EP2845653B1 - Bottle sorting installation and method for sorting bottles - Google Patents
Bottle sorting installation and method for sorting bottles Download PDFInfo
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- EP2845653B1 EP2845653B1 EP14179720.9A EP14179720A EP2845653B1 EP 2845653 B1 EP2845653 B1 EP 2845653B1 EP 14179720 A EP14179720 A EP 14179720A EP 2845653 B1 EP2845653 B1 EP 2845653B1
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- bottle
- conveyor line
- bottles
- crate
- storage arrangement
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- 238000000034 method Methods 0.000 title claims description 21
- 238000009434 installation Methods 0.000 title claims description 7
- 238000012546 transfer Methods 0.000 claims description 19
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 230000004888 barrier function Effects 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 description 10
- 230000008901 benefit Effects 0.000 description 5
- 125000004122 cyclic group Chemical group 0.000 description 5
- 230000001133 acceleration Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 235000013361 beverage Nutrition 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000003384 imaging method Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 241001295925 Gegenes Species 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012857 repacking Methods 0.000 description 1
- 230000004043 responsiveness Effects 0.000 description 1
- 238000012876 topography Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/12—Sorting according to size characterised by the application to particular articles, not otherwise provided for
- B07C5/122—Sorting according to size characterised by the application to particular articles, not otherwise provided for for bottles, ampoules, jars and other glassware
Definitions
- bottles which are indefinitely, i. arbitrarily populated bottle crates are delivered, first automatically categorized according to different criteria, such as bottle geometry, bottle color, labels, etc. and then sorted, so as a result, each bottle crate is as completely as possible equipped with only one type of bottles, usually each box type one or a few Bottle types are assigned.
- Bottles of one sort, associated with a type of box are referred to in the context of this description as boxes for boxes of this type.
- Bottles of other types of bottles are referred to herein as false bottles for boxes of this type of box.
- a gripper head which has a plurality of ordered individual gripper.
- the order of the single gripper corresponds to the order of bottle positions in the bottle crate, i. of positions in the bottle crate where bottles can be positioned.
- the gripper head moves specifically over the provided on the conveyor line bottle crate, takes with its individually controllable single grippers the respective associated false bottles, drives to a provided next to the conveyor line bottle memory and sets the faulty bottles there. He then takes according to the pattern of defects now present in the box, the bottle memory a corresponding number of bottles of good, goes back to the bottle crate and fills the gaps in the bottle crate with bottles of good.
- the transfer device a plurality of functionally similar, includes independently controllable and arranged in the conveying direction of the conveyor line one behind the other gripper heads, each having exactly two individually controllable single gripper and each associated with a arranged outside the conveyor line bottle memory.
- the basic idea of the present invention is to split the large box-shaped gripper head comprising a plurality of individual grippers into a series of gripper heads with the smallest possible design.
- Each of these minimalist gripper heads has exactly two individually controllable single grippers.
- Each gripper head is suitable and in the context of the method according to the invention also intended to make only a minimal contribution to the entire sorting process. It may be a pure false bottle removal, a pure good bottle filling or an exchange of a false bottle against a good bottle in bottle crates. When pure removal or filling process can be handled according to the number of individual gripper per rapier head, two or even a single bottle. During a replacement process, exactly one wrong bottle is exchanged for exactly one good bottle.
- Each of these three alternative elementary sorting steps can be carried out in a single cyclic movement of the gripper head, ie during one Drive from the bottle store to the bottle crate on the conveyor line and back or from the bottle crate on the conveyor line to the bottle store and back.
- An essential advantage of the invention is that the comparatively simple movement which the comparatively small and light gripper heads execute in the context of an elementary process have only a few braking and acceleration phases, where only small forces are required due to the small masses to be accelerated. As a result, considerable amounts of energy can be saved; In addition, the structural design of bearings, carriers, etc. may be smaller and thus cheaper.
- Another advantage of the invention is that a variety of crates can be sorted on a plant according to the invention.
- bottle crates vary considerably both in the number and shape and size of their bottle positions.
- a box-shaped gripper head is extremely inflexible in this respect and can only cope with a fraction of the possibly resulting empties.
- a sorting system according to the invention works completely independent of the specific box shape and can handle boxes of any box shape in any order, as long as only the respective stocking pattern is transmitted from an upstream placement detection device to the control unit.
- the conveyor line is designed as a clamping conveyor. This has the advantage that in their bottle position jammed bottles can be solved by increased force of the respective single gripper, without changing the position of the crate on the conveyor line.
- the continuous operation of the conveyor blocks avoids acceleration and deceleration processes, which in turn can lead to energy savings and smaller, ie cheaper design of bearings and carriers.
- the aforementioned synchronized movability of the gripper heads is used for this purpose.
- the conveying path is equipped with a barrier sensor detecting a starting time of each bottle crate and a clock synchronized with the conveying movement of the conveying path, both of which are connected to the control unit in an information-transmitting manner.
- the start time of each bottle crate can be detected by means of the cabinet sensor and transmitted as well as a clock signal synchronized with the conveying movement of the conveyor line clock to the control unit, which calculates the trajectories of the bottle positions of the bottle crate and the movement of the bottle crate from the stored stocking pattern of the bottle crate Gripper heads controls accordingly.
- each gripper head with an imaging sensor system and to let the control unit calculate the respective bottle positions by image processing from the sensor material obtained.
- this variant is - at least in the current state of the art - expensive and more prone than the preferred, non-imaging sensor.
- the time is determined by means of a light barrier, at which the bottle crate passes a defined position on the conveyor line.
- tactile barrier sensors can be used here.
- the true position of the bottle crate on the conveyor line can be calculated at any time.
- FIG. 1 shows a highly schematic representation of a section of a bottle sorting system 10 according to the invention.
- the detail shown extends along a section of a conveying path 12, which may be formed, for example, as a conveyor belt or, preferably, as a clamping conveyor.
- the conveying direction of the conveyor line is indicated by the directional arrow 14.
- the conveyor line 12 serves the preferably continuous promotion of crates 16, which are determined by a basically undetermined assembly pattern, which, however, determined by an upstream, not shown Be Publishedungsmustererkennungs worn and transmitted to a control unit, also not shown, in the conveying path.
- the assembly pattern of each bottle crate 16 and its exact position on the conveyor line 12, which is detected with suitable sensors, can therefore be assumed to be known in the control unit. It follows that the coordinates of each individual bottle position of each bottle crate 16 on the conveyor line can be assumed to be known at virtually any time.
- Each sorting elementary station includes a side of the conveyor line 12 arranged bottle memory 20 and a gripper head 22, which is mounted along a transverse to the conveying direction and the conveyor line 12 and the bottle memory 20 spanning traverse 24 linearly movable and driven by a motor.
- the mobility of the gripper head 22 is indicated by the movement arrow 26.
- the traverse 24 is, in turn, displaceable parallel to the conveying direction and driven by a motor mounted on a rail system 28.
- the mobility of the traverse 24 is symbolized by the movement arrow 30.
- each sorting elementary station 18 is assigned a conveyor section which does not overlap with the conveyor section of the adjacent sorting elementary station.
- Each gripper head 22 has exactly two individual grippers 221, 222 which, in the embodiment shown, are arranged side by side in the conveying direction for better visibility. In fact, however, an arrangement is preferred transversely to the conveying direction, since this the required space in the longitudinal direction relative to the in FIG. 1 reduced variant shown. In any case, the individual grippers 221, 222 of each gripper head 22 are individually controllable, as symbolized by the vertical movement arrows 321, 322nd
- each of the sorting elementary stations with a single cyclic movement of its gripper head 22 between the currently located in the associated conveyor section section bottle box 16 and the associated bottle memory 20 change the assembly pattern of the bottle crate by either a false bottle in the Bottle case 16 is exchanged with a good bottle in the bottle memory 20 or by one or two false bottles removed from the bottle case 16 and converted into the bottle memory 20 or by one or two bottles of material removed from the bottle memory 20 and converted into the bottle crate 16.
- the five sorting elementary stations shown can be changed the assembly of up to ten bottle positions in a bottle crate 16. This corresponds to a change rate of approx.
- FIG. 3 shows an embodiment of the sorting method according to the invention using the example of a bottle crate 16 with 20 bottle positions and a loading pattern as in FIG. 3 shown at the top left, namely with 16 bottles of good 161, a false bottle 162 and 3 empty positions 163. This corresponds to a Fehlbe Publishedungsquote of 20%.
- the bottle storage 20 of the first sorting elementary station 18 which is also preferably designed as a bottle crate, more preferably as a bottle crate of the same type as the bottle crate 16 to be sorted, sixteen goods bottles 161 (relative to the bottle crate 16 to be sorted) and four false bottles 162 according to the in FIG. 3 (Line 2 first field) shown mounting pattern are arranged.
- the bottle memory 20 is thus full, so that no pure implementation of bottles from the bottle case 16 in the bottle memory 20 is possible.
- the bottle memory 20 has an excess of good bottles 161, which is negative in terms of flexible responsiveness to different sorting tasks.
- Cheaper would be an approximate equal distribution of good and false bottles and the presence of at least some empty positions in the bottle memory 20.
- the control unit controls the sorting elementary station therefore so that a maximum number of good bottles 161, ie two pieces, converted from the bottle memory 20 in the bottle crate 16 become.
- the bottle stores 20 are preferably taken from the two food bottles in the same spatial relation as there are adjacent empty positions 163 in the bottle box 16 to be sorted.
- the resulting population pattern of the bottle crate 20 is in FIG. 3 shown in the bottom line on the far left.
- the resulting assembly pattern of the bottle crate 16 to be sorted is in FIG. 3 in line 1 shown as a second partial image.
- the gripper head 22 With a slight position correction, the gripper head 22 then brings its first single gripper 221 over the resulting empty position 163 and sets the first gripper 221 located on the material bottle 161 there. Finally, the gripper head 22 moves back to the bottle memory 20 and sets with his second single gripper 222 from this held false bottle to an empty position in the bottle memory 20 from. It can basically be any empty position; Preferably, spatially contiguous clusters of bottles of the same type are formed.
- the resulting pop-up pattern of the bottle memory 20 is shown in FIG FIG. 3 in line 3, second partial image shown.
- the resulting assembly pattern of the bottle crate 16 to be sorted is in FIG. 3 shown in line 1 third field. There remains the task of filling a remaining empty position 163 with a good bottle 161 from the bottle store 20. This works in an analogous manner to the above-described, first sorting step, but here only one bottle must be implemented. The result of these only three sorting steps performed by three sorting elementary stations is a bottle crate 16 completely filled with product bottles 161.
- control unit determines the order of the individual sorting steps and distributes them to the different sorting elementary stations.
- criteria according to which the control unit determines the order of the individual sorting steps and distributes them to the different sorting elementary stations can be adapted by the person skilled in the art to the requirements of the individual case.
- different strategies can be advantageous.
- the number of actually used sorting elementary stations is not limited in principle.
Description
Die Erfindung bezieht sich auf eine Flaschensortieranlage, umfassend
- eine Förderstrecke zur Förderung unbestimmt bestückter Flaschenkästen,
- eine Steuereinheit mit einer Schnittstelle, über die von einer Bestückungserkennungseinrichtung ermittelte Bestückungsmuster jedes Flaschenkastens an die Steuereinheit übermittelbar sind,
- eine Flaschenspeicheranordnung und
- eine Umsetzvorrichtung zum Umsetzen von Flaschen,
- a conveyor line for conveying indefinitely stocked crates,
- a control unit having an interface via which assembly patterns of each bottle crate determined by an assembly detection device can be transmitted to the control unit,
- a bottle storage arrangement and
- a transfer device for transferring bottles,
Die Erfindung bezieht sich weiter auf ein Verfahren zum Sortieren von Flaschen, umfassend die Schritte:
- Fördern von unbestimmt bestückten Flaschenkästen auf einer Förderstrecke, wobei für jeden Flaschenkasten ein mittels einer Bestückungserkennungseinrichtung ermitteltes Bestückungsmuster in einer Steuereinheit hinterlegt ist oder wird,
- Umsetzen, mittels einer Umsetzvorrichtung nach Vorgabe der Steuereinheit, von Flaschen zwischen den Flaschenkästen und einer außerhalb der Förderstrecke angeordneten Flaschenspeicheranordnung.
- Conveying of indefinitely stocked crates on a conveyor line, wherein for each crate an assembly pattern determined by means of a component identification device is or is stored in a control unit,
- Implementing, by means of a transfer device according to specification of the control unit, of bottles between the bottle crates and arranged outside the conveyor line bottle storage arrangement.
Derartige Flaschensortieranlagen und Verfahren zu deren Betrieb sind bekannt aus der
Im Bereich der Leergutlogistik, insbesondere für die Getränkeindustrie, ist es erforderlich, unterschiedliche Flaschentypen, die in unbestimmt, d.h. willkürlich bestückten Flaschenkästen angeliefert werden, zunächst automatisiert nach unterschiedlichen Kriterien, wie beispielsweise Flaschengeometrie, Flaschenfarbe, Etiketten etc. zu kategorisieren und anschließend zu sortieren, sodass im Ergebnis jeder Flaschenkasten möglichst vollständig mit nur einer Sorte Flaschen bestückt ist, wobei meist jedem Kastentyp eine oder wenige Flaschensorten zugeordnet sind. Flaschen einer Sorte, die einem Kastentyp zugeordnet sind, werden im Rahmen dieser Beschreibung als Gutflaschen für Kästen dieses Kastentyps bezeichnet. Flaschen anderer Flaschensorten werden hier als Falschflaschen für Kästen dieses Kastentyps bezeichnet.In the field of empties logistics, especially for the beverage industry, it is necessary to use different types of bottles, which are indefinitely, i. arbitrarily populated bottle crates are delivered, first automatically categorized according to different criteria, such as bottle geometry, bottle color, labels, etc. and then sorted, so as a result, each bottle crate is as completely as possible equipped with only one type of bottles, usually each box type one or a few Bottle types are assigned. Bottles of one sort, associated with a type of box, are referred to in the context of this description as boxes for boxes of this type. Bottles of other types of bottles are referred to herein as false bottles for boxes of this type of box.
Aus der vorgenannten, gattungsbildenden Druckschrift ist es bekannt, zunächst das Bestückungsmuster eines Kastens, d.h. die Verteilung von Gutflaschen, Falschflaschen und Leerstellen im Kasten zu ermitteln und dann eine automatisierte Flaschensortierung vorzunehmen, bei der die Falschflaschen dem Kasten entnommen und in einem Flaschenspeicher zwischengelagert werden, damit dann die im Kasten vorhandenen Leerstellen mit Gutflaschen aus dem Zwischenspeicher aufgefüllt werden. Hierzu ist ein Greiferkopf vorgesehen, der eine Vielzahl geordneter Einzelgreifer aufweist. Die Ordnung der Einzelgreifer entspricht der Ordnung von Flaschenpositionen im Flaschenkasten, d.h. von Positionen im Flaschenkasten, an denen Flaschen positioniert werden können. Der Greiferkopf fährt gezielt über den auf der Förderstrecke bereitgestellten Flaschenkasten, ergreift mit seinen einzeln ansteuerbaren Einzelgreifern die jeweils zugeordneten Falschflaschen, fährt zu einem neben der Förderstrecke bereitgestellten Flaschenspeicher und setzt die Fehlflaschen dort ab. Alsdann entnimmt er entsprechend dem Muster der nun im Kasten vorliegenden Fehlstellen dem Flaschenspeicher eine entsprechende Anzahl von Gutflaschen, fährt wieder zum Flaschenkasten und füllt die Leerstellen im Flaschenkasten mit Gutflaschen auf.From the aforementioned generic document, it is known, first the pattern of a box, i. to determine the distribution of good bottles, false bottles and blanks in the box and then make an automated bottle sorting, in which the false bottles are removed from the box and stored in a bottle storage, so then the empty spaces in the box are filled with good bottles from the cache. For this purpose, a gripper head is provided which has a plurality of ordered individual gripper. The order of the single gripper corresponds to the order of bottle positions in the bottle crate, i. of positions in the bottle crate where bottles can be positioned. The gripper head moves specifically over the provided on the conveyor line bottle crate, takes with its individually controllable single grippers the respective associated false bottles, drives to a provided next to the conveyor line bottle memory and sets the faulty bottles there. He then takes according to the pattern of defects now present in the box, the bottle memory a corresponding number of bottles of good, goes back to the bottle crate and fills the gaps in the bottle crate with bottles of good.
Problematisch hierbei ist, dass in einem begrenzten Flaschenspeicher weder das Vorhandensein von Leerstellen in einem zur Aufnahme der Falschflaschen erforderlichen Muster noch das Vorhandensein von Gutflaschen in einem zur Auffüllung des Flaschenkastens erforderlichen Muster gewährleistet werden kann. Entsprechend wird es nötig sein, dass der Greiferkopf, obgleich grundsätzlich an die Kastengeometrie angepasst, mehrfach verfahren und verdreht werden muss, um zum Ergreifen oder Absetzen von Flaschen neu anzusetzen, und widrigstenfalls sogar mehrfach zwischen dem Flaschenkasten und dem Flaschenspeicher hin- und herfahren muss. Dies Ist energie- und zeitaufwendig. Ein typischer Greiferkopf wiegt mehrere einhundert Kilogramm, sodass zu seiner Beschleunigung und zum Abbremsen erhebliche Kräfte erforderlich sind. Zudem muss, um ein eventuell erforderliches, mehrfaches Hin- und Herfahren zu ermöglichen; der Flaschenkasten während des Sortiervorgangs in Reichweite des Greiferkopfes bleiben, sodass zwingend eine diskontinuierlich arbeitende Förderstrecke erforderlich ist. Auch hier ergibt sich durch das ständige Anfahren und Abbremsen ein erheblicher Energiebedarf.The problem here is that in a limited bottle memory neither the presence of voids in a required for receiving the false bottles pattern still the presence of good bottles can be guaranteed in a required for filling the bottle crate pattern. Accordingly, it will be necessary that the gripper head, although fundamentally adapted to the box geometry, must be moved and rotated several times in order to grasp or Repacking bottles must start again, and if need be even repeatedly between the bottle crate and the bottle memory reciprocate. This is energy and time consuming. A typical gripper head weighs several hundred kilograms, so that considerable forces are required for its acceleration and deceleration. In addition, in order to allow for any required, multiple back and forth; the bottle crate remain within reach of the gripper head during the sorting process, so that a discontinuous conveyor line is absolutely necessary. Here, too, results from the constant startup and deceleration a significant energy demand.
Aus der
Aus der
Es ist die Aufgabe der vorliegenden Erfindung, eine gattungsgemäße Flaschensortieranlage und ein gattungsgemäßes Verfahren zu deren Betrieb derart weiterzubilden, dass der Energie- und Zeitaufwand reduziert wird.It is the object of the present invention to develop a generic bottle sorting system and a generic method for their operation such that the energy and time required is reduced.
Diese Aufgabe wird in Verbindung mit den Merkmalen des Oberbegriffs von Anspruch 1 dadurch gelöst, dass die Umsetzvorrichtung eine Mehrzahl funktional gleichartiger, unabhängig ansteuerbarer und in Förderrichtung der Förderstrecke hintereinander angeordneter Greiferköpfe umfasst, die jeweils genau zwei einzeln ansteuerbare Einzelgreifer aufweisen und deren jeweils ein außerhalb der Förderstrecke angeordneter Flaschenspeicher zugeordnet ist.This object is achieved in conjunction with the features of the preamble of claim 1, characterized in that the transfer device a plurality of functionally similar, includes independently controllable and arranged in the conveying direction of the conveyor line one behind the other gripper heads, each having exactly two individually controllable single gripper and each associated with a arranged outside the conveyor line bottle memory.
Die Aufgabe wird weiter in Verbindung mit den Merkmalen des Oberbegriffs von Anspruch 6 dadurch gelöst, dass die Umsetzvorrichtung eine Mehrzahl funktional gleichartiger, unabhängig ansteuerbarer und in Förderrichtung der Förderstrecke hintereinander angeordneter Greiferköpfe umfasst, die jeweils genau zwei einzeln ansteuerbare Einzelgreifer aufweisen und denen jeweils ein außerhalb der Förderstrecke angeordneter Flaschenspeicher zugeordnet ist,
wobei die Greiferköpfe für jeden Flaschenkasten jeweils höchstens einen zyklischen Verfahrvorgang zwischen dem ihnen jeweils zugeordneten Flaschenspeicher und der Förderstrecke durchführen, im Rahmen dessen sie
- genau eine Falschflasche im Flaschenkasten gegen genau eine Gutflasche im zugeordneten Flaschenspeicher austauschen oder
- eine oder zwei Falschflaschen aus dem Flaschenkasten in den jeweils zugeordneten Flaschenspeicher umsetzen oder
- eine oder zwei Gutflaschen aus dem jeweils zugeordneten Flaschenspeicher in den Flaschenkasten umsetzen.
wherein the gripper heads for each bottle crate perform at most one cyclic movement between their respective associated bottle memory and the conveyor line, in the context of which they
- replace exactly one bottle in the bottle case with exactly one good bottle in the associated bottle store or
- Transfer one or two false bottles from the bottle crate into the respectively assigned bottle storage or
- Transfer one or two bottles of good from the respective associated bottle memory in the bottle crate.
Der grundlegende Gedanke der vorliegenden Erfindung ist es, den großen, kastenformangepassten und eine Vielzahl von Einzelgreifern umfassenden Greiferkopf aufzuspalten in eine Serie von kleinstmöglich ausgebildeten Greiferköpfen. Jeder dieser minimalistischen Greiferköpfe weist genau zwei einzeln ansteuerbare Einzelgreifer auf. Jeder Greiferkopf ist geeignet und im Rahmen des erfindungsgemäßen Verfahrens auch dazu bestimmt, nur einen minimalen Beitrag zum gesamten Sortiervorgang zu leisten. Es kann sich dabei um eine reine Falschflaschenentnahme, eine reine Gutflaschenauffüllung oder ein Austausch einer Falschflasche gegen eine Gutflasche im Flaschenkästen handeln. Beim reinen Entnahme- bzw. Auffüllvorgang können, entsprechend der Anzahl der Einzelgreifer pro Greiferkopf, zwei oder auch nur eine einzelne Flasche gehandhabt werden. Bei einem Austauschvorgang wird genau eine Falschflasche gegen genau eine Gutflasche ausgetauscht. Jeder dieser drei alternativen Elementar-Sortierschritte kann in einem einzigen zyklischen Verfahrvorgang des Greiferkopfes erfolgen, d.h. während einer Fahrt vom Flaschenspeicher zum Flaschenkasten auf der Förderstrecke und zurück bzw. vom Flaschenkasten auf der Förderstrecke zum Flaschenspeicher und zurück.The basic idea of the present invention is to split the large box-shaped gripper head comprising a plurality of individual grippers into a series of gripper heads with the smallest possible design. Each of these minimalist gripper heads has exactly two individually controllable single grippers. Each gripper head is suitable and in the context of the method according to the invention also intended to make only a minimal contribution to the entire sorting process. It may be a pure false bottle removal, a pure good bottle filling or an exchange of a false bottle against a good bottle in bottle crates. When pure removal or filling process can be handled according to the number of individual gripper per rapier head, two or even a single bottle. During a replacement process, exactly one wrong bottle is exchanged for exactly one good bottle. Each of these three alternative elementary sorting steps can be carried out in a single cyclic movement of the gripper head, ie during one Drive from the bottle store to the bottle crate on the conveyor line and back or from the bottle crate on the conveyor line to the bottle store and back.
Durch die erfindungsgemäße Aufspaltung sowohl des Greiferkopfes als auch des Sortiervorgangs in Elenhehtarbestandteile bzw. Elementarschritte wird es erforderlich, mehrere solcher Elementarstationen hintereinander entlang der Förderstrecke zu positionieren, um auch komplexere Sortieraufgaben erfüllen zu können. Dies bedeutet zunächst einen konstruktiven und räumlichen Mehraufwand sowohl hinsichtlich der Länge der Förderstrecke als auch hinsichtlich des neben der Förderstrecke benötigten Raumes, da jeder Elementarstation ein für den jeweiligen Greiferkopf zugänglicher Flaschenspeicher bzw. Flaschenspeicherabschnitt vorgehalten werden muss. Allerdings sind die aus diesem Mehraufwand resultierenden Vorteile überwältigend und der tatsächlich erforderliche Mehraufwand geringer als er auf den ersten Blick scheinen mag.Due to the splitting of the gripper head as well as the sorting process according to the invention into elements or elementary steps, it is necessary to position a plurality of such elementary stations one behind the other along the conveying path in order to be able to fulfill even more complex sorting tasks. This initially means a constructive and spatial overhead both in terms of the length of the conveyor line and in terms of the space required next to the conveyor line, since each elementary station must be kept accessible for the respective gripper head bottle memory or bottle storage section. However, the benefits of this extra effort are overwhelming and the extra work actually required is less than it might seem at first glance.
Auf den ersten Blick nämlich wird der Fachmann vermuten, dass zur Erfüllung beliebiger Sortieraufgaben eine Anzahl von Elementarstationen erforderlich sind, die der (aufgerundeten) Hälfte der Flaschenpositionen in dem zu handhabenden Flaschenkastentyp entsprechen. Diese theoretisch richtige Überlegung geht an der Praxis jedoch vorbei. Die überwiegende Mehrzahl von zu sortierenden Flaschenkästen weist nämlich eine relativ geringe Fehlbestückung auf. In der Regel fehlen lediglich ein oder zwei Flaschen oder es sind ein oder zwei Falschflaschen im Kasten vorhanden. Eine mehr als fünfzigprozentige Fehlbestückung ist äußerst selten. Es genügt daher in der Praxis, nur so viele Elementarstationen vorzusehen, wie notwendig sind, um die überwiegende Mehrzahl zu sortierender Flaschenkästen vollständig zu sortieren. Wo hier die praktisch relevante Grenze liegt, hat der Fachmann im Einzelfall anhand des für die spezielle Anlage typischen Leergutaufkommens sowie anhand wirtschaftlicher Erwägungen zu entscheiden. Stärker fehlbestückte Kästen können dennoch vollständig sortiert werden, indem sie nach einer ersten, unvollständigen Sortierung erneut der Sortieranlage zugeführt und in einem oder mehreren weiteren Durchläufen vollständig sortiert werden.Namely, at first glance, those skilled in the art will suppose that a number of elementary stations corresponding to the (rounded up) half of the bottle positions in the type of bottle to be handled are required to perform any sorting tasks. This theoretically correct consideration, however, goes past the practice. In fact, the vast majority of crates to be sorted have a relatively small amount of misfiring. As a rule, only one or two bottles are missing or there are one or two false bottles in the box. A more than fifty percent misfire is extremely rare. It is therefore sufficient in practice to provide only as many elementary stations as are necessary to completely sort the vast majority of bottle crates to be sorted. Where this is the practically relevant limit, the expert has to decide on a case-by-case basis on the basis of the empties typical for the particular installation as well as on the basis of economic considerations. However, more heavily populated boxes can still be sorted completely by being fed back to the sorting system after a first, incomplete sorting and being completely sorted in one or more further passes.
Ein wesentlicher Vorteil der Erfindung besteht darin, dass die vergleichsweise einfache Bewegung, die die vergleichsweise kleinen und leichten Greiferköpfe im Rahmen eines Elementarvorgangs ausführen, nur wenige Brems- und Beschleunigungsphasen haben, bei denen aufgrund der kleinen zu beschleunigenden Massen nur geringe Kräfte erforderlich sind. Hierdurch werden erhebliche Energiemengen eingespart; zudem kann die konstruktive Ausgestaltung von Lagern, Trägern etc. kleiner und damit billiger ausfallen.An essential advantage of the invention is that the comparatively simple movement which the comparatively small and light gripper heads execute in the context of an elementary process have only a few braking and acceleration phases, where only small forces are required due to the small masses to be accelerated. As a result, considerable amounts of energy can be saved; In addition, the structural design of bearings, carriers, etc. may be smaller and thus cheaper.
Ein weiterer Vorteil der Erfindung ist es, dass auf einer erfindungsgemäßen Anlage unterschiedlichste Flaschenkästen sortiert werden können. Bekanntermaßen variieren Flaschenkästen sowohl in der Anzahl als auch in Form und Größe ihrer Flaschenpositionen erheblich. Ein kastenformangepasster Greiferkopf ist diesbezüglich äußerst unflexibel und kann nur einen Bruchteil des möglicherweise anfallenden Leergutes bewältigen. Eine erfindungsgemäße Sortieranlage funktioniert jedoch völlig unabhängig von der konkreten Kastenform und kann Kästen beliebiger Kastenform in beliebiger Reihenfolge handhaben, solange nur das jeweilige Bestückungsmuster von einer vorgeschalteten Bestückungserkennungseinrichtung an die Steuereinheit übermittelt wird.Another advantage of the invention is that a variety of crates can be sorted on a plant according to the invention. As is known, bottle crates vary considerably both in the number and shape and size of their bottle positions. A box-shaped gripper head is extremely inflexible in this respect and can only cope with a fraction of the possibly resulting empties. However, a sorting system according to the invention works completely independent of the specific box shape and can handle boxes of any box shape in any order, as long as only the respective stocking pattern is transmitted from an upstream placement detection device to the control unit.
Günstigerweise ist die Förderstrecke als Klemmförderer ausgebildet. Dies hat den Vorteil, dass in ihrer Flaschenposition verklemmte Flaschen durch erhöhten Kraftaufwand des jeweiligen Einzelgreifers gelöst werden können, ohne die Position des Flaschenkastens auf der Förderstrecke zu verändern.Conveniently, the conveyor line is designed as a clamping conveyor. This has the advantage that in their bottle position jammed bottles can be solved by increased force of the respective single gripper, without changing the position of the crate on the conveyor line.
Aus der Reduzierung des Sortiervorgangs auf elementare Sortierschritte, von denen jeder einzelne sehr viel schneller durchgeführt werden kann als ein vollständiger Sortiervorgang, folgt die Möglichkeit, wie bei einer bevorzugten Weiterbildung der Erfindung vorgesehen, dass die Flaschenkästen auf der Förderstrecke kontinuierlich förderbar sind bzw. gefördert werden und jeder Greiferkopf innerhalb eines ihm zugeordneten Förderstreckenabschnitts mit der Förderbewegung der Förderstrecke synchronisiert parallel zu dieser verfahrbar ist bzw. verfahren wird. Der kontinuierliche Betrieb der Förderstecke vermeidet Beschleunigungs- und Abbremsvorgänge, was wiederum zu Energieeinsparung und kleinerer, d.h. billigerer Auslegung von Lagern und Trägern führen kann. Bei kontinuierlich arbeitender Förderstrecke ist es jedoch erforderlich, dass die Bewegung des Greiferkopfes so gesteuert ist, dass der reinen Sortierbewegung eine Nachführung entsprechend der Förderstreckenbewegung überlagert wird. Hierzu dient die vorgenannte synchronisierte Verfahrbarkeit der Greiferköpfe.From the reduction of the sorting process to elementary sorting steps, each of which can be carried out much faster than a complete sorting process, the possibility follows, as provided in a preferred embodiment of the invention, that the crates are continuously conveyed or promoted on the conveyor line and each gripper head is synchronized within a conveyor section associated therewith with the conveying movement of the conveyor track is moved parallel to this or is moved. The continuous operation of the conveyor blocks avoids acceleration and deceleration processes, which in turn can lead to energy savings and smaller, ie cheaper design of bearings and carriers. In the case of a continuously operating conveyor line, however, it is necessary for the movement of the gripper head to be controlled in such a way that the pure sorting movement is tracked in accordance with the conveying path movement is superimposed. The aforementioned synchronized movability of the gripper heads is used for this purpose.
Zur Realisierung der Synchronisierung ist bevorzugt vorgesehen, dass die Förderstrecke mit einem einen Startzeitpunkt Jedes Flaschenkastens erfassenden Schrankensensor und einem mit der Förderbewegung der Förderstrecke synchronisierten Taktgeber ausgerüstet ist, die beide informationsübertragend mit der Steuereinheit verbunden sind. Dadurch kann der Startzeitpunkt jedes Flaschenkastens mittels des Schrankensensors erfasst werden und ebenso wie ein Taktsignal des mit der Förderbewegung der Förderstrecke synchronisierten Taktgebers an die Steuereinheit übermittelt werden, die hieraus und aus dem hinterlegten Bestückungsmuster des Flaschenkastens die Trajektorien der Flaschenpositionen des Flaschenkastens berechnet und die Bewegung der Greiferköpfe entsprechend steuert. Grundsätzlich ist es auch denkbar, jeden Greiferkopf mit einer Bildgebungs-Sensorik zu versehen und die Steuereinheit die jeweiligen Flaschenpositionen durch Bildverarbeitung aus dem gewonnen Sensormaterial berechnen zu lassen. Diese Variante ist jedoch - jedenfalls nach dem heutigen Stand der Technik - teuer und anfälliger als die bevorzugt vorgesehene, nicht-bildgebende Sensorik. Bei dieser wird beispielsweise mittels einer Lichtschranke der Zeitpunkt ermittelt, zu dem der Flaschenkasten eine definierte Position auf der Förderstrecke passiert. Selbstverständlich können hier auch andere, beispielsweise taktile Schrankensensoren verwendet werden. Zusammen mit dem die Förderbewegung der Förderstrecke repräsentierenden Taktsignal lässt sich zu jedem Zeitpunkt die wahre Position des Flaschenkastens auf der Förderstrecke berechnen. Durch zusätzliche Einbeziehung des Bestückungsmusters, welches die Verteilung der Flaschenpositionen und deren Besetzung mit Gutflaschen oder Falschflaschen bzw. deren Nicht-Besetzung angibt, lassen sich exakt diejenigen Informationen generieren, die der Greifer benötigt, um gezielt Flaschen aus dem Kasten zu entnehmen bzw. in den Kasten einzusetzen.In order to realize the synchronization, it is preferably provided that the conveying path is equipped with a barrier sensor detecting a starting time of each bottle crate and a clock synchronized with the conveying movement of the conveying path, both of which are connected to the control unit in an information-transmitting manner. Thereby, the start time of each bottle crate can be detected by means of the cabinet sensor and transmitted as well as a clock signal synchronized with the conveying movement of the conveyor line clock to the control unit, which calculates the trajectories of the bottle positions of the bottle crate and the movement of the bottle crate from the stored stocking pattern of the bottle crate Gripper heads controls accordingly. In principle, it is also conceivable to provide each gripper head with an imaging sensor system and to let the control unit calculate the respective bottle positions by image processing from the sensor material obtained. However, this variant is - at least in the current state of the art - expensive and more prone than the preferred, non-imaging sensor. In this example, the time is determined by means of a light barrier, at which the bottle crate passes a defined position on the conveyor line. Of course, other, for example, tactile barrier sensors can be used here. Together with the clock signal representing the conveying movement of the conveyor line, the true position of the bottle crate on the conveyor line can be calculated at any time. By additionally incorporating the assembly pattern, which indicates the distribution of the bottle positions and their occupation with bottles or false bottles or their non-occupation, exactly those information can be generated, which requires the gripper to specifically remove bottles from the box or in the Box.
Weitere Merkmale und Vorteile der Erfindung ergeben sich aus der nachfolgenden speziellen Beschreibung und den Zeichnungen.Further features and advantages of the invention will become apparent from the following specific description and the drawings.
Es zeigen:
- Figur 1:
- eine stark schematisierte Darstellung eines Ausschnitts einer erfindungsgemäßen Flaschensortieranlage in verschiedenen Ansichten,
- Figur 2:
- eine stark schematisierte Darstellung der Topografie einer Ausführungsform einer erfindungsgemäßen Flaschensortieranlage,
- Figur 3:
- eine stark schematisierte Darstellung von erfindungsgemäßen Verfahrensschritten zur Sortierung eines Flaschenkastens.
- FIG. 1:
- a highly schematic representation of a section of a bottle sorting system according to the invention in various views,
- FIG. 2:
- a highly schematic representation of the topography of an embodiment of a bottle sorting system according to the invention,
- FIG. 3:
- a highly schematic representation of method steps according to the invention for sorting a bottle crate.
Gleiche Bezugszeichen in den Figuren deuten auf gleiche oder analoge Elemente hin.Like reference numerals in the figures indicate like or analogous elements.
Entlang der Förderstrecke 12 sind eine Mehrzahl (fünf in
Jeder Greiferkopf 22 weist genau zwei Einzelgreifer 221, 222 auf, die bei der gezeigten Ausführungsform der besseren erkennbarkeit halber in Förderrichtung nebeneinander angeordnet sind. Tatsächlich bevorzugt ist jedoch eine Anordnung quer zur Förderrichtung, da dies den benötigten Bauraum in Längsrichtung gegenüber der in
Zur Durchführung des erfindungsgemäßen Verfahrens, welches weiter unten im Zusammenhang mit
Flaschenkasten 16 mit einer Gutflasche im Flaschenspeicher 20 ausgetauscht wird oder indem ein oder zwei Falschflaschen dem Flaschenkasten 16 entnommen und in den Flaschenspeicher 20 umgesetzt werden oder indem ein oder zwei Gutflaschen aus dem Flaschenspeicher 20 entnommen und in den Flaschenkasten 16 umgesetzt werden. Mit den in
Komplexere Aufgaben, d.h. die Sortierung von Kästen mit höherer Fehlbestückungsquote lassen sich auf unterschiedliche Weise lösen. Grundsätzlich ist es denkbar, die Fördergeschwindigkeit derart zu reduzieren, dass der Greiferkopf 22 Jeder Sortier-Elementarstation 18 mehr als eine zyklische Verfahrung zwischen Flaschenspeicher 20 und Flaschenkasten 16 durchführen kann. Bei diskontinuierlicher Förderung kann dies durch längere Standzeiten der Flaschenkästen 16 in den einzelnen Sortier-Elementarstationen 18 bewerkstelligt werden. Bei der bevorzugten, kontinuierlichen Förderung müsste hingegen die Fördergeschwindigkeit reduziert werden, damit die Traverse 24, die der Arbeitsbewegung des Greiferkopfes 22 eine mit der Fördergeschwindigkeit synchronisierte Linearbewegung in Förderrichtung überlagert, nicht außerhalb der Grenzen des ihr zugewiesenen Förderstreckenabschnittes gerät Hierdurch ergibt sich jedoch eine Verzögerung im Betrieb der Gesamtanlage, die nicht nur den übermäßig fehlbestückten, sondern sämtliche auf der Förderstrecke 12 befindlichen Kästen betrifft. Günstiger ist es daher, wie in
Es verbleiben die Sortieraufgaben des Austauschs einer Falschflasche 162 gegen eine Gutflasche 161 sowie das Auffüllen einer Leerposition 163 mit einer Gutflasche 161. Diese Aufgabe kann auf unterschiedliche Weisen gelöst werden. Bei der dargestellten Variante sei angenommen, dass der Flaschenspeicher 20 der zweiten Sortier-Elementarstation 18 ein optimales Speicher-Bestückungsmuster aufweist, nämlich Gutflaschen 161 und Falschflaschen 162 in gleichem Verhältnis und einige Leerpositionen 163. Dargestellt ist dies in
Es verbleibt die Aufgabe, eine verbleibende Leerposition 163 mit einer Gutflasche 161 aus dem Flaschenspeicher 20 aufzufüllen. Dies funktioniert in analoger Weise zu dem oben geschilderten, ersten Sortierschritt, wobei hier jedoch lediglich eine Flasche umgesetzt werden muss. Das Ergebnis dieser lediglich drei Sortierschritte, durchgeführt von drei Sortier-Elementarstationen, ist ein vollständig mit Gutflaschen 161 befüllter Flaschenkasten 16.This leaves the sorting tasks of exchanging a
There remains the task of filling a remaining
Natürlich stellen die in der speziellen Beschreibung diskutierten und in den Figuren gezeigten Ausführungsformen nur illustrative Ausführungsbeispiele der vorliegenden Erfindung dar. Dem Fachmann ist im Lichte der hiesigen Offenbarung ein breites Spektrum von Variationsmöglichkeiten an die Hand gegeben. Insbesondere die Kriterien, nach denen die Steuereinheit die Reihenfolge der einzelnen Sortierschritte festlegt und diese auf die unterschiedlichen Sortier-Elementarstationen verteilt, können vom Fachmann den Anforderungen des Einzelfalls angepasst werden. Je nach Anzahl unterschiedlicher Flaschen- und Kastentypen, vorgesehener Weiterbehandlung der unterschiedlichen Flaschentypen und der Größe und Bestückung der Flaschenspeicher, können unterschiedliche Strategien vorteilhaft sein. Selbstverständlich ist auch die Anzahl der tatsächlich verwendeten Sortier-Elementarstationen nicht grundsätzlich beschränkt.Of course, the embodiments discussed in the specific description and shown in the figures represent only illustrative embodiments of the present invention. A broad range of possible variations will be apparent to those skilled in the art in light of the disclosure herein. In particular, the criteria according to which the control unit determines the order of the individual sorting steps and distributes them to the different sorting elementary stations can be adapted by the person skilled in the art to the requirements of the individual case. Depending on the number of different bottle and box types, intended further treatment of the different bottle types and the size and population of the bottle memory, different strategies can be advantageous. Of course, the number of actually used sorting elementary stations is not limited in principle.
- 1010
- Flaschensortieranlagebottle sorting
- 1212
- Förderstreckeconveyor line
- 1313
- Neben-FörderstreckeIn addition to conveyor line
- 1414
- Richtungspfeilarrow
- 1616
- Flaschenkastenbottle case
- 161161
- GutflascheGutflasche
- 162162
- Falschflaschewrong bottle
- 163163
- Leerpositionshort position
- 1818
- Sortier-EinzelstationSorting individual station
- 2020
- Flaschenspeicherbottle storage
- 2222
- Greiferkopfgripper head
- 221221
- erster Einzelgreifer von 22first single gripper of 22
- 222222
- zweiter Einzelgreifer von 22second single gripper of 22
- 2424
- Traversetraverse
- 2626
- Bewegungspfeilmovement arrow
- 2828
- Schienensystemrail system
- 3030
- Bewegungspfeilmovement arrow
- 321321
- vertikaler Bewegungspfeilvertical motion arrow
- 322322
- vertikaler Bewegungspfeilvertical motion arrow
Claims (8)
- Bottle sorting installation, comprising- a conveyor line (12) for conveying indeterminately filled bottle crates (16),- a control unit with an interface via which filling patterns of each bottle crate (16) can be communicated to the control unit,- a bottle storage arrangement, and- a transfer device to transfer bottles,wherein the control unit is set up to control the transfer device to transfer bottles between the bottle crates (16) and the bottle storage arrangement,
characterised in that,
the transfer device comprises a plurality of functionally identical, independently controllable gripper heads (22) arranged one behind the other in the conveyance direction of the conveyor line (12), each of which heads has precisely two individually controllable individual grippers (221, 222), and to each of which heads is assigned a bottle storage arrangement (20) located external to the conveyor line. - Bottle sorting installation according to
Claim 1, characterised in that
the control unit is set up to control the gripper heads (22) in such a manner that for each bottle crate (16) they perform a maximum of one movement cycle between the bottle storage arrangement (20) respectively assigned to them and the conveyor line (12), within the scope of which movement they- replace precisely one incorrect bottle (162) in the bottle crate (16) with precisely one correct bottle (161) in the assigned bottle storage arrangement (20), or- transfer one or two incorrect bottles (162) from the bottle crate (16) to the respectively assigned bottle storage arrangement (20), or- transfer one or two correct bottles (161) from the respectively assigned bottle storage arrangement (20) to the bottle crate (16). - Bottle sorting installation according to any of the above claims,
characterised in that
the conveyor line (12) is designed as a clamping conveyor. - Bottle sorting installation according to any of the above claims,
characterised in that
the bottle crates (16) are continuously conveyable on the conveyor line (12) and within a section of the conveyor line assigned to it each gripper head (22) is movable synchronously with and parallel to the conveyance motion of the conveyor line (16). - Bottle sorting installation according to any of the above claims,
characterised in that
the conveyor line (12) is equipped with a barrier sensor that detects a start time of each bottle crate (16) and with a clocking unit synchronised with the conveyance motion of the conveyor line (12),
both of which are connected with the control unit in a manner that permits information transfer. - Method for sorting bottles, comprising the steps:- conveying indeterminately filled bottle crates (16) on a conveyor line (12), wherein for each bottle crate (16) a filling pattern determined by a filling detection device is or will be saved in a control unit,- transferring bottles, by means of a transfer device acting on instructions from the control unit, between the bottle crates (16) and a bottle storage arrangement located external to the conveyor line (12),
characterised in that
the transfer device comprises a plurality of functionally identical, independently controllable gripper heads (22) arranged one behind the other in the conveyance direction of the conveyor line (12), each of which heads has precisely two individually controllable individual grippers (221, 222) and to each of which heads is assigned a bottle storage arrangement (20) located external to the conveyor line (12), wherein the gripper heads (22) for each bottle crate (16) each perform a maximum of one movement cycle between the bottle storage arrangement (20) respectively assigned to them and the conveyor line (12), within the scope of which they- replace precisely one incorrect bottle (162) in the bottle crate (16) with precisely one correct bottle (161) in the assigned bottle storage arrangement (20), or- transfer one or two incorrect bottles (162) from the bottle crate (16) to the respectively assigned bottle storage arrangement (20), or- transfer one or two correct bottles (161) from the respectively assigned bottle storage arrangement (20) to the bottle crate (16). - Method according to Claim 6,
characterised in that
the bottle crates (16) on the conveyor line (12) are continuously conveyed and within a section of the conveyor line (12) assigned to it each gripper head (22) is moved synchronously with and parallel to the conveyance motion of the conveyor line (12). - Method according to any of Claims 6 to 7,
characterised in that
a start time for each bottle crate (16) is detected by means of a barrier sensor and, like also a clocking signal of a clocking unit synchronised with the conveyance motion of the conveyor line (12), is communicated to the control unit, which, from this and from the saved filling pattern of the bottle crate (16), computes the trajectories of the bottle positions in the bottle crate (16) and controls the movement of the gripper heads (22) accordingly.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201310109839 DE102013109839B4 (en) | 2013-09-09 | 2013-09-09 | Bottle sorting system and method for sorting bottles |
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Publication Number | Publication Date |
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EP2845653A1 EP2845653A1 (en) | 2015-03-11 |
EP2845653B1 true EP2845653B1 (en) | 2016-03-02 |
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EP14179720.9A Active EP2845653B1 (en) | 2013-09-09 | 2014-08-04 | Bottle sorting installation and method for sorting bottles |
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EP (1) | EP2845653B1 (en) |
DE (1) | DE102013109839B4 (en) |
ES (1) | ES2573455T3 (en) |
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DE102018212254A1 (en) * | 2018-07-24 | 2020-01-30 | Krones Aktiengesellschaft | Handling and / or packaging device and method for packaging articles |
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ES2136097T3 (en) * | 1992-04-15 | 1999-11-16 | Hermann Kronseder | PROCEDURE AND DEVICE TO CLASSIFY BOTTLES. |
DE10244804C5 (en) * | 2002-09-26 | 2008-02-21 | Recop Elektronic Gmbh | Method for sorting out defective bottles from a first bottle crate conveyed on a conveyor belt and removal device for carrying out the method |
DE10305072B3 (en) * | 2003-02-07 | 2004-08-19 | Recop Elektronic Gmbh | Method for sorting out defective bottles from a bottle crate conveyed on a box conveyor and removal device |
DE102005014300B4 (en) * | 2005-03-24 | 2008-11-20 | Recop Electronic Gmbh | Sorting device with a detection device for detecting empty bottles and methods for detecting empty bottles |
-
2013
- 2013-09-09 DE DE201310109839 patent/DE102013109839B4/en not_active Expired - Fee Related
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2014
- 2014-08-04 EP EP14179720.9A patent/EP2845653B1/en active Active
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ES2573455T3 (en) | 2016-06-08 |
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EP2845653A1 (en) | 2015-03-11 |
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