EP3080414A1 - Homogeneous charge compression ignition engine fuels - Google Patents
Homogeneous charge compression ignition engine fuelsInfo
- Publication number
- EP3080414A1 EP3080414A1 EP14869841.8A EP14869841A EP3080414A1 EP 3080414 A1 EP3080414 A1 EP 3080414A1 EP 14869841 A EP14869841 A EP 14869841A EP 3080414 A1 EP3080414 A1 EP 3080414A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fuel
- hydrocarbons
- mixture
- less
- engine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B1/00—Engines characterised by fuel-air mixture compression
- F02B1/12—Engines characterised by fuel-air mixture compression with compression ignition
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/04—Liquid carbonaceous fuels essentially based on blends of hydrocarbons
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/3011—Controlling fuel injection according to or using specific or several modes of combustion
- F02D41/3017—Controlling fuel injection according to or using specific or several modes of combustion characterised by the mode(s) being used
- F02D41/3035—Controlling fuel injection according to or using specific or several modes of combustion characterised by the mode(s) being used a mode being the premixed charge compression-ignition mode
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
- F02D19/08—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed simultaneously using pluralities of fuels
- F02D19/082—Premixed fuels, i.e. emulsions or blends
- F02D19/084—Blends of gasoline and alcohols, e.g. E85
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
- F02D19/08—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed simultaneously using pluralities of fuels
- F02D19/082—Premixed fuels, i.e. emulsions or blends
- F02D19/085—Control based on the fuel type or composition
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0025—Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
Definitions
- HCCI Homogeneous Charge Compression Ignition
- the invention generally relates to fuels and processes for making fuels that provide improved performance when combusted in a homogeneous charge compression ignition engine.
- the invention relates to a fuel for a homogeneous charge compression ignition engine that comprises a mixture of hydrocarbons, each hydrocarbon in the mixture comprising from 4 to 14 carbon atoms, at least 20 wt. % n-paraffins, at least 20 wt. % naphthenes, 20 wt. % or less of aromatic hydrocarbons and 5 wt. % or less of olefins.
- % of the mixture of hydrocarbons may consist of hydrocarbons comprising from 6 to 10 carbon atoms, or at least 75 wt. % of the mixture of hydrocarbons may consist of hydrocarbons comprising from 7 to 9 carbon atoms. In certain embodiments, 15 wt. % or less, or optionally 10 wt. % or less of the hydrocarbons contain five or fewer carbon atoms.
- the fuel may optionally comprise at least 25 wt. %, at least 30 wt %, or even at least 35 wt. % of n-paraffins.
- the fuel may optionally comprise at least 25 wt. % of naphthenes, at least 30 wt. % of naphthenes, or at least 35 wt. % of naphthenes.
- the fuel may optionally comprise 15 wt. % or less of aromatics, or even 10 wt. % or less of aromatics.
- the fuel may additionally comprise 3 wt. % or less, 2 wt. % or less, or even 1 wt. % or less of olefins.
- the fuel may additionally possess a dry vapor pressure equivalent (as measured by method ASTM-D5191) at 37.8 °C of 10 psi (69 kPa) or less, 9 psi (62 kPa) or less, 8 psi (55 kPa) or less, 7 psi (48 kPa) or less, or even 6 psi (41 kPa) or less.
- the fuel preferably contains a quantity (wt. %) of naphthenes that is greater than the quantity (wt. %) of normal paraffins.
- Certain embodiments of the present invention relate to a process for making a fuel for a homogeneous charge compression ignition engine.
- the process comprises blending hydrocarbons to form a fuel mixture, where the power index of the fuel mixture when combusted in a homogeneous charge compression engine is greater than or equal to 1.5.
- the power index is defined by the equation:
- MIMEP is the maximum indicated mean effective pressure achieved inside a homogeneous charge compression ignition engine cylinder during combustion of the fuel mixture (x) or the reference fuel (y), respectively, and an equal mass of each fuel is combusted.
- the variable y is a reference fuel comprising 11 wt. % n-heptane, 37 wt. % iso-octane, 32 wt. % toluene, 11 wt. % methyl-cyclohexane and 9 wt.
- AREAx and AREAy represent distinct areas on a graph of load (IMEP) versus engine revolutions per minute (RPM) for the fuel mixture (x) and the reference fuel (y), respectively, each distinct area having an upper bound at the IMEP during combustion of each fuel at an RPM ranging from 1500 RPM to 2500 RPM, and having a lower boundary at the IMEP below which combustion of each fuel becomes unstable at an engine RPM ranging from 1500 RPM to 2500 RPM.
- the power index of the fuel mixture is greater than or equal to 1.75, or even greater than or equal to 2.
- Certain embodiments of the process comprise blending hydrocarbons into a fuel mixture that comprises hydrocarbons containing from 4 to 14 carbon atoms, at least 20 wt. % n- paraffins, at least 20 wt. % napthenic hydrocarbons, 20 wt. % or less of aromatic hydrocarbons and 5 wt. % or less of olefins.
- at least 90 wt. % of the fuel mixture consists of hydrocarbons containing from 6 to 10 carbon atoms.
- at least 75 wt. % of the fuel mixture consists of hydrocarbons containing from 7 to
- 15 wt. % or less, or optionally 10 wt. % or less of the hydrocarbons in the fuel mixture contain five or fewer carbon atoms.
- the fuel mixture may comprise at least 25 wt. % or at least 30 wt. % of n-paraffins.
- the fuel mixture may comprise at least 25 wt. %, at least 30 wt. %, or even at least 30 wt. % of naphthenic hydrocarbons.
- the fuel mixture comprises 15 wt. % or less, or even 10 wt. % or less of aromatic hydrocarbons.
- the fuel mixture of the process may additionally comprise 3 wt. % or less, 2 wt. % or less, or even 1% or less of olefins.
- the fuel mixture of the process possesses a dry vapor pressure equivalent (as measured by method ASTM-D5191) at 37.8 °C of
- the quantity (wt. %) of napthenic hydrocarbons in the fuel mixture is greater than the quantity (wt. %) of normal paraffins in the fuel mixture.
- FIG. 1 depicts a hypothetical speed versus load (IMEP) map of two fuels, A and B, over a range of engine speeds expressed in revolutions per minute (RPM).
- IMEP speed versus load
- FIG. 2 comprises several graphs, each depicting a correlation between the power index for several fuel blends and the quantity of n-paraffins, naphthenes, olefins or aromatics present in each fuel blend.
- FIG. 3 is a graph that plots engine load (gross IMEP) versus negative valve overlap (NVO) as an indicator of operating range for several novel fuel blends versus certification gasoline (RD387).
- FIG. 4 is a graph depicting performance of certification gasoline (RD387) compared to several novel fuel blends with respect to negative valve overlap (NVO) during combustion in an HCCI engine.
- FIG. 5 is a graph depicting performance of several novel fuel blends with respect to combustion phasing (degrees after top dead center, or deg ATDC) during combustion in an HCCI engine.
- Figure 6 is a graph depicting the emissions index of total hydrocarbons (THC) versus the emissions index of NO (g/kg-fuel) for several novel fuel blends during combustion in an HCCI engine.
- Figure 7 is a graph depicting the emissions index of CO versus the emissions index of NO (g/kg-fuel) for several novel fuels blends during combustion in an HCCI engine.
- the present disclosure pertains to the properties and chemical components that make a novel fuel that improves the performance of HCCI engines.
- the properties include improved engine operating limits as well as increased power and efficiency.
- Each simulated fuel blend was constructed to comprise different combinations of eight chemical compounds, with each compound representing a distinct chemical genus, including n-paraffms, iso-paraffms, aromatics, naphthenes and olefins (hereinafter referred to as PIANO compounds).
- HCCI engine combustion was modeled using the Chemkin software and the detailed gasoline mechanisms developed by Reaction Design of San Diego, CA.
- a single zone HCCI engine model was used to simulate HCCI engine combustion.
- the modeled test engine had the specifications listed in Table 1.
- Table 1 Test Engine Specifications
- Test fuels were formulated to have either a high octane number (HON) corresponding to about 91 RON, or low octane number (LON) corresponding to about 60 RON.
- Fuels were formulated by blending eight fuel components, including n-heptane, n-hexane, iso-octane, methyl-pentane (iso-hexane), toluene, ethyl-benzene, methyl-cyclohexane (mch), and 1-hexene.
- the percentage of the individual chemical component was varied in the different test fuels to assist in determining the relative impact of each chemical component on HCCI engine combustion while still maintaining the targeted 91 RON and 60 RON of the surrogate fuels.
- the RONs of the surrogates were calculated based on the mass percentage of each fuel component and its corresponding RON.
- Table 2 provides the fuel composition, RON, and MON (based on linear expressions using fuel mass fractions) for the 16 gasoline surrogates studied.
- HON1 to HON9 represent the nine HON gasoline fuels
- LONl to LON7 represent the seven LON fuels.
- RII Ringing Intensity Index
- ⁇ 0.05 is a scaling factor msec 2
- T maximum temperature in the cylinder
- Y is the ratio of specific heats C p jC v
- the limit of RII was set to 5 MW/m2 and defined the highest possible engine load condition when running with different fuel blends.
- the lower limit of the accessible engine load is determined by either misfire or an unstable combustion condition.
- a maximum in-cylinder temperature below 1300 K was deemed to result in a misfire.
- Unstable combustion was defined as that occurring later than 19 ° aTDC (after Top Dead Center) and is a typical constraint on the operability of an HCCI engine.
- HCCI fuel performance It is common for HCCI fuel performance to be measured by maximum Indicated Mean Effective Pressure (IMEP) in the cylinder without violating the RII constraint (defined above).
- IMEP can be used as a fuel performance metric applicable to engines running with a constant speed and when the high load limit is of primary concern. However, in addition to the high load limit, the low load boundary (either misfire or unstable combustion) is also of concern when assessing the fuel performance.
- IMEP also does not give a full assessment of fuel performance over a range of HCCI engine speeds. Therefore, we developed a new metric, termed Power Index (PI), that can quantify HCCI fuel performance over the entire engine operating range.
- PI Power Index
- the engine operating range is constrained by RII, maximum in-cylinder temperature, and the maximum crank angle (expressed as degrees after top dead center) at which stable combustion can be maintained (i.e., without excessive misfire or cyclical variation).
- the performance of a given HCCI fuel blend typically falls within these engine operating constraints, and can be established on an engine speed- load map.
- Figure 1 depicts a hypothetical speed- load map of two fuels, A and B, over a range of engine speeds (expressed in revolutions per minute, or RPM).
- the maximum IMEP at each speed provides the upper limit
- the minimum limit at each speed is represented by the IMEP at which combustion becomes unstable due to misfire or unacceptable cyclic variation of the engine that may be caused by a lean condition or adjustments to negative valve overlap.
- PI Power Index
- the Power Index (Area tes t &ei * Max IMEP tes t &ei) / (Area base re f er ence &ei * Max IMEP reference fuel) where the Area represents the operating range of either the test fuel or the base fuel on the speed- load map.
- the high octane number fuel surrogate HON1 in Table 2 was selected as the base fuel for this modeling work, and was arbitrarily assigned a PI of 1.
- an alternative base (i.e., reference) fuel may be chosen.
- the base (reference) fuel may comprise 50 wt. % n-heptane and 50 wt. % iso-octane.
- Table 4 summarizes the actual values of the PI and maximum engine load (IMEP ) at both 1000 and 1500 RPM for each modeled fuel blend. Results were also obtained at 2000 RPM for each fuel, but are not shown.
- Table 4 Calculated Power Index and Maximum Achievable Load at 1000 RPM and 1500 RPM
- LON5 fuel was the only LON fuel containing 1-hexene, indicating that this species, and perhaps olefins in general, may have adversely affected the performance of this LON fuel blend. Meanwhile, the performance of the HON fuels appeared to be relatively insensitive to the presence of olefins.
- LON6 had the largest toluene content among all LON fuels. While not wishing to be bound by theory, this may have resulted in a lower reactivity of LON6 relative to other LON fuel blends tested, leading to a lower PI because higher intake temperature (resulting in less air/fuel charge to the cylinder according to the ideal gas law) was required to ignite the fuel blend.
- the LON fuel with the highest PI was LON4. This fuel blend had the highest MCH content, which is consistent with naphthenic content benefitting HCCI engine combustion.
- Empirical testing was performed in an actual HCCI engine to confirm the computer- modeled results discussed in the Examples 1 - 3.
- the University of Michigan Auto Lab performed tests utilizing a single cylinder HCCI engine having the specifications listed in Table 8.
- the experimental conditions under which testing was performed are listed in Table 9, while the general properties and composition of the fuel blends tested are listed in Table 10.
- RD387 was a commercial certified gasoline and was used as control for this work.
- NH-20 and NH-40 are simple control blends of 20 wt. % and 40 wt. % n-heptane mixed with RD387 certification gasoline.
- R9, IS5 and IS6A were non-commercial hydrocarbon test blends produced by Phillips 66 Company, Houston, Texas for these tests.
- Table 11 shows a detailed analysis of the composition of each test fuel by carbon number.
- Olefins (wt%) 4.5 3.6 2.7 0 0 0.3
- Table 11 Composition of Each Test Fuel by Carbon Number (in wt. %)
- NVO negative valve overlap
- FIG. 4 shows test fuels IS5 and IS6A achieved slightly higher engine loads than R9 (IS6A achieved about 3% higher maximum IMEP than R9), R9 was able to sustain load (IMEP) at significantly less NVO, indicating that R9 is a more favorable HCCI fuel.
- Figure 5 shows that the R9 fuel blend maintained load (IMEP) at significantly later combustion phasing (defined as degrees after top dead center at which 50 wt. % of the fuel charge burns), which also favored the R9 blend as an HCCI fuel versus RD387 certification gasoline and the IS5 or IS6 blends. Overall R9 was determined to be an improved blend versus the other test fuels over a the range of operating conditions utilized.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Liquid Carbonaceous Fuels (AREA)
- Combustion Methods Of Internal-Combustion Engines (AREA)
Abstract
Description
Claims
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201361914607P | 2013-12-11 | 2013-12-11 | |
| US201361914614P | 2013-12-11 | 2013-12-11 | |
| US14/551,360 US9688928B2 (en) | 2013-12-11 | 2014-11-24 | Processes for making homogeneous charge compression ignition engine fuel blends |
| US14/551,319 US10246657B2 (en) | 2013-12-11 | 2014-11-24 | Fuel blends for homogeneous charge compression ignition engines |
| PCT/US2014/067259 WO2015088768A1 (en) | 2013-12-11 | 2014-11-25 | Homogeneous charge compression ignition engine fuels |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP3080414A1 true EP3080414A1 (en) | 2016-10-19 |
| EP3080414A4 EP3080414A4 (en) | 2017-07-19 |
| EP3080414B1 EP3080414B1 (en) | 2020-11-04 |
Family
ID=53371687
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14869841.8A Active EP3080414B1 (en) | 2013-12-11 | 2014-11-25 | Homogeneous charge compression ignition engine fuels and process for making these fuels |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP3080414B1 (en) |
| CA (1) | CA2933298C (en) |
| ES (1) | ES2833131T3 (en) |
| WO (1) | WO2015088768A1 (en) |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2917449A (en) * | 1955-01-25 | 1959-12-15 | Texaco Inc | Method of upgrading a petroleum naphtha |
| US5553575A (en) * | 1995-06-16 | 1996-09-10 | Servojet Products International | Lambda control by skip fire of unthrottled gas fueled engines |
| US6761745B2 (en) * | 2000-01-24 | 2004-07-13 | Angelica Hull | Method of reducing the vapor pressure of ethanol-containing motor fuels for spark ignition combustion engines |
| AU2004298630B2 (en) | 2003-12-19 | 2010-06-03 | Sasol Technology (Pty) Ltd | Fuel for homogeneous charge compression ignition (HCCI) systems and a process for production of said fuel |
| US20060101712A1 (en) * | 2004-11-15 | 2006-05-18 | Burnett Don E | Small off-road engine green fuel |
| US7487663B2 (en) * | 2006-04-20 | 2009-02-10 | Exxonmobil Research & Engineering Co. | Method for selecting fuel to both optimize the operating range and minimize the exhaust emissions of HCCI engines |
| EP2077312A1 (en) * | 2007-12-17 | 2009-07-08 | Nippon Oil Corporation | Fuels for homogeneous charge compression ignition combustion engine |
| AU2010313432B2 (en) * | 2009-10-30 | 2015-07-02 | Chevron U.S.A. Inc. | A fuel composition |
-
2014
- 2014-11-25 EP EP14869841.8A patent/EP3080414B1/en active Active
- 2014-11-25 WO PCT/US2014/067259 patent/WO2015088768A1/en not_active Ceased
- 2014-11-25 ES ES14869841T patent/ES2833131T3/en active Active
- 2014-11-25 CA CA2933298A patent/CA2933298C/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| EP3080414B1 (en) | 2020-11-04 |
| CA2933298C (en) | 2024-01-02 |
| WO2015088768A1 (en) | 2015-06-18 |
| ES2833131T3 (en) | 2021-06-14 |
| EP3080414A4 (en) | 2017-07-19 |
| CA2933298A1 (en) | 2015-06-18 |
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