EP3003658A1 - Double rotor shear and method for driving the same, cardboard cutter and system for automatically forming packaging boxes comprising said double rotor shear - Google Patents
Double rotor shear and method for driving the same, cardboard cutter and system for automatically forming packaging boxes comprising said double rotor shearInfo
- Publication number
- EP3003658A1 EP3003658A1 EP14728141.4A EP14728141A EP3003658A1 EP 3003658 A1 EP3003658 A1 EP 3003658A1 EP 14728141 A EP14728141 A EP 14728141A EP 3003658 A1 EP3003658 A1 EP 3003658A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotor
- cutting
- cutting edge
- double
- double rotor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/34—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut
- B26D1/40—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and coacting with a rotary member
- B26D1/405—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and coacting with a rotary member for thin material, e.g. for sheets, strips or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/56—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter
- B26D1/62—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter and is rotating about an axis parallel to the line of cut, e.g. mounted on a rotary cylinder
- B26D1/626—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter and is rotating about an axis parallel to the line of cut, e.g. mounted on a rotary cylinder for thin material, e.g. for sheets, strips or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D2007/2692—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member the rollers or cylinders being mounted skewed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
Definitions
- the invention relates to a double rotor shear and a method for driving the same.
- the invention also relates to a cardboard cutter and a system for automatically forming packaging boxes comprising the double rotor shear.
- Particular fields of the invention are shredding of cardboard waste, cardboard cutting and cardboard packaging machines.
- US 2008/0020916 A1 discloses a box-making machine, which executes creasing and cutting steps to obtain a cardboard blank, which is then folded to obtain a packaging box from the blank.
- the invention may be advantageously used in this type and similar types of machines.
- For making cardboard blanks to be used in box-making machines usually a long web of cardboard is fed to such machine either from a roll of corrugated cardboard or from a stack, in which the web is zigzag folded into panels. The cardboard is then cut to form the blank. In a machine that cuts cardboard to desired size and shape, cardboard waste is generated.
- This cardboard must be removed without disturbing the process of cutting the cardboard to a desired shape and size. Furthermore, it is desired to limit the size of this cardboard waste, to ease further transport and/or processing of the material, and to limit the volume of the waste material when gathered, with or without compressing it.
- US 2002/0184985 A1 discloses a double rotor cutoff apparatus, comprising
- a first rotor comprising a cutting edge on a radial skin surface thereof
- a second rotor comprising a cutting edge on a radial skin surface thereof
- said first and second rotors are arranged on parallel axes for moving the cutting edges into and out of a travelling plane of a sheet between said first and second rotors,
- a pair of cutting edges consisting of said cutting edges of the first and second rotors is adapted for nipping the sheet via cooperation of said first and second cutting edges for shearing the sheet
- a double rotor shear further comprising
- a driving mechanism of the first rotor for adapting a rotation of the first rotor to a travelling movement of the sheet.
- rotating knives are helical and a precise distance between the cutting surfaces is conceived via synchronized driving mechanisms for the first and second rotors.
- first rotor comprising a cutting edge on a radial skin surface thereof
- second rotor comprising a cutting edge on a radial skin surface thereof
- said first and second rotors are arranged on parallel axes for moving the cutting edges into and out of a travelling plane of a sheet between said first and second rotors
- a pair of cutting edges consisting of said cutting edges of the first and second rotors is adapted for cutting the sheet via cooperation of said first and second cutting edges for shearing the sheet
- the double rotor shear further comprising
- a drive mechanism of the first rotor for adapting a rotation of the first rotor to a travelling movement of the sheet and a complex system of gears for
- Among further objects of the invention are enabling an automatic compensation for play between two knives forming a pair of cutting edges, allowing automatic compensation for wear without need of adjustment over time, allowing employing a self-sharpening mechanism and/or allowing a simple and cost efficient construction.
- a double rotor shear comprising a first rotor comprising at least one first cutting edge, a second rotor comprising at least one second cutting edge, a driving mechanism for rotatably driving the first rotor, wherein said first and second rotors are arranged on axes for moving the cutting edges into and out of a travelling plane of a sheet between said first and second rotors, said at least one first cutting edge of the first rotor and said at least one second cutting edge of the second rotor forming at least one pair of cutting edges adapted for cutting a sheet between the cutting edges forming said pair, wherein the second rotor is rotatably driven by said at least one first cutting edge pushing directly or indirectly against said at least one second cutting edge.
- the invention provides an automatic synchronization of the rotors without any gears or other complex synchronization mechanisms and ensures that the cutting edges come into close contact and reliably shear a sheet to be cut even when the cutting edges show some wear.
- the cutting edge(s) provided on the first rotor push either directly, i.e. in direct physical contact and without a sheet of paper or cardboard in between them against the cutting edge(s) on the second roller, or indirectly with a sheet to be cut in between them, which is then sheared off when the cutting edges make contact.
- sheet refers to the typical item being cut with this type of double rotor shears but does in practice not need to be a single sheet like a standard A4 sheet or the like, but can for example be a short or a long strip of cardboard to be shredded. Obviously, multiple strips or sheets can be fed to the double rotor shear at the same time, depending on the capacity of the shear and its drive. Hence, when the claims refer to "a sheet” this is only to make the claims concise and to clearly define the invention, but is not limiting the scope of protection to certain applications.
- the second rotor can move freely on its axis, restricted only when the cutting edge(s) provided on the rotor abut against the cutting edge(s) provided on the first rotor.
- the double rotor shear comprises a first rotor comprising a cutting edge on a radial skin surface thereof, a second rotor comprising a cutting edge on a radial skin surface thereof, wherein said first and second rotors are arranged on parallel axes for moving the cutting edges into and out of a travelling plane of a sheet between said first and second rotors, wherein a pair of cutting edges consisting of said cutting edges of the first and second rotors is adapted for cutting the sheet via cooperation of said first and second cutting edges for shearing the sheet, and wherein the a double rotor shear further comprises a driving mechanism for driving the first rotor for adapting a rotation of the first rotor to a travelling movement of the sheet, while the second rotor is only driven by its
- the rotors may have the shape of a circular cylinder or a prism.
- the invention's double rotor shear is specifically advantageous in case of a double rotor shear with cutting edges of helical knifes on said first and second rotors. Then each helical knife has less than one, one or multiple revolutions around the radial skin surface on which it is arranged.
- the double rotor shear has a plurality of said pair of cutting edges provided on said first and second rotors, wherein the cutting edges of each rotor define sectors of equal size of said rotor.
- a pair of entrance rollers preferably flexible in radial direction, may be arranged on parallel axes. These rollers may define a gap which is intersected by said travelling plane of the sheet.
- the driving force on the sheet which may be made of cardboard, may be limited, so that the transfer speed in the cutting elements having the cutting edges may be a bit higher than the transfer speed in the entrance rollers so that the cardboard can slip between the entrance rollers.
- the entrance rollers may also contain a one way clutch mechanism.
- the invention's double rotor shear is preferably used in a cardboard cutter.
- the invention also proposes a method as defined in claim 16, a cardboard cutter as defined in claim 17 and a system for automatically forming packaging boxes from cardboard as defined in claim 18.
- Figs. 1 A to 1 F show very schematically a profile of certain parts of a double rotor shear according to a first embodiment of the invention in different rotational positions of the rotors.
- Fig. 2 shows very schematically a view onto a cut of certain parts of the double rotor shear shown in Fig. 1.
- Fig, 3 shows very schematically a perspective view of major parts of a double rotor shear according to the invention.
- a cardboard cutter according to the invention comprises a double rotor shear as very schematically shown in Figs. 1 A to 1 F, which illustrate the movement in particular of the rotors 1 , 2 chronologically.
- the rotors 1 , 2 have cylindrical bodies mounted on parallel axes.
- the illustrated parts include entrance rollers 4, 5.
- a pair of cutting edges 3 consisting of cutting edges of the first and second rotors 1 ,
- Figs. 1A to 1 F illustrate a first rotor 1 comprising a cutting edge on a radial skin surface thereof and a second rotor 2 comprising a cutting edge on a radial skin surface thereof.
- a pair of entrance rollers 4, 5, which may be flexible in radial direction, is arranged on parallel axes and defines a gap which is intersected by said travelling plane of the sheet.
- a driving mechanism of the first rotor 1 is provided, which is known per se and not shown here.
- Such driving mechanism may involve gears with toothed wheels on shafts of the first rotor 1 and maybe also on entrance roller 4.
- a further toothed wheel on a further shaft 6 may synchronize the movement of entrance roller 4 and rotor 1 .
- the entrance roller 4 is arranged on the same side with respect to said travelling plane of the sheet and driven with the same rotational direction and speed as said first rotor 1.
- a one way clutch can be arranged for driving entrance roller 4.
- the driving mechanism of the first rotor 1 can adapt a rotation of the first rotor to a travelling movement of the sheet.
- the second rotor 2 is only driven via the cutting edges of the first and the second rotor.
- the first rotor 1 has a protrusion forming a cutting edge 3.
- the protrusion is tapered towards its free end.
- Said second rotor 2 also has a tapered protrusion forming the cutting edge.
- the cut parts/protrusions on the first and second rotors 1 , 2 do not have a rectangular, but rather a rhombic shape in side cut.
- the illustrated parts are arranged in a housing, which is stabilized by rods 7, which are arranged parallel to the axes of said first and second rotors and of said entrance rollers 4, 5.
- the rollers are flexible in radial direction, so that sheet material with varying thickness can be pulled into the shredding unit.
- the cutting edges 3 are cutting edges of helical knifes on said first and second rotors 1 , 2.
- the corresponding helical cutting surface of each helical knife comprises one complete revolution (a single helix), so that the one drives the other continuously.
- a funnel 8 for inserting a sheet and into an opening of the funnel 8 consists of two curved plates and is arranged in said travelling plane of the sheet in front of said entrance rollers 4, 5 with respect to a travelling direction of the sheet upon cutting.
- the funnel 8 forms an entrance for a cardboard directing the cardboard sheet material into the entrance rollers 4, 5, which are mounted on parallel axes that are fixed in the construction, so that the distance between these axes is fixed.
- only one of the entrance rollers needs to be driven and for use with a cardboard a small gap is between both entrance rollers, so that the non-driven roller only rotates when there is a cardboard between the rollers.
- Fig. 3 is a schematic perspective view of the major parts of another embodiment of a double rotor shear.
- a first rotor 1 is provided with a first helical knife providing a first cutting edge 3a
- a second rotor 2 is provided with a second helical knife providing a second cutting edge 3b.
- a motor (not shown) drives gear 10, which meshes with gear 12 provided on the shaft of rotor 1 for rotatably driving rotor 1.
- Rotor 2 can turn freely about its shaft up to the points, where its helical knife, respectively its cutting edge 3b, abuts against helical knife, respectively its cutting edge 3a. In operation, rotor 2 is driven by rotor 1 , whose cutting edge 3a directly or indirectly contacts cutting edge 3b.
- rotor 2 is provided with a gear 14, which meshes with gear 16 to drive gear 18 provided on entrance roller 5.
- gear 14 which meshes with gear 16 to drive gear 18 provided on entrance roller 5.
- the entrance rollers 4 and 5 are mounted on parallel axes that are fixed in the construction, so that the distance between these axes is fixed.
- the rollers can be flexible in radial direction, so that material with varying thickness can be pulled into the shredding unit formed with the double rotor shear. Only one of the entrance rollers needs to be driven.
- the driving force on the cardboard may be limited, so that the transfer speed in the cutting elements may be a bit higher than the transfer speed in the entrance rollers 4, 5, so that the cardboard can slip between the entrance rollers.
- the entrance rollers may contain a one way clutch.
- Plates 8a and 8b form a funnel for introducing material to be cut in the shredding unit formed with the double rotor shear.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
- Making Paper Articles (AREA)
Abstract
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP14728141.4A EP3003658B1 (en) | 2013-05-24 | 2014-05-26 | Double rotor shear and method for driving the same, cardboard cutter and system for automatically forming packaging boxes comprising said double rotor shear |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP13169283 | 2013-05-24 | ||
| EP14728141.4A EP3003658B1 (en) | 2013-05-24 | 2014-05-26 | Double rotor shear and method for driving the same, cardboard cutter and system for automatically forming packaging boxes comprising said double rotor shear |
| PCT/EP2014/060871 WO2014188009A1 (en) | 2013-05-24 | 2014-05-26 | Double rotor shear and method for driving the same, cardboard cutter and system for automatically forming packaging boxes comprising said double rotor shear |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3003658A1 true EP3003658A1 (en) | 2016-04-13 |
| EP3003658B1 EP3003658B1 (en) | 2017-03-01 |
Family
ID=48485039
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14728141.4A Active EP3003658B1 (en) | 2013-05-24 | 2014-05-26 | Double rotor shear and method for driving the same, cardboard cutter and system for automatically forming packaging boxes comprising said double rotor shear |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP3003658B1 (en) |
| WO (1) | WO2014188009A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3284687B1 (en) * | 2016-08-16 | 2020-11-04 | Quadient Technologies France | System and method for automatically packaging items varying in size and number for shipment |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2306773A1 (en) | 1975-04-07 | 1976-11-05 | Comec Const Meca Creil | DOUBLE ROTOR SHEARS |
| US4493235A (en) | 1983-04-15 | 1985-01-15 | Merrill David Martin | Axially adjustable helical cutting blades for rotary web shearing machine |
| JPH1177586A (en) | 1997-09-04 | 1999-03-23 | Mitsubishi Heavy Ind Ltd | Rotary cutoff device |
| US6032558A (en) * | 1998-03-20 | 2000-03-07 | Marquip, Inc. | Rotary knife with active vibration control |
| US20060288827A1 (en) | 2005-04-28 | 2006-12-28 | Mitsubishi Heavy Industrial, Ltd. | Method and device for cutting off band-like paper member and controller of the device |
| US7647752B2 (en) | 2006-07-12 | 2010-01-19 | Greg Magnell | System and method for making custom boxes for objects of random size or shape |
-
2014
- 2014-05-26 WO PCT/EP2014/060871 patent/WO2014188009A1/en not_active Ceased
- 2014-05-26 EP EP14728141.4A patent/EP3003658B1/en active Active
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2014188009A1 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3284687B1 (en) * | 2016-08-16 | 2020-11-04 | Quadient Technologies France | System and method for automatically packaging items varying in size and number for shipment |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2014188009A1 (en) | 2014-11-27 |
| EP3003658B1 (en) | 2017-03-01 |
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