EP2782729B1 - Truck-mounted concrete mixer, mixing drum and mixing drum blade structure of the same - Google Patents
Truck-mounted concrete mixer, mixing drum and mixing drum blade structure of the same Download PDFInfo
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- EP2782729B1 EP2782729B1 EP12790542.0A EP12790542A EP2782729B1 EP 2782729 B1 EP2782729 B1 EP 2782729B1 EP 12790542 A EP12790542 A EP 12790542A EP 2782729 B1 EP2782729 B1 EP 2782729B1
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- Prior art keywords
- blade
- drum
- blade part
- mixing drum
- mixing
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- 238000010586 diagram Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 12
- 230000000694 effects Effects 0.000 description 11
- 238000007599 discharging Methods 0.000 description 8
- 238000013019 agitation Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 238000005204 segregation Methods 0.000 description 4
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 239000012615 aggregate Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
- B28C5/4203—Details; Accessories
- B28C5/4268—Drums, e.g. provided with non-rotary mixing blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F29/00—Mixers with rotating receptacles
- B01F29/60—Mixers with rotating receptacles rotating about a horizontal or inclined axis, e.g. drum mixers
- B01F29/63—Mixers with rotating receptacles rotating about a horizontal or inclined axis, e.g. drum mixers with fixed bars, i.e. stationary, or fixed on the receptacle
Definitions
- the present invention relates to the field of concrete mixing, in particular to a truck-mounted concrete mixer, and a mixing drum and a mixing drum blade structure of the truck-mounted concrete mixer.
- Concrete is one of the most important civil engineering materials of the time, and belongs to an artificial masonry material produced by mixing cementing material, aggregate, and water at appropriate mix ratios, agitating and vibration-forming, and curing under certain conditions. Due to its advantages, such as wide source, low price, and simple process of production, etc., the consumption of concrete is growing faster. In addition, concrete also has merits such as high compression strength, high durability, and wide range of stress rating, etc. Owing to these advantages and merits, concrete is widely used, and is an important material not only in civil engineering but also in ship building, mechanical industry, ocean exploitation, and terrestrial heat engineering, etc.
- a truck-mounted concrete mixer comprises an automobile chassis and a special mechanism for mixing and transporting concrete.
- the special mechanism mainly comprises a power takeoff unit, front and rear supports of mixing drum, a speed reducer, a hydraulic system, a mixing drum, a control unit, and a cleaning system.
- the working principle of a truck-mounted concrete mixer is: the mechanical power is obtained from the automobile chassis by the power takeoff unit, and is used to drive a variable displacement pump in the hydraulic system to convert the mechanical energy into hydraulic energy and transfer the hydraulic energy to a constant displacement motor, the constant displacement motor drives the speed reducer, and the speed reducer drives an agitation unit to agitate the concrete.
- the mixing drum plays a crucial role in the concrete mixing quality.
- the mixing drum is a concrete container, which is usually made of high-quality wear-resistant steel sheets, and comprises a drum body with helical blades welded to the inner wall thereof to facilitate automatic loading/unloading concrete.
- the concrete moves along the helical direction of the blades while the mixing drum rotates, and is mixed and agitated in a continuous lifting and rollover process.
- the mixing drum rotates in the normal direction and the concrete moves inwards along the blades in the charging and transport process; the mixing drum rotates in the reversed direction and the concrete flows outwards along the blades in the discharging process.
- the mixing drum rotates under the driving power of the hydraulic driving unit.
- a truck-mounted concrete mixer with 3-6m 3 load capacity usually utilizes the automobile engine to drive the hydraulic pump via the PTO shaft and drive the hydraulic motor with high pressure oil so as to drive the mixing drum;
- a truck-mounted concrete mixer with 9-12m 3 load capacity usually utilizes an onboard auxiliary diesel engine to drive the hydraulic pump so as to drive the hydraulic motor.
- the mixing blades are an important component of the mixing drum; and if the mixing blades are damaged or worn severely, the concrete will not be mixed homogeneously, and segregation phenomenon may occur.
- the blades 2 are distributed helically and assembled on the inner wall of the drum body 1 of the mixing drum. As shown in Figure 2 , the cross section of blade 2 is at an inclined angle to the inner wall of the drum body 1.
- Such assembled blades have poor performance for ensuring concrete homogeneity and have poor adaptability to concrete. Therefore, the blades can't provide satisfactory mixing effect and the discharging speed is low; in addition, the blades don't have enough strength and may be worn down easily.
- US 4,187,028 discloses a mixing blade for concrete mixer comprising a first part substantially perpendicular to the inner wall of the drum and a second part angled with respect to the first part. Along the first part of the blade a through hole is provided, which is coupled to a deflector blade. The through hole allows the passage of the concrete from one side of the blade to another in response to rotation of the drum, so as to establish the turbulence in the flow of wet concrete.
- JP 59 140811 U discloses a mixing drum blade structure of a truck-mounted concrete mixer in accordance with the preamble of claim 1 and DE 40 10 539 A1 discloses other solutions of blades of concrete mixers formed by two parts angled to each other.
- the object of the present invention is to provide a truck-mounted concrete mixer, and a mixing drum and a mixing drum blade structure of the truck-mounted concrete mixer, so as to overcome the drawbacks in the prior art, such as inhomogeneous concrete mixing and poor mixing effect, etc.
- the present invention provides a mixing drum blade structure of truck-mounted concrete mixer, comprising a first blade part connected to the inner wall of the mixing drum and a second blade part intersect-connected to the first blade part in accordance with claim 1.
- the angle ⁇ is 45°-90°.
- the ratio of the width of the second blade part to the height of the first blade part is 0.05-0.6.
- the first blade part extends inwardly from the inner wall of the drum body, forming a first side and a second side that are opposite to each other, wherein, the first side is connected to the inner wall of the mixing drum, and the second blade part is arranged on the second side or arranged between the first side and the second side.
- the second blade part is arranged in an equally divided manner in relation to the first blade part.
- the second blade part is arranged in a deflected manner toward one side of the first blade part.
- the ratio of the distance from the connection point of the second blade part and the first blade part to one end of the second blade part to the width of the second blade part is 0.15-0.8.
- both the first side and the second side extend in a helical structure along the inner wall of drum body of the mixing drum, and the second blade part is arranged continuously or intermittently along the helical structure.
- the first blade part and the second blade part are connected in a removable manner, or connected by welding, or formed integrally.
- a plurality of first flow-through holes are arranged on the first blade part.
- the first flow-through holes are round holes, and ratio of the diameter of the first flow-through holes to the height of the first blade part is 0.1-0.5.
- the ratio of the distance from the center of the first flow-through hole to the connection point of the second blade part and the first blade part to the height of the first blade part is 0.3-0.75.
- a plurality of second flow-through holes are arranged on the second blade part.
- the ratio of the distance from the center of the second flow-through hole to the connection point of the second blade part and the first blade part to the width of the second blade part is 0.25-0.4.
- the present invention further provides a mixing drum of truck-mounted concrete mixer, comprising a drum body with a drum opening and a drum bottom respectively provided at the two ends of the drum body, wherein, the mixing drum further comprises the mixing drum blade structure described above on the inner wall of the drum body.
- the mixing drum comprises a drum opening part close to the drum opening, a drum bottom part close to the drum bottom, and a middle part between the drum opening part and the drum bottom part, and the mixing drum blade structures provided on the drum opening part, middle part, and drum bottom part are different from each other.
- the second blade part of the mixing drum blade structure arranged at the drum opening part is arranged on the first blade part in a deflected manner towards the drum opening;
- the second blade part of the mixing drum blade structure arranged at the middle part is arranged on the first blade part in an equally divided manner in relation to the first blade part;
- the second blade part of the mixing drum blade structure arranged at the drum bottom part is arranged on the first blade part in a deflected manner towards the drum bottom.
- the present invention further provides a truck-mounted concrete mixer, which has the mixing drum of truck-mounted concrete mixer described above.
- the mixing drum blade structure of truck-mounted concrete mixer provided in the present invention employs a first blade part and a second blade part that is intersect-connected to the first blade part, the strength of the entire mixing drum blade structure is increased, and therefore the mixing drum blade structure is more adaptable in the concrete mixing work; in addition, the mixing effect is optimized and the mixture is more homogeneous; therefore, the segregation phenomenon can be prevented in the mixing process.
- the mixing drum of truck-mounted concrete mixer provided in the present invention has better wear-resistant performance and can achieve better diversion effect; as a result, the service life of the mixing drum is longer, the mixture is more homogeneous, and the charging speed and discharging speed are increased.
- truck-mounted concrete mixer with the mixing drum described above in the present invention can maintain the concrete at high quality even during long-distance transportation.
- a mixing drum blade structure of truck-mounted concrete mixer is provided. As shown in Figure 3 and Figure 9 to 13, the mixing drum blade structure comprises a first blade part 10 connected to the inner wall of the drum body 40 of a mixing drum and a second blade part 30 intersect-connected to the first blade part 10.
- the entire mixing drum blade structure is strengthened, and therefore the mixing drum blade structure is more endurable in the concrete mixing work; in addition, the mixing effect is optimized, the mixture is more homogeneous, and the segregation phenomenon can be prevented in the mixing process.
- the angle ⁇ is an acute angle or right angle formed between the cross section of the first blade part 10 and the cross section of the second blade part 30.
- the angle ⁇ can be 45°-90°; preferably, the angle ⁇ is 90°.
- the ratio of the width A of the second blade part 30 to the height B of the first blade part 10 is 0.05-0.6. In such an arrangement, the mixing drum blade structure will get better contact with concrete and it will be helpful in improving mixing efficacy, so as to obtain a better mixing effect.
- the first blade part 10 extends inwardly from the inner wall of the drum body 40, forming a first side and a second side that are opposite to each other, wherein, the first side is connected to the inner wall of the mixing drum, and the second blade part 30 can be arranged on the second side as shown in Figure 3-5 , or arranged between the first side and the second side as shown in Figure 6-8 .
- the first blade part 10 has a first side surface 13 and a second side surface
- the ratio of the distance from the connection point P of the second blade part 30 and the first blade part 10 to one end of the second blade part 30 e.g., the length b of the first deflected segment
- the width A of the second blade part 30 is 0.15-0.8. Since the second blade part 30 is arranged in a deflected manner towards one side of the first blade part 10, the side where the deflected segment is longer will contact with concrete in a larger contact area, such that the concrete will roll over to and fro more violently, the mixing effect is improved, and the concrete will be mixed more homogeneously.
- the second blade part 30 has a third side surface 31 and a fourth side surface 33
- the first side surface 13 and second side surface 15 of the first blade part 10 and the third side surface 31 and fourth side surface 33 of the second blade part 30 are flat surfaces in parallel to the directions of extension of the respective blade parts, and the cross sections of the first blade part 10 and second blade part 30 are of a linear shape
- the first side surface 13, second side surface 15, third side surface 31, and fourth surface side 33 may not be parallel exactly to the directions of extension of the respective blade parts, and consequently the cross sections of the first blade part 10 and second blade part 30 may not be of a exact linear shape.
- both the first side and the second side of the first blade part 10 extend helically along the inner wall of drum body 40 of the mixing drum, and the second blade part 30 can be arranged continuously or intermittently along the helical structure.
- first blade part 10 and the second blade part 30 are connected in a removable manner (e.g., bolting, riveting, etc.), or connected by welding, or the first blade part 10 and the second blade part 30 can be formed integrally.
- a plurality of flow-through holes 11 can be arranged on the first blade part 10, wherein, the cross sectional shape of the first flow-through holes 11 can be round, elliptical, oblong, square, or other shape, so that the concrete can be mixed more intensively, and thereby the purpose of homogeneous mixing can be attained.
- the size and location of the first flow-through holes 11 can be arranged appropriately as required according to the actual condition.
- the first flow-through holes 11 are of round shape, and the ratio of the diameter L1 of the first flow-through holes 11 to the height B of the first blade part 10 is 0.1-0.5.
- the ratio of the distance K from the center of the first flow-through hole 11 to the connection point P of the second blade part 30 and the first blade part 10 to the height B of the first blade part 10 is 0.3-0.75, such that the concrete can be mixed more intensively and homogeneously.
- the first flow-through holes 11 can be of elliptical shape.
- the height of the first blade part 10 is about 440mm
- a plurality of first flow-through holes 11 are arranged on the blade part 10
- the first flow-through holes 11 are of substantially elliptical shape, wherein, the major axis L2 of the ellipse is about 170mm, and the minor axis L3 of the ellipse is about 120mm.
- the distance K2 from the center of ellipse to the connection point P of the second blade part 30 and the first blade part 10 is about 300mm; whereas, in the embodiment shown in Figure 4B , the distance K3 from the center of ellipse to the connection point P of the second blade part 30 and the first blade part 10 is about 220mm.
- a plurality of second flow-through holes 12 are arranged on the second blade part 30.
- the cross sectional shape of the second flow-through holes 12 can be of round, elliptical, square, or other shape, so that the concrete can be mixed more intensively and thereby the purpose of homogeneous mixing can be attained.
- the size and location of the second flow-through holes 12 can be arranged appropriately as required according to the actual condition.
- the ratio of the distance H from the center of the second flow-through hole 12 to the connection point P of the second blade part 30 and the first blade part 10 to the width A of the second blade part 30 is 0.25-0.4. With that arrangement, the concrete can be mixed more intensively and homogeneously.
- the mixing drum blade structure is arranged with both the first flow-through holes 11 and the second flow-through holes 12.
- a mixing drum of truck-mounted concrete mixer with the mixing drum blade structure described above is provided.
- the mixing drum comprises a drum body 40, with a drum opening and a drum bottom respectively provided at the two ends of the drum body 40, wherein, the mixing drum blade structure is arranged on the inner wall of the drum body 40 in a helical manner; in addition, it can be seen from Figure 11 that there is an angle ⁇ between the first blade part 10 and the inner wall of the drum body 40, and the angle ⁇ can be any angle greater than 0° but smaller than 180°.
- the structure of mixing blades in the mixing drum can be any of the mixing drum blade structures described above, or any combination of the mixing drum blade structures described above.
- the mixing drum will rotate around its central axis when it operates.
- the mixing drum comprises a drum opening part 50 close to the drum opening, a drum bottom part 90 close to the drum bottom, and a middle part 70 between the drum opening part 50 and the drum bottom part 90.
- Three types of mixing drum blade structures can be arranged in the mixing drum, and among the three parts, the mixing drum blade structure arranged at each part is different from the mixing drum blade structure arranged at any other two parts.
- the second blade part 30 of the mixing drum blade structure provided at the drum opening part 50 is arranged on the first blade part 10 in a deflected manner towards the drum opening (i.e., the length a of the second deflected segment of the second blade part 30 is smaller than the length b of the first deflected segment of the second blade part 30);
- the second blade part 30 of the mixing drum blade structure provided at the middle part 70 is arranged on the first blade part 10 in an equally divided manner in relation to the first blade part 10 (i.e., the length a of the second deflected segment of the second blade part 30 is equal to the length b of the first deflected segment of the second blade part 30);
- the second blade part 30 of the mixing drum blade structure provided at the drum bottom part 90 is arranged on the first blade part 10 in a deflected manner towards the drum bottom (i.e., the length a of the second deflected segment of the second blade part 30 is larger than the length b of the first deflected segment of the
- the movement direction of concrete is indicated by an arrow; in the charging process, the concrete is pushed towards the drum bottom along the two blade parts.
- the concrete gets a first agitation when it moves along the first blade part 10, and a part of the concrete climbs along the first blade part 10; when the concrete encounters the second blade part 30, it rolls over forwards, and gets a second agitation.
- the second blade parts 30 at the drum opening part 50 and the middle part 70 of the mixing drum mainly provide agitation and diversion functions, and the second blade part 30 at the drum bottom part 90 mainly provides diversion and charging acceleration functions.
- the concrete will be mixed completely before it enters into the drum bottom part 90, therefore the mixing homogeneity is improved.
- the mixing drum in this embodiment employs mixing drum blade structures composed of the first blade part 10 and the second blade part 30 and different mixing drum blade structures are arranged at different parts of the mixing drum, such that agitating walls in different directions are increased, and therefore the mixing effect will be optimized and the mixture will be more homogeneous.
- the movement direction of concrete is indicated by an arrow; in the discharging process, the concrete is pushed towards the drum opening along the two blade parts.
- the concrete gets a first agitation when it moves along the first blade part 10, and a part of the concrete climbs along the first blade part 10; when the concrete encounters the second blade part 30, it rolls over forwards, and gets a second agitation.
- the second blade parts 30 at the drum bottom part 90 and the middle part 70 of the mixing drum mainly provide agitation and diversion functions, and the second blade part 30 at the drum opening part 50 mainly provides diversion and discharging acceleration functions.
- the mixing drum of truck-mounted concrete mixer provided in this embodiment of the present invention has better wear-resistant performance and longer service life.
- the concrete mixing effect is improved, the concrete mixing is more homogenous, thus accelerating the charging speed and discharging speed.
- a truck-mounted concrete mixer with the mixing drum described above is provided, and the truck-mounted concrete mixer can maintain the concrete at high quality even after long-distance transportation.
- the embodiments of the present invention attain the following technical efficacies: Since the mixing drum blade structure of truck-mounted concrete mixer provided in the embodiment provides a first blade part 10 and a second blade part 30 that is intersect-connected to the first blade part 10, the strength of the entire mixing drum blade structure is increased, and therefore the mixing drum blade structure is more adaptable in the concrete mixing work. In addition, the mixing effect is optimized and the mixture is more homogeneous. Therefore, the segregation phenomenon can be prevented in the mixing process. In addition, the arrangement of the flow-through holes 11 facilitates the through-flow of concrete and is advantageous for completely mixing concrete, so as to attain the purpose of homogeneous mixing.
- a mixing drum of truck-mounted concrete mixer is further provided.
- the mixing drum blade structure described above the mixing drum has better wear-resistant performance and longer service life.
- the concrete mixing effect is improved, the concrete mixing is more homogenous, and the charging speed and discharging speed are accelerated.
- truck-mounted concrete mixer with the mixing drum described provided in the embodiments of the present invention can maintain the concrete at high quality even after long-distance transportation.
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Description
- The present invention relates to the field of concrete mixing, in particular to a truck-mounted concrete mixer, and a mixing drum and a mixing drum blade structure of the truck-mounted concrete mixer.
- Concrete is one of the most important civil engineering materials of the time, and belongs to an artificial masonry material produced by mixing cementing material, aggregate, and water at appropriate mix ratios, agitating and vibration-forming, and curing under certain conditions. Due to its advantages, such as wide source, low price, and simple process of production, etc., the consumption of concrete is growing faster. In addition, concrete also has merits such as high compression strength, high durability, and wide range of stress rating, etc. Owing to these advantages and merits, concrete is widely used, and is an important material not only in civil engineering but also in ship building, mechanical industry, ocean exploitation, and terrestrial heat engineering, etc.
- As concrete production and application techniques are developed rapidly, centralized concrete mixing and commercialized supply means are employed gradually, which is to say, concrete is supplied from specialized concrete batching plants, and transported by truck-mounted concrete mixers to construction sites.
- A truck-mounted concrete mixer comprises an automobile chassis and a special mechanism for mixing and transporting concrete. The special mechanism mainly comprises a power takeoff unit, front and rear supports of mixing drum, a speed reducer, a hydraulic system, a mixing drum, a control unit, and a cleaning system. The working principle of a truck-mounted concrete mixer is: the mechanical power is obtained from the automobile chassis by the power takeoff unit, and is used to drive a variable displacement pump in the hydraulic system to convert the mechanical energy into hydraulic energy and transfer the hydraulic energy to a constant displacement motor, the constant displacement motor drives the speed reducer, and the speed reducer drives an agitation unit to agitate the concrete. Wherein, the mixing drum plays a crucial role in the concrete mixing quality.
- The mixing drum is a concrete container, which is usually made of high-quality wear-resistant steel sheets, and comprises a drum body with helical blades welded to the inner wall thereof to facilitate automatic loading/unloading concrete. The concrete moves along the helical direction of the blades while the mixing drum rotates, and is mixed and agitated in a continuous lifting and rollover process. The mixing drum rotates in the normal direction and the concrete moves inwards along the blades in the charging and transport process; the mixing drum rotates in the reversed direction and the concrete flows outwards along the blades in the discharging process. The mixing drum rotates under the driving power of the hydraulic driving unit. A truck-mounted concrete mixer with 3-6m3 load capacity usually utilizes the automobile engine to drive the hydraulic pump via the PTO shaft and drive the hydraulic motor with high pressure oil so as to drive the mixing drum; a truck-mounted concrete mixer with 9-12m3 load capacity usually utilizes an onboard auxiliary diesel engine to drive the hydraulic pump so as to drive the hydraulic motor.
- The mixing blades are an important component of the mixing drum; and if the mixing blades are damaged or worn severely, the concrete will not be mixed homogeneously, and segregation phenomenon may occur.
- As shown in
Figure 1 , in the prior art, theblades 2 are distributed helically and assembled on the inner wall of thedrum body 1 of the mixing drum. As shown inFigure 2 , the cross section ofblade 2 is at an inclined angle to the inner wall of thedrum body 1. Such assembled blades have poor performance for ensuring concrete homogeneity and have poor adaptability to concrete. Therefore, the blades can't provide satisfactory mixing effect and the discharging speed is low; in addition, the blades don't have enough strength and may be worn down easily. -
US 4,187,028 discloses a mixing blade for concrete mixer comprising a first part substantially perpendicular to the inner wall of the drum and a second part angled with respect to the first part. Along the first part of the blade a through hole is provided, which is coupled to a deflector blade. The through hole allows the passage of the concrete from one side of the blade to another in response to rotation of the drum, so as to establish the turbulence in the flow of wet concrete. -
JP 59 140811 U claim 1 andDE 40 10 539 A1 - The object of the present invention is to provide a truck-mounted concrete mixer, and a mixing drum and a mixing drum blade structure of the truck-mounted concrete mixer, so as to overcome the drawbacks in the prior art, such as inhomogeneous concrete mixing and poor mixing effect, etc.
- To attain the object described above, in one aspect, the present invention provides a mixing drum blade structure of truck-mounted concrete mixer, comprising a first blade part connected to the inner wall of the mixing drum and a second blade part intersect-connected to the first blade part in accordance with
claim 1. - Preferably, there is an angle α between the first blade part and the second blade part.
- Preferably, the angle α is 45°-90°.
- Preferably, the ratio of the width of the second blade part to the height of the first blade part is 0.05-0.6.
- The first blade part extends inwardly from the inner wall of the drum body, forming a first side and a second side that are opposite to each other, wherein, the first side is connected to the inner wall of the mixing drum, and the second blade part is arranged on the second side or arranged between the first side and the second side.
- Preferably, the second blade part is arranged in an equally divided manner in relation to the first blade part.
- Preferably, the second blade part is arranged in a deflected manner toward one side of the first blade part.
- Preferably, the ratio of the distance from the connection point of the second blade part and the first blade part to one end of the second blade part to the width of the second blade part is 0.15-0.8.
- Preferably, both the first side and the second side extend in a helical structure along the inner wall of drum body of the mixing drum, and the second blade part is arranged continuously or intermittently along the helical structure.
- Preferably, the first blade part and the second blade part are connected in a removable manner, or connected by welding, or formed integrally.
- A plurality of first flow-through holes are arranged on the first blade part.
- Preferably, the first flow-through holes are round holes, and ratio of the diameter of the first flow-through holes to the height of the first blade part is 0.1-0.5.
- Preferably, the ratio of the distance from the center of the first flow-through hole to the connection point of the second blade part and the first blade part to the height of the first blade part is 0.3-0.75.
- A plurality of second flow-through holes are arranged on the second blade part.
- The ratio of the distance from the center of the second flow-through hole to the connection point of the second blade part and the first blade part to the width of the second blade part is 0.25-0.4.
- In another aspect, the present invention further provides a mixing drum of truck-mounted concrete mixer, comprising a drum body with a drum opening and a drum bottom respectively provided at the two ends of the drum body, wherein, the mixing drum further comprises the mixing drum blade structure described above on the inner wall of the drum body.
- Preferably, along the axial direction, the mixing drum comprises a drum opening part close to the drum opening, a drum bottom part close to the drum bottom, and a middle part between the drum opening part and the drum bottom part, and the mixing drum blade structures provided on the drum opening part, middle part, and drum bottom part are different from each other.
- Preferably, the second blade part of the mixing drum blade structure arranged at the drum opening part is arranged on the first blade part in a deflected manner towards the drum opening; the second blade part of the mixing drum blade structure arranged at the middle part is arranged on the first blade part in an equally divided manner in relation to the first blade part; the second blade part of the mixing drum blade structure arranged at the drum bottom part is arranged on the first blade part in a deflected manner towards the drum bottom.
- In another aspect, the present invention further provides a truck-mounted concrete mixer, which has the mixing drum of truck-mounted concrete mixer described above.
- Since the mixing drum blade structure of truck-mounted concrete mixer provided in the present invention employs a first blade part and a second blade part that is intersect-connected to the first blade part, the strength of the entire mixing drum blade structure is increased, and therefore the mixing drum blade structure is more adaptable in the concrete mixing work; in addition, the mixing effect is optimized and the mixture is more homogeneous; therefore, the segregation phenomenon can be prevented in the mixing process.
- With the mixing drum blade structure described above, the mixing drum of truck-mounted concrete mixer provided in the present invention has better wear-resistant performance and can achieve better diversion effect; as a result, the service life of the mixing drum is longer, the mixture is more homogeneous, and the charging speed and discharging speed are increased.
- Moreover, the truck-mounted concrete mixer with the mixing drum described above in the present invention can maintain the concrete at high quality even during long-distance transportation.
- The accompanying drawings are provided to further illustrate the present invention and constitute a part of the patent application; the embodiments and associated description in the present invention are provided to interpret the present invention, and shall not be deemed as constituting any undue limitation to the present invention. Among the drawings:
-
Figure 1 is a schematic structural diagram of an existing mixing drum in the prior art; -
Figure 2 is a schematic diagram of the cross-section structure of the existing mixing drum blade structure in the prior art; -
Figure 3 is a schematic diagram of the first cross-section structure of the mixing drum blade structure in the present invention; -
Figure 4 is a schematic diagram of the second cross-section structure of the mixing drum blade structure in the present invention; -
Figure 4A and 4B are schematic diagrams of the first flow-through hole on the first blade part of the mixing drum blade structure in the present invention; -
Figure 5 is a schematic diagram of the third cross-section structure of the mixing drum blade structure in the present invention; -
Figure 6 is a schematic diagram of the fourth cross-section structure of the mixing drum blade structure in the present invention; -
Figure 7 is a schematic diagram of the fifth cross-section structure of the mixing drum blade structure in the present invention; -
Figure 8 is a schematic diagram of the sixth cross-section structure of the mixing drum blade structure in the present invention; -
Figure 9 is a schematic structural diagram of the mixing drum blade structure with flow-through holes in the present invention; -
Figure 10 is a schematic structural diagram of the mixing drum in the present invention; -
Figure 11 is a schematic structural diagram of the mixing drum blade structure mounted in the mixing drum in the present invention; -
Figure 12 is a schematic diagram of the charging process of the mixing drum in the present invention; and -
Figure 13 is a schematic diagram of the discharging process of the mixing drum in the present invention. - It is noted that the embodiments and the features in the embodiments can be combined freely, provided that there is no confliction therebetween. Hereunder the present invention will be detailed in the embodiments, with reference to the accompanying figures.
- In an embodiment, a mixing drum blade structure of truck-mounted concrete mixer is provided. As shown in
Figure 3 andFigure 9 to 13, the mixing drum blade structure comprises afirst blade part 10 connected to the inner wall of thedrum body 40 of a mixing drum and asecond blade part 30 intersect-connected to thefirst blade part 10. - With the
second blade part 30 that is intersect-connected to thefirst blade part 10, the entire mixing drum blade structure is strengthened, and therefore the mixing drum blade structure is more endurable in the concrete mixing work; in addition, the mixing effect is optimized, the mixture is more homogeneous, and the segregation phenomenon can be prevented in the mixing process. - As shown in
Figure 3 , there is an angle α between thefirst blade part 10 and thesecond blade part 30. Specifically, as shown inFigure 3 , the angle α is an acute angle or right angle formed between the cross section of thefirst blade part 10 and the cross section of thesecond blade part 30. For example, the angle α can be 45°-90°; preferably, the angle α is 90°. Preferably, as shown inFigure 3 , the ratio of the width A of thesecond blade part 30 to the height B of thefirst blade part 10 is 0.05-0.6. In such an arrangement, the mixing drum blade structure will get better contact with concrete and it will be helpful in improving mixing efficacy, so as to obtain a better mixing effect. - Preferably, the
first blade part 10 extends inwardly from the inner wall of thedrum body 40, forming a first side and a second side that are opposite to each other, wherein, the first side is connected to the inner wall of the mixing drum, and thesecond blade part 30 can be arranged on the second side as shown inFigure 3-5 , or arranged between the first side and the second side as shown inFigure 6-8 . - As shown in
Figure 3 , thefirst blade part 10 has afirst side surface 13 and asecond side surface 15, and thesecond blade part 30 has a first deflected segment that extends towards the side of thefirst side 13 and a second deflected segment that extends towards the side of thesecond side 15; wherein, the length of the first deflected segment is b, which is equal to the distance from the connection point P of thesecond blade part 30 and thefirst blade part 10 to the one end of thesecond blade part 30; the length of the second deflected segment is a, which is equal to the distance from the connection point P to the other end thesecond blade part 30; the width of thesecond blade part 30 is A=a+b.Figure 3 andFigure 6 show the case of "a=b", i.e., thesecond blade part 30 is arranged in an equally divided manner in relation to thefirst blade part 10; alternatively, thesecond blade part 30 can be arranged on the second side or between the first side and the second side in a deflected manner towards one side of thefirst blade part 10, i.e., the case of "a>b" as shown inFigure 5 and Figure 7 , and the case of "a<b" as shown inFigure 4 andFigure 8 . In two embodiments that are not shown, thesecond blade part 30 can be arranged in a manner of "a=0, b>0" or "a>0, b=0". More preferably, as shown inFigure 4 , the ratio of the distance from the connection point P of thesecond blade part 30 and thefirst blade part 10 to one end of the second blade part 30 (e.g., the length b of the first deflected segment) to the width A of thesecond blade part 30 is 0.15-0.8. Since thesecond blade part 30 is arranged in a deflected manner towards one side of thefirst blade part 10, the side where the deflected segment is longer will contact with concrete in a larger contact area, such that the concrete will roll over to and fro more violently, the mixing effect is improved, and the concrete will be mixed more homogeneously. - It can be seen from
Figure 3 : thesecond blade part 30 has athird side surface 31 and afourth side surface 33, Generally speaking, thefirst side surface 13 andsecond side surface 15 of thefirst blade part 10 and thethird side surface 31 andfourth side surface 33 of thesecond blade part 30 are flat surfaces in parallel to the directions of extension of the respective blade parts, and the cross sections of thefirst blade part 10 andsecond blade part 30 are of a linear shape, However, owing to machining tolerance, thefirst side surface 13,second side surface 15,third side surface 31, andfourth surface side 33 may not be parallel exactly to the directions of extension of the respective blade parts, and consequently the cross sections of thefirst blade part 10 andsecond blade part 30 may not be of a exact linear shape. - As shown in
Figure 9 and 10 , both the first side and the second side of thefirst blade part 10 extend helically along the inner wall ofdrum body 40 of the mixing drum, and thesecond blade part 30 can be arranged continuously or intermittently along the helical structure. - Preferably, the
first blade part 10 and thesecond blade part 30 are connected in a removable manner (e.g., bolting, riveting, etc.), or connected by welding, or thefirst blade part 10 and thesecond blade part 30 can be formed integrally. - In addition, to facilitate the concrete to flow through the mixing drum more easily, as shown in
Figure 4 and9 , a plurality of flow-throughholes 11 can be arranged on thefirst blade part 10, wherein, the cross sectional shape of the first flow-throughholes 11 can be round, elliptical, oblong, square, or other shape, so that the concrete can be mixed more intensively, and thereby the purpose of homogeneous mixing can be attained. The size and location of the first flow-throughholes 11 can be arranged appropriately as required according to the actual condition. Preferably, as shown inFigure 4 , the first flow-throughholes 11 are of round shape, and the ratio of the diameter L1 of the first flow-throughholes 11 to the height B of thefirst blade part 10 is 0.1-0.5. Preferably, the ratio of the distance K from the center of the first flow-throughhole 11 to the connection point P of thesecond blade part 30 and thefirst blade part 10 to the height B of thefirst blade part 10 is 0.3-0.75, such that the concrete can be mixed more intensively and homogeneously. - As shown in
Figure 4A and 4B , the first flow-throughholes 11 can be of elliptical shape. In the embodiment shown inFigure 4A and 4B , the height of thefirst blade part 10 is about 440mm, a plurality of first flow-throughholes 11 are arranged on theblade part 10, and the first flow-throughholes 11 are of substantially elliptical shape, wherein, the major axis L2 of the ellipse is about 170mm, and the minor axis L3 of the ellipse is about 120mm. In the embodiment shown inFigure 4A , the distance K2 from the center of ellipse to the connection point P of thesecond blade part 30 and thefirst blade part 10 is about 300mm; whereas, in the embodiment shown inFigure 4B , the distance K3 from the center of ellipse to the connection point P of thesecond blade part 30 and thefirst blade part 10 is about 220mm. - As shown in
Figure 5 , a plurality of second flow-throughholes 12 are arranged on thesecond blade part 30. The cross sectional shape of the second flow-throughholes 12 can be of round, elliptical, square, or other shape, so that the concrete can be mixed more intensively and thereby the purpose of homogeneous mixing can be attained. The size and location of the second flow-throughholes 12 can be arranged appropriately as required according to the actual condition. The ratio of the distance H from the center of the second flow-throughhole 12 to the connection point P of thesecond blade part 30 and thefirst blade part 10 to the width A of thesecond blade part 30 is 0.25-0.4. With that arrangement, the concrete can be mixed more intensively and homogeneously. The mixing drum blade structure is arranged with both the first flow-throughholes 11 and the second flow-throughholes 12. - In another embodiment of the present invention, a mixing drum of truck-mounted concrete mixer with the mixing drum blade structure described above is provided. As shown in
Figure 9 and 10 , the mixing drum comprises adrum body 40, with a drum opening and a drum bottom respectively provided at the two ends of thedrum body 40, wherein, the mixing drum blade structure is arranged on the inner wall of thedrum body 40 in a helical manner; in addition, it can be seen fromFigure 11 that there is an angle β between thefirst blade part 10 and the inner wall of thedrum body 40, and the angle β can be any angle greater than 0° but smaller than 180°. The structure of mixing blades in the mixing drum can be any of the mixing drum blade structures described above, or any combination of the mixing drum blade structures described above. - The mixing drum will rotate around its central axis when it operates. As shown in
Figures 12 and 13 , along the axial direction of the central axis, the mixing drum comprises adrum opening part 50 close to the drum opening, a drumbottom part 90 close to the drum bottom, and amiddle part 70 between thedrum opening part 50 and the drumbottom part 90. Three types of mixing drum blade structures can be arranged in the mixing drum, and among the three parts, the mixing drum blade structure arranged at each part is different from the mixing drum blade structure arranged at any other two parts. - Preferably, the
second blade part 30 of the mixing drum blade structure provided at thedrum opening part 50 is arranged on thefirst blade part 10 in a deflected manner towards the drum opening (i.e., the length a of the second deflected segment of thesecond blade part 30 is smaller than the length b of the first deflected segment of the second blade part 30); thesecond blade part 30 of the mixing drum blade structure provided at themiddle part 70 is arranged on thefirst blade part 10 in an equally divided manner in relation to the first blade part 10 (i.e., the length a of the second deflected segment of thesecond blade part 30 is equal to the length b of the first deflected segment of the second blade part 30); thesecond blade part 30 of the mixing drum blade structure provided at the drumbottom part 90 is arranged on thefirst blade part 10 in a deflected manner towards the drum bottom (i.e., the length a of the second deflected segment of thesecond blade part 30 is larger than the length b of the first deflected segment of the second blade part 30). - As shown in
Figure 12 , the movement direction of concrete is indicated by an arrow; in the charging process, the concrete is pushed towards the drum bottom along the two blade parts. The concrete gets a first agitation when it moves along thefirst blade part 10, and a part of the concrete climbs along thefirst blade part 10; when the concrete encounters thesecond blade part 30, it rolls over forwards, and gets a second agitation. Thesecond blade parts 30 at thedrum opening part 50 and themiddle part 70 of the mixing drum mainly provide agitation and diversion functions, and thesecond blade part 30 at the drumbottom part 90 mainly provides diversion and charging acceleration functions. The concrete will be mixed completely before it enters into the drumbottom part 90, therefore the mixing homogeneity is improved. - In the mixing process, since the mixing drum in this embodiment employs mixing drum blade structures composed of the
first blade part 10 and thesecond blade part 30 and different mixing drum blade structures are arranged at different parts of the mixing drum, such that agitating walls in different directions are increased, and therefore the mixing effect will be optimized and the mixture will be more homogeneous. - As shown in
Figure 13 , the movement direction of concrete is indicated by an arrow; in the discharging process, the concrete is pushed towards the drum opening along the two blade parts. The concrete gets a first agitation when it moves along thefirst blade part 10, and a part of the concrete climbs along thefirst blade part 10; when the concrete encounters thesecond blade part 30, it rolls over forwards, and gets a second agitation. Thesecond blade parts 30 at the drumbottom part 90 and themiddle part 70 of the mixing drum mainly provide agitation and diversion functions, and thesecond blade part 30 at thedrum opening part 50 mainly provides diversion and discharging acceleration functions. - With the mixing drum blade structure described above, the mixing drum of truck-mounted concrete mixer provided in this embodiment of the present invention has better wear-resistant performance and longer service life. In addition, since different mixing blade structures can be used in combination, the concrete mixing effect is improved, the concrete mixing is more homogenous, thus accelerating the charging speed and discharging speed.
- In another embodiment of the present invention, a truck-mounted concrete mixer with the mixing drum described above is provided, and the truck-mounted concrete mixer can maintain the concrete at high quality even after long-distance transportation.
- It can be seen from the above description that the embodiments of the present invention attain the following technical efficacies:
Since the mixing drum blade structure of truck-mounted concrete mixer provided in the embodiment provides afirst blade part 10 and asecond blade part 30 that is intersect-connected to thefirst blade part 10, the strength of the entire mixing drum blade structure is increased, and therefore the mixing drum blade structure is more adaptable in the concrete mixing work. In addition, the mixing effect is optimized and the mixture is more homogeneous. Therefore, the segregation phenomenon can be prevented in the mixing process. In addition, the arrangement of the flow-throughholes 11 facilitates the through-flow of concrete and is advantageous for completely mixing concrete, so as to attain the purpose of homogeneous mixing. - In the embodiments of the present invention, a mixing drum of truck-mounted concrete mixer is further provided. With the mixing drum blade structure described above, the mixing drum has better wear-resistant performance and longer service life. In addition, since different mixing blade structures can be used in combination, the concrete mixing effect is improved, the concrete mixing is more homogenous, and the charging speed and discharging speed are accelerated.
- Moreover, the truck-mounted concrete mixer with the mixing drum described provided in the embodiments of the present invention can maintain the concrete at high quality even after long-distance transportation.
Claims (13)
- A mixing drum blade structure of truck-mounted concrete mixer, comprising a first blade part (10) connected to the inner wall of the drum body (40) of a mixing drum, the mixing drum blade structure further comprising a second blade part (30) which is intersect-connected to the first blade part (10), wherein, a plurality of first flow-through holes (11) are arranged on the first blade part (10), wherein, a plurality of second flow-through holes (12) are arranged on the second blade part (30), and wherein the ratio of the distance (H) from the center of the second flow-through hole (12) to the connection point (P) of the second blade parts (30) and the first blade part (10) to the width (A) of the second blade part (30) is 0.25-0.4, wherein the first blade part (10) extends inwardly from the inner wall of the drum body (40), forming a first side and a second side that are opposite to each other, characterised in that the first side is connected to the inner wall of the mixing drum, and the second blade part (30) is arranged on the second side or arranged between the first side and the second side, and wherein both the first side and the second side extend in a helical structure along the inner wall of the drum body (40) of the mixing drum, and the second blade part (30) is arranged continuously or intermittently along the helical structure.
- The mixing drum blade structure according to claim 1, wherein, there is an angle (α) between the first blade part (10) and the second blade part (30).
- The mixing drum blade structure according to claim 2, wherein, the angle (α) is 45°-90°.
- The mixing drum blade structure according to claim 1, wherein, the ratio of the width (A) of the second blade part (30) to the height (B) of the first blade part (10) is 0.05-0.6.
- The mixing drum blade structure according to claim 1, wherein, the second blade part (30) is arranged in an equally divided manner in relation to the first blade part (10).
- The mixing drum blade structure according to claim 1, wherein, the second blade part (30) is arranged in a deflected manner towards one side of the first blade part (10).
- The mixing drum blade structure according to claim 6, wherein, the ratio of the distance from the connection point (P) of the second blade part (30) and the first blade part (10) to one end of the second blade part (30) to the width (A) of the second blade part (30) is 0.15-0.8.
- The mixing drum blade structure according to claim 1, wherein, the first flow-through holes (11) are of round shape, and the ratio of the diameter (L1) of the first flow-through holes (11) to the height (B) of the first blade part (10) is 0.1-0.5.
- The mixing drum blade structure according to claim 8, wherein, the ratio of the distance (K) from the center of the first flow-through hole (11) to the connection point (P) of the second blade part (30) and the first blade part (10) to the height (B) of the first blade part (10) is 0.3-0.75.
- A mixing drum of truck-mounted concrete mixer, comprising a drum body (40) with a drum opening and a drum bottom respectively provided at the two ends of the drum body (40), characterized in that, the mixing drum further comprises the mixing drum blade structure according to any of the claims 1-9 provided on the inner wall of the drum body (40).
- The mixing drum according to claim 10, wherein, along the axial direction, the mixing drum comprises a drum opening part (50) close to the drum opening, a drum bottom part (90) close to the drum bottom, and a middle part (70) between the drum opening part (50) and the drum bottom part (90), and the mixing drum blade structures provided on the drum opening part (50), middle part (70), and drum bottom part (90) are different from each other.
- The mixing drum according to claim 11, wherein, the second blade part (30) of the mixing drum blade structure arranged at the drum opening part (50) is arranged on the first blade part (10) in a deflected manner towards the drum opening; the second blade part (30) of the mixing drum blade structure arranged at the middle part (70) is arranged on the first blade part (10) in an equally divided manner in relation to the first blade part (10); the second blade part (30) of the mixing drum blade structure arranged at the drum bottom part (90) is arranged on the first blade part (10) in a deflected manner towards the drum bottom.
- A truck-mounted concrete mixer, characterized in that the truck-mounted concrete mixer has a mixing drum of truck-mounted concrete mixer according to any of claims 10-12.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN201110372075.9A CN102555060B (en) | 2011-05-27 | 2011-11-21 | Concrete mixing transport vechicle and churn blade structure thereof |
PCT/EP2012/073163 WO2013076111A1 (en) | 2011-11-21 | 2012-11-21 | Truck-mounted concrete mixer, mixing drum and mixing drum blade structure of the same |
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EP2782729A1 EP2782729A1 (en) | 2014-10-01 |
EP2782729B1 true EP2782729B1 (en) | 2018-11-14 |
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EP12790542.0A Active EP2782729B1 (en) | 2011-11-21 | 2012-11-21 | Truck-mounted concrete mixer, mixing drum and mixing drum blade structure of the same |
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EP (1) | EP2782729B1 (en) |
CN (1) | CN102555060B (en) |
WO (1) | WO2013076111A1 (en) |
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CN103407000B (en) * | 2013-08-27 | 2016-02-10 | 中联重科股份有限公司 | Stirring blade and concrete mixer truck with same |
US9481107B2 (en) | 2015-01-30 | 2016-11-01 | Con-Tech Manufacturing, Inc. | Concrete mixing drum fin structure |
GB2548386A (en) | 2016-03-17 | 2017-09-20 | Alkymar As | Mixing and processing apparatus |
CN109849179A (en) * | 2018-11-29 | 2019-06-07 | 为海(泰州)建材有限公司 | A kind of special concrete macrotype stirring fifth wheel |
CN110027113A (en) * | 2019-04-12 | 2019-07-19 | 福建龙亿粉体装备制造有限公司 | A kind of continuous material mixing arrangement |
CN110142875B (en) * | 2019-04-26 | 2024-05-28 | 三一专用汽车有限责任公司 | Agitating drum for agitating truck and agitating truck |
CN115318156A (en) * | 2021-05-10 | 2022-11-11 | 马文韬 | Liquid mixing device and method without middle stirring structure |
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CA1066267A (en) * | 1978-10-31 | 1979-11-13 | London Concrete Machinery Co. (A Division Of Hodgson Machine And Equipme Nt Ltd.) | Mixing blades of concrete mixing drums |
US4187028A (en) * | 1978-11-06 | 1980-02-05 | London Concrete Machinery Co. | Mixing blade for concrete mixer |
US4188127A (en) * | 1978-11-06 | 1980-02-12 | London Concrete Machinery Co. | Mixing blades of concrete mixing drums |
JPS59140811U (en) * | 1983-03-12 | 1984-09-20 | 南 猛 | concrete mixer |
DE4010539C2 (en) * | 1990-04-02 | 2001-08-02 | Stetter Gmbh | Mixing drum, especially for concrete mixers |
JP2003191224A (en) * | 2001-12-25 | 2003-07-08 | Ohbayashi Corp | Method and apparatus for producing ready-mixed concrete |
CN101554752A (en) * | 2008-04-09 | 2009-10-14 | 冯志军 | Stirring transport tank |
CN201317054Y (en) * | 2008-12-29 | 2009-09-30 | 郑州宏达汽车工业有限公司 | Tank body lap joint structure of a stirring tank |
CN201645655U (en) * | 2010-03-04 | 2010-11-24 | 山东乾龙专用汽车有限公司 | Mixing device for mixing vehicle |
CN202071212U (en) * | 2011-05-27 | 2011-12-14 | 长沙中联重工科技发展股份有限公司 | Transit mixer truck and mixing barrel and mixing barrel blade structure thereof |
-
2011
- 2011-11-21 CN CN201110372075.9A patent/CN102555060B/en active Active
-
2012
- 2012-11-21 WO PCT/EP2012/073163 patent/WO2013076111A1/en active Application Filing
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CN102555060B (en) | 2014-04-09 |
CN102555060A (en) | 2012-07-11 |
EP2782729A1 (en) | 2014-10-01 |
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