EP2718024A1 - Lackieranlage - Google Patents
LackieranlageInfo
- Publication number
- EP2718024A1 EP2718024A1 EP12726023.0A EP12726023A EP2718024A1 EP 2718024 A1 EP2718024 A1 EP 2718024A1 EP 12726023 A EP12726023 A EP 12726023A EP 2718024 A1 EP2718024 A1 EP 2718024A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- module
- substrates
- paint shop
- modules
- transport device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000010422 painting Methods 0.000 title claims abstract description 11
- 238000009434 installation Methods 0.000 claims abstract description 11
- 239000003973 paint Substances 0.000 claims description 34
- 239000000758 substrate Substances 0.000 claims description 29
- 239000002904 solvent Substances 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 5
- 238000013461 design Methods 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 4
- 238000004132 cross linking Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 2
- 230000005855 radiation Effects 0.000 claims description 2
- 230000003134 recirculating effect Effects 0.000 claims 1
- 238000009423 ventilation Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 15
- 238000012423 maintenance Methods 0.000 abstract 1
- 239000004922 lacquer Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000000576 coating method Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000001723 curing Methods 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 230000001476 alcoholic effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000005276 aerator Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910001867 inorganic solvent Inorganic materials 0.000 description 1
- 239000003049 inorganic solvent Substances 0.000 description 1
- 230000005865 ionizing radiation Effects 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000003847 radiation curing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000000935 solvent evaporation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
- B05B16/95—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth the objects or other work to be sprayed lying on, or being held above the conveying means, i.e. not hanging from the conveying means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/60—Ventilation arrangements specially adapted therefor
Definitions
- the present invention relates to a system for coating a substrate with at least one organic lacquer layer.
- a lacquer layer by means of spraying.
- a lacquer layer to a substrate usually requires a number of process steps.
- the substrate surface is typically cleaned. This can be done, for example, with the aid of air pressure and / or with means for ionizing the surface or by irradiating the surface with a liquid medium, such as water or aqueous or alcoholic or solvent-containing solution, or with a solid, such as grit or CO 2, or by immersion of the substrates in an aqueous or alcoholic or solvent-containing solution, possibly under the action of waves, such as ultrasound or microwaves.
- a liquid medium such as water or aqueous or alcoholic or solvent-containing solution
- a solid such as grit or CO 2
- the actual lacquer layer is then applied, for example by spraying a lacquer dispersion.
- a step during which the already coated substrate is baked This can be done by heating in circulating air and / or by exposure to infrared radiation (IR) at, for example, 50-80 ° C.
- IR infrared radiation
- the solvent usually present in the paint dispersion is essentially evaporated.
- this curing takes place in a subsequent solvent evaporation step.
- coatings are in use which are based on solvent-dispersed organic substances.
- Suitable solvents are aqueous solutions, organic or inorganic solvents.
- the paints can also be water-based.
- the crosslinking can take place thermally or radiation-curing.
- CONFIRMATION COPY Cleaning and curing of the paint used, risk contaminated with paint dispersion and or be attacked by the evaporated solvents.
- FIG. 1 shows a corresponding system with substrates to be coated 31, 33, 35, 37, 39 and 41.
- an elongated chamber 1 in a plurality of, through doors 3, 5, 7, 9 separated sections 1 1, 13, 15, 17th 19, wherein in each section the apparatus required for the step to be operated there are provided.
- An entrance lock 21 At the beginning of the chamber there is an entrance lock 21 and at the end of the chamber there is an exit lock 23.
- the substrates to be painted are transported by means of a transport device 25 into the chamber and to the different stations, and out of the chamber.
- the transport device 25 is usually operated continuously or intermittently, wherein the substrates 31, 33, 35, 37, 39 and 41 are all moved simultaneously. In the event that some substrates in one of the separate sections 11, 13, 15, 17 or 19 are to be handled without travel, as long as others continue to be transported, those substrates to be closed are to be separated from the transport device 25 by suitable mechanisms; As a result, the transport device 25 is much more complicated and expensive.
- This transport device 25 forms an inseparable unit over the entire paint shop with a further disadvantage that the divided sections 1 1, 13, 15, 17 and 19 are insufficiently separated from each other; Accordingly, the individual sections 1 1, 13, 15, 17 and 19 are increased, with the disadvantage that the entire system must be designed significantly larger.
- each section 11, 13, 15, 17 and 19 the fresh air supply and in the lower part a take-off device is usually provided, which draws air and gases from the chamber sections and a cleaning system (not shown) supplies.
- a take-off device is usually provided, which draws air and gases from the chamber sections and a cleaning system (not shown) supplies.
- FIG. 3 A further embodiment of a painting installation 301, see FIG. 3, according to the prior art, which attempts to overcome some of the above-mentioned disadvantages, is explained as follows:
- the substantially separate sections of cleaning, paint application and curing are not arranged inline, but immediately adjacent to the transport device 303 e.g. as separate process chambers 305, 307, 309, 31 1 with processing stations.
- corresponding handling devices 313, 315, 317, 319 are required, which remove the substrates or substrates loaded with substrates from the transport device 303 and positioned in the respective processing station within each separate process chamber.
- the transport device 303 is operated intermittently in this case, i. the transport of the substrates or the carrier is not carried out continuously.
- the individual process chambers 305, 307, 309, 31 1 can be very well separated from each other in this case, but other significant disadvantages remain as the size of the entire paint shop and that the transport device continues to form an inseparable unit.
- Other drawbacks are added, such as the overhead required for handling equipment, the extended size of the equipment for erecting these handling devices and, in particular, the need to form a larger space 321 around the complete conveyor with exceptional room quality in terms of dust-free and air cleanliness.
- the corresponding air treatment is very expensive, not only investment for the purchase of the equipment, but also the increased operating costs, mainly for energy and in the field of filter technology.
- the present invention is therefore based on the object to provide a paint shop, with which the above-mentioned disadvantages are overcome.
- This object is achieved according to the invention by a modular painting installation according to claim 1.
- the chamber according to the number of process steps divided into individual, completely separate working modules.
- Each of these modules preferably comprises a Frischluftzufar- in its upper part and an exhaust device for air and gases in the lower part and also in its lower part a transport device.
- Each of these modules includes an entrance door and an exit door.
- door is meant in the context of this description any type of shutter mechanism for an opening through which the substrates are to be transported in or out of the respective module.
- the individual modules are then strung together in such a way that the exit door of a module has in each case connection with the entrance door of the adjoining module.
- connection is meant here that a carrier loaded with substrates can be transported from the exit door of a module to the entrance door of a subsequent module.
- the exit door of a module is arranged in the immediate vicinity of the entrance door of the adjoining module or form the exit and entrance door a unit with a common drive. Only the entrance door of the first module of the system and the exit door of the last module of the system are isolated, i. E. are not connected to a door of another module.
- On entry and / or exit door may be omitted according to the meaning of this invention in individual modules, if the respective process step allows it and or the air flow conditions are selected so that a mutual contamination or contamination or carryover of impurities between the individual modules can be avoided.
- each module is each controlled individually by a central control unit.
- each module receives its own control components, where all plant components to be controlled are connected; the so decentralized control components are then to connect to the central control via a simple cable or to control via wireless communication or possibly via a master-slave configuration.
- This construction according to the invention has the significant advantage that only the components belonging to each module are electrically connected to one another and therefore significantly less cable material and installation effort are required; Another advantage is that there is no need to install a central control cabinet. Due to the modular design of the paint shop with completely independent modules, these can be transported easily and with little effort to their destination in individual modules. The installation, assembly and commissioning is considerably simplified. The advantages include the cost and time savings, but also the reliability gained by the already assembled and tested during the operation of the equipment manufacturer paint system within the shortest length of stay at plant customers.
- FIG. 1 shows an in-line paint shop according to the prior art
- FIG. 2 shows a painting system according to the invention in a modular design
- FIG. 3 shows a paint shop of modular design with discontinuous operation.
- FIG. 2 shows a painting installation 201 according to the invention in a modular construction. Shown are the modules for the input cleaning 203, inter alia, by means of ionizing radiation 21 1, for the coating 205 by means of a spray nozzle on a robot arm 213, for the removal of the solvent (baking) 207 by heating by means of IR radiator 215 and for the crosslinking of the paint (Hardening) 209 by means of UV light from a lamp 217.
- Each of these modules each comprise its own controller 221, 223, 225, 227, which in turn are controlled by a central controller 229.
- the module controls control the transport devices 231, 233, 235 and 237 arranged in the lower region of the module as well as the entrance doors 241, 243, 245, 247 and the exit doors 251, 253, 255, 257. If the processing steps of two adjacent modules do not adversely affect one another, it may be possible to dispense with the corresponding doors. It is also not absolutely necessary that where one module joins the other module, both the exit door of the one module and the entrance door of the other module are realized.
- the module controls control the functional units such as spray nozzle and robotic arm 213, IR emitter 215, UV lamp 217 and also the aerators 261, 263, 265 and 267 provided on each module.
- each module is a module that essentially functions autonomously for itself, the interaction of which is controlled by the central controller 229.
- the to be painted Substrates are not referenced in FIG. 1, but are characterized by surface hatching.
- a transport device can be used as shown.
- the entire system including the input and output device can be designed as a circular process, so that at one point, possibly accomplished by a robot and / or machine, the loading of the substrates to be coated and the removal of the coated substrates can be done.
- This pure transport route does not have to be realized in a clean room environment.
Landscapes
- Spray Control Apparatus (AREA)
- Coating Apparatus (AREA)
- Drying Of Solid Materials (AREA)
- Physical Vapour Deposition (AREA)
- Non-Metallic Protective Coatings For Printed Circuits (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL12726023T PL2718024T3 (pl) | 2011-06-07 | 2012-05-31 | Instalacja lakiernicza |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011106196A DE102011106196A1 (de) | 2011-06-07 | 2011-06-07 | Lackieranlage |
PCT/EP2012/002304 WO2012167885A1 (de) | 2011-06-07 | 2012-05-31 | Lackieranlage |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2718024A1 true EP2718024A1 (de) | 2014-04-16 |
EP2718024B1 EP2718024B1 (de) | 2016-10-05 |
Family
ID=46210195
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12726023.0A Active EP2718024B1 (de) | 2011-06-07 | 2012-05-31 | Lackieranlage |
Country Status (11)
Country | Link |
---|---|
US (1) | US10016774B2 (de) |
EP (1) | EP2718024B1 (de) |
JP (2) | JP2014523799A (de) |
KR (1) | KR102017351B1 (de) |
CN (1) | CN103717318B (de) |
DE (1) | DE102011106196A1 (de) |
ES (1) | ES2609856T3 (de) |
HU (1) | HUE032887T2 (de) |
PL (1) | PL2718024T3 (de) |
PT (1) | PT2718024T (de) |
WO (1) | WO2012167885A1 (de) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104549860B (zh) * | 2013-10-28 | 2017-05-10 | 富鼎电子科技(嘉善)有限公司 | 喷涂烤漆设备 |
CN104457190B (zh) * | 2014-09-18 | 2016-08-24 | 海宁永鼎知识产权代理有限公司 | 一种用于烘烤led灯丝的烘烤设备 |
CN104998795B (zh) * | 2015-07-28 | 2017-08-01 | 江苏藤仓亨通光电有限公司 | 一种用于对电缆、光缆单侧涂漆装置 |
CN105509431A (zh) * | 2016-01-27 | 2016-04-20 | 南京工程学院 | 电气自动化烘干室 |
DE102016001006A1 (de) * | 2016-02-01 | 2017-08-03 | Eisenmann Se | Anlage, Behandlungsmodul und Verfahren zur Behandlung von Gegenständen |
WO2017196145A1 (ko) * | 2016-05-13 | 2017-11-16 | 티티앤에스 주식회사 | 회로기판 코팅장치 |
EP3927865A1 (de) | 2019-02-20 | 2021-12-29 | Oerlikon Surface Solutions AG, Pfäffikon | Optimiertes system und verfahren zum transportieren und bewegen von substraten in einer modularen beschichtungsanlage |
CN113340089A (zh) * | 2019-10-29 | 2021-09-03 | 苏州天园景观艺术工程有限公司 | 一种石材返碱预处理设备的处理方法 |
CN110899041A (zh) * | 2019-12-10 | 2020-03-24 | 日照市伟业工具股份有限公司 | 一种建筑模板生产用过胶装置 |
CN112547363B (zh) * | 2020-12-13 | 2022-04-12 | 湖南省长城新能源科技有限公司 | 一种极板加工用定位装置 |
CN112796214B (zh) * | 2021-02-01 | 2023-01-03 | 江苏领跑梦毛勒智造科技集团有限公司 | 一种对接式桥梁路面伸缩缝制作成型方法 |
US20240149299A1 (en) * | 2022-11-08 | 2024-05-09 | The Boeing Company | Apparatus and method for inline continuous-flow livery application |
WO2024125587A1 (zh) * | 2022-12-14 | 2024-06-20 | 杭州电子科技大学 | 磁性材料制备设备、磁性材料及其制备方法以及钕铁硼材料的制备方法 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE69817865T2 (de) * | 1997-06-23 | 2004-07-15 | Koch Enterprises, Inc., Evansville | Pulverbeschichtungsanlage |
Family Cites Families (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH424553A (de) * | 1964-11-02 | 1966-11-15 | Bellof Georg | Anlage zum Spritzlackieren und Trocknen von Kraftfahrzeugen |
US4096300A (en) * | 1976-05-24 | 1978-06-20 | William Virgil R | Process of coating a series of metal members |
JPH0325276A (ja) * | 1989-06-20 | 1991-02-04 | Yuzuru Matsubara | 連続真空乾燥装置 |
US5079854A (en) * | 1989-12-27 | 1992-01-14 | Xerox Corporation | Method and apparatus for cleaning, coating and curing receptor substrates in an enclosed planetary array |
DE4222349C2 (de) * | 1992-07-08 | 1996-10-02 | Duerr Gmbh & Co | Lackieranlage |
JPH07213966A (ja) * | 1994-02-03 | 1995-08-15 | Mitsubishi Heavy Ind Ltd | 塗装ブース |
US6192827B1 (en) * | 1998-07-03 | 2001-02-27 | Applied Materials, Inc. | Double slit-valve doors for plasma processing |
DE19913446C2 (de) * | 1999-03-25 | 2002-10-31 | Herberts Gmbh & Co Kg | Verfahren zur Mehrschichtlackierung |
JP2005342548A (ja) * | 2004-05-31 | 2005-12-15 | Toyoda Gosei Co Ltd | 成形品の塗装方法及び塗装設備 |
DE202005020878U1 (de) * | 2004-12-10 | 2007-02-01 | Tgc Technologie-Beteiligungsgesellschaft Mbh | Strahlungsgerät sowie Pulverauftragsstation und Anordnung zur Beschichtung von temperatursensiblen Materialien |
US20060260938A1 (en) * | 2005-05-20 | 2006-11-23 | Petrach Philip M | Module for Coating System and Associated Technology |
DE202005008667U1 (de) * | 2005-06-03 | 2005-08-18 | Meinberg, Kurt | Vorrichtung zur Beschichtung eines Werkstückes aus Holz oder einem Holzwerkstoff |
DE102006005629A1 (de) * | 2006-02-08 | 2007-08-09 | Rehau Ag + Co. | Lackieranlage im Modulaufbau |
DE102006046968A1 (de) * | 2006-10-04 | 2008-04-10 | Singulus Technologies Ag | Oberflächenbehandlungssystem und darin verwendbare Lackiervorrichtung |
DE102007012912B3 (de) * | 2007-03-19 | 2008-10-30 | Püschner Gmbh & Co. Kg | Vorrichtung zum Trocknen von keramischen Hohlkörpern, insbesondere Wabenkeramiken oder keramischen Katalysatoren, mittels Mikrowellenstrahlung im Durchlauf durch mindestens einen Trocknungsraum |
EP2185292B1 (de) * | 2007-08-08 | 2013-05-22 | Rehau AG + Co | Verfahren zur errichtung einer lackieranlage an einem vorgegebenen aufstellungsort |
US8235000B2 (en) * | 2008-05-09 | 2012-08-07 | Caterpillar Inc. | Modular paint line and method of operation therefor |
-
2011
- 2011-06-07 DE DE102011106196A patent/DE102011106196A1/de not_active Withdrawn
-
2012
- 2012-05-31 EP EP12726023.0A patent/EP2718024B1/de active Active
- 2012-05-31 PL PL12726023T patent/PL2718024T3/pl unknown
- 2012-05-31 US US14/124,427 patent/US10016774B2/en active Active
- 2012-05-31 ES ES12726023.0T patent/ES2609856T3/es active Active
- 2012-05-31 KR KR1020147000306A patent/KR102017351B1/ko active IP Right Grant
- 2012-05-31 WO PCT/EP2012/002304 patent/WO2012167885A1/de active Application Filing
- 2012-05-31 JP JP2014513931A patent/JP2014523799A/ja active Pending
- 2012-05-31 HU HUE12726023A patent/HUE032887T2/hu unknown
- 2012-05-31 CN CN201280038661.2A patent/CN103717318B/zh not_active Expired - Fee Related
- 2012-05-31 PT PT127260230T patent/PT2718024T/pt unknown
-
2017
- 2017-01-05 JP JP2017000535A patent/JP6251423B2/ja not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE69817865T2 (de) * | 1997-06-23 | 2004-07-15 | Koch Enterprises, Inc., Evansville | Pulverbeschichtungsanlage |
Non-Patent Citations (1)
Title |
---|
See also references of WO2012167885A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP2718024B1 (de) | 2016-10-05 |
PT2718024T (pt) | 2016-11-15 |
KR20140034899A (ko) | 2014-03-20 |
US10016774B2 (en) | 2018-07-10 |
KR102017351B1 (ko) | 2019-09-02 |
JP6251423B2 (ja) | 2017-12-20 |
PL2718024T3 (pl) | 2017-07-31 |
ES2609856T3 (es) | 2017-04-24 |
JP2014523799A (ja) | 2014-09-18 |
US20140123894A1 (en) | 2014-05-08 |
DE102011106196A1 (de) | 2012-12-13 |
JP2017094331A (ja) | 2017-06-01 |
WO2012167885A1 (de) | 2012-12-13 |
CN103717318B (zh) | 2020-03-06 |
CN103717318A (zh) | 2014-04-09 |
HUE032887T2 (hu) | 2017-11-28 |
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Legal Events
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