EP2739908A2 - Thermocouple arrangement on a cooking range and associated thermocouple - Google Patents
Thermocouple arrangement on a cooking range and associated thermocoupleInfo
- Publication number
- EP2739908A2 EP2739908A2 EP12769722.5A EP12769722A EP2739908A2 EP 2739908 A2 EP2739908 A2 EP 2739908A2 EP 12769722 A EP12769722 A EP 12769722A EP 2739908 A2 EP2739908 A2 EP 2739908A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- connecting element
- thermocouple
- ground wire
- burner
- gas tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000010411 cooking Methods 0.000 title claims abstract description 27
- 229910052751 metal Inorganic materials 0.000 claims abstract description 20
- 239000002184 metal Substances 0.000 claims abstract description 20
- 230000001105 regulatory effect Effects 0.000 claims abstract description 7
- 239000011888 foil Substances 0.000 claims abstract description 6
- NFLLKCVHYJRNRH-UHFFFAOYSA-N 8-chloro-1,3-dimethyl-7H-purine-2,6-dione 2-(diphenylmethyl)oxy-N,N-dimethylethanamine Chemical compound O=C1N(C)C(=O)N(C)C2=C1NC(Cl)=N2.C=1C=CC=CC=1C(OCCN(C)C)C1=CC=CC=C1 NFLLKCVHYJRNRH-UHFFFAOYSA-N 0.000 claims description 2
- 229910001092 metal group alloy Inorganic materials 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910001006 Constantan Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
- F23N5/24—Preventing development of abnormal or undesired conditions, i.e. safety arrangements
- F23N5/245—Preventing development of abnormal or undesired conditions, i.e. safety arrangements using electrical or electromechanical means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
- F23N5/02—Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium
- F23N5/10—Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium using thermocouples
- F23N5/107—Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium using thermocouples using mechanical means, e.g. safety valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2208/00—Control devices associated with burners
- F23D2208/10—Sensing devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2900/00—Special features of, or arrangements for controlling combustion
- F23N2900/05004—Details of components, e.g. connecting adaptors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2900/00—Special features of, or arrangements for controlling combustion
- F23N2900/05101—Connections between thermocouple and magnetic valves, e.g. by plug and socket connectors
Definitions
- the present invention relates to a thermocouple arrangement on a cooking range for a household appliance as well as to the thermocouple associated with such arrangement .
- thermocouple intended for controlling the safety solenoid valve of the gas tap coupled with the burner.
- thermocouples normally used for such reason have an electrically conducting body fixed to the burner plate and carrying at a first end the so-called "hot junction" of the thermocouple, consisting of a tip made .of a first metal alloy and intended to remain in use immersed in the flame generated by the burner, and of a conducting element made of a -second metal alloy, welded to the tip at an end thereof and for the rest electrically insulated therefrom; a polarity wire is connected to such second conducting element while a ground wire is connected to the body, which is mechanically and electrically connected to the tip.
- An electro-motive force is thus generated at the terminals of the two wires that keeps an electromagnet of the gas tap energized, allowing the gas supply to continue. If the flame goes off, the electro-motive force stops and the electromagnet interrupts the gas supply.
- thermocouples of the above type the two wires are electrically connected with the opposite terminals of the electromagnet by means of a coaxial connector, which however is expensive.
- thermocouples provided with a ground wire which is fixed outside the gas tap body as in CH355119, which however causes the problem of how to fix such wire in a removable but safe manner, or thermocouples without the ground wire, thus provided only with a polarity wire; in this case, the electrical circuit supplying the electromagnet closes through the various elements of the cooking range which are in a sequence interposed between the thermocouple body and the gas tap body that contains the electromagnet. If, on one hand, this latter solution is certainly less expensive, however it implies a response time, i.e.
- thermocouple arrangement on a cooking range which allows relatively fast response times associated with a relatively low cost of the thermocouple and with an easy and quick assembly of the same on the cooking range. It is a further object of the invention to provide a thermocouple to be used in such arrangement .
- the present invention therefore relates to a thermocouple arrangement on a cooking range of a household appliance as defined in claim 1, as well as to a thermocouple for a burner of a cooking range according to claim 7.
- thermocouple arrangement comprises a thermocouple comprising in turn an electrically conducting body carrying a hot junction at a first end and provided at a second end opposite to the first end with a polarity wire and with a ground wire electrically connected to the body; a burner of the cooking , range provided with a plate to which the thermocouple is integrally secured so that, in use, the hot junction is immersed into the flame generated by the burner; an electrically conducting, metal gas tube which connects the burner to a gas regulating tap; and a safety electromagnet adapted to interrupt the gas feeding to the gas tube if it is not fed by a potential difference generated by the thermocouple .
- the ground wire ends with a connecting element which is connected so as to snap-crimp onto the metal gas tube.
- the ground wire is shorter .than the polarity wire and the connecting element consists of a metal foil folded to form a fork spring shaped as a cylindrical sleeve open on one side, which is welded to the ground wire and is mounted so as to snap-crimp onto the metal gas tube close to the burner.
- “snap-crimped” denotes a mechanical connection that not only implies the snap coupling between two elements but also the mechanical biting with consequent close mechanical anchoring of one element onto the other.
- the connecting element is connected so as to snap-crimp onto a segment of the metal gas tube comprised between the regulating tap and the burner and thus arranged downstream of the gas tap with respect to a gas flow flowing through the gas tube.
- thermocouple which, by contrast to the known ones, while comprising two wires, has the ground wire significantly shorter and above all provided with a wholly original connecting element to a selected element of the cooking range, defined by the gas supply tube of the burner provided with the thermocouple.
- thermocouple A great saving is thus obtained due to both the absence of axial connectors and to the fact that the shorter ground wire allows the final cost of the thermocouple to be reduced by about 50%.
- assembly of the thermocouple is made easier and quicker, since it is not necessary to ensure a perfect adhesion between the thermocouple body and the burner plate, as it happens in the thermocouples with one wire only, and because the fixing to the ground is obtained with a simple snap-mounting of the connecting element.
- thermocouples with one wire only very short response times are obtained, in particular as compared to the thermocouples with one wire only, since the total -electrical resistor of the thermocouple/gas tube/gas tap/electromagnet sequence is less than the half (about 28 mOhm) of that occurring with thermocouples with one wire only.
- figure 1 shows a perspective view of a thermocouple made according to the invention
- figure 2 shows a perspective three-fourth top view with truncated parts for simplicity of a cooking range having a thermocouple arrangement according to the invention
- FIGS 3, 4 and 5 show an enlarged scale view of a component of the thermocouple of figure 1 in perspective, longitudinal section and front orthogonal view, respectively.
- reference numeral 1 indicates a thermocouple intended to equip a fire or burner 2 of a cooking range 3 of a household appliance.
- Thermocouple 1 comprises an electrically conducting body 4, for example made of brass, fixable in use to fire or burner 2 and a hot junction 5 including a tip 6 made of a first conducting metal alloy, typically an NiCr9010 alloy (90% by weight nickel and 10% by weight chromium) wherein a conducting element (known and not shown) is arranged, made of a second metal alloy, typically constantan (55-60% by weight copper and 40-45% by weight nickel alloy) ;
- the hot junction 5 is integrally carried by a first end 7 of body 4 from which tip 6 axially projects in a cantilevered fashion; at a second end 9 of body 4, opposite to end 7, body 4 is provided with a polarity wire 10 and with a ground wire 11 electrically connected to body 4 , at the terminals of which an electro-motive force is generated in use when the hot junction 5 is exposed to
- thermocouple arrangement for the cooking range 3 comprises (figure 2) thermocouple 1, burner 2, which is provided with a plate 12 to which thermocouple 1 is integrally secured so that, in use, the hot junction 5 is immersed into the flame generated by burner 2; and an electrically conducting metal gas tube 13 (typically made of aluminium) belonging to the cooking range 3 and which connects burner 2 with a gas regulating tap 1 , of the known type and therefore only schematically indicated for simplicity with a dashed block.
- thermocouple arrangement 8 finally comprises a safety electromagnet 15, also known and for simplicity only schematically shown as a dashed block, integrated or not with tap 14, adapted to interrupt the gas supply towards tube 13 if it is not fed by a potential difference generated by thermocouple 1.
- thermocouple 1 is fixed to plate 12 close to a known switching on electrode / spark plug 16 of the cooking range 3.
- the ground wire 11 ends with a connecting element 18 which, in arrangement 8 of the invention, is connected so as to snap-crimp directly onto the metal gas tube 13, on a segment of the metal gas tube 13 comprised between the regulating tap 14 and burner 2, and thus arranged downstream of the gas tap 13 with respect to a gas flow flowing in use through tube 13.
- the ground wire 11 is made shorter than the polarity wire 10 and the connecting element .18 is crimped onto the gas tube 13 close to burner 2, as close as possible to the same compatibly with the length of wire 11 and with the overall dimensions on the cooking range 3.
- the connecting element 18 of the ground wire 11 consists of a metal foil 20 cut and folded to form a fork spring 21 shaped as a cylindrical sleeve open on one side, which is welded to the ground wire 11 by means of welding spots 22 at an outer cylindrical side surface 23 and in use is mounted so as to snap-crimp onto the metal gas tube 13, straddling the same.
- the connecting element 18 is further provided with a series of teeth 24 and/or ridges 25 (figure 5) which, when the connecting element 18 is snap-crimped onto the gas tube 13, bite into an outer side surface 26 (figure 2) of the gas tube 13 to improve both the mechanical coupling and the electric connection between gas tube 13 and ground wire 11, eventually even in the presence of oxidations of tube 13.
- the polarity cable 10 is provided with a Faston connector 27 (figure 1) with which wire 10 ends and by which wire 10 is electrically connected with a pole of electromagnet 15.
- Thermocouple 1 made according to the invention therefore looks as a standard thermocouple whose body 4 carries the hot junction, 3 the tip 6 of which is designed for remaining, in use, immersed into the flame generated by burner 2 and wherein body 3 carries the polarity wire 10 and the ground wire 11 on the side opposite to tip 6.
- the ground wire 11, which is directly connected to the conducting body 4 is shorter than the polarity wire 10 and ends with a connecting element 18 shaped so as to be adapted, in use, to be connected so as to snap-crimp onto a metal gas tube 13 of the cooking range 3 straddling the same, in particular on the same tube 13 that serves burner 2 equipped with thermocouple 1.
- teeth 24 are each obtained on a free end of a respective elastically deformable arm 40 of the connecting element 18, radially inside the connecting element 18 which, as already said, has a substantially cylindrical symmetry.
- Foil 20 forming the connecting element 18 is in fact bent to form spring 21, which .. is shaped as a cylindrical sleeve wherein a circumferential section thereof equal to at least one third of its perimeter is missing; a first end 41 of the connecting element, facing the side opposite to body 4, has its whole perimeter defined by a plurality of arms 40 provided with teeth 24 and by two further arms 40b, arranged at the opposite circumferential ends of end 41, deprived of teeth 24. Arms 40, 40b are spaced apart by slits 42 made through the side surface 23; end 41 is that distal from the ground wire 11.
- a second end 43 of the connecting element 18, opposite to end 42 and thus proximal to the ground wire 11, on which the ground wire 11 is welded, is delimited by a continuous side wall defined by surface 23 and on such wall it is provided with at least one pair of diametrically opposite side bosses 45 which radially form, on the inside the connecting element 18, the respective ridges 25 adapted in use to bite into surface 26 of the gas tube 13.
- the connecting element 18 has four arms 40 having the same circumferential width and equally spaced apart through slits 42, which cover a circumferential extension of 180°; it further has two arms 40b deprived of teeth 24 and arranged at the circumferential ends of end 41, which have the same circumf rential width as that of arms 40 and which extend below the diametrical plane of the sleeve defined by spring 21.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Combustion (AREA)
- Gas Burners (AREA)
- Cookers (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT000737A ITTO20110737A1 (en) | 2011-08-05 | 2011-08-05 | ARRANGEMENT OF THERMOCOUPLE ON AN ASSOCIATED COOKING AND THERMOCOUPLE PLAN |
| PCT/IB2012/054014 WO2013021342A2 (en) | 2011-08-05 | 2012-08-06 | Thermocouple arrangement on a cooking range and associated thermocouple |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2739908A2 true EP2739908A2 (en) | 2014-06-11 |
Family
ID=44584504
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP12769722.5A Withdrawn EP2739908A2 (en) | 2011-08-05 | 2012-08-06 | Thermocouple arrangement on a cooking range and associated thermocouple |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2739908A2 (en) |
| IT (1) | ITTO20110737A1 (en) |
| WO (1) | WO2013021342A2 (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH355119A (en) * | 1958-03-14 | 1961-06-30 | Contigea Societe Anonyme | Gas heating appliance fitted with an electric control and safety device |
| DE9213202U1 (en) * | 1992-10-01 | 1994-02-10 | Robert Bosch Gmbh, 70469 Stuttgart | Safety device for gas-fired devices |
| ITPD20020092A1 (en) * | 2002-04-11 | 2003-10-13 | Gasco Srl | THERMOCOUPLE SAFETY DEVICE, PARTICULARLY FOR GAS BURNERS. |
| ES1054376Y (en) * | 2003-03-18 | 2004-02-16 | Vicent Manuel Valls | THERMOPAR FOR GAS BURNER ELECTROVALVULES. |
| ITSV20030013A1 (en) * | 2003-03-31 | 2004-10-01 | Cast Srl | PIN TO CONNECT A THERMOCOUPLE TO A GROUP |
| ATE468515T1 (en) * | 2005-03-15 | 2010-06-15 | Orkli S Coop Ltda | FLAME THERMOCOUPLE AND GAS SAFETY VALVE WITH AN ELECTRICAL CONNECTION |
-
2011
- 2011-08-05 IT IT000737A patent/ITTO20110737A1/en unknown
-
2012
- 2012-08-06 EP EP12769722.5A patent/EP2739908A2/en not_active Withdrawn
- 2012-08-06 WO PCT/IB2012/054014 patent/WO2013021342A2/en not_active Ceased
Non-Patent Citations (2)
| Title |
|---|
| None * |
| See also references of WO2013021342A2 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2013021342A2 (en) | 2013-02-14 |
| WO2013021342A3 (en) | 2013-05-02 |
| ITTO20110737A1 (en) | 2013-02-06 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 20140217 |
|
| AK | Designated contracting states |
Kind code of ref document: A2 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
| DAX | Request for extension of the european patent (deleted) | ||
| 17Q | First examination report despatched |
Effective date: 20180404 |
|
| GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
| INTG | Intention to grant announced |
Effective date: 20181219 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
| 18D | Application deemed to be withdrawn |
Effective date: 20190430 |