EP3095510A2 - Stirrer and container with a stirrer - Google Patents
Stirrer and container with a stirrer Download PDFInfo
- Publication number
- EP3095510A2 EP3095510A2 EP16165741.6A EP16165741A EP3095510A2 EP 3095510 A2 EP3095510 A2 EP 3095510A2 EP 16165741 A EP16165741 A EP 16165741A EP 3095510 A2 EP3095510 A2 EP 3095510A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotor
- container
- agitator
- rotation
- agitator according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003756 stirring Methods 0.000 claims abstract description 148
- 239000000758 substrate Substances 0.000 claims abstract description 106
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- 239000008247 solid mixture Substances 0.000 claims abstract description 6
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- 230000004323 axial length Effects 0.000 claims description 7
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- 239000010871 livestock manure Substances 0.000 description 2
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- 230000035939 shock Effects 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/07—Stirrers characterised by their mounting on the shaft
- B01F27/072—Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis
- B01F27/0723—Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis oblique with respect to the rotating axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/07—Stirrers characterised by their mounting on the shaft
- B01F27/072—Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis
- B01F27/0726—Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis having stirring elements connected to the stirrer shaft each by a single radial rod, other than open frameworks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/07—Stirrers characterised by their mounting on the shaft
- B01F27/072—Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis
- B01F27/0727—Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis having stirring elements connected to the stirrer shaft each by two or more radial rods, e.g. the shaft being interrupted between the rods, or of crankshaft type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/09—Stirrers characterised by the mounting of the stirrers with respect to the receptacle
- B01F27/093—Stirrers characterised by the mounting of the stirrers with respect to the receptacle eccentrically arranged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
- B01F27/1123—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades sickle-shaped, i.e. curved in at least one direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/114—Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections
- B01F27/1145—Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections ribbon shaped with an open space between the helical ribbon flight and the rotating axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/114—Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections
- B01F27/1145—Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections ribbon shaped with an open space between the helical ribbon flight and the rotating axis
- B01F27/11451—Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections ribbon shaped with an open space between the helical ribbon flight and the rotating axis forming open frameworks or cages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/23—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis
- B01F27/232—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes
- B01F27/2322—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes with parallel axes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/61—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis about an inclined axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/71—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with propellers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/91—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with propellers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/40—Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
- B01F35/41—Mounting or supporting stirrer shafts or stirrer units on receptacles
- B01F35/412—Mounting or supporting stirrer shafts or stirrer units on receptacles by supporting both extremities of the shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/50—Mixing receptacles
- B01F35/53—Mixing receptacles characterised by the configuration of the interior, e.g. baffles for facilitating the mixing of components
- B01F35/531—Mixing receptacles characterised by the configuration of the interior, e.g. baffles for facilitating the mixing of components with baffles, plates or bars on the wall or the bottom
- B01F35/5312—Mixing receptacles characterised by the configuration of the interior, e.g. baffles for facilitating the mixing of components with baffles, plates or bars on the wall or the bottom with vertical baffles mounted on the walls
Definitions
- the invention relates to an agitator for mixing and moving substrates in a container in the form of liquids or liquid-solid mixtures, with at least one or more stirring blades having arranged in the container, mounted in at least one rotor bearing rotor, the order a rotation axis is rotatable, and with a drive driving the rotor, wherein the / each rotor of the agitator in which the container to be mixed and moving substrates occupies only a fraction of the volume of the container and wherein by means of the agitator, a substrate flow outside the range of motion of the rotor or the rotors in the container is effected.
- the invention relates to a container with a stirrer.
- the agitator comprises at least one drive, a wall-side stirrer shaft bearing fixed to the wall of the container, an agitator shaft bearing supporting at the bottom of the container via at least one support, and at least one rotor having a stirrer shaft with at least one agitating blade attached to the stirrer shaft.
- the stirring shaft extends parallel to the bottom of the container from the wall of the container in the direction of the main axis of the container.
- a plurality of stirring blades are attached to the stirring shaft, wherein the stirring blades are further preferably offset along the Rrindwellenachse offset from each other radially outwardly pointing attached to the agitator shaft.
- the stirring blades preferably each comprise two side parts and at least one bridge profile, wherein the two side parts are interconnected by the bridge profile.
- the radial length of the stirring blades is substantially greater than the axial width of the stirring blades.
- the document DE 102 60 972 B4 shows a further agitator of the type mentioned for circulating liquid manure and / or wastewater in a storage container, in particular an agitator for stimulating a liquid manure circulation in a slurry tank in biogas plants.
- the agitator has a shaft extending along a rotation axis, which is rotatably mounted on bearing devices on parts of the container and driven by a drive device. Furthermore, the agitator has stirring elements which extend transversely to the axis of rotation and which are arranged on the shaft in a plurality of mutually parallel planes along the longitudinal extension of the shaft, transversely to its axis of rotation, and which lie opposite one another within the plane.
- the equipped with stirring elements shaft extends radially into the reservoir and the stirring elements are formed as blades in the form of paddles which are rotatable and adjustable about their own longitudinal axis and are arranged on the shaft, that the stirring elements of a plane in each case at an angle are fixed, which differs from the mounting angle of the stirring elements of the other level.
- inclined paddles only a predominantly axial, parallel to the shaft flow can be generated, depending on the rotational position of the paddle and direction of rotation of the shaft in one or the other direction.
- the agitator here comprises a rotor having a shaft which is rotatable about an axis of rotation and at least two stirring paddles which are spaced apart from one another in the axial direction and in the circumferential direction of the shaft.
- the stirring paddles are each connected to the shaft at their radially inner end, so that the stirring paddles move in the circumferential direction during operation.
- the agitator includes a connector extending between the stirring paddles, the connector being spaced radially inwardly from the outer end of the stirring paddle. The connector connects the stirring paddles along a helix.
- the solution of the first, the agitator part of the task succeeds according to the invention with an agitator of the type mentioned, which is characterized in that the rotor is seen along its axis of rotation with at least two rotor regions of different conveying effect on the substrate, wherein a first rotor portion with a predominantly axial conveying action in the direction of the axis of rotation and a second rotor portion with a stronger radial conveying action is carried out transversely to the direction of the axis of rotation.
- an agitator is provided, the rotor or rotors with their different conveying effects or directions cause a particularly effective movement and mixing of the substrate in relation to the rotor or rotors large container.
- the different rotor areas are suitably selected and determined depending on the arrangement of the rotor in the container and the geometry of the container with the aim of generating the desired flow as effective as possible, wherein an effective substrate flow is also generated outside the range of motion of the rotor or rotors ,
- the agitator is designed for a standing, round or polygonal container and that the at least one rotor is arranged lying in the radial direction of the container or in a direction obliquely thereto.
- the orientation of the rotor of the agitator here corresponds to that of conventional agitators, so that, for example, in a modernization parts of an older agitator, such as storage and possibly also the drive, can continue to be used while the rotor is replaced.
- the rotor extends seen in its axial direction expedient only over a portion of the diameter, for example, about a quarter of the diameter of the container, thus occupying only a small part of the volume of the container.
- the invention provides that the rotor at one end in a first, supported by a support in the container container side rotor bearing and at its second end in a second, or in a container wall or near a container wall outside or inside of this arranged wall-side rotor bearings stored or storable.
- the substrate is preferably conveyable from the rotor with its axially inner container-side rotor region predominantly in the radial direction of the container from inside to outside and with its axially outer, wall-side rotor region radially away from the rotor in the circumferential direction of the container.
- This creates an effective flow and thorough mixing of the entire contents of the container.
- the centrifugal force effect generated by the rotation of the rotor is particularly advantageously used on the substrate for the promotion in the axially outer, wall-side rotor region radially away from the rotor in the circumferential direction of the container.
- a reverse flow can be generated.
- the axis of rotation of the rotor in a horizontal direction or in a direction of the container to the inside of the container at an angle of up to 30 ° obliquely downward or upward direction.
- the rotor can be fixed or alternatively also angularly adjustable at a certain angle.
- the axis of rotation of the rotor extends at an angle of up to 30 ° obliquely to the radial direction of the container.
- the rotor can also be arranged fixed or alternatively angle-adjustable here at a certain angle.
- the at least one rotor is arranged standing in the axial direction of the container or a direction obliquely thereto and eccentrically or centrally in the container.
- the rotor at its one, upper end in a first, above in or over the upper rotor bearing arranged in the container and, at its second, lower end, being mounted or storable in a second lower rotor bearing arranged below in the container or on a container bottom.
- the substrate can advantageously be conveyed from the rotor with the axially upper rotor region predominantly in the axial direction of the container from top to bottom and with the axially lower rotor region away from the rotor in the radial direction of the rotor.
- floating components are conveyed downwards on the substrate and effectively mixed into the substrate.
- the centrifugal force effect generated by the rotation of the rotor on the substrate for the promotion in the axially lower rotor portion of the rotor radially away for generating an intense outside of the range of movement of the rotor substrate flow is also advantageously used here, whereby the entire volume of substrate located in the container is intensively circulated and is mixed.
- a reverse flow can also be generated here.
- the agitator is designed for a horizontal, round or polygonal container, in which case the at least one rotor is arranged in the container in a direction running parallel or transversely or obliquely to the axial direction of the container.
- the agitator according to the invention can thus be effected in a recumbent container intensive mixing and movement of the substrate, in which case the rotor or each rotor expediently occupies only a fraction of the volume of the container.
- Another contribution to achieving a good efficiency and generating favorable flow conditions is that preferably the rotor areas of different conveying effect are performed continuously merging into each other.
- the / each stirring blade is designed as a flat, continuous or segmented material strip running along a helix over the full axial length of the rotor, carried by at least two spokes of the rotor, and that the / each stirring blade in the stirring blade longitudinal direction seen having a changing from one rotor end to the other end of the rotor end alignment of its blade surface relative to the radial direction of the rotor.
- the rotor areas of different conveying effect on the substrate technically relatively simple, but effective, are generated, which keeps the production of the agitator, in particular the rotor, relatively inexpensive.
- the material strips forming the stirring blades are of constant width over their length. But it is also possible, as seen in the longitudinal direction of the strip of material whose width to vary specifically to achieve location-dependent different, respectively desired conveying effects.
- a preferred development of the last-described agitator provides that the / each stirring blade at one end of the rotor has an orientation of its blade surface pointing in the radial direction of the rotor and at the other end of the rotor has an orientation of its blade surface tilted to the radial direction of the rotor.
- the rotor region, in which the helically extending stirring blades have an orientation of their blade surface pointing in the radial direction of the rotor thus has a predominantly axial conveying action, while the rotor region, in which the stirring blades have an orientation of their blade surface tilted to the radial direction of the rotor, has a stronger radial Has conveying effect.
- the helical line, along which the / each stirring blade extends, seen in the direction of the axis of rotation of the rotor have a constant pitch screw. This is then connected over the axial length of the rotor substantially uniform conveying effect in Rotoraxial Vietnamese.
- the helix, along which the / each stirring blade extends, seen in the direction of the axis of rotation of the rotor having a changing pitch screw This can be used to generate an axial conveying length that changes over the axial length of the rotor.
- the helical line, along which the / each stirring blade extends has a smaller helical pitch in one rotor region than in the other rotor region, whereby correspondingly different delivery effects are produced in the rotor regions.
- a further embodiment of the agitator provides that the helix, along which the / each stirring blade extends, has a constant distance from the axis of rotation of the rotor.
- the helix, along which the / each stirring blade extends may have a varying distance to the axis of rotation of the rotor as viewed in the direction of the axis of rotation of the rotor.
- the helical line, along which the / each stirring blade runs has a smaller distance from the axis of rotation of the rotor in one rotor region than in the other rotor region.
- This embodiment of the rotor may e.g. be advantageous if the axis of rotation of the rotor of the agitator in the container has an inclination to the horizontal direction.
- the invention provides that the spokes are designed as conveying elements for the substrate, that in the first rotor region arranged first spokes are designed with a predominantly axial conveying action in the direction of the axis of rotation of the rotor and that in the second Rotor region arranged second spokes are designed with a predominantly radial conveying action transverse to the direction of the axis of rotation of the rotor or with a predominantly axial conveying action against the axial conveying action of the first spokes.
- the spokes are involved in generating the flow of the substrate and thus support the flow generation by the stirring blades.
- the invention provides that the / each rotor has a continuous, in each case a rotor bearing mounted rotor shaft or that the / each rotor has two end-side shaft stumps, which are mounted in a respective rotor bearing.
- the choice between the two embodiments given here depends in particular on the loads occurring in the operation of the agitator.
- the invention proposes that a fixed flow guide is arranged on the container wall in front of the wall-side rotor bearing or on the container bottom in front of the bottom rotor bearing or that on the rotor in front of the wall side or the bottom-side rotor bearing a mitfitender flow guide is arranged.
- a mitfitender flow guide is arranged on the container wall in front of the wall-side rotor bearing or on the container bottom in front of the bottom rotor bearing or that on the rotor in front of the wall side or the bottom-side rotor bearing arranged.
- the spokes carrying the stirring blades of the agitator are preferably rectilinear in or arcuate to the radial direction of the rotor, depending on the effect of the spokes on the substrate during rotation of the rotor.
- the rotor has a single stirring blade, that the stirring blade extends over a helix angle of 360 ° or an integer multiple thereof and that the rotor has at least two spokes bearing the stirring blade at least at the ends.
- the fact that the stirring blade extends over a helix angle of 360 ° or an integer multiple thereof ensures that even at a low level of the substrate in the container, in which the rotor is partially above the substrate mirror, a completely uniform moment of resistance at the rotating Rotor is obtained, whereby torque fluctuations or shocks, which are harmful to bearing and drive of the rotor can be avoided.
- the rotor has a number of n stirring blades, where n> 1, that the stirring blades are distributed uniformly over the circumference of the rotor, that each stirring blade over a helix angle of 360 ° / n or a Whose integer multiple thereof extends and that the rotor per agitator blade has at least two the stirring blade at least end face bearing spokes.
- the advantage of a uniform resistance or torque is achieved at partially above the substrate level or mirror lying rotor.
- a further embodiment of the agitator proposes that the first rotor region, which has a predominantly radial conveying action transverse to the direction of the axis of rotation of the rotor, is additionally designed with a conveying action opposite to that of the second rotor region with the predominantly axial conveying action in the direction of the axis of rotation of the rotor. With this measure will a deflection of the substrate flow from the axial direction of the rotor supported in a radial direction to this direction.
- the rotor is provided with fingers projecting radially outwardly beyond the / each stirring blade, preferably connected or integral with the stirring blade (s). As the rotor rotates, these fingers ensure that the material of a possibly present floating layer is conveyed down into the substrate and thus is effectively mixed into the substrate.
- the invention provides that the fingers protruding radially outwardly beyond the / each agitating blade provide an inclination to the radial direction of the rotor facing the working direction of rotation of the rotor exhibit.
- a suitable angle of inclination can be determined, for example, depending on the properties of the floating layer material by experiments, on the one hand a sufficient entrainment effect on the material of the floating layer is to be ensured without the floating layer material can permanently catch on the fingers.
- the fingers are arranged at a fixed angle to the rotor. But it is also possible to store the fingers pivotable on the rotor and if necessary to adjust their orientation.
- agitators may be provided with one or more rotors, which in the case of multiple rotors in the circumferential direction of the container or spaced from each other in the axial direction of the container may be arranged in the container.
- the solution of the second, the container for mixing and moving substrates in the form of liquids or liquid-solid mixtures part of the task succeeds according to the invention with a container having an agitator according to one of claims 1 to 29, wherein the volume of Container is large compared to the range of motion taken by the rotor or the rotors of the agitator in the container.
- the stirrer according to the invention can be used particularly advantageously in fermenter tanks, e.g. of biogas plants, but also in other applications in which substrates in a container are to be mixed and moved in the form of liquids or liquid-solid mixtures, such as e.g. in slurry tanks of agricultural holdings or in sewage tanks of sewage treatment plants.
- FIG. 1 The drawing shows a stirrer 1 in a first embodiment, in a standing, only partially shown container 3, in view obliquely from above.
- the upright container 3 has an annular circumferential peripheral wall 31 and a bottom 32 and is shown open at the top so that the agitator 1 arranged inside the container 3 is visible.
- the container 3 is, for example, a fermentation tank of a biogas plant in which a substrate consisting of liquid and solids is to be moved and mixed.
- a container 3 not shown here, is provided per se known roof, which covers the container 3 gas-tight on the top side, wherein the roof may be, for example, a plastic membrane.
- the agitator 1 which has a rotatable rotor 2 with here four stirring blades 25.
- the rotor 2 further comprises a continuous rotor shaft 21 which extends horizontally and substantially in the radial direction of the container 3.
- the rotor shaft 21 is rotatably mounted in a rotor bearing 22. 1, which in turn is arranged in a support 23 standing on the bottom 32 of the container 3.
- the other end of the rotor shaft 21 is guided out of the container 3 through a shaft passage 38 in the container peripheral wall 31 and stored there by means of a further rotor bearing.
- the rotor 2 in each case has four first spokes 24.1 and second spokes 24.2, which are mounted at right angles to the rotor shaft 21 aligned therewith are. At the free ends of the spokes 24.1, 24.2, the ends 25.1, 25.2 of the stirring blades 25 are supported.
- the stirring blades 25 each consist of a flat, narrow strip of material, preferably made of steel, and have a relatively small width relative to their length. Furthermore, the stirring blades 25 are connected to the spokes 24.1, 24.2 such that the stirring blades 25 run along a helical line and that the orientation of the surface of the stirring blades 25 relative to the radial direction of the rotor 2 changes in its course. The stirring blades 25 are thus wound to a certain extent in itself. In the embodiment according to FIG. 1 At the second end 25.2 of the stirring blades 25 whose plane is no longer in the radial direction of the rotor 2, but in a twisted or tilted level, like the FIG. 1 illustrated in the region of the connection between the second spokes 24.2 and the local ends 25.2 of the stirring blades 25.
- the rotor 2 receives two regions 2 'and 2 "with different conveying action on a substrate located in the container 3.
- the rotor 2 predominantly exerts a predominantly during operation in the axial direction of the rotor 2 pointing conveying action on the substrate, while the rotor 2 in the rotor region 2 "exerts a larger pointing in the radial direction of the rotor 2 conveying effect on the substrate.
- the helix, along which each stirring blade 21 extends here a helix angle of 90 °.
- four stirring blades 25, each extending over a helix angle of 90 ° results in an advantageous always a uniform, independent of the respective rotational position of the rotor 2 intervention of the rotor 2 with its stirring blades 25 into the substrate in container 3, even if the mirror of the substrate so is low, that an upper part of the rotor 2 is above the substrate mirror.
- irregularities in the applied for the rotation of the rotor 2 by a drive motor torque and the bearings of the rotor 2 loading bumps or shocks during operation of the agitator 1 are avoided.
- a reverse direction of rotation of the drive of the rotor 2 is also possible; This inevitably results in a conveying effect of the rotor 2 on the substrate, which is opposite to the conveying effect described above.
- FIG. 2 shows the agitator 1 from FIG. 1 together with the container 3 in plan view.
- the container 3 has a circular outline with the container peripheral wall 31 and the circular bottom 32.
- the container 3 may also have a polygonal or polygonal outline shape.
- the agitator 1 is arranged with the rotor 2, whose axial length extends here about more than a quarter of the diameter of the container 3.
- the FIG. 2 thus illustrates particularly clearly that the rotor 2 of the agitator 1 occupies only a fraction of the volume of the container 3.
- the rotor shaft 21 extends here in the radial direction of the container 3 and is mounted at its end facing the center of the container 3 in the support 23. By means of the shaft passage 38, the rotor shaft 21 is guided sealingly at its other end by the container peripheral wall 31.
- the drive 28, here an electric motor, for the rotor 2 of the agitator 1 is arranged outside the container 3, the drive 28, here an electric motor, for the rotor 2 of the agitator 1 is arranged.
- the number and arrangement of the stirring blades 25 of the rotor 2 in FIG. 2 corresponds to the example FIG. 1 ,
- FIG. 3 shows the agitator 1 from FIG. 2 with indicated by flow arrows flow of a substrate in the container 3, also in plan view, located in operation agitator 1.
- the rotary arrow on the rotor shaft 21 here working direction of rotation 20 'of the rotor 2 is indicated. Due to the above different delivery effects of the rotor areas 2 'and 2 "is in the container 3 within the substrate 30 therein, the flow through the flow arrows 30' and 30" illustrated. In this case, the rotor 2 occupies a range of movement which is small in relation to the volume of the container 3, but nevertheless generates a flow which mixes and mixes the entire volume of the substrate in the container 3.
- FIG. 4 shows the agitator 1 in a modified version, in the same representation as in FIG. 2 .
- the orientation of the rotor 2 is reversed with its two different rotor areas 2 'and 2 "The rotor area 2' with the predominantly pointing in the axial direction of the rotor 2 conveying action here is close to the container peripheral wall 31, while the rotor portion 2" with the predominantly or more in the radial direction of the rotor 2 facing conveying effect on the side remote from the container peripheral wall 31 of the rotor 2 is located.
- the rotor 2 occupies a range of motion that is small in relation to the volume of the container 3, but still creates a flow that mixes and mixes the entire volume of substrate in the container 3.
- FIG. 5 shows the agitator 1 from FIG. 4 seen in an end view in the radial direction of the container 3 from the inside out. Facing the viewer is the support 23, which carries the rotor bearing 22.1, in which the not visible here rotor shaft of the rotor 2 is mounted. In the radial direction here extend the spokes 24.1 straight from the rotor shaft 21 to the outside. With the respective outer end area the spokes 24.1, the stirring blades 25 are connected in the orientation described above. Far left and far right in FIG. 5 the peripheral wall 31 of the container 3 is visible. Down the container 3 is limited by the container bottom 32.
- FIG. 6 shows the agitator 1 in a further embodiment in plan view.
- the rotor 2 with the rotor shaft 21 and the stirring blades 25 is here in accordance with the example according to the FIGS. 1 and 2 executed.
- a flow guide body 36 is arranged on the inner surface of the container peripheral wall 31 of the container 3 to assist the flow guidance of the substrate in the container 3 to avoid dead flow areas and around the shaft passage 38 in the container peripheral wall 31 relieve.
- the flow guide body 36 has a rounded wedge shape with the tip of the wedge facing the side of the rotor 2 facing the container perimeter wall 31, and the concave rounded wedge surfaces tangent to the inner surface of the container perimeter wall 31 on both sides of the tip. Also in this embodiment, the rotor 2 occupies a range of motion that is small in relation to the volume of the container 3, but still creates a flow that mixes and mixes the entire volume of substrate in the container 3.
- FIG. 7 shows the agitator 1 in a further embodiment in plan view.
- the rotor 2 is consistent with the example according to the FIGS. 1 and 2 executed.
- Characteristic of this embodiment is a flow guide 26, which is mounted on the rotor shaft 21 and rotates in the operation of the agitator 1 together with the rotor 2.
- the flow guide body 26 is a rotationally symmetrical body, with its side facing the rotor 2 forming a concavely rounded conical shape.
- the substrate flow generated during operation of the agitator 1 by the rotor 2 is favorably directed and supported and at the same time relieves the shaft passage 38 in the container peripheral wall 31 from the flow pressure of the substrate.
- the rotor 2 occupies a range of motion that is small in relation to the volume of the container 3, but still creates a flow that mixes and mixes the entire volume of substrate in the container 3.
- FIG. 8 shows the agitator 1 in a further embodiment, in front view, as a modification of the example FIG. 5 .
- Characteristic of the agitator 1 according to FIG. 8 is that the spokes 24.1 are not straight in the radial direction of the rotor 2, but each having a curved shape. This curved shape can except the spokes 24.1 also in FIG. 8 have non-visible spokes 24.2. This shape of the spokes 24.1, 24.2 can be used to generate a conveying effect as well as favorable for receiving the occurring during operation of the agitator 1 to the spokes 24.1, 24.2 mechanical loads.
- FIG. 9 shows the agitator 1 in a further embodiment in plan view, together with a again here round standing container 3.
- the rotor shaft 21 of the rotor 2 of the agitator 1 in a relative to the radial direction of the container 3 obliquely extending direction is arranged.
- the agitator 1 corresponds to FIG. 9 the embodiment of the FIGS. 1 and 2 .
- the oblique orientation of the rotor shaft 21 can be fixed or alternatively also variable, wherein the change in the orientation of the rotor shaft 21 can be carried out at standstill of the agitator 1 or during a running stirring operation.
- FIG. 10 shows the agitator 1 from FIG. 9 with indicated by flow arrows flow of a substrate 30 in the container 3, in plan view.
- the agitator 1 in the rotor portion 2 'a predominantly extending in the axial direction of the rotor 2 conveying action in the direction of the flow arrows 30' in the substrate caused, while the container peripheral wall 31 facing rotor portion 2 "has a stronger conveying action in the radial direction of the rotor 2 and thus the running in the circumferential direction of the container 3 flow 30 "generated in the substrate.
- the substrate 30 is mixed and exchanged between the flow circuits.
- the rotor 2 occupies a range of motion that is small in relation to the volume of the container 3, but still creates a flow that mixes and mixes the entire volume of substrate in the container 3.
- FIG. 11 shows the agitator 1 in a further embodiment, in side view.
- Characteristic of this agitator 1 are two features, namely, on the one hand that the rotor shaft 21 extends with a slope to the horizontal direction, and on the other hand, that the radial distance of the stirring blades 25 is different from the rotor shaft 21 seen over its axial length.
- the inclination of the rotor shaft 21 extends here from the container peripheral wall 31 in the direction of the interior of the container seen downwards.
- the inner end of the rotor shaft 21 is supported and supported in a support 23 here as well.
- the radial spacing of the stirring blades 25 from the rotor shaft 21 is smaller at the end of the rotor 2 pointing towards the interior of the container 3 and larger at the end of the rotor 2 facing the container circumferential wall 31. Accordingly, the first spokes 24.1 of the rotor 2 are shorter than the near-wall spokes 24.2. This ensures that the stirring blades 25 of the rotor 2 can be moved over its entire length relatively close to the container bottom 32 in order to avoid sedimentation of solids from the substrate on the container bottom 32. Also in this embodiment, the rotor 2 occupies a range of motion that is small in relation to the volume of the container 3, but still creates a flow that mixes and mixes the entire volume of substrate in the container 3.
- the rotor 2 of the agitator 1 can be designed differently in various respects, in particular with regard to its shaft and the number of its stirring blades, as will be explained below with reference to several corresponding embodiments.
- the FIG. 12 shows a rotor 2 of the agitator 1 with a single stirring blade 25, in a first embodiment, in side view.
- the stirring blade 25 also runs along a helical line and over a helix angle of 360 °.
- the rotor 2 here has two stub shafts 21.1, 21.2 at its two rotor ends 2.1, 2.2. With each stub shaft 21.1, 21.2 each have a spoke 24.1, 24.2 is connected. With the free end of the spokes 24.1, 24.2 is the stirring blade 25, which also here has the shape of a narrow strip of material, connected at its ends 25.1, 25.2.
- Right end 25.1 of the stirring blade 25 is the surface plane in the radial direction of the rotor 2, ie in the longitudinal direction of the radially extending right spoke 24.1.
- left end 25.2 of the stirring blade 25 whose surface plane extends obliquely to the radial direction of the rotor 2 and thus also obliquely to the longitudinal direction of the there in the radial direction extending spoke 24.2. Again, therefore, the stirring blade 25 is wound in its course along the helix in itself.
- FIG. 13 shows the rotor 2 with a single stirring blade 25 in a second embodiment, in side view.
- the rotor 2 has a continuous rotor shaft 21 instead of the two stub shafts.
- the rotor 2 corresponds to FIG FIG. 13 for example FIG. 12 ,
- FIG. 14 shows the rotor 2 with two stirring blades 25 in a first embodiment in side view.
- the two stirring blades 25 are mutually offset by 180 ° in the circumferential direction in the rotor 2 and again each run along a helix, which here describes a helical angle of 180 °.
- For rotatable mounting of the rotor 2 serve here again two stub shafts 21.1 and 21.2. From the stub shaft 21.1 go two first spokes 24.1 and from the stub shaft 21.2 two second spokes 24.2 in the radial direction, the spokes 24.1, 24.2 are offset in each case by 180 ° in the circumferential direction of the rotor 2.
- the ends 25.1 and 25.2 of the stirring blades 25 are attached.
- the surface plane of the stirring blades 25 lies at the end 25.1 in the radial direction of the rotor 2, while at the other end of the rotor 2 at the end 25.2 of the stirring blades 25 whose surface plane are aligned obliquely to the radial direction of the rotor 2.
- the rotor regions 2 'and 2 "already described above also result here with a conveying effect which is different from one another during the rotation of the rotor 2 onto a substrate.
- FIG. 15 shows the rotor 2 with two stirring blades 25 in a second embodiment, in side view.
- the rotor 2 has a continuous rotor shaft 21 instead of two stub shafts. Otherwise, the rotor 2 corresponds to FIG. 15 for example FIG. 14 ,
- FIG. 16 shows the rotor 2 with four stirring blades 25 in a first embodiment in side view.
- the rotor 2 has two mutually aligned stub shafts 21.1, 21.2, of which four spokes 24.1, 24.2 each originate in the radial direction at an angular distance of 90 ° to one another.
- the stirring blades 25 are again connected by means of their ends 25.1, 25.2.
- the stirring blades 25 run along a helical line, each describing a helix angle of only 90 °.
- the agitator blades 25 are wound over their length, wherein the surface plane of the agitator blades 25 extends at the end 25.1 in the radial direction and at the end 25.2 obliquely to the radial direction of the rotor 2.
- the two different with respect to their respective conveying effect rotor areas 2 'and 2 " as already described above.
- FIG. 17 shows the rotor 2 with four stirring blades 25 in a second embodiment, in side view, the difference to the example after FIG. 16 This is that here the rotor 2 has a continuous rotor shaft 21. With regard to the other parts and properties of the rotor 2 in FIG. 17 this agrees with the example according to FIG. 16 match.
- FIG. 18 shows the rotor 2 with six stirring blades 25, in a first embodiment, in side view.
- This rotor 2 has two stub shafts 21.1, 21.2 for its rotatable mounting.
- six spokes 24.1, 24.2 are connected, which extend at a respective angular distance of 60 ° to each other in the radial direction of the stub shaft 21.1, 21.2 to the outside.
- the stirring blades 25 are again connected by means of their ends 25.1, 25.2.
- the stirring blades 25 run along a helical line, each describing a helical angle of 60 °.
- the agitator blades 25 are wound over their length, wherein the surface plane of the agitator blades 25 extends at the end 25.1 in the radial direction and at the end 25.2 obliquely to the radial direction of the rotor 2.
- FIG. 19 shows the rotor 2 with six stirring blades 25 in a second embodiment, in side view, in which case compared to the example of FIG. 18 instead of two stub shafts, a continuous rotor shaft 21 is provided in the rotor 2.
- FIG. 20 shows the rotor 2 with eight stirring blades 25, in a first embodiment, in side view.
- For rotatable mounting of the rotor 2 serve here again two stub shafts 21.1 and 21.2.
- eight spokes 24.1, 24.2 are here connected to each stub shaft 21.1, 21.2 at an angular distance of 45 ° to each other, which extend radially outward from the respective stub shaft 21.1, 21.2.
- the stirring blades 25 are connected at their ends 25.1, 25.2 respectively to the end region of one of the spokes 24.1, 24.2.
- the stirring blades 25 are also arranged here along a helical line, wherein the helices extend here in each case over a helix angle of 60 °.
- the stirring blades 25, viewed in their longitudinal direction also have such a distortion that the surface plane of the stirring blades 25 is oriented at the end 25.1 in the radial direction of the rotor and at the end 25.2 obliquely to the radial direction of the rotor 2.
- this rotor 2 the two rotor areas 2 'and 2 "different conveying effect.
- FIG. 21 shows the rotor 2 with eight stirring blades 25, in a second embodiment, in side view, the difference to the example FIG. 20 It is that the rotor 2 here has a continuous rotor shaft 21 instead of stub shafts.
- the other parts and properties of the rotor 2 after FIG. 21 correspond to those of the example according to FIG. 20 ,
- FIG. 22 shows the rotor 2 in a version with four stirring blades 25, now with two groups of additional spokes 24.3 between the end-side spokes 24.1 and 24.2, in side view.
- the four stirring blades 25 again run along a respective helical line, each of which covers a helix angle of 90 °.
- the pitch of the helix is not constant over the axial length of the rotor 2, but takes from the right in the axial direction of the rotor 2 to the left.
- the spokes 24.1, 24.2, 24.3 are here again respectively connected to a continuous rotor shaft 21 and extend at an angular distance of 90 ° to each other from the rotor shaft 21 in the radial direction to the outside.
- the stirring blades 25 With their ends 25.1, the stirring blades 25 are connected to the axially outer first spokes 24.1 and with their ends 25.2 with the axially outer second spokes 24.2.
- the stirring blades 21 are twisted in this case, wherein the surface plane of the stirring blades 25 is aligned at its first end 25.1 in the radial direction of the rotor 2 and at its second end 25.2 obliquely to the radial direction of the rotor 2.
- Rotor blades 2 'and 2 "of different conveying action are thus also formed between the frontal spokes 24.1 and 24.2 to increase the stability and resilience of the rotor 2 with the two additional groups of spokes 24.3, wherein in the region of the spokes 24.1 and 24.3 the stirring blades 25 are not yet twisted, the twisting of the stirring blades 25 extends here only over the rotor area 2 ".
- FIG. 23 shows the rotor 2 FIG. 22 in cross-section along the section line AA in FIG. 22 ,
- the cut rotor shaft 21 is visible, from which the spokes 24.3 extend in the radial direction to the outside.
- the four stirring blades 25 are connected, the twisting before the in FIG. 23 the viewer facing front group of spokes 24.3 begins; behind the in FIG. 23 front group of spokes 24.3, the stirring blades 25 still no distortion.
- each stirring blade 25 extends along a helix over a helical angle of 90 °.
- FIG. 24 shows the rotor 2 FIG. 22 in cross-section along the section line BB in FIG. 22 , This section passes through a torsion-free portion of the stirring blades 25 of the rotor 2, as the FIG. 24 clearly shows. Behind the spokes 24.3 of the rear additional spoke group, the spokes 24.1 which are offset in the circumferential direction at the end face of the rotor 2 remote from the observer are visible.
- FIG. 25 shows the rotor 2 FIG. 22 in cross-section along the section line CC in FIG. 22 , this section runs just before the front end of the rotor 2 facing away from the viewer.
- FIG. 25 only the end-side spokes 24.1, which are attached to the rotor shaft 21, as well as at each end of the Spokes 24.1 a short piece of the there attached agitator blades 25 visible.
- FIG. 26 shows a rotor 2 with four agitator blades 25 in one with respect to the example FIG. 22 slightly modified version, in side view.
- the change here is that at the in FIG. 26 a disc-shaped flat flow guide 26 is disposed on the left-hand end 2.2 of the rotor 2, which is connected to the rest of the rotor 2, specifically with its continuous rotor shaft 21, and thus rotates during operation of the rotor 2 with this.
- the flow guide body 26 supports the guidance of the substrate flow in the radial direction of the rotor 2, which is generated by its rotor region 2 ".
- FIG. 27 again shows the rotor 2 with four stirring blades 25 in side view, as in FIG. 26 , but now with a modified flow guide 26.
- the flow guide 26 here has a three-dimensional shape in the form of concentric with the rotor shaft 21 arranged, connected to this cone with a concave rounded surface, thus, when the rotor 2 seen from its left end driven left-handed is a flow deflection of the substrate from a directed in the axial direction of the rotor 2 from right to left flow in the rotor region 2 'in a radial direction of the rotor 2 from inside to outside direction in the rotor region 2 "is supported.
- FIG. 28 shows a rotor 2 with four stirring blades 25, in a further modified embodiment, in side view.
- Characteristic of this embodiment of the rotor 2 is that he, in FIG. 28 Seen from right to left, axially behind the running with a predominantly radial conveying action transverse to the direction of the axis of rotation 20 of the rotor 2 second rotor portion 2 "additionally a third rotor portion 2 '".
- This third rotor region 2 '" is designed with a predominantly axial conveying action opposite to the conveying action of the first rotor region 2' with the predominantly axial conveying action in the direction of the rotor shaft 21 of the rotor 2.
- FIG. 29 shows a rotor 2 with radially outer fingers 27 in an end view.
- the fingers 27 projecting radially outward beyond the / each stirring blade 25 are connected to the agitating blade (s) 25 or made in one piece.
- the fingers 27 are used to detect upon rotation of the rotor 2 in its indicated by a rotary arrow working direction 20 'about its axis of rotation 20 on or in the liquid substrate floating or floating solid parts and move in the liquid substrate down and interfere in this, this Rotor is particularly effective when it extends beyond the mirror of the substrate with a smaller upper area.
- floating solid material is reliably detected on the surface of the substrate and mixed into the substrate, wherein a disturbing permanent setting of solid particles on the fingers 27 is prevented by their counter to the working direction of rotation 20 'skew.
- FIG. 30 shows a portion of a rotor shaft 21 with a visible in section spoke 24.1 in a first embodiment.
- Characteristic of the spoke 24.1 shown here is that it is formed from a flat, obliquely arranged strip of material, such as steel flat profile, with which the spoke 24.1 itself in rotation of the rotor shaft 21 in turn like a propeller itself exerts a conveying effect on the substrate and thus the conveying effect of the rest of the rotor 2 supported.
- FIG. 31 also shows a portion of the rotor shaft 21 with the visible in section spoke 24.1, in a second embodiment, which is that here the spoke 24.1 is designed as a rectangular hollow profile and thus has a higher mechanical strength.
- the spoke 24.1 here likewise has an oblique orientation with respect to the circumferential direction of the rotor shaft 21, by which means it also itself exerts a conveying action on the substrate.
- spokes 24.2, 24.3 may be performed according to these figures. Except in the Figures 30 and 31 shown cross-sectional shapes, the spokes 24.1, 24.2, 24.3 and others Have cross-sectional shapes, such as the shape of curved blades or wing profiles, to increase their conveying effect.
- FIG. 32 shows the agitator 1 in a further modified embodiment, in side view, in a vertical container.
- Characteristic of this embodiment of the agitator 1 is that the stirring blades 25 are not here as a continuous strip of material, but segmented, that is in the form of successively arranged with gaps agitator blade segments 25 ', are executed.
- Each stirring blade segment 25 ' is assigned at least one spoke 24.1, 24.2, 24.3 so that all stirring blade segments 25' are held.
- the agitator 1 corresponds to FIG. 32 the example according to the FIGS. 1 and 2 , Also in the embodiment according to FIG. 32
- the rotor 2 in the container 3 occupies a range of movement that is small in relation to the volume of the container 3, but nevertheless creates a flow that mixes and mixes the entire volume of substrate in the container 3.
- FIG. 33 shows the agitator 1 in a further modified embodiment, in side view, in a vertical container 3, which is characteristic of this embodiment of the agitator 1 that its rotor shaft 21 extends vertically here.
- the rotor 2 of the agitator 1 here has four stirring blades 25, which are attached to four emanating from the rotor shaft 21 spokes 24.1 at the first, upper rotor end 2.1 and four emanating from the rotor shaft 21 spokes 24.2 at the second, here lower rotor end 2.2 are.
- the stirring blades 25 each again run along a helical line, which here extends in each case over a helix angle of 90 °.
- stirring blades 25 in a twist, wherein the stirring blades 25 extend at its first, upper end 25.1 with its blade surface in the radial direction of the rotor 2, while at its second, lower end 25.2, the blade surface of the stirring blades 25 obliquely to the radial direction of the rotor 2 runs.
- the rotor 2 has two rotor regions 2 'and 2 "of different conveying action on a substrate located in the container 3.
- an upper rotor bearing 22. 1 which is arranged in a support projecting from the container wall 31 into the container 3, and a lower rotor bearing 22. 2, which is arranged on the container bottom 32, serve here.
- FIG. 34 shows the FIG. 34 with three in a standing container 3 arranged rotors 2 in a plan view.
- the rotors 2 and rotor shafts 21 of the agitator 1 here each have a vertical orientation and are arranged uniformly spaced from each other in the circumferential direction of the container 3 to a complete and over the volume of the container 3 seen uniform movement and mixing of located in the container 3 substrates cause.
- an operation of the rotors 2 can be selected, in which optionally one, two or all three rotors 2 are put into operation.
- Each rotor 2 may have its own drive, but it is also possible that all rotors 2 are coupled to a common drive or can be coupled.
- each rotor 2 within the container 3 occupies a range of movement that is small relative to the volume of the container 3, but nevertheless the rotors 2 create a flow that mixes and mixes the entire volume of substrate in the container 3.
- the FIG. 35 shows a stirrer 1 in side view in a horizontal container 3, in a first embodiment.
- the container 3 here has a cylindrical shape with a peripheral wall 31 and two front ends 33 and is for example a part of a so-called Pfropfenstromfermenters.
- the agitator 1 here has a vertically arranged rotor 2 with a correspondingly vertical rotor shaft 21, which is rotatably mounted in the bottom of the container 3 in a lower rotor bearing 22.1 and above in the region of a shaft passage 38 through the container wall 31 in a second rotor bearing 22.2.
- a drive for the rotor 2, not shown here, is to be coupled on top of the container 3 to the rotor shaft 21 projecting therefrom out of the container 3.
- the rotor 2 here again has four stirring blades 25 which are attached with their lower end 25.1 to four lower spokes 24.1 and with their upper end 25.2 to four upper spokes 24.2.
- the stirring blades 25 again run along helical lines, each of which describes a helix angle of 90 °.
- the stirring blades 25 are aligned with extending in the radial direction of the rotor 2 blade surface, while the second, here upper rotor end 2.2, the stirring blades 25 are arranged with respect to the radial direction of the rotor 2 tilted orientation of the blade surface.
- this rotor 2 also has the two different rotor sections 2 'and 2 "with respect to their conveying effect on a substrate located in the container 3.
- the rotor section 2' has a predominantly axial conveying action, while the rotor section 2" has a stronger has radial conveying effect.
- the rotor 2 occupies a range of motion that is small in relation to the volume of the container 3, but still creates a flow that mixes and mixes the entire volume of substrate in the container 3. With the agitator 1, therefore, a good mixing and movement of a substrate with a high efficiency can be generated in a horizontal hollow cylindrical container 3.
- FIG. 36 shows one opposite the FIG. 35 modified embodiment with an agitator 1 with two juxtaposed rotors 2 a horizontal container 3, in a perspective view, with cut container 3.
- the two rotors 2 of the agitator 1 are identical to each other, however, each arranged vertically in the container 3 with different orientation. So lies in the in FIG. 36
- Rotor 2 arranged on the left in the container 3 has its rotor region 2 'with a predominantly axial conveying action at the bottom, while this rotor region 2' lies at the top on the rotor 2 arranged on the right.
- FIG. 37 Finally, an agitator 1 in side view in a horizontal container 3, in a further embodiment.
- the rotor 2 of the agitator 1 is aligned horizontally, whereby the rotor shaft 21 here extends horizontally and parallel to the longitudinal central axis of the horizontal container 3.
- the rotor shaft 21 is rotatably mounted at its end facing the interior of the container 3 in a first rotor bearing 23.1, which is arranged in a support 23, which in turn is connected below in the container 3 with this.
- the other end of the rotor shaft 21 is by means of a shaft passage 38 in the in FIG.
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Abstract
Ein Rührwerk (1) zum Durchmischen und Bewegen von in einem Behälter (3) befindlichen Substraten (30) in Form von Flüssigkeiten oder Flüssigkeits-Feststoff-Gemischen, mit wenigstens einem ein oder mehrere Rührblätter (25) aufweisenden, im Behälter (3) angeordneten, in wenigstens einem Rotorlager (22.1, 22.2) gelagerten Rotor (2), der um eine Drehachse (20) drehbar ist, und mit einem den Rotor (2) antreibenden Antrieb (28), wobei der/jeder Rotor (2) des Rührwerks (1) in dem das zu durchmischende und zu bewegende Substrate (30) enthaltenden Behälter (3) nur einen Bruchteil des Volumens des Behälters (3) einnimmt und wobei mittels des Rührwerks (1) eine Substratströmung auch außerhalb des Bewegungsbereichs des Rotors (2) oder der Rotoren (2) in dem Behälter (3) bewirkbar ist. Das Rührwerk (1) ist dadurch gekennzeichnet, dass der Rotor (2) entlang seiner Drehachse (20) gesehen mit wenigstens zwei Rotorbereichen (2', 2") unterschiedlicher Förderwirkung auf das Substrat (30) ausgeführt ist, wobei ein erster Rotorbereich (2') mit einer überwiegend axialen Förderwirkung in Richtung der Drehachse (20) und ein zweiter Rotorbereich (2") mit einer stärkeren radialen Förderwirkung quer zur Richtung der Drehachse (20) ausgeführt ist. Außerdem wird einen Behälter (3) mit einem solchen Rührwerk (1) offenbart.An agitator (1) for mixing and moving in a container (3) located substrates (30) in the form of liquids or liquid-solid mixtures, with at least one or more stirring blades (25) having arranged in the container (3) rotor (2) mounted in at least one rotor bearing (22.1, 22.2), which is rotatable about an axis of rotation (20), and with a drive (28) driving the rotor (2), wherein the / each rotor (2) of the agitator (1) in which the container (3) to be mixed and to be moved to substrates occupies only a fraction of the volume of the container (3) and wherein by means of the agitator (1) a substrate flow also outside the range of movement of the rotor (2) or the rotors (2) in the container (3) is effected. The agitator (1) is characterized in that the rotor (2), viewed along its axis of rotation (20), is designed with at least two rotor regions (2 ', 2 ") of different conveying action on the substrate (30), wherein a first rotor region (2 ') is designed with a predominantly axial conveying action in the direction of the axis of rotation (20) and a second rotor portion (2 ") with a stronger radial conveying action transversely to the direction of the axis of rotation (20). In addition, a container (3) with such a stirrer (1) is disclosed.
Description
Die Erfindung betrifft ein Rührwerk zum Durchmischen und Bewegen von in einem Behälter befindlichen Substraten in Form von Flüssigkeiten oder Flüssigkeits-Fest-stoff-Gemischen, mit wenigstens einem ein oder mehrere Rührblätter aufweisenden, im Behälter angeordneten, in wenigstens einem Rotorlager gelagerten Rotor, der um eine Drehachse drehbar ist, und mit einem den Rotor antreibenden Antrieb, wobei der/jeder Rotor des Rührwerks in dem das zu durchmischende und zu bewegende Substrate enthaltenden Behälter nur einen Bruchteil des Volumens des Behälters einnimmt und wobei mittels des Rührwerks eine Substratströmung auch außerhalb des Bewegungsbereichs des Rotors oder der Rotoren in dem Behälter bewirkbar ist. Außerdem betrifft die Erfindung einen Behälter mit einem Rührwerk.The invention relates to an agitator for mixing and moving substrates in a container in the form of liquids or liquid-solid mixtures, with at least one or more stirring blades having arranged in the container, mounted in at least one rotor bearing rotor, the order a rotation axis is rotatable, and with a drive driving the rotor, wherein the / each rotor of the agitator in which the container to be mixed and moving substrates occupies only a fraction of the volume of the container and wherein by means of the agitator, a substrate flow outside the range of motion of the rotor or the rotors in the container is effected. Moreover, the invention relates to a container with a stirrer.
Ein Rührwerk der vorstehend angegebenen Art ist aus
Das Dokument
Ein weiteres Rührwerk ist aus
Als nachteilig wird bei den bekannten Rührwerken angesehen, dass ihr Wirkungsgrad, d.h. die erzielte Durchmischung und Bewegung der in dem Behälter befindlichen Substrate im Verhältnis zur eingesetzten Antriebsleistung am Rührwerk, gering ist, wodurch ein ungünstig hoher Energieverbrauch verursacht wird.A disadvantage is considered in the known agitators that their efficiency, i. E. the achieved mixing and movement of the substrates in the container in relation to the drive power used in the agitator, is low, whereby an unfavorably high energy consumption is caused.
Es stellt sich daher die Aufgabe, ein Rührwerk der eingangs genannten Art sowie einen Behälter mit einem solchen Rührwerk zu schaffen, bei denen ein verbesserter Wirkungsgrad und damit ein geringerer Energieverbrauch bei intensiver Durchmischung und Bewegung der Substrate im Behälter erreicht werden, auch wenn der Rotor oder die Rotoren des Rührwerks nur einen Bruchteil des Volumens des Behälters einnimmt/einnehmen.It is therefore the task of an agitator of the type mentioned above and to provide a container with such a stirrer, in which an improved efficiency and thus lower energy consumption with intensive mixing and movement of the substrates are achieved in the container, even if the Rotor or the rotors of the agitator takes only a fraction of the volume of the container / occupy.
Die Lösung des ersten, das Rührwerk betreffenden Teils der Aufgabe gelingt erfindungsgemäß mit einem Rührwerk der eingangs genannten Art, welches dadurch gekennzeichnet ist, dass der Rotor entlang seiner Drehachse gesehen mit wenigstens zwei Rotorbereichen unterschiedlicher Förderwirkung auf das Substrat ausgeführt ist, wobei ein erster Rotorbereich mit einer überwiegend axialen Förderwirkung in Richtung der Drehachse und ein zweiter Rotorbereich mit einer stärkeren radialen Förderwirkung quer zur Richtung der Drehachse ausgeführt ist.The solution of the first, the agitator part of the task succeeds according to the invention with an agitator of the type mentioned, which is characterized in that the rotor is seen along its axis of rotation with at least two rotor regions of different conveying effect on the substrate, wherein a first rotor portion with a predominantly axial conveying action in the direction of the axis of rotation and a second rotor portion with a stronger radial conveying action is carried out transversely to the direction of the axis of rotation.
Mit der Erfindung wird ein Rührwerk geschaffen, dessen Rotor oder Rotoren mit ihren unterschiedlichen Förderwirkungen oder -richtungen eine besonders effektive Bewegung und Durchmischung des Substrats im in Relation zu dem Rotor oder den Rotoren großen Behälter bewirken. Die unterschiedlichen Rotorbereiche werden dabei in Abhängigkeit von der Anordnung des Rotors im Behälter und von der Geometrie des Behälters mit dem Ziel einer möglichst wirksamen Erzeugung der gewünschten Strömung zweckentsprechend ausgewählt und festgelegt, wobei eine wirksame Substratströmung auch außerhalb des Bewegungsbereichs des Rotors oder der Rotoren erzeugt wird.With the invention, an agitator is provided, the rotor or rotors with their different conveying effects or directions cause a particularly effective movement and mixing of the substrate in relation to the rotor or rotors large container. The different rotor areas are suitably selected and determined depending on the arrangement of the rotor in the container and the geometry of the container with the aim of generating the desired flow as effective as possible, wherein an effective substrate flow is also generated outside the range of motion of the rotor or rotors ,
In einer ersten Weiterbildung ist vorgesehen, dass das Rührwerk für einen stehenden, runden oder vieleckigen Behälter ausgelegt ist und dass der wenigstens eine Rotor liegend in Radialrichtung des Behälters oder in einer dazu schräg verlaufenden Richtung angeordnet ist. Die Ausrichtung des Rotors des Rührwerks entspricht hier der bei konventionellen Rührwerken, sodass beispielsweise bei einer Modernisierung Teile eines älteren Rührwerks, wie die Lagerung und eventuell auch der Antrieb, weiter verwendet werden können, während der Rotor ersetzt wird. Der Rotor erstreckt sich dabei in seiner Axialrichtung gesehen zweckmäßig nur über einen Teil des Durchmessers, beispielsweise etwa ein Viertel des Durchmessers, des Behälters, nimmt also nur einen kleinen Teil des Volumens des Behälters ein.In a first development it is provided that the agitator is designed for a standing, round or polygonal container and that the at least one rotor is arranged lying in the radial direction of the container or in a direction obliquely thereto. The orientation of the rotor of the agitator here corresponds to that of conventional agitators, so that, for example, in a modernization parts of an older agitator, such as storage and possibly also the drive, can continue to be used while the rotor is replaced. The rotor extends seen in its axial direction expedient only over a portion of the diameter, for example, about a quarter of the diameter of the container, thus occupying only a small part of the volume of the container.
Weiter sieht die Erfindung vor, dass der Rotor an seinem einen Ende in einem ersten, sich über eine Abstützung im Behälter abstützenden behälterseitigen Rotorlager und an seinem zweiten Ende in einem zweiten, an oder in einer Behälterwand oder nahe einer Behälterwand außen oder innen von dieser angeordneten wandseitigen Rotorlager gelagert oder lagerbar ist.Next, the invention provides that the rotor at one end in a first, supported by a support in the container container side rotor bearing and at its second end in a second, or in a container wall or near a container wall outside or inside of this arranged wall-side rotor bearings stored or storable.
Bevorzugt ist im Betrieb des Rührwerks das Substrat von dem Rotor mit dessen axial innerem, behälterseitigem Rotorbereich überwiegend in Radialrichtung des Behälters von innen nach außen und mit dessen axial äußerem, wandseitigem Rotorbereich vom Rotor radial weg in Umfangsrichtung des Behälters förderbar. Hiermit wird eine den gesamten Behälterinhalt wirksam bewegende und durchmischende Strömung erzeugt. Dabei wird besonders vorteilhaft die durch die Drehung des Rotors erzeugte Zentrifugalkraftwirkung auf das Substrat für die Förderung im axial äußeren, wandseitigen Rotorbereich vom Rotor radial weg in Umfangsrichtung des Behälters genutzt. Alternativ kann durch Umkehrung der Drehrichtung des Rotors bzw. der Rotoren auch eine umgekehrt verlaufende Strömung erzeugt werden.In the operation of the agitator, the substrate is preferably conveyable from the rotor with its axially inner container-side rotor region predominantly in the radial direction of the container from inside to outside and with its axially outer, wall-side rotor region radially away from the rotor in the circumferential direction of the container. This creates an effective flow and thorough mixing of the entire contents of the container. In this case, the centrifugal force effect generated by the rotation of the rotor is particularly advantageously used on the substrate for the promotion in the axially outer, wall-side rotor region radially away from the rotor in the circumferential direction of the container. Alternatively, by reversing the direction of rotation of the rotor or the rotors and a reverse flow can be generated.
Je nach den gewünschten oder benötigten Strömungen im Behälter kann die Drehachse des Rotors in einer horizontalen Richtung oder in einer von der Behälterwand zum Behälterinneren hin unter einem Winkel von bis zu 30° schräg nach unten oder nach oben weisenden Richtung verlaufen. Der Rotor kann dabei in einem bestimmten Winkel fest oder alternativ auch winkelverstellbar angeordnet sein.Depending on the desired or required flows in the container, the axis of rotation of the rotor in a horizontal direction or in a direction of the container to the inside of the container at an angle of up to 30 ° obliquely downward or upward direction. The rotor can be fixed or alternatively also angularly adjustable at a certain angle.
Eine weitere Möglichkeit der gezielten Strömungsbeeinflussung besteht darin, dass die Drehachse des Rotors unter einem Winkel von bis zu 30° schräg zu der Radialrichtung des Behälters verläuft. Der Rotor kann auch hier in einem bestimmten Winkel fest oder alternativ auch winkelverstellbar angeordnet sein.Another possibility of targeted flow control is that the axis of rotation of the rotor extends at an angle of up to 30 ° obliquely to the radial direction of the container. The rotor can also be arranged fixed or alternatively angle-adjustable here at a certain angle.
In einer weiteren Ausgestaltung des Rührwerks, in der es ebenfalls für einen stehenden, runden oder vieleckigen Behälter ausgelegt ist, ist vorgesehen, dass der wenigstens eine Rotor stehend in Axialrichtung des Behälters oder einer dazu schräg verlaufenden Richtung und exzentrisch oder zentral im Behälter angeordnet ist. Auch mit dieser Anordnung des Rotors oder mehrerer Rotoren kann eine effektive Bewegung und Durchmischung des Substrats im Behälter erzeugt werden, auch wenn der Rotor oder jeder Rotor nur einen Bruchteil des Volumens des Behälters einnimmt.In a further embodiment of the agitator, in which it is also designed for a standing, round or polygonal container, it is provided that the at least one rotor is arranged standing in the axial direction of the container or a direction obliquely thereto and eccentrically or centrally in the container. Even with this arrangement of the rotor or multiple rotors, effective movement and mixing of the substrate in the container can be created, even if the rotor or each rotor occupies only a fraction of the volume of the container.
Dabei ist zur Erzielung einer stabilen Lagerung des Rotors bevorzugt vorgesehen, dass der Rotor an seinem einen, oberen Ende in einem ersten, oben im oder über dem Behälter angeordneten oberen Rotorlager und an seinem zweiten, unteren Ende in einem zweiten unten im Behälter oder an einem Behälterboden angeordneten unteren Rotorlager gelagert oder lagerbar ist.It is preferably provided to achieve a stable mounting of the rotor, that the rotor at its one, upper end in a first, above in or over the upper rotor bearing arranged in the container and, at its second, lower end, being mounted or storable in a second lower rotor bearing arranged below in the container or on a container bottom.
Im Betrieb des zuletzt beschriebenen Rührwerks ist vorteilhaft das Substrat von dem Rotor mit dem axial oberen Rotorbereich überwiegend in Axialrichtung des Behälters von oben nach unten und mit dem axial unteren Rotorbereich vom Rotor weg in Radialrichtung des Rotors nach außen förderbar. Dabei werden auf dem Substrat schwimmende Bestandteile nach unten gefördert und wirksam in das Substrat eingemischt. Zudem wird auch hier vorteilhaft die durch die Drehung des Rotors erzeugte Zentrifugalkraftwirkung auf das Substrat für die Förderung im axial unteren Rotorbereich vom Rotor radial weg zur Erzeugung einer auch außerhalb des Bewegungsbereichs des Rotors intensiven Substratströmung genutzt, wodurch das gesamte im Behälter befindliche Substratvolumen intensiv umgewälzt und durchmischt wird. Alternativ kann durch Umkehrung der Drehrichtung des Rotors bzw. der Rotoren auch hier eine umgekehrt verlaufende Strömung erzeugt werden.During operation of the agitator described last, the substrate can advantageously be conveyed from the rotor with the axially upper rotor region predominantly in the axial direction of the container from top to bottom and with the axially lower rotor region away from the rotor in the radial direction of the rotor. In this case, floating components are conveyed downwards on the substrate and effectively mixed into the substrate. In addition, the centrifugal force effect generated by the rotation of the rotor on the substrate for the promotion in the axially lower rotor portion of the rotor radially away for generating an intense outside of the range of movement of the rotor substrate flow is also advantageously used here, whereby the entire volume of substrate located in the container is intensively circulated and is mixed. Alternatively, by reversing the direction of rotation of the rotor or the rotors, a reverse flow can also be generated here.
In einer alternativen Ausführungsform ist das Rührwerk für einen liegenden, runden oder vieleckigen Behälter ausgelegt, wobei dann der wenigstens eine Rotor in einer parallel oder quer oder schräg zur Axialrichtung des Behälters verlaufenden Richtung im Behälter angeordnet ist. Mit dem erfindungsgemäßen Rührwerk kann somit auch in einem liegenden Behälter eine intensive Durchmischung und Bewegung des Substrats bewirkt werden, wobei auch hier der Rotor oder jeder Rotor zweckmäßig nur einen Bruchteil des Volumens des Behälters einnimmt.In an alternative embodiment, the agitator is designed for a horizontal, round or polygonal container, in which case the at least one rotor is arranged in the container in a direction running parallel or transversely or obliquely to the axial direction of the container. With the agitator according to the invention can thus be effected in a recumbent container intensive mixing and movement of the substrate, in which case the rotor or each rotor expediently occupies only a fraction of the volume of the container.
Ein weiterer Beitrag zum Erreichen eines guten Wirkungsgrades und zum Erzeugen günstiger Strömungsverhältnisse besteht darin, dass vorzugsweise die Rotorbereiche unterschiedlicher Förderwirkung stetig ineinander übergehend ausgeführt sind.Another contribution to achieving a good efficiency and generating favorable flow conditions is that preferably the rotor areas of different conveying effect are performed continuously merging into each other.
In weiterer Ausgestaltung der Erfindung wird vorgeschlagen, dass das/jedes Rührblatt als flacher, entlang einer Schraubenlinie über die volle axiale Länge des Rotors verlaufender, von wenigstens zwei Speichen des Rotors getragener, durchgehender oder segmentierter Materialstreifen ausgeführt ist und dass das/jedes Rührblatt in Rührblattlängsrichtung gesehen eine sich vom einen Rotorende zum anderen Rotorende verändernde Ausrichtung seiner Blattfläche relativ zur Radialrichtung des Rotors aufweist. Auf diese Weise können die Rotorbereiche unterschiedlicher Förderwirkung auf das Substrat technisch relativ einfach, aber wirksam, erzeugt werden, was die Fertigung des Rührwerks, insbesondere des Rotors, relativ kostengünstig hält. In einer einfachen Ausführung sind die die Rührblätter bildenden Materialstreifen über ihre Länge gesehen von gleichbleibender Breite. Es ist aber auch möglich, in Längsrichtung der Materialstreifen gesehen deren Breite gezielt zu variieren, um ortsabhängig unterschiedliche, jeweils gewünschte Förderwirkungen zu erzielen.In a further embodiment of the invention, it is proposed that the / each stirring blade is designed as a flat, continuous or segmented material strip running along a helix over the full axial length of the rotor, carried by at least two spokes of the rotor, and that the / each stirring blade in the stirring blade longitudinal direction seen having a changing from one rotor end to the other end of the rotor end alignment of its blade surface relative to the radial direction of the rotor. In this way, the rotor areas of different conveying effect on the substrate technically relatively simple, but effective, are generated, which keeps the production of the agitator, in particular the rotor, relatively inexpensive. In a simple embodiment, the material strips forming the stirring blades are of constant width over their length. But it is also possible, as seen in the longitudinal direction of the strip of material whose width to vary specifically to achieve location-dependent different, respectively desired conveying effects.
Eine bevorzugte Weiterbildung des zuletzt beschriebenen Rührwerks sieht vor, dass das/jedes Rührblatt am einen Rotorende eine in Radialrichtung des Rotors weisende Ausrichtung seiner Blattfläche und am anderen Rotorende eine zur Radialrichtung des Rotors gekippte Ausrichtung seiner Blattfläche aufweist. Der Rotorbereich, in dem die schraubenlinienförmig verlaufenden Rührblätter eine in Radialrichtung des Rotors weisende Ausrichtung ihrer Blattfläche aufweisen, weist damit eine überwiegend axiale Förderwirkung auf, während der Rotorbereich, in dem die Rührblätter eine zur Radialrichtung des Rotors gekippte Ausrichtung ihrer Blattfläche aufweisen, eine stärkere radiale Förderwirkung aufweist.A preferred development of the last-described agitator provides that the / each stirring blade at one end of the rotor has an orientation of its blade surface pointing in the radial direction of the rotor and at the other end of the rotor has an orientation of its blade surface tilted to the radial direction of the rotor. The rotor region, in which the helically extending stirring blades have an orientation of their blade surface pointing in the radial direction of the rotor, thus has a predominantly axial conveying action, while the rotor region, in which the stirring blades have an orientation of their blade surface tilted to the radial direction of the rotor, has a stronger radial Has conveying effect.
Bei dem erfindungsgemäßen Rührwerk kann die Schraubenlinie, entlang der das/ jedes Rührblatt verläuft, in Richtung der Drehachse des Rotors gesehen eine gleichbleibende Schraubensteigung aufweisen. Hiermit ist dann eine über die axiale Länge des Rotors in Wesentlichen gleichmäßige Förderwirkung in Rotoraxialrichtung verbunden.In the agitator according to the invention, the helical line, along which the / each stirring blade extends, seen in the direction of the axis of rotation of the rotor have a constant pitch screw. This is then connected over the axial length of the rotor substantially uniform conveying effect in Rotoraxialrichtung.
Alternativ kann die Schraubenlinie, entlang der das/jedes Rührblatt verläuft, in Richtung der Drehachse des Rotors gesehen eine sich verändernde Schraubensteigung aufweisen. Hiermit kann eine über die axiale Länge des Rotors gesehen sich verändernde axiale Förderwirkung erzeugt werden.Alternatively, the helix, along which the / each stirring blade extends, seen in the direction of the axis of rotation of the rotor having a changing pitch screw. This can be used to generate an axial conveying length that changes over the axial length of the rotor.
In weiterer Ausgestaltung weist dabei bevorzugt die Schraubenlinie, entlang der das/jedes Rührblatt verläuft, im einen Rotorbereich eine kleinere Schraubensteigung als im anderen Rotorbereich auf, wodurch in den Rotorbereichen entsprechend unterschiedliche Förderwirkungen erzeugt werden.In a further embodiment, preferably the helical line, along which the / each stirring blade extends, has a smaller helical pitch in one rotor region than in the other rotor region, whereby correspondingly different delivery effects are produced in the rotor regions.
Eine weitere Ausführung des Rührwerks sieht vor, dass die Schraubenlinie, entlang der das/jedes Rührblatt verläuft, einen gleichbleibenden Abstand zur Drehachse des Rotors aufweist.A further embodiment of the agitator provides that the helix, along which the / each stirring blade extends, has a constant distance from the axis of rotation of the rotor.
Alternativ kann die Schraubenlinie, entlang der das/jedes Rührblatt verläuft, einen sich in Richtung der Drehachse des Rotors gesehen verändernden Abstand zur Drehachse des Rotors aufweisen.Alternatively, the helix, along which the / each stirring blade extends, may have a varying distance to the axis of rotation of the rotor as viewed in the direction of the axis of rotation of the rotor.
Dabei ist dann bevorzugt vorgesehen, dass die Schraubenlinie, entlang der das/ jedes Rührblatt verläuft, im einen Rotorbereich einen kleineren Abstand zur Drehachse des Rotors als im anderen Rotorbereich aufweist. Diese Ausführung des Rotors kann z.B. dann vorteilhaft sein, wenn die Drehachse des Rotors des Rührwerks im Behälter eine Neigung zur Horizontalrichtung aufweist.In this case, it is then preferably provided that the helical line, along which the / each stirring blade runs, has a smaller distance from the axis of rotation of the rotor in one rotor region than in the other rotor region. This embodiment of the rotor may e.g. be advantageous if the axis of rotation of the rotor of the agitator in the container has an inclination to the horizontal direction.
Um den Wirkungsgrad des erfindungsgemäßen Rührwerks noch weiter zu steigern, ist erfindungsgemäß vorgesehen, dass die Speichen als Förderelemente für das Substrat ausgebildet sind, dass im ersten Rotorbereich angeordnete erste Speichen mit einer überwiegend axialen Förderwirkung in Richtung der Drehachse des Rotors ausgeführt sind und dass im zweiten Rotorbereich angeordnete zweite Speichen mit einer überwiegend radialen Förderwirkung quer zur Richtung der Drehachse des Rotors oder mit einer überwiegend axialen Förderwirkung entgegen der axialen Förderwirkung der ersten Speichen ausgeführt sind. In dieser Ausführung des Rührwerks sind auch die Speichen an der Erzeugung der Strömung des Substrats beteiligt und unterstützen somit die Strömungserzeugung durch die Rührblätter.In order to further increase the efficiency of the agitator according to the invention, the invention provides that the spokes are designed as conveying elements for the substrate, that in the first rotor region arranged first spokes are designed with a predominantly axial conveying action in the direction of the axis of rotation of the rotor and that in the second Rotor region arranged second spokes are designed with a predominantly radial conveying action transverse to the direction of the axis of rotation of the rotor or with a predominantly axial conveying action against the axial conveying action of the first spokes. In this embodiment of the agitator also the spokes are involved in generating the flow of the substrate and thus support the flow generation by the stirring blades.
Weiter sieht die Erfindung vor, dass der/jeder Rotor eine durchgehende, endseitig in je einem Rotorlager gelagerte Rotorwelle aufweist oder dass der/jeder Rotor zwei stirnendseitige Wellenstümpfe aufweist, die in je einem Rotorlager gelagert sind. Die Auswahl zwischen den beiden hier angegebenen Ausführungen richtet sich insbesondere nach den auftretenden Belastungen im Betrieb des Rührwerks.Furthermore, the invention provides that the / each rotor has a continuous, in each case a rotor bearing mounted rotor shaft or that the / each rotor has two end-side shaft stumps, which are mounted in a respective rotor bearing. The choice between the two embodiments given here depends in particular on the loads occurring in the operation of the agitator.
Für Ausführungen des Rührwerks, bei denen ein oder mehrere Rotorlager an oder in einer Behälterwand oder an oder in einem Behälterboden vorgesehen sind, wird erfindungsgemäß vorgeschlagen, dass an der Behälterwand vor dem wandseitigen Rotorlager oder am Behälterboden vor dem bodenseitigen Rotorlager ein feststehender Strömungsleitkörper angeordnet ist oder dass an dem Rotor vor dem wandseitigen oder dem bodenseitigen Rotorlager ein mitdrehender Strömungsleitkörper angeordnet ist. Hiermit wird die Belastung der Lager durch anströmendes Substrat vermindert, was die Abdichtung der Lager vereinfacht und deren Lebensdauer verlängert. Auch in Verbindung mit Wellendurchführungen durch eine Wand des Behälters sind derartige Strömungsleitkörper sinnvoll einsetzbar.For embodiments of the agitator in which one or more rotor bearings are provided on or in a container wall or on or in a container bottom, the invention proposes that a fixed flow guide is arranged on the container wall in front of the wall-side rotor bearing or on the container bottom in front of the bottom rotor bearing or that on the rotor in front of the wall side or the bottom-side rotor bearing a mitdrehender flow guide is arranged. Hereby, the load on the bearings is reduced by oncoming substrate, which simplifies the sealing of the bearings and extends their life. Also in connection with shaft passages through a wall of the container such flow guide are useful.
Die Speichen, die die Rührblätter des Rührwerks tragen, sind vorzugsweise geradlinig in oder gebogen zur Radialrichtung des Rotors verlaufend ausgebildet, je nachdem, welche Wirkung die Speichen auf das Substrat bei der Drehung des Rotors entfalten sollen.The spokes carrying the stirring blades of the agitator are preferably rectilinear in or arcuate to the radial direction of the rotor, depending on the effect of the spokes on the substrate during rotation of the rotor.
In einer Ausführung des Rührwerks ist vorgesehen, dass der Rotor ein einziges Rührblatt aufweist, dass sich das Rührblatt über einen Schraubenlinienwinkel von 360° oder ein ganzzahliges Vielfaches davon erstreckt und dass der Rotor wenigstens zwei das Rührblatt zumindest stirnendseitig tragende Speichen aufweist. Dadurch, dass sich das Rührblatt über einen Schraubenlinienwinkel von 360° oder ein ganzzahliges Vielfaches davon erstreckt, wird gewährleistet, dass auch bei einem niedrigen Pegel des Substrats im Behälter, bei dem der Rotor teilweise oberhalb des Substratspiegels liegt, ein vollkommen gleichmäßiges Widerstandsmoment am sich drehenden Rotor anfällt, wodurch Drehmomentschwankungen oder -stöße, die für Lager und Antrieb des Rotors schädlich sind, vermieden werden.In one embodiment of the agitator, it is provided that the rotor has a single stirring blade, that the stirring blade extends over a helix angle of 360 ° or an integer multiple thereof and that the rotor has at least two spokes bearing the stirring blade at least at the ends. The fact that the stirring blade extends over a helix angle of 360 ° or an integer multiple thereof, ensures that even at a low level of the substrate in the container, in which the rotor is partially above the substrate mirror, a completely uniform moment of resistance at the rotating Rotor is obtained, whereby torque fluctuations or shocks, which are harmful to bearing and drive of the rotor can be avoided.
Alternativ ist für das Rührwerk vorgesehen, dass der Rotor eine Anzahl von n Rührblättern aufweist, wobei n>1 ist, dass die Rührblätter gleichmäßig über den Umfang des Rotors verteilt angeordnet sind, dass sich jedes Rührblatt über einen Schraubenlinienwinkel von 360°/n oder ein ganzzahliges Vielfaches davon erstreckt und dass der Rotor pro Rührblatt wenigstens zwei das Rührblatt zumindest stirnendseitig tragende Speichen aufweist. Auch in dieser Ausgestaltung wird der Vorteil eines gleichmäßigen Widerstands- bzw. Drehmoments bei teilweise über dem Substratpegel oder -spiegel liegendem Rotor erzielt.Alternatively, it is provided for the agitator, that the rotor has a number of n stirring blades, where n> 1, that the stirring blades are distributed uniformly over the circumference of the rotor, that each stirring blade over a helix angle of 360 ° / n or a Whose integer multiple thereof extends and that the rotor per agitator blade has at least two the stirring blade at least end face bearing spokes. Also in this embodiment, the advantage of a uniform resistance or torque is achieved at partially above the substrate level or mirror lying rotor.
Eine weitere Ausführung des Rührwerks schlägt vor, dass der mit einer überwiegend radialen Förderwirkung quer zur Richtung der Drehachse des Rotors ausgeführte erste Rotorbereich zusätzlich mit einer der Förderwirkung des zweiten Rotorbereichs mit der überwiegend axialen Förderwirkung in Richtung der Drehachse des Rotors entgegengesetzten Förderwirkung ausgeführt ist. Mit dieser Maßnahme wird eine Umlenkung der Substratströmung aus der axialen Richtung des Rotors in eine zu diesem radial verlaufende Richtung unterstützt.A further embodiment of the agitator proposes that the first rotor region, which has a predominantly radial conveying action transverse to the direction of the axis of rotation of the rotor, is additionally designed with a conveying action opposite to that of the second rotor region with the predominantly axial conveying action in the direction of the axis of rotation of the rotor. With this measure will a deflection of the substrate flow from the axial direction of the rotor supported in a radial direction to this direction.
In vielen Einsatzfällen von Rührwerken kann sich auf dem Substrat eine unerwünschte Schwimmschicht von leichteren Feststoffen bilden. Um diesem Problem abzuhelfen, ist vorgesehen, dass der Rotor mit radial nach außen über das/jedes Rührblatt vorragenden, vorzugsweise mit dem Rührblatt/den Rührblättern verbundenen oder einstückigen, Fingern versehen ist. Diese Finger sorgen bei Drehung des Rotors dafür, dass das Material einer ggf. vorhandenen Schwimmschicht in das Substrat hinein nach unten gefördert wird und so wirksam in das Substrat eingemischt wird.In many applications of agitators, an undesirable floating layer of lighter solids may form on the substrate. To remedy this problem, it is provided that the rotor is provided with fingers projecting radially outwardly beyond the / each stirring blade, preferably connected or integral with the stirring blade (s). As the rotor rotates, these fingers ensure that the material of a possibly present floating layer is conveyed down into the substrate and thus is effectively mixed into the substrate.
Um bei dem zuletzt beschriebenen Einmischvorgang ein Verfangen und Sammeln von Material aus der Schwimmschicht an den Fingern zu vermeiden, sieht die Erfindung vor, dass die radial nach außen über das/jedes Rührblatt vorragenden Finger eine gegen die Arbeitsdrehrichtung des Rotors weisende Schrägstellung zur Radialrichtung des Rotors aufweisen. Ein geeigneter Winkel der Schrägstellung lässt sich beispielsweise in Abhängigkeit von den Eigenschaften des Schwimmschichtmaterials durch Versuche ermitteln, wobei einerseits eine ausreichende Mitnahmewirkung auf das Material der Schwimmschicht gewährleistet werden soll, ohne dass sich das Schwimmschichtmaterial dauerhaft an den Fingern verfangen kann. Bevorzugt sind die Finger in einem festen Winkel am Rotor angeordnet. Es ist aber auch möglich, die Finger verschwenkbar am Rotor zu lagern und sie bedarfsweise in ihrer Ausrichtung zu verstellen.In order to avoid catching and collecting material from the floating layer on the fingers in the last-described blending process, the invention provides that the fingers protruding radially outwardly beyond the / each agitating blade provide an inclination to the radial direction of the rotor facing the working direction of rotation of the rotor exhibit. A suitable angle of inclination can be determined, for example, depending on the properties of the floating layer material by experiments, on the one hand a sufficient entrainment effect on the material of the floating layer is to be ensured without the floating layer material can permanently catch on the fingers. Preferably, the fingers are arranged at a fixed angle to the rotor. But it is also possible to store the fingers pivotable on the rotor and if necessary to adjust their orientation.
Je nach Größe des Behälters, in dem Substrat bewegt und gemischt werden soll, können Rührwerke mit einem oder mehreren Rotoren vorgesehen sein, wobei im Fall mehrerer Rotoren diese in Umfangsrichtung des Behälters oder in Axialrichtung des Behälters voneinander beabstandet im Behälter angeordnet sein können.Depending on the size of the container, is to be moved and mixed in the substrate, agitators may be provided with one or more rotors, which in the case of multiple rotors in the circumferential direction of the container or spaced from each other in the axial direction of the container may be arranged in the container.
Die Lösung des zweiten, den Behälter für zu durchmischende und zu bewegende Substrate in Form von Flüssigkeiten oder Flüssigkeits-Feststoff-Gemischen betreffenden Teils der Aufgabe gelingt erfindungsgemäß mit einem Behälter, der ein Rührwerk nach einem der Ansprüche 1 bis 29 aufweist, wobei das Volumen des Behälters groß ist gegenüber dem von dem Rotor oder den Rotoren des Rührwerks im Behälter eingenommenen Bewegungsbereich.The solution of the second, the container for mixing and moving substrates in the form of liquids or liquid-solid mixtures part of the task succeeds according to the invention with a container having an agitator according to one of
Besonders vorteilhaft einsetzbar ist das erfindungsgemäße Rührwerk in Fermenterbehältern, z.B. von Biogasanlagen, aber auch in anderen Anwendungen, bei denen in einem Behälter befindliche Substrate in Form von Flüssigkeiten oder FlüssigkeitsFeststoff-Gemischen zu durchmischen und zu bewegen sind, wie z.B. in Güllebehältern von landwirtschaftlichen Betrieben oder in Abwasserbecken von Kläranlagen.The stirrer according to the invention can be used particularly advantageously in fermenter tanks, e.g. of biogas plants, but also in other applications in which substrates in a container are to be mixed and moved in the form of liquids or liquid-solid mixtures, such as e.g. in slurry tanks of agricultural holdings or in sewage tanks of sewage treatment plants.
Im Folgenden werden Ausführungsbeispiele der Erfindung anhand einer Zeichnung erläutert. Die Figuren der Zeichnung zeigen:
Figur 1- ein Rührwerk in einer ersten Ausführung, in einem stehenden, nur teilweise dargestellten Behälter, in Ansicht schräg von oben,
Figur 2- das
Rührwerk aus Figur 1 zusammen mit dem Behälter, in Draufsicht, Figur 3- das
Rührwerk aus Figur 2 mit durch Strömungspfeile angedeuteter Strömung eines Substrats im Behälter, ebenfalls in Draufsicht, Figur 4- das Rührwerk in einer geänderten Ausführung, in gleicher Darstellung wie in
,Figur 2 - Figur 5
- das
Rührwerk aus Figur 4 in einer Stirnansicht in Radialrichtung des Behälters von innen nach außen gesehen, - Figur 6
- das Rührwerk in einer weiteren Ausführung, in Draufsicht,
Figur 7- das Rührwerk in einer weiteren Ausführung, in Draufsicht,
- Figur 8
- das Rührwerk in einer weiteren Ausführung, in Stirnansicht,
- Figur 9
- das Rührwerk in einer weiteren Ausführung, in Draufsicht,
- Figur 10
- das Rührwerk aus
Figur 9 mit durch Strömungspfeile angedeuteter Strömung eines Substrats im Behälter, in Draufsicht, - Figur 11
- das Rührwerk in einer weiteren Ausführung, in Seitenansicht,
Figur 12- einen Rotor des Rührwerks mit einem Rührblatt, in einer ersten Ausführung, in Seitenansicht,
- Figur 13
- den Rotor mit einem Rührblatt, in einer zweiten Ausführung, in Seitenansicht,
- Figur 14
- den Rotor mit zwei Rührblättern, in einer ersten Ausführung, in Seitenansicht,
- Figur 15
- den Rotor mit zwei Rührblättern, in einer zweiten Ausführung, in Seitenansicht,
- Figur 16
- den Rotor mit vier Rührblättern, in einer ersten Ausführung, in Seitenansicht,
- Figur 17
- den Rotor mit vier Rührblättern, in einer zweiten Ausführung, in Seitenansicht,
- Figur 18
- den Rotor mit sechs Rührblättern, in einer ersten Ausführung, in Seitenansicht,
- Figur 19
- den Rotor mit sechs Rührblättern, in einer zweiten Ausführung, in Seitenansicht,
Figur 20- den Rotor mit acht Rührblättern, in einer ersten Ausführung, in Seitenansicht,
Figur 21- den Rotor mit acht Rührblättern, in einer zweiten Ausführung, in Seitenansicht,
- Figur 22
- den Rotor mit vier Rührblättern, in einer geänderten Ausführung, in Seitenansicht,
Figur 23- den Rotor aus
Figur 22 im Querschnitt gemäß der Schnittlinie A-A inFigur 22 , Figur 24- den Rotor aus
Figur 22 im Querschnitt gemäß der Schnittlinie B-B inFigur 22 , Figur 25- den Rotor aus
Figur 22 im Querschnitt gemäß der Schnittlinie C-C inFigur 22 , Figur 26- den Rotor mit vier Rührblättern, in einer geänderten Ausführung, in Seitenansicht,
Figur 27- den Rotor mit vier Rührblättern, in einer nochmals geänderten Ausführung, in Seitenansicht,
Figur 28- den Rotor mit vier Rührblättern, in einer weiteren geänderten Ausführung, in Seitenansicht,
- Figur 29
- einen Rotor mit radial äußeren Fingern, in einer Stirnansicht,
Figur 30- einen Abschnitt einer Rotorwelle mit einer im Schnitt sichtbaren Speiche, in einer ersten Ausführung,
Figur 31- einen Abschnitt der Rotorwelle mit der im Schnitt sichtbaren Speiche, in einer zweiten Ausführung,
Figur 32- das Rührwerk in einer weiteren geänderten Ausführung, in Seitenansicht, in einem stehenden Behälter,
Figur 33- das Rührwerk in einer nochmals geänderten Ausführung, in Seitenansicht, in einem stehenden Behälter,
- Figur 34
- ein Rührwerk mit drei in einem stehenden Behälter angeordneten Rotoren, in einer Draufsicht,
- Figur 35
- ein Rührwerk in Seitenansicht in einem liegenden Behälter, in einer ersten Ausführung,
Figur 36- ein Rührwerk mit zwei nebeneinander angeordneten Rotoren in einem liegenden Behälter, in einer perspektivischen Ansicht, mit aufgeschnittenem Behälter, und
- Figur 37
- ein Rührwerk in Seitenansicht in einem liegenden Behälter, in einer weiteren Ausführung.
- FIG. 1
- a stirrer in a first embodiment, in a standing, only partially illustrated container, in view obliquely from above,
- FIG. 2
- the agitator off
FIG. 1 together with the container, in plan view, - FIG. 3
- the agitator off
FIG. 2 with flow indicated by flow arrows of a substrate in the container, likewise in plan view, - FIG. 4
- the agitator in a modified version, in the same representation as in
FIG. 2 . - FIG. 5
- the agitator off
FIG. 4 seen in an end view in the radial direction of the container from the inside to the outside, - FIG. 6
- the agitator in a further embodiment, in plan view,
- FIG. 7
- the agitator in a further embodiment, in plan view,
- FIG. 8
- the agitator in a further embodiment, in front view,
- FIG. 9
- the agitator in a further embodiment, in plan view,
- FIG. 10
- the agitator off
FIG. 9 with indicated by flow arrows flow of a substrate in the container, in plan view, - FIG. 11
- the agitator in a further embodiment, in side view,
- FIG. 12
- a rotor of the agitator with a stirring blade, in a first embodiment, in side view,
- FIG. 13
- the rotor with a stirring blade, in a second embodiment, in side view,
- FIG. 14
- the rotor with two stirring blades, in a first embodiment, in side view,
- FIG. 15
- the rotor with two stirring blades, in a second embodiment, in side view,
- FIG. 16
- the rotor with four stirring blades, in a first embodiment, in side view,
- FIG. 17
- the rotor with four stirring blades, in a second embodiment, in side view,
- FIG. 18
- the rotor with six stirring blades, in a first embodiment, in side view,
- FIG. 19
- the rotor with six stirring blades, in a second embodiment, in side view,
- FIG. 20
- the rotor with eight stirring blades, in a first embodiment, in side view,
- FIG. 21
- the rotor with eight stirring blades, in a second embodiment, in side view,
- FIG. 22
- the rotor with four blades, in a modified version, in side view,
- FIG. 23
- off the rotor
FIG. 22 in cross-section along the section line AA inFIG. 22 . - FIG. 24
- off the rotor
FIG. 22 in cross-section along the section line BB inFIG. 22 . - FIG. 25
- off the rotor
FIG. 22 in cross-section along the section line CC inFIG. 22 . - FIG. 26
- the rotor with four blades, in a modified version, in side view,
- FIG. 27
- the rotor with four stirring blades, in a further modified version, in side view,
- FIG. 28
- the rotor with four stirring blades, in a further modified embodiment, in side view,
- FIG. 29
- a rotor with radially outer fingers, in an end view,
- FIG. 30
- a section of a rotor shaft with a visible in section spoke, in a first embodiment,
- FIG. 31
- a section of the rotor shaft with the visible in section spoke, in a second embodiment,
- FIG. 32
- the agitator in a further modified embodiment, in side view, in a vertical container,
- FIG. 33
- the stirrer in a further modified embodiment, in side view, in a vertical container,
- FIG. 34
- an agitator with three rotors arranged in a vertical container, in a plan view,
- FIG. 35
- an agitator in side view in a horizontal container, in a first embodiment,
- FIG. 36
- a stirrer with two juxtaposed rotors in a horizontal container, in a perspective view, with cut open container, and
- FIG. 37
- a stirrer in side view in a horizontal container, in another embodiment.
In der folgenden Figurenbeschreibung werden gleiche Teile in den verschiedenen Zeichnungsfiguren stets mit den gleichen Bezugsziffern bezeichnet, so dass nicht zu jeder Zeichnungsfigur alle Bezugsziffern neu erläutert werden müssen.In the following description of the figures, the same parts in the various drawing figures are always denoted by the same reference numerals, so that not all reference numerals have to be re-explained for each drawing figure.
Zum Bewegen und Durchmischen des Substrats im Behälter 3 dient das Rührwerk 1, welches einen in Drehung versetzbaren Rotor 2 mit hier vier Rührblättern 25 aufweist. Der Rotor 2 umfasst weiterhin eine durchgehende Rotorwelle 21, die horizontal sowie im Wesentlichen in Radialrichtung des Behälters 3 verläuft. An ihrem behälterseitigen Ende ist die Rotorwelle 21 in einem Rotorlager 22.1 drehbar gelagert, welches seinerseits in einer auf dem Boden 32 des Behälters 3 stehenden Abstützung 23 angeordnet ist. Das andere Ende der Rotorwelle 21 ist durch eine Wellendurchführung 38 in der Behälterumfangswand 31 aus dem Behälter 3 herausgeführt und dort mittels eines weiteren Rotorlagers gelagert. Dort ist auch ein hier nicht sichtbarer Antrieb, wie Elektromotor oder Hydromotor, für den Rotor 2 angeordnet.To move and mixing the substrate in the
Weiterhin weist der Rotor 2 jeweils vier erste Speichen 24.1 und zweite Speichen 24.2 auf, die rechtwinklig zu der Rotorwelle 21 ausgerichtet an dieser angebracht sind. An den freien Enden der Speichen 24.1, 24.2 sind die Enden 25.1, 25.2 der Rührblätter 25 gehaltert.Furthermore, the
Die Rührblätter 25 bestehen jeweils aus einem flachen, schmalen Materialstreifen, vorzugsweise aus Stahl, und haben relativ zu ihrer Länge eine verhältnismäßig geringe Breite. Weiterhin sind die Rührblätter 25 so mit den Speichen 24.1, 24.2 verbunden, dass die Rührblätter 25 zum einen entlang einer Schraubenlinie verlaufen und dass sich zum anderen die Ausrichtung der Fläche der Rührblätter 25 relativ zur Radialrichtung des Rotors 2 in ihrem Verlauf verändert. Die Rührblätter 25 sind also um ein bestimmtes Maß in sich verwunden. In dem Ausführungsbeispiel nach
Mit dieser Ausführung und Anordnung der Rührblätter 25 des Rotors 2 wird erreicht, dass der Rotor 2 zwei Bereiche 2' und 2" mit unterschiedlicher Förderwirkung auf ein im Behälter 3 befindliches Substrat erhält. In dem Rotorbereich 2' übt der Rotor 2 im Betrieb eine überwiegend in Axialrichtung des Rotors 2 weisende Förderwirkung auf das Substrat aus, während der Rotor 2 in dem Rotorbereich 2" eine größere in Radialrichtung des Rotors 2 weisende Förderwirkung auf das Substrat ausübt. Bei einem beispielsweise rechtsdrehenden Antrieb des Rotors 2 erzeugt dessen Rotorbereich 2' eine dort in Axialrichtung des Rotors 2 und somit in Radialrichtung des Behälters 3 von innen nach außen weisende Förderwirkung, während der Rotorbereich 2" dort eine in Radialrichtung des Rotors 2 und somit in Umfangsrichtung des Behälters 3 vom Rotor 2 weg weisende Förderwirkung auf das Substrat erzeugt. Im Rotorbereich 2' wird dabei vorteilhaft die infolge der Drehung des Rotors 2 ohnehin entstehende, auf das Substrat wirkende Zentrifugalkraft zur Unterstützung der gewünschten Förderung des Substrats in Umfangsrichtung des Behälters 3 vom Rotor 2 weg ausgenutzt, was zu einem hohen Wirkungsgrad des Rührwerks 1 beiträgt.With this design and arrangement of the agitating
Wie aus der
Eine umgekehrte Drehrichtung des Antriebes des Rotors 2 ist ebenfalls möglich; dabei ergibt sich zwangsläufig eine Förderwirkung des Rotors 2 auf das Substrat, die der zuvor beschriebenen Förderwirkung entgegengesetzt ist.A reverse direction of rotation of the drive of the
In dem in
Die Rotorwelle 21 verläuft hier in Radialrichtung des Behälters 3 und ist an ihrem zum Zentrum des Behälters 3 weisenden Ende in der Abstützung 23 gelagert. Mittels der Wellendurchführung 38 ist die Rotorwelle 21 an ihrem anderen Ende durch die Behälterumfangswand 31 dichtend hindurchgeführt. Außerhalb des Behälters 3 ist der Antrieb 28, hier ein Elektromotor, für den Rotor 2 des Rührwerks 1 angeordnet. Die Zahl und Anordnung der Rührblätter 25 des Rotors 2 in
Im Rotorbereich 2' ergibt sich dabei eine Strömung, die im Wesentlichen in Axialrichtung des Rotors 2 und in Radialrichtung des Behälters 3 von innen nach außen verläuft, während im Rotorbereich 2" die Förderwirkung stärker in Radialrichtung des Rotors 2 wirkt, wodurch dort die in Umfangsrichtung des Behälters 3 weisende zirkuläre Strömung 30" erzeugt wird. Wie in
Die Neigung der Rotorwelle 21 verläuft hier von der Behälterumfangswand 31 in Richtung zum Inneren des Behälters gesehen abwärts. Das Innere Ende der Rotorwelle 21 ist dabei auch hier in einer Abstützung 23 gelagert und abgestützt.The inclination of the
Der radiale Abstand der Rührblätter 25 von der Rotorwelle 21 ist an dem zum Inneren des Behälters 3 weisenden Ende des Rotors 2 kleiner und an dem zur Behälterumfangswand 31 weisenden Ende des Rotors 2 größer. Dementsprechend sind auch die ersten Speichen 24.1 des Rotors 2 kürzer als die wandnahen Speichen 24.2. Hiermit wird erreicht, dass die Rührblätter 25 des Rotors 2 über ihre gesamte Länge relativ nahe über den Behälterboden 32 bewegt werden können, um ein Absetzen von Feststoffen aus dem Substrat auf dem Behälterboden 32 zu vermeiden. Auch bei diesem Ausführungsbeispiel nimmt der Rotor 2 einen Bewegungsbereich ein, der klein ist in Relation zu dem Volumen des Behälters 3, erzeugt aber dennoch eine das gesamte Substratvolumen in dem Behälter 3 in Bewegung versetzende und durchmischende Strömung.The radial spacing of the
Der Rotor 2 des Rührwerks 1 kann in verschiedener Hinsicht unterschiedlich gestaltet werden, insbesondere hinsichtlich seiner Welle sowie der Anzahl seiner Rührblätter, wie nachfolgend anhand mehrerer entsprechender Ausführungsbeispiele erläutert wird.The
Die
Mittels seiner Wellenstümpfe 21.1, 21.2 ist der Rotor 2 um eine Drehachse 20 drehbar lagerbar und mittels eines an einem der Wellenstümpfe 21.1, 21.2 angreifenden Antriebs in Drehung versetzbar.By means of its stub shafts 21.1, 21.2 of the
Die Rührblätter 25 sind mit ihren Enden 25.1, 25.2 jeweils mit dem Endbereich einer der Speichen 24.1, 24.2 verbunden. Dabei sind die Rührblätter 25 auch hier entlang einer Schraubenlinie verlaufen angeordnet, wobei sich die Schraubenlinien hier jeweils über einen Schraubenlinienwinkel von 60° erstrecken. Zugleich weisen auch hier die Rührblätter 25 in deren Längsrichtung gesehen in sich eine solche Verwindung auf, dass die Flächenebene der Rührblätter 25 an deren Ende 25.1 in Radialrichtung des Rotors und an deren Ende 25.2 schräg zur Radialrichtung des Rotors 2 ausgerichtet ist. Damit weist auch dieser Rotor 2 die zwei Rotorbereiche 2' und 2" unterschiedlicher Förderwirkung auf.The stirring
Hinsichtlich der weiteren Einzelteile und Eigenschaften des Rotors 2 gemäß
Auch die in den
In seinen übrigen Teilen und Eigenschaften entspricht das Rührwerk 1 gemäß
Wenn der Rotor 2, von oben gesehen, linksdrehen angetrieben wird, fördert der obere Rotorbereich 2' mit einer überwiegend axialen Förderrichtung Substrat von oben nach unten, während der zweite Rotorbereich 2" das Substrat überwiegend in Radialrichtung des Rotors 2 nach außen fördert. Auch mit dieser vertikalen Anordnung des Rotors 2 des Rührwerks 1 wird also ein im Behälter 3 befindliches Substrat in seinem gesamten Volumen wirksam in Bewegung versetzt und durchmischt, obwohl auch hier der Rotor 2 in dem Behälter 3 einen Bewegungsbereich einnimmt, der klein ist in Relation zu dem Volumen des Behälters 3. Ein hier nicht dargestellter Antrieb des Rotors 2 kann günstig oberhalb eines Substratspiegels angeordnet werden, wobei eine aufwändige Wellendurchführung für die Rotorwelle 21 durch die Behälterwand 31 vermieden wird.When the
Zur drehbaren Lagerung des Rotors 2 und der Rotorwelle 21 dienen hier ein oberes Rotorlager 22.1, das in einer von der Behälterwand 31 in den Behälter 3 vorkragenden Abstützung 23 angeordnet ist, und ein unteres Rotorlager 22.2, das auf dem Behälterboden 32 angeordnet ist.For rotatable mounting of the
Bei Behältern 3 bis zu einer bestimmten Größe oder einem bestimmten Volumen reicht die Anordnung eines einzelnen Rotors 2 in der Praxis aus. Für besonders große Behälter 3 kann es auch zweckmäßig oder erforderlich sein, darin mehrere Rotoren 2 vorzusehen. Ein Beispiel dafür zeigt die
Bei diesem Ausführungsbeispiel nach
Die
Auch bei diesem Ausführungsbeispiel nimmt der Rotor 2 einen Bewegungsbereich ein, der klein ist in Relation zu dem Volumen des Behälters 3, erzeugt aber dennoch eine das gesamte Substratvolumen in dem Behälter 3 in Bewegung versetzende und durchmischende Strömung. Mit dem Rührwerk 1 kann also auch in einem liegenden hohlzylindrischen Behälter 3 eine gute Durchmischung und Bewegung eines Substrats mit einem hohen Wirkungsgrad erzeugt werden.Also in this embodiment, the
Im Betrieb des Rührwerks 1 gemäß
Claims (30)
dadurch gekennzeichnet,
dass der Rotor (2) entlang seiner Drehachse (20) gesehen mit wenigstens zwei Rotorbereichen (2', 2") unterschiedlicher Förderwirkung auf das Substrat (30) ausgeführt ist, wobei ein erster Rotorbereich (2') mit einer überwiegend axialen Förderwirkung in Richtung der Drehachse (20) und ein zweiter Rotorbereich (2") mit einer stärkeren radialen Förderwirkung quer zur Richtung der Drehachse (20) ausgeführt ist.Agitator (1) for mixing and moving in a container (3) located substrates (30) in the form of liquids or liquid solid mixtures, with at least one or more stirring blades (25) having arranged in the container (3), in at least rotor (2) mounted on a rotor bearing (22.1, 22.2) which is rotatable about a rotation axis (20) and with a drive (28) driving the rotor (2), the / each rotor (2) of the agitator (1) in that the container (3) to be mixed and to be moved to substrates occupies only a fraction of the volume of the container (3) and wherein by means of the agitator (1) a substrate flow outside the range of movement of the rotor (2) or the rotors (2) in the container (3) is effected,
characterized,
that the rotor (2) along its axis of rotation (20), viewed with at least two rotor portions (2 ', 2 ") of differing conveying action on the substrate (30) is constructed, wherein a first rotor section (2') with a predominantly axial conveying effect in the direction the rotation axis (20) and a second rotor portion (2 ") is designed with a stronger radial conveying action transversely to the direction of the axis of rotation (20).
gekennzeichnet durch
ein Rührwerk (1) nach einem der Ansprüche 1 bis 29, wobei das Volumen des Behälters (3) groß ist gegenüber dem von dem Rotor (2) oder den Rotoren (2) des Rührwerks (1) im Behälter (3) eingenommenen Bewegungsbereich.Container (3) for substrates (30) to be mixed and agitated in the form of liquids or liquid-solid mixtures,
marked by
An agitator (1) according to any one of claims 1 to 29, wherein the volume of the container (3) is large in relation to the movement region occupied by the rotor (2) or rotors (2) of the agitator (1) in the container (3).
Applications Claiming Priority (1)
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DE102015106419.7A DE102015106419A1 (en) | 2015-04-27 | 2015-04-27 | Agitator and container with stirrer |
Publications (3)
Publication Number | Publication Date |
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EP3095510A2 true EP3095510A2 (en) | 2016-11-23 |
EP3095510A3 EP3095510A3 (en) | 2017-04-26 |
EP3095510B1 EP3095510B1 (en) | 2020-09-09 |
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Cited By (5)
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CN107116677A (en) * | 2017-05-26 | 2017-09-01 | 中国铁路总公司 | A kind of native mixing equipment of fiber |
WO2019029866A1 (en) * | 2017-08-07 | 2019-02-14 | Robert Bosch Gmbh | Mixing device, method for mixing, and method for cleaning a mixing device |
CN109777678A (en) * | 2019-02-28 | 2019-05-21 | 南通中集安瑞科食品装备有限公司 | Agitating device and container with the agitating device |
CN109999691A (en) * | 2017-12-13 | 2019-07-12 | 艾卡多搅拌及混合工程有限公司 | Rabbling mechanism equipment |
EP4139031A4 (en) * | 2020-04-20 | 2024-01-24 | Metso Finland Oy | Mixing arrangement, mixer settler unit and use |
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EP2656909B1 (en) | 2012-04-25 | 2014-12-24 | Thöni Industriebetriebe GmbH | Fermentation device and method comprising a stirring device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN107116677A (en) * | 2017-05-26 | 2017-09-01 | 中国铁路总公司 | A kind of native mixing equipment of fiber |
CN107116677B (en) * | 2017-05-26 | 2023-12-19 | 中国国家铁路集团有限公司 | Fiber soil mixing equipment |
WO2019029866A1 (en) * | 2017-08-07 | 2019-02-14 | Robert Bosch Gmbh | Mixing device, method for mixing, and method for cleaning a mixing device |
CN109999691A (en) * | 2017-12-13 | 2019-07-12 | 艾卡多搅拌及混合工程有限公司 | Rabbling mechanism equipment |
CN109777678A (en) * | 2019-02-28 | 2019-05-21 | 南通中集安瑞科食品装备有限公司 | Agitating device and container with the agitating device |
EP4139031A4 (en) * | 2020-04-20 | 2024-01-24 | Metso Finland Oy | Mixing arrangement, mixer settler unit and use |
Also Published As
Publication number | Publication date |
---|---|
EP3095510B1 (en) | 2020-09-09 |
DE102015106419A1 (en) | 2016-10-27 |
EP3095510A3 (en) | 2017-04-26 |
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