begrenzen die Bewegungsmöglichkeit der ersten Formstücke 11A, 11B in einer Richtung aufeinander zu.Preferably, the left guide 31A is rectified and disposed in alignment with the right guide 31B. Stops 35A, 35B on the lower base plate 3 limit the possibility of movement of the first shaped pieces 11A, 11B in a direction towards each other.

Die ersten Formstücke 11A, 11B bestehen jeweils aus einem die Gestalt der jeweiligen Gießkavität 1A, 1B mitbestimmenden Formabschnitt 33, und aus einem Trägerabschnitt 32. Nur der Trägerabschnitt 32 ist an der jeweiligen Führung 31A, 31B gleitbeweglich abgestützt. Der Formabschnitt 33 hingegen bestimmt den Formraum der Gießkavität.The first shaped pieces 11A, 11B each consist of a shape portion 33 co-determining the shape of the respective casting cavity 1A, 1B, and a support portion 32. Only the support portion 32 is slidably supported on the respective guide 31A, 31B. The mold portion 33, however, determines the mold cavity of the casting cavity.

Insbesondere aus dem Entformungsschritt nach Fig. 6 ist erkennbar, dass sich die Führung 31A, 31B bis hinter die Rückseite des fünften Formstücks 15 erstreckt, indem sich ein Teil des längs der unteren Grundplatte 3 beweglichen Trägerabschnitts 32 zwischen der Führung 31A, 31B und dem fünften Formstück 15 befindet.In particular from the demolding step Fig. 6 It can be seen that the guide 31A, 31B extends beyond the back of the fifth fitting 15 by having a portion of the support portion 32 movable along the lower base plate 3 between the guide 31A, 31B and the fifth fitting 15.

Bei der in den Figuren 2 bis 7 wiedergegebenen Gießanordnung handelt es sich um ein sogenanntes 2-Plattenwerkzeug. Zum Einfüllen der Metallschmelze ist hier die zweite Grundplatte 4 mit zwei, für die beiden Gießkavitäten 1A, 1B parallel und gleichzeitig arbeitenden Gießkolben sowie zwei Gießkammern versehen.In the in the FIGS. 2 to 7 reproduced casting arrangement is a so-called 2-plate tool. For filling the molten metal, the second base plate 4 is here provided with two casting pistons, which operate in parallel and simultaneously for the two casting cavities 1A, 1B, and two casting chambers.

Fig. 2 gibt die Gießanordnung vor Beginn des Einfüllens der Metallschmelze wieder. Die beiden ersten Formstücke 11A, 11B nehmen ihre maximal aufeinander zu bewegbare Stellung ein. Im Übrigen sind sämtliche Teile der Gießform geschlossen. Fig. 2 is the casting assembly before the beginning of filling the molten metal again. The two first shaped pieces 11A, 11B assume their maximum position that can be moved towards one another. Incidentally, all parts of the mold are closed.

Die Fig. 3 gibt, ebenso wie Fig. 1, die Situation nach dem Einfüllen und dem ausreichenden Erstarren der Schmelze wieder.The Fig. 3 there as well Fig. 1 , the situation after filling and sufficient solidification of the melt again.

Die Fig. 4 zeigt in einem ersten Entformungsschritt das Trennen der beweglichen ersten Grundplatte 3 von der zweiten Grundplatte 4. Da die zweiten Formstücke 12A, 12B an der zweiten Grundplatte 4 befestigt sind, lösen sich diese von den schwarz dargestellten Gussteilen. Dieser erste Entformungsschritt erfolgt durch Bewegen der ersten Grundplatte 3 in der ersten Entformungsrichtung D1.The Fig. 4 shows in a first Entformungsschritt the separation of the movable first base plate 3 of the second base plate 4. Since the second fittings 12 A, 12 B are attached to the second base plate 4, these detach from the black castings. This first demolding step takes place by moving the first base plate 3 in the first removal direction D1.

Fig. 5 zeigt den zweiten Entformungsschritt. Hierbei werden die beiden Seitenteile 6, 7 jeweils seitlich nach außen bewegt, was in der zweiten Entformungsrichtung D2 erfolgt. Dadurch geben die daran befestigten dritten und vierten Formstücke 13, 14 das jeweilige Gussteil frei, was vorzugsweise gleichzeitig erfolgt. Fig. 5 shows the second demolding step. Here, the two side parts 6, 7 are each moved laterally outwards, which takes place in the second Entformungsrichtung D2. Thereby give the attached third and fourth fittings 13, 14, the respective casting free, which is preferably done simultaneously.

In Fig. 6 ist der dritte Entformungsschritt wiedergegeben. Dieser erfolgt, indem das eine erste Formstück 11A quer zur ersten Entformungsrichtung D1 nach außen bewegt wird, und ebenso, aber entgegengesetzt, das andere erste Formstück 11B quer zur ersten Entformungsrichtung D1 nach außen bewegt wird, wobei sich die beiden ersten Formstücke 11A, 11B voneinander entfernen. Dabei werden sie entlang der Führung 31A bzw. 31B geführt, die an der ersten Grundplatte 3 ausgebildet ist. Die Fig. 6 zeigt die Situation, in der die ersten Formstücke 11A, 11B ihre äußere Position erreicht haben. Sie nehmen mit ihren Formabschnitten 33 das jeweilige Gussteil mit, wodurch sich dieses von dem unbeweglich an der ersten Grundplatte 3 angeordneten, zentralen Formstück 15 löst.In Fig. 6 the third demolding step is reproduced. This is done by moving one of the first mold pieces 11A outwards transversely of the first mold removal direction D1, and also, but oppositely, moving the other first mold piece 11B outwards transversely of the first mold removal direction D1, with the first two mold pieces 11A, 11B facing away from each other remove. They are guided along the guide 31A and 31B, which is formed on the first base plate 3. The Fig. 6 shows the situation in which the first mold pieces 11A, 11B have reached their outer position. They take with their mold sections 33 with the respective casting, causing it from the immovably arranged on the first base plate 3, central mold piece 15 dissolves.

In Fig. 7 schließlich ist das vorzugsweise maschinelle Abnehmen der Gussteile von den Formabschnitten 33 der ersten Formstücke 11A, 11B wiedergegeben. Dieses Abnehmen erfolgt in der ersten Entformungsrichtung D1.In Fig. 7 Finally, the preferably mechanical removal of the castings from the mold sections 33 of the first mold pieces 11A, 11B is reproduced. This removal takes place in the first removal direction D1.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

1A1A
Gießkavitätcasting cavity
1B1B
Gießkavitätcasting cavity
22
Gießformmold
33
erste Grundplatte, bewegliche Plattefirst base plate, moving plate
44
zweite Grundplatte, Zwischenplattesecond base plate, intermediate plate
55
Gießkammercasting chamber
5A5A
Gießkammer, KanalCasting chamber, canal
5B5B
Gießkammer, KanalCasting chamber, canal
66
erstes Seitenteilfirst side part
77
zweites Seitenteilsecond side part
88th
feste Plattesolid plate
11A11A
erstes Formstückfirst fitting
11B11B
erstes Formstückfirst fitting
12A12A
zweites Formstücksecond fitting
12B12B
zweites Formstücksecond fitting
1313
drittes Formstückthird fitting
1414
viertes Formstückfourth fitting
1515
fünftes Formstückfifth fitting
31A31A
Führungguide
31B31B
Führungguide
3232
Trägerabschnittsupport section
3333
Formabschnittmold section
35A35A
Anschlagattack
35B35B
Anschlagattack
D1D1
erste Entformungsrichtungfirst demoulding direction
D2D2
zweite Entformungsrichtungsecond Entformungsrichtung

Claims (7)

  1. Casting arrangement having a casting mould (2) enclosing at least two casting cavities (1A, 1B) for casting in each case one cast part, said casting mould (2) being intended to be opened in a first demoulding direction (D1) and in at least one second demoulding direction (D2) that is different from the first demoulding direction, wherein constituents of the casting mould (2) are
    - a first base plate (3), arranged transversely to the first demoulding direction (D1), on which first moulding pieces (11A, 11B) that determine the shape of the casting cavities (1A, 1B) are supported,
    - a second base plate (4), arranged on the other side of the casting cavities (1A, 1B), on which second moulding pieces (12A, 12B) that determine the shape of the casting cavities (1A, 1B) are supported,
    - lateral parts (6, 7) arranged between the base plates (3, 4), wherein a third moulding piece (13) that determines the shape of the first casting cavity (1A) is supported on a first lateral part (6) and a fourth moulding piece (14) that determines the shape of the second casting cavity (1B) is supported on a second lateral part (7),
    - a fifth moulding piece (15) that determines the shape of the two casting cavities (1A, 1B) and is fastened to the first base plate (3), between the two casting cavities (1A, 1B),
    characterized in that the lateral parts (6, 7) are arranged so as to be movable in the second demoulding direction (D2), in that the first moulding pieces (11A, 11B) are each supported on guides (31A, 31B) which are formed on the first base plate (3) and extend in the second demoulding direction (D2), and in that the first moulding pieces (11A, 11B) are arranged so as to be movable along the guides (31A, 31B).
  2. Casting arrangement according to Claim 1, characterized in that the guides (31A, 31B) are arranged so as to extend in the same direction and preferably in a manner aligned with one another.
  3. Casting arrangement according to Claim 1 or 2, characterized by stops (35A, 35B) on the first base plate (3), which limit the movability of the first moulding pieces (11A, 11B) towards one another.
  4. Casting arrangement according to one of Claims 1-3, characterized in that the first moulding pieces (11A, 11B) each consist of a moulding portion (33) that determines the shape of the particular casting cavity (1A, 1B) and a carrier portion (32), wherein only the carrier portion (32) is supported on the guide (31A, 31B).
  5. Casting arrangement according to Claim 4, characterized in that the guide (31A, 31B) extends to behind the fifth moulding piece (15), and a part of the carrier portion (32) is located between the guide (31A, 31B) and the fifth moulding piece (15).
  6. Casting arrangement according to one of the preceding claims, characterized by a further, fixedly arranged plate (8), which is provided, for pouring in the molten metal, with a common shot chamber (5) that branches towards the casting cavities (1A, 1B).
  7. Casting arrangement according to one of Claims 1-5, characterized in that the second base plate (4) is provided, for pouring in the molten metal, with separate shot chambers (5A, 5B) for the individual casting cavities (1A, 1B).
EP16173901.6A 2015-06-24 2016-06-10 Pouring assembly Not-in-force EP3108983B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL16173901T PL3108983T3 (en) 2015-06-24 2016-06-10 Pouring assembly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102015110133.5A DE102015110133A1 (en) 2015-06-24 2015-06-24 casting assembly

Publications (2)

Publication Number Publication Date
EP3108983A1 EP3108983A1 (en) 2016-12-28
EP3108983B1 true EP3108983B1 (en) 2019-01-09

Family

ID=56148134

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16173901.6A Not-in-force EP3108983B1 (en) 2015-06-24 2016-06-10 Pouring assembly

Country Status (6)

Country Link
US (1) US10183327B2 (en)
EP (1) EP3108983B1 (en)
DE (1) DE102015110133A1 (en)
ES (1) ES2716389T3 (en)
MX (1) MX2016007814A (en)
PL (1) PL3108983T3 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106925746B (en) * 2017-04-27 2019-02-05 深圳市品成金属制品有限公司 Die casting without pattern draft
CN112222372B (en) * 2020-09-28 2022-01-04 宁波市北仑豪业精密模具有限公司 a die-aluminum casting

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2287294A1 (en) * 1974-10-09 1976-05-07 Peugeot & Renault LOW PRESSURE FOUNDRY PARTS PERFECTIONING
JPS609567A (en) * 1983-06-29 1985-01-18 Nissan Motor Co Ltd Die device for casting
JPS617044A (en) * 1984-06-21 1986-01-13 Toyota Motor Corp Method for attaching sand core to casting mold body and casting mold
JP3068185B2 (en) * 1990-11-05 2000-07-24 コマルコ アルミニウム リミティド Metal casting
IT1273800B (en) * 1994-02-10 1997-07-10 Schnell Srl METHOD AND EQUIPMENT FOR REALIZING METAL CAGES FOR REINFORCED CONCRETE AND METAL CAGE SO OBTAINED
DE10011805A1 (en) * 2000-03-10 2001-09-13 Suedform Giessereitechnik Gmbh Casting tool used in the production of lightweight metal wheel rims for vehicles consists of mold parts, an ejector having an ejection element driven by a drive, and a slide connected to the drive
JP4430412B2 (en) * 2004-01-21 2010-03-10 ヤマハ発動機株式会社 Casting machine
DE102005007873B4 (en) * 2005-02-21 2007-03-08 Walter Dr. Knabel Apparatus and method for producing at least one insert having pressure or injection molded parts
DE102013102569B4 (en) * 2013-03-13 2014-10-23 Nemak Dillingen Gmbh Apparatus and method for simultaneous casting of at least two castings

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Title
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Also Published As

Publication number Publication date
US20170021411A1 (en) 2017-01-26
DE102015110133A1 (en) 2016-12-29
US10183327B2 (en) 2019-01-22
PL3108983T3 (en) 2019-05-31
EP3108983A1 (en) 2016-12-28
ES2716389T3 (en) 2019-06-12
MX2016007814A (en) 2017-01-16

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