EP2978325A1 - Method and a machine for making cigarettes, with recovery of tobacco from defective cigarettes - Google Patents
Method and a machine for making cigarettes, with recovery of tobacco from defective cigarettesInfo
- Publication number
- EP2978325A1 EP2978325A1 EP14716965.0A EP14716965A EP2978325A1 EP 2978325 A1 EP2978325 A1 EP 2978325A1 EP 14716965 A EP14716965 A EP 14716965A EP 2978325 A1 EP2978325 A1 EP 2978325A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cigarettes
- defective
- tobacco
- cigarette
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 110
- 230000002950 deficient Effects 0.000 title claims abstract description 38
- 241000208125 Nicotiana Species 0.000 title claims abstract description 37
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000011084 recovery Methods 0.000 title claims abstract description 8
- 238000000605 extraction Methods 0.000 claims abstract description 20
- 230000004913 activation Effects 0.000 claims description 2
- 238000011144 upstream manufacturing Methods 0.000 claims 2
- 230000002093 peripheral effect Effects 0.000 description 9
- 238000007664 blowing Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
- A24C5/345—Removing defective cigarettes
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/36—Removing papers or other parts from defective cigarettes
Definitions
- This invention relates to a method and to a machine for making cigarettes, with recovery of tobacco from defective cigarettes.
- Cigarette making machines are equipped with numerous checking devices by which each cigarette is tested for conformity to specifications. In effect, it is necessary to check that every cigarette made contains the right quantity of tobacco, that there is enough tobacco at the end opposite the filter to make that end sufficiently compact to prevent the tobacco from falling out, that the paper wrapped around the tobacco is correctly glued and is not torn or stained, and so on.
- the cigarettes found to be defective are rejected at specific expulsion stations and are collected, usually in specific containers, and then transferred to specific machines especially designed to recover the tobacco from them.
- the machines concerned are usually relatively complex and expensive. Also, their use has major negative aspects in terms of wasted time and energy in that the defective cigarettes must be collected, transferred to the machine which crushes them and separates out the different materials they are made of, and the tobacco recovered must be stored and then taken to the cigarette making machine which re-uses it.
- the aim of this invention is to provide a method and a machine for making cigarettes, with recovery of tobacco from defective cigarettes, which overcomes the above mentioned disadvantages of the prior art.
- the invention accordingly provides a method and a machine for making cigarettes, with recovery of tobacco from defective cigarettes, as in any of the appended claims.
- FIG. 2 is a schematic plan view of certain details of the machine of Figure 1 . Detailed description of preferred embodiments of the invention
- the numeral 1 denotes in its entirety a machine for making filter-tipped cigarettes 2, also known as filter tip assembling machine, of which only an outfeed portion 3 is shown.
- the outfeed portion 3 comprises a roller 4 rotatable about a horizontal axis 5, located on the right in Figure 1 , and able to receive the filter-tipped cigarettes 2 in succession from a portion of the machine 1 (not illustrated) in which filter plugs are connected axially to respective cigarette sticks to make the filter-tipped cigarettes 2 themselves.
- the roller 4 On its cylindrical peripheral surface, the roller 4 has a plurality of equispaced flutes 6 which run parallel to the axis 5 of the roller itself and whose surface of contact with the cigarettes 2 is equipped in known manner with a plurality of ports connected to a source of suction, not illustrated, for holding the cigarettes 2 down in contact with the flutes 6 themselves along a portion of the path followed by the cigarettes 2 on the roller 4.
- each cigarette 2 is subjected in known manner to one or more tests, such as, for example a permeability test, by a checking device 7.
- the roller 4 transfers the cigarettes 2 in sequence to the suction flutes 8 of a further roller 9, which is mounted to rotate (clockwise in Figure 1 ) about an axis 10 parallel to the axis 5.
- the flutes 8 are equispaced along the cylindrical peripheral surface of the roller 9 and are identical to the flutes 6 of the roller 4.
- the roller 9 in turn transfers the cigarettes 2 in sequence to the suction flutes 1 1 of a further roller 12, which is mounted to rotate (anticlockwise in Figure 1 ) about an axis 13 parallel to the axis 10.
- the flutes 1 1 are equispaced along the cylindrical peripheral surface of the roller 12 and are the same as the flutes 6 of the roller 4.
- the roller 12 is capable of transferring sample cigarettes 2, under the action of the checking device 7 or other checking units not illustrated, to respective suction flutes 14 of a sampling roller 15, which is rotatable (clockwise in Figure 1 ) about an axis 16 parallel to the axis 13, and feeds the cigarettes 2 received from the roller 12 into a container 17 from which these cigarettes 2 can be taken by an operator and tested outside the machine 1 .
- the flutes 14 are equispaced along the cylindrical peripheral surface of the roller 9 and are identical to the flutes 6 of the roller 4.
- the roller 12 is also capable of sequentially transferring the cigarettes 2 transported by it to an outfeed conveyor 18 of known type, mounted substantially tangent to the roller 12 to receive the cigarettes 2 from the selfsame roller 12 and to transfer them by way of a chute 19 onto a bulk cigarette conveyor 20 positioned horizontally immediately downstream of the outfeed conveyor 18 and capable of feeding the cigarettes 2 towards a further handling unit not illustrated, consisting, for example, of a cigarette packing machine.
- the outfeed conveyor 18 comprises two parallel conveyor belts 21 and 22 defining between the respective transporting sections a channel 23 through which the cigarettes 2 pass as they are transported from the roller 12 towards the conveyor 20.
- the roller 9 is capable of transferring the cigarettes 2 in sequence to the flutes 24 of a further roller 25, which is mounted to rotate (anticlockwise in Figure 1 ) about an axis 26 parallel to the axis 10.
- the flutes 24 are equispaced along the cylindrical peripheral surface of the roller 25 and are the same as the flutes 8 of the roller 9.
- the cylindrical surface of the roller 25 is mounted substantially tangent to the cylindrical surface of a further roller 27, counterrotating relative to the selfsame roller 25 about an axis 27' parallel to the axis 26 and located on the left of it in Figure 1 .
- the roller 27, too, has on its cylindrical peripheral surface a plurality of equispaced flutes 28 which are similar to the flutes 24 of the roller 25 and which may or may not be provided with suction means.
- a container 29 Under the roller 25, at an expulsion station for expelling the defective cigarettes 2, there is a container 29 where the cigarettes 2 carried by the selfsame roller 25 are collected and whose function will become clearer as this description continues.
- extractor device for the defective cigarettes 2 which, in the example illustrated in the accompanying drawings, comprises a blowing device 31 connected to a source 32 of compressed air ( Figure 2).
- the blowing device 31 essentially comprises a drum 33 which is rotatable about a horizontal axis 34 perpendicular to the axes of rotation of the drums 25 and 27 and whose cylindrical peripheral surface is provided with a plurality of ports 35 which are angularly equispaced according to a spacing equal to the spacing of the flutes 24 and 28 of the rollers 25 and 27 and which can be placed in communication with the source 32 of compressed air, as explained below.
- peripheral speeds of the rollers 4, 9, 12, 15, 25 and 27 and of the drum 33 may all be the same, with the flutes all angularly equispaced in the context of each roller/drum 4, 9, 12, 15, 25, 27, 33, or the spacing may be reduced so that the cigarettes on the drums 25 and 27 travel at reduced peripheral speeds so as to have more to empty them.
- a duct 36 connected by way of a suction device 37 comprising, for example, a pump, to a tobacco infeed device (not illustrated) of a cigarette making machine schematically represented as a block 38.
- the cigarette making machine 38 is preferably connected to the machine 1 which assembles the filter plugs to respective cigarette sticks to make the cigarettes 2.
- the cigarettes 2 found to be defective by the checking device 7 or by other checking devices (not illustrated) on the machine 1 are transferred in known manner from the flutes 8 of the roller 9 to respective flutes 24 of the roller 25, and sequentially reach the zone 30 of substantial tangency between the rollers 25 and 27.
- each defective cigarette 2 is located between a flute 24 of the roller 25 which is transporting it and a flute 28 of the roller 27, and its filter tip is directed towards a port 35 of the drum 33 of the blowing device 31 .
- the port 35 is placed in communication, in essentially known manner and preferably thanks to the action of activation means 7' of essentially known type serving the checking device 7, with the compressed air source 32 and blows a jet of air axially into the cigarette 2 located in the zone 30, through its filter tip in such a way as to push the tobacco in the cigarette 2 itself towards the end of the duct 36 so that the tobacco comes out of the paper.
- the duct 36 which constitutes a removal conveyor for moving away the tobacco of the defective cigarettes 2 sucks in the tobacco from the cigarette 2, moves it away from the rollers 25 and 27 and carries it to the tobacco infeed unit of the aforementioned cigarette making machine 38.
- the cigarette 2 is held down firmly in contact with the conveyor means constituted by the rollers 25 and 27, and more specifically, is suitably held between the flutes 24 and 28 adjacent thereto so that it does not move under the action of the air jet. Thanks to this action on the defective cigarettes 2 from which the tobacco must be removed, the flutes 24 and 28 will also hereinafter be referred to as "hold-down means for the defective cigarettes 2 in the extraction station 30'.
- the method described avoids the need to use a specific machine for crushing the defective cigarettes 2 and separating out the materials obtained, since the tobacco extracted from the defective cigarettes 2 is recovered immediately and recycled to the cigarette making machine 38 which makes the cigarettes 2.
Landscapes
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT000132A ITBO20130132A1 (en) | 2013-03-27 | 2013-03-27 | METHOD AND MACHINE FOR THE PRODUCTION OF CIGARETTES, WITH RECOVERY OF TOBACCO FROM THE DEFECTIVE CIGARETTES. |
| PCT/IB2014/060206 WO2014155327A1 (en) | 2013-03-27 | 2014-03-27 | Method and a machine for making cigarettes, with recovery of tobacco from defective cigarettes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2978325A1 true EP2978325A1 (en) | 2016-02-03 |
| EP2978325B1 EP2978325B1 (en) | 2017-05-17 |
Family
ID=48485253
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14716965.0A Not-in-force EP2978325B1 (en) | 2013-03-27 | 2014-03-27 | Method and a machine for making cigarettes, with recovery of tobacco from defective cigarettes |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2978325B1 (en) |
| IT (1) | ITBO20130132A1 (en) |
| WO (1) | WO2014155327A1 (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160120213A1 (en) * | 2014-10-31 | 2016-05-05 | R. J. Reynolds Tobacco Company | Tobacco product component recovery system |
| US11033049B2 (en) | 2018-08-01 | 2021-06-15 | R.J. Reynolds Tobacco Company | Apparatus for recovering tobacco material and related method |
| CN112067617B (en) * | 2019-06-10 | 2024-02-13 | 云南远足科技有限公司 | Automatic detection equipment and detection method for quality of finished cigarettes |
| CN112425817A (en) * | 2020-11-27 | 2021-03-02 | 武汉达汇新科技有限公司 | Waste cigarette and cut tobacco recovery device |
| GB202114109D0 (en) * | 2021-10-01 | 2021-11-17 | British American Tobacco Investments Ltd | A substance recovery apparatus |
| CN113974206B (en) * | 2021-11-15 | 2022-11-25 | 浙江中烟工业有限责任公司 | Online air-blowing smoke pipe device and control method thereof |
| CN118020995A (en) * | 2024-03-19 | 2024-05-14 | 红云红河烟草(集团)有限责任公司 | Online tobacco shred recycling control method and device for defective cigarettes removed by cigarette making machine |
| CN119867367A (en) * | 2025-01-21 | 2025-04-25 | 深圳市鸿云智科技有限公司 | Automatic sampling device for acquiring cigarette products from drum wheel of cigarette making machine |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH342148A (en) * | 1957-11-26 | 1959-10-31 | Molins Machine Co Ltd | Method for expelling the tobacco contained in the casing of cigarettes or cigars, and device for carrying out this method |
| US4763673A (en) * | 1985-02-04 | 1988-08-16 | R. J. Reynolds Tobacco Company | Method and apparatus for ejecting tobacco from filter cigarettes |
| DE3839431A1 (en) | 1988-11-23 | 1990-05-31 | Fr Niepmann Gmbh U Co Maschf | METHOD AND DEVICE FOR RECOVERY TOBACCO FROM DEFECTIVE CIGARETTES |
| DE4029263C1 (en) * | 1990-09-14 | 1992-02-13 | Fabriques De Tabac Reunies S.A., Neuenburg/Neuchatel, Ch | |
| US5232079A (en) * | 1992-05-15 | 1993-08-03 | Philip Morris Incorporated | Article transfer rejection apparatus and method |
| DE19844815A1 (en) | 1998-09-30 | 2000-04-13 | Universelle Eng U N I Gmbh | Device for cutting rod-shaped articles in the tobacco processing industry |
| DE102005024780A1 (en) * | 2005-05-31 | 2006-12-14 | Jacobi Systemtechnik Gmbh | Assembly to extract tobacco from faulty cigarettes, for recovery, has a drum to hold fixed cigarettes in mantle openings and a second drum with blower mouthpieces to blow the tobacco from the paper tubes |
| US20080017203A1 (en) * | 2006-07-19 | 2008-01-24 | Barry Smith Fagg | Apparatus and methods for manufacturing cigarette tubes |
| DE102009037686A1 (en) | 2009-08-18 | 2011-03-17 | Hauni Maschinenbau Ag | Device for processing smoking article waste |
-
2013
- 2013-03-27 IT IT000132A patent/ITBO20130132A1/en unknown
-
2014
- 2014-03-27 EP EP14716965.0A patent/EP2978325B1/en not_active Not-in-force
- 2014-03-27 WO PCT/IB2014/060206 patent/WO2014155327A1/en not_active Ceased
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2014155327A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2014155327A1 (en) | 2014-10-02 |
| EP2978325B1 (en) | 2017-05-17 |
| ITBO20130132A1 (en) | 2014-09-28 |
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