EP2710163B1 - Aluminum magnesium lithium alloy having improved toughness - Google Patents

Aluminum magnesium lithium alloy having improved toughness Download PDF

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EP2710163B1
EP2710163B1 EP12728642.5A EP12728642A EP2710163B1 EP 2710163 B1 EP2710163 B1 EP 2710163B1 EP 12728642 A EP12728642 A EP 12728642A EP 2710163 B1 EP2710163 B1 EP 2710163B1
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EP2710163A1 (en
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Frank Eberl
Bernard Bes
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Constellium Issoire SAS
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • C22F1/047Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/06Alloys based on aluminium with magnesium as the next major constituent

Definitions

  • the invention relates to aluminum-magnesium-lithium alloy products, more particularly, such products, their manufacturing and use processes, intended in particular for aeronautical and aerospace construction.
  • Aluminum alloy rolled products are developed to produce high strength parts for the aerospace industry and the aerospace industry in particular.
  • Aluminum alloys containing lithium are very interesting in this respect, since lithium can reduce the density of aluminum by 3% and increase the modulus of elasticity by 6% for each weight percent of lithium added.
  • their performance compared with the other properties of use must reach that of the alloys commonly used, in particular in terms of a compromise between the static mechanical strength properties (yield strength in tension and in compression, breaking strength) and the properties of damage tolerance (toughness, fatigue crack propagation resistance), these properties being in general antinomic.
  • These alloys must also have sufficient corrosion resistance, be able to be shaped according to the usual methods and have low residual stresses so that they can be machined integrally.
  • Aluminum alloys simultaneously containing magnesium and lithium make it possible to reach particularly low densities and have therefore been extensively studied.
  • the patent GB 1,172,736 teaches an alloy containing 4 to 7% by weight Mg, 1.5 - 2.6% Li, 0.2 - 1% Mn and / or 0.05 - 0.3% Zr, remaining aluminum useful for uses requiring high mechanical strength, good corrosion resistance, low density and high modulus of elasticity.
  • the patent US 5,431,876 teaches a group of ternary alloys of lithium aluminum and magnesium or copper, including at least one additive such as zirconium, chromium and / or manganese.
  • the patent US 6,551,424 discloses a method of manufacturing aluminum-magnesium-lithium alloy products of composition (in% by weight) Mg: 3.0 - 6.0, Li: 0.4 - 3.0, Zn up to 2.0, Mn to 1.0, Ag up to 0.5, Fe up to 0.3, Si up to 0.3, Cu up to 0.3, 0.02 - 0.5 from a member selected from the group consisting of Sc, Hf, Ti , V, Nd, Zr, Cr, Y, Be, including cold rolling in the lengthwise and in the widthwise directions.
  • the patent US 6,461,566 discloses an alloy of composition (in% by weight) Li: 1.5 - 1.9, Mg: 4.1 - 6.0, Zn 0.1 - 1.5, Zr 0.05 - 0.3, Mn 0.01 - 0.8 H, 0.9 10 -5 - 4.5 10 -5 and at least one element selected from the group Be 0.001 - 0.2, Y 0.001 - 0.5 and Sc 0.01 - 0.3.
  • the patent RU 2171308 discloses an alloy comprising (in% by weight) Li: 1.5 - 3.0, Mg: 4.5 - 7.0, Fe 0.01 - 0.15, Na: 0.001 - 0.0015, H, 1 , 7 10 -5 - 4.5 10 -5 and at least one element selected from the group Zr 0.05-0.15, Be 0.005-0.1, and Sc 0.05-0.4 and at least one element selected in the group Mn 0.005-0.3, Cr 0.005-0.2, and Ti 0.005-0.2, remain aluminum.
  • the patent RU2163938 discloses an alloy containing (in% by weight) Mg: 2.0 - 5.8, Li: 1.3-2.3, Cu: 0.01-0.3, Mn: 0.03-0.5, Be: 0.0001 - 0.3, at least one of Zr and Sc: 0.02 - 0.25 and at least one of Ca and Ba: 0.002 - 0.1, remains aluminum.
  • the patent application DE 1 558 491 describes in particular an alloy containing (in% by weight) Mg: 4 - 7, Li: 1.5 - 2.6, Mn: 0.2 - 1.0, Zr 0.05 - 0.3 and / or Ti 0 , 05 - 0,15 or Cr 0,05 - 0,3.
  • Yet another object of the invention is the use of a product of the invention for producing aircraft structural elements.
  • alloys are in accordance with the regulations of The Aluminum Association, known to those skilled in the art. The density depends on the composition and is determined by calculation rather than by a method of measuring weight. The values are calculated in accordance with the procedure of The Aluminum Association, which is described on pages 2-12 and 2-13 of "Aluminum Standards and Data". The definitions of the metallurgical states are given in the European standard EN 515.
  • the static mechanical characteristics in tension in other words the tensile strength R m , the conventional yield stress at 0.2% elongation R p0.2 , and the elongation at break A% are determined by a tensile test according to standard NF EN ISO 6892-1, the sampling and the direction of the test being defined by the EN 485-1 standard.
  • the critical stress intensity factor K C in d other words the intensity factor which makes the crack unstable, is calculated from the curve R.
  • the stress intensity factor K CO is also calculated by assigning the initial crack length at the beginning of the monotonous load, at the critical load.
  • App K represents the factor K CO corresponding to the test piece that was used to perform the test of A.
  • K Ceff curve represents the K factor C corresponding to the test piece that was used to perform the test curve A.
  • ⁇ a eff (max) represents the crack extension of the last valid point of the curve R.
  • the length of the curve R - namely the maximum crack extension of the curve - is a parameter that is in itself important, particularly for the fuselage design.
  • EN 12258 Unless otherwise specified, the definitions of EN 12258 apply.
  • a "structural element” or “structural element” of a mechanical construction is called a mechanical part for which the static and / or dynamic mechanical properties are particularly important for the performance of the structure, and for which a structural calculation is usually prescribed or realized.
  • these structural elements include the elements that make up the fuselage (such as fuselage skin, fuselage skin in English), stiffeners or stringers, bulkheads, fuselage (circumferential frames), wings (such the upper or lower wing skin, the stringers or stiffeners, the ribs and spars) and the stabilizer composed in particular of horizontal and vertical stabilizers (horizontal or vertical). stabilizers), as well as floor beams, seat tracks and doors.
  • a selected class of aluminum alloys which contain specific and critical amounts of magnesium, lithium, zirconium, titanium, iron and silicon makes it possible to produce wrought products having an improved property compromise. in particular between mechanical strength and damage tolerance, while having a good corrosion performance.
  • the magnesium content of the products according to the invention is between 4.0 and 4.7% by weight. In an advantageous embodiment of the invention, the magnesium content is at least 4.3% by weight or preferably 4.4% by weight. The maximum content of 4.7% by weight or preferably 4.6% by weight of magnesium is preferred.
  • the lithium content of the products according to the invention is between 1.0 and 1.5% by weight.
  • the present inventors have found that a limited lithium content, in the presence of certain addition elements, makes it possible to very significantly improve the fracture toughness and the speed of propagation of fatigue cracks, which largely compensates for the slight increase in density and the decrease in static mechanical properties.
  • the maximum lithium content is 1.5% by weight and preferably 1.45% by weight or preferably 1.4% by weight.
  • a minimum lithium content of 1.1% by weight and preferably 1.2% by weight is advantageous, in particular to improve the resistance to intergranular corrosion.
  • the zirconium content of the products according to the invention is between 0.05 and 0.15% by weight and the titanium content is between 0.01 and 0.15% by weight.
  • the present inventors have found that it is not necessary to add scandium in these alloys to obtain the desired substantially non-recrystallized granular structure and that the addition of scandium could even prove to be harmful by making the alloy particularly fragile and difficult to cold roll up to thicknesses less than 3 mm.
  • the scandium content is therefore less than 0.01% by weight.
  • the titanium content is between 0.01 and 0.05% by weight.
  • Manganese and / or chromium can also be added to contribute in particular to the control of the granular structure, their content remaining at most 0.5% by weight.
  • the alloy contains at least one of Mn and Cr with a content, in% by weight Mn: 0.05 - 0.5 or 0 , 05 - 0.3 and Cr: 0.05 - 0.3, an element not selected from Mn and Cr having a content of less than 0.05% by weight.
  • Mn 0.05 - 0.5 or 0
  • Cr 0.05 - 0.3
  • the improvement of the hot ductility facilitates hot deformation, which makes it possible to reduce the scrap rate during the processing.
  • the alloy contains at least one of Ag and Cu with, if selected, in% by weight Cu: 0.05 - 0.3 and Ag: 0, 05 - 0.3, an element not selected from Ag and Cu having a content of less than 0.05% by weight.
  • the Ag content and / or the Cu content are less than 0.05% by weight.
  • the wrought products according to the invention contain a small amount of iron and silicon, the content of these elements being between 0.02 and 0.2% by weight.
  • the present inventors believe that the presence of these elements can contribute, by forming intermetallic phases and / or by contributing to the formation of dispersoids especially in the presence of manganese, to improve the properties of damage tolerance by avoiding the localization of the deformation.
  • the Fe content and / or the Si content are in% by weight Fe: 0.04 - 0.15; Si: 0.04 - 0.15
  • the Fe content and / or the Si content is less than 0.15% by weight and preferably less than 0.1% by weight. weight.
  • the Zn content is at most 0.5% by weight. In an advantageous embodiment of the invention, the Zn content is less than 0.2% by weight and preferably less than 0.05% by weight.
  • the deliberate addition of Zn is typically not desirable because this element can contribute to degrade the hot ductility while not providing any advantage for the resistance to intergranular corrosion. In addition the addition of Zn contributes to increase the density of the alloy which is most often not desirable.
  • the other elements have a content of less than 0.05% by weight, each.
  • the products according to the invention have a maximum content of 5 ppm of Be and preferably 2 ppm of Be and / or a maximum content of 10 ppm of Na and / or a maximum content of 20 ppm of It.
  • the wrought products according to the invention are preferably spun products such as profiles, rolled products such as sheets or thick plates and / or forged products.
  • the process for manufacturing the products according to the invention comprises the successive steps of producing a bath of liquid metal so as to obtain an aluminum alloy of composition according to the invention, casting said alloy in raw form, optionally homogenization of the product thus cast, hot deformation and optionally cold, the dissolution of the product thus deformed, and quenching, optionally the cold deformation of the product so dissolved and quenched and the tempering at a temperature below 150 ° C.
  • a bath of liquid metal is produced so as to obtain an aluminum alloy of composition according to the invention.
  • the liquid metal bath is then cast in a raw form, typically a rolling plate, a spinning billet or a forging blank.
  • the raw form is then optionally homogenized so as to reach a temperature of between 450 ° C. and 550 ° C. and preferably between 480 ° C. and 520 ° C. for a period of between 5 and 60 hours.
  • the homogenization treatment can be carried out in one or more stages.
  • the present inventors have not found a significant advantage brought by the homogenization and in a preferred embodiment of the invention, the hot deformation is carried out directly after a simple reheating without performing homogenization.
  • the hot deformation is preferably carried out with an inlet temperature above 400 ° C and advantageously above 430 ° C or even 450 ° C.
  • the present inventors have found that even in carrying out these intermediate heat treatments, it was not possible for them to cold-roll industrial sheets of reference alloys to a thickness of 2 mm, whereas this step proved achievable with alloy sheets according to the invention.
  • the sheets according to the invention have a preferred thickness of at least 0.5 mm and preferably at least 0.8 mm or 1 mm.
  • the product After hot deformation and optionally cold, the product is dissolved and quenched. Before dissolution, it is advantageous to carry out a heat treatment at a temperature of between 300 and 420 ° C. in one or more stages, so as to improve the control of the substantially non-recrystallized granular structure.
  • the dissolution is carried out, according to the composition of the product, at a temperature between 370 and 500 ° C. Quenching is carried out with water and / or air. It is advantageous to perform quenching in the air because the intergranular corrosion properties are improved.
  • the product thus dissolved and quenched can optionally be further deformed cold.
  • Planing or straightening steps are typically performed at this stage, but it is also possible to carry out further deformation so as to further improve the mechanical properties.
  • the metallurgical state obtained for the rolled products is advantageously a T6 or T6X or T8 or T8X state and for the advantageously spun products a T5 or T5X state in the case of quenching on a press or a T6 or T6X or T8 or T8X state.
  • the product finally undergoes an income at a temperature below 150 ° C.
  • the income is carried out in three stages, a first stage at a temperature of between 70 and 100.degree. C., a second stage at a temperature of between 100 and 140.degree. ° C and a third bearing at a temperature between 90 to 110 ° C, the duration of these bearings being typically 5 to 50 hours.
  • substantially non-recrystallized granular structure means a non-recrystallized granular structure content at mid-thickness greater than 70% and preferably greater than 85%.
  • the rolled products according to the invention have particularly advantageous characteristics.
  • the rolled products preferably have a thickness of between 0.5 mm and 15 mm, but products with a thickness greater than 15 mm, up to 50 mm or even 100 mm or more may have advantageous properties.
  • the rolled products according to the invention exhibit an improvement in the isotropy of the mechanical properties, in particular the toughness.
  • the rolled products according to the invention which have been air quenched have a weight loss of less than 20 mg / cm 2 and preferably less than 15 mg / cm 2 after the intergranular corrosion test NAMLT ("Nitric Acid Mass”). Loss Test "ASTM-G67).
  • the wrought products according to the invention are advantageously used to produce aircraft structural elements, in particular aircraft.
  • Preferred aircraft structural elements are in particular a fuselage skin advantageously obtained with sheets having a thickness of 0.5 to 12 mm according to the invention, a fuselage frame, a stiffener or a fuselage rail advantageously obtained with profiles according to the invention or a rib.
  • Alloy D has a composition according to the invention, alloys A to C are reference alloys. Table 1. Composition in% by weight and density of Al-Mg-Li alloys used Alloy Ag Li Yes Fe Cu Ti mn mg Zn Zr Na (ppm) sc AT 0.1 1.8 0.04 0.04 0.17 0.02 0.13 4.6 0.46 0.07 9 0.08 B 0.1 1.7 0.04 0.04 0.07 0.02 0.13 4.9 0.48 0.13 8 VS 0.1 1.7 0.04 0.04 0.17 0.02 0.15 4.8 0.44 0.12 11 D 0.1 1.4 0.05 0.04 0.18 0.02 0.15 4.5 0.12 4
  • the plates were heated and hot rolled to a thickness of about 4 mm. Cold rolling tests up to 2 mm thickness were carried out after a heat treatment consisting of two successive one-hour steps at 340 ° C. followed by 1 hour at 400 ° C. Only the alloy sheets according to the invention could be successfully cold-rolled to the final thickness, the reference alloy sheets being broken to a thickness of 2.6 mm. After hot rolling and possibly cold rolling, the sheets were dissolved at 480 ° C. for 20 minutes, this treatment being preceded by a heat treatment consisting of two successive steps of one hour at 340 ° C. followed by 1 hour at 400 ° C. After dissolution, the sheets were air-soaked and glued. The income was made for 10h at 85 ° C followed by 16h at 120 ° C followed by 10h at 100 ° C.
  • the granular structure of all the samples was substantially non-recrystallized, the recrystallization rate at mid-thickness being less than 10%.
  • the figure 3 shows the improvement of the compromise between yield strength and toughness.
  • the improvement of K app (LT) is greater than 25% whereas the reduction in elastic limit is less than 15% relative to the alloy sheet C.
  • the length of the curve R is also significantly improved thus ⁇ a eff (max) (TL) is improved by more than 30%.
  • the alloy sheets according to the invention quenched in air have a low sensitivity to intergranular corrosion for a thickness of 4 mm and are not sensitive to intergranular corrosion for a thickness of 2 mm.
  • ingots were cast to evaluate the hot ductility and the intergranular corrosion properties of different alloys.
  • the size of the ingots after scalping was in mm of 255 x 180 x 28.
  • the composition of the alloys tested is given in Table 7.
  • Table 7 Composition in% by weight and density of Al-Mg-Li alloys used Alloy Ag Li Yes Fe Cu Ti mn mg Zn Zr Cr sc E - 1.4 0.03 0.03 - 0.02 0.40 4.5 - 0.11 0.18 - F - 1.4 0.03 0.03 - 0.02 0.16 4.4 - 0.12 0.19 - BOY WUT - 1.4 0.03 0.03 - 0.02 0.17 4.4 - 0.11 - - H - 1.1 0.03 0.03 - 0.02 0.16 4.5 - 0.12 - - I - 1.4 0.03 0.03 - 0.02 0.17 4.5 0.6 0.12 - - -
  • the hot ductility was evaluated on test pieces machined in the ingots after a homogenization of 12 h at 505 ° C.
  • the hot ductility test was carried out using a servo hydraulic machine supplied by Servotest Testing Systems Ltd on specific specimens with a thickness of 20 mm at a strain rate of 1 s -1 .
  • the test consists in deforming a sample containing two holes in compression. Due to compression, the material between the holes expands at a controlled rate of deformation.
  • the test conditions are described in the article of A. Deschamps et al. published in the journal Materials Science and Engineering A319-321 (2001) 583 - 586 .
  • the alloys E and F which contain Mn and Cr have advantageous heat ductility while the hot ductility of the reference alloy I containing 0.6% by weight of Zn is the weakest of the tested alloys.
  • the ingotins were hot-rolled to a thickness of 4 mm.
  • the sheets thus obtained were dissolved at 480 ° C., this treatment being preceded by a heat treatment consisting of two successive steps of one hour at 345 ° C. followed by 1 hour at 400 ° C. After dissolution, the sheets were air quenched and glided by controlled traction with a permanent elongation of 2%.
  • the income was made for 10h at 85 ° C followed by 16h at 120 ° C followed by 10h at 100 ° C.
  • Alloy G which differs from alloy D in particular by a lower copper content, has a particularly low weight loss.
  • the alloy I which contains Zn is not distinguishable from the G alloy in terms of resistance to intergranular corrosion.
  • Alloy H which has a lower lithium content than the other alloys tested, has a higher weight loss.

Description

Domaine de l'inventionField of the invention

L'invention concerne les produits en alliages aluminium-magnésium-lithium, plus particulièrement, de tels produits, leurs procédés de fabrication et d'utilisation, destinés en particulier à la construction aéronautique et aérospatiale.The invention relates to aluminum-magnesium-lithium alloy products, more particularly, such products, their manufacturing and use processes, intended in particular for aeronautical and aerospace construction.

Etat de la techniqueState of the art

Des produits laminés en alliage d'aluminium sont développés pour produire des pièces de haute résistance destinées notamment à l'industrie aéronautique et à l'industrie aérospatiale.Aluminum alloy rolled products are developed to produce high strength parts for the aerospace industry and the aerospace industry in particular.

Les alliages d'aluminium contenant du lithium sont très intéressants à cet égard, car le lithium peut réduire la densité de l'aluminium de 3 % et augmenter le module d'élasticité de 6 % pour chaque pourcent en poids de lithium ajouté. Pour que ces alliages soient sélectionnés dans les avions, leur performance par rapport aux autres propriétés d'usage doit atteindre celle des alliages couramment utilisés, en particulier en terme de compromis entre les propriétés de résistance mécanique statique (limite d'élasticité en traction et en compression, résistance à la rupture) et les propriétés de tolérance aux dommages (ténacité, résistance à la propagation des fissures en fatigue), ces propriétés étant en général antinomiques.
Ces alliages doivent également présenter une résistance à la corrosion suffisante, pouvoir être mis en forme selon les procédés habituels et présenter de faibles contraintes résiduelles de façon à pouvoir être usinés de façon intégrale.
Les alliages d'aluminium contenant simultanément du magnésium et du lithium permettent d'atteindre des densités particulièrement faibles et ont donc été extensivement étudiés.
Aluminum alloys containing lithium are very interesting in this respect, since lithium can reduce the density of aluminum by 3% and increase the modulus of elasticity by 6% for each weight percent of lithium added. In order for these alloys to be selected in the aircraft, their performance compared with the other properties of use must reach that of the alloys commonly used, in particular in terms of a compromise between the static mechanical strength properties (yield strength in tension and in compression, breaking strength) and the properties of damage tolerance (toughness, fatigue crack propagation resistance), these properties being in general antinomic.
These alloys must also have sufficient corrosion resistance, be able to be shaped according to the usual methods and have low residual stresses so that they can be machined integrally.
Aluminum alloys simultaneously containing magnesium and lithium make it possible to reach particularly low densities and have therefore been extensively studied.

Le brevet GB 1,172,736 enseigne un alliage contenant 4 à 7% en poids Mg, 1,5 - 2,6 % Li, 0,2 - 1% Mn et/ou 0,05 - 0,3 % Zr, reste aluminium utiles pour des utilisations nécessitant une résistance mécanique élevée, une bonne résistance à la corrosion, une faible densité et un module d'élasticité élevé.The patent GB 1,172,736 teaches an alloy containing 4 to 7% by weight Mg, 1.5 - 2.6% Li, 0.2 - 1% Mn and / or 0.05 - 0.3% Zr, remaining aluminum useful for uses requiring high mechanical strength, good corrosion resistance, low density and high modulus of elasticity.

La demande internationale WO 92/03583 décrit un alliage utile pour les structures aéronautiques ayant une faible densité de formule générale MgaLibZncAgdAlbal, dans lequel a est compris entre 0,5 et 10%, b est compris entre 0,5 et 3%, c est compris entre 0,1 et 5%, d est compris entre 0,1 et 2% et bal indique que le reste est de l'aluminium.International demand WO 92/03583 discloses a useful alloy for aeronautical structures having low density of the general formula Mg a Li b Zn c Ag d Al bal wherein a is between 0.5 and 10%, b is between 0.5 and 3%, c is between 0.1 and 5%, d is between 0.1 and 2% and bal indicates that the rest is aluminum.

Le brevet US 5,431,876 enseigne un groupe d'alliages ternaire d'aluminium lithium et magnésium ou cuivre, incluant au moins un additif tel que le zirconium, le chrome et/ou le manganèse.The patent US 5,431,876 teaches a group of ternary alloys of lithium aluminum and magnesium or copper, including at least one additive such as zirconium, chromium and / or manganese.

Le brevet US 6,551,424 décrit un procédé de fabrication de produits en alliage aluminium-magnésium-lithium de composition (en % en poids) Mg : 3,0 - 6,0, Li : 0,4 - 3,0, Zn jusque 2,0, Mn jusque 1,0, Ag jusque 0,5, Fe jusque 0,3, Si jusque 0,3, Cu jusque 0,3, 0,02 - 0,5 d'un élément sélectionné dans le groupe consistant en Sc, Hf, Ti, V, Nd, Zr, Cr, Y, Be, incluant un laminage à froid dans le sens de la longueur et dans le sens de la largeur.
Le brevet US 6,461,566 décrit un alliage de composition (en % en poids) Li : 1,5 - 1,9, Mg : 4,1 - 6,0, Zn 0,1 - 1,5, Zr 0,05 - 0,3, Mn 0,01 - 0,8 H, 0,9 10-5 - 4,5 10-5 et au moins un élément sélectionné dans le groupe Be 0,001 - 0.2, Y 0,001 - 0.5 et Sc 0,01 - 0,3.
Le brevet RU 2171308 décrit un alliage comprenant (en % en poids) Li : 1,5 - 3,0, Mg : 4,5 - 7,0, Fe 0,01 - 0,15, Na : 0,001 - 0,0015, H, 1,7 10-5 - 4.5 10-5 et au moins un élément sélectionné dans le groupe Zr 0,05- 0,15, Be 0,005 - 0,1, et Sc 0,05 - 0,4 et au moins un élément sélectionné dans le groupe Mn 0,005- 0,3, Cr 0,005 - 0,2, et Ti 0,005 - 0,2, reste aluminium.
The patent US 6,551,424 discloses a method of manufacturing aluminum-magnesium-lithium alloy products of composition (in% by weight) Mg: 3.0 - 6.0, Li: 0.4 - 3.0, Zn up to 2.0, Mn to 1.0, Ag up to 0.5, Fe up to 0.3, Si up to 0.3, Cu up to 0.3, 0.02 - 0.5 from a member selected from the group consisting of Sc, Hf, Ti , V, Nd, Zr, Cr, Y, Be, including cold rolling in the lengthwise and in the widthwise directions.
The patent US 6,461,566 discloses an alloy of composition (in% by weight) Li: 1.5 - 1.9, Mg: 4.1 - 6.0, Zn 0.1 - 1.5, Zr 0.05 - 0.3, Mn 0.01 - 0.8 H, 0.9 10 -5 - 4.5 10 -5 and at least one element selected from the group Be 0.001 - 0.2, Y 0.001 - 0.5 and Sc 0.01 - 0.3.
The patent RU 2171308 discloses an alloy comprising (in% by weight) Li: 1.5 - 3.0, Mg: 4.5 - 7.0, Fe 0.01 - 0.15, Na: 0.001 - 0.0015, H, 1 , 7 10 -5 - 4.5 10 -5 and at least one element selected from the group Zr 0.05-0.15, Be 0.005-0.1, and Sc 0.05-0.4 and at least one element selected in the group Mn 0.005-0.3, Cr 0.005-0.2, and Ti 0.005-0.2, remain aluminum.

Le brevet RU2163938 décrit un alliage contenant (en % en poids) Mg : 2,0 - 5,8, Li : 1,3-2,3, Cu : 0,01 - 0,3, Mn : 0,03- 0,5, Be : 0,0001 - 0,3, au moins un élément parmi Zr et Sc : 0,02 - 0,25 et au moins un élément parmi Ca et Ba : 0,002 - 0.1, reste aluminium.The patent RU2163938 discloses an alloy containing (in% by weight) Mg: 2.0 - 5.8, Li: 1.3-2.3, Cu: 0.01-0.3, Mn: 0.03-0.5, Be: 0.0001 - 0.3, at least one of Zr and Sc: 0.02 - 0.25 and at least one of Ca and Ba: 0.002 - 0.1, remains aluminum.

La demande de brevet DE 1 558 491 décrit notamment un alliage contenant (en % en poids) Mg : 4 - 7, Li : 1,5 - 2,6, Mn : 0,2- 1,0, Zr 0,05 - 0,3 et/ou Ti 0,05 - 0,15 ou Cr 0,05 - 0,3.The patent application DE 1 558 491 describes in particular an alloy containing (in% by weight) Mg: 4 - 7, Li: 1.5 - 2.6, Mn: 0.2 - 1.0, Zr 0.05 - 0.3 and / or Ti 0 , 05 - 0,15 or Cr 0,05 - 0,3.

Ces alliages n'ont pas résolu certains problèmes et en particulier leur performance en termes de tolérance aux dommages n'a pas permis leur utilisation significative dans l'aviation commerciale. Il est à noter également que la fabrication de produits corroyés à partir de ces alliages est restée difficile et que le taux de rebut est trop élevé.These alloys have not solved some problems and in particular their performance in terms of damage tolerance has not allowed their significant use in commercial aviation. It should also be noted that the manufacture of wrought products from these alloys has remained difficult and that the scrap rate is too high.

Il existe un besoin pour des produits corroyés en alliage aluminium-magnésium-lithium présentant des propriétés améliorées par rapport à celles des produits connus, en particulier en termes de compromis entre les propriétés de résistance mécanique statique et les propriétés de tolérance aux dommages, en particulier la ténacité, de résistance à la corrosion tout en ayant une faible densité.
De plus il existe un besoin pour un procédé de fabrication de ces produits fiable et économique.
There is a need for wrought aluminum-magnesium-lithium alloy products having improved properties over known products, particularly in terms of the compromise between static strength properties and damage tolerance properties, in particular toughness, corrosion resistance while having a low density.
In addition there is a need for a method of manufacturing these products reliable and economical.

Objet de l'inventionObject of the invention

Un premier objet de l'invention est un produit corroyé en alliage d'aluminium de composition, en % en poids,

  • Mg : 4,0 - 5,0
  • Li : 1,0 - 1,6
  • Zr : 0,05 - 0,15
  • Ti: 0,01 - 0,15
  • Fe : 0,02 - 0,2
  • Si : 0,02 - 0,2
  • Mn : ≤ 0,5
  • Cr ≤ 0,5
  • Ag : ≤ 0,5
  • Cu ≤ 0,5
  • Zn ≤ 0,5
  • Sc < 0,01
  • autres éléments < 0,05
  • reste aluminium.
A first subject of the invention is a wrought product made of aluminum alloy of composition, in% by weight,
  • Mg: 4.0 - 5.0
  • Li: 1.0 - 1.6
  • Zr: 0.05 - 0.15
  • Ti: 0.01 - 0.15
  • Fe: 0.02 - 0.2
  • Si: 0.02 - 0.2
  • Mn: ≤ 0.5
  • Cr ≤ 0.5
  • Ag: ≤ 0.5
  • Cu ≤ 0.5
  • Zn ≤ 0.5
  • Sc <0.01
  • other elements <0.05
  • remains aluminum.

Un autre objet de l'invention est un procédé de fabrication d'un produit corroyé selon l'invention comprenant successivement

  • l'élaboration d'un bain de métal liquide de façon à obtenir un alliage d'aluminium de composition selon l'invention,
  • la coulée dudit alliage sous forme brute,
  • optionnellement l'homogénéisation du produit ainsi coulé,
  • la déformation à chaud et optionnellement à froid,
  • optionnellement un traitement thermique à une température comprise entre 300 et 420 °C en un ou plusieurs paliers,
  • la mise en solution du produit ainsi déformé, et la trempe,
  • optionnellement la déformation à froid du produit ainsi mis en solution et trempé,
  • le revenu à une température inférieure à 150 °C.
Another subject of the invention is a method of manufacturing a wrought product according to the invention comprising successively
  • developing a bath of liquid metal so as to obtain an aluminum alloy of composition according to the invention,
  • pouring said alloy in raw form,
  • optionally homogenization of the product thus cast,
  • the hot deformation and optionally cold,
  • optionally a heat treatment at a temperature between 300 and 420 ° C in one or more steps,
  • the dissolution of the product thus deformed, and quenching,
  • optionally cold deformation of the product thus dissolved and quenched,
  • the income at a temperature below 150 ° C.

Encore un autre objet de l'invention est l'utilisation d'un produit l'invention pour réaliser des éléments de structure d'aéronef.Yet another object of the invention is the use of a product of the invention for producing aircraft structural elements.

Description des figuresDescription of figures

  • Figure 1 : Courbe R dans le sens L-T (éprouvette CCT760). Figure 1 : Curve R in direction LT (specimen CCT760).
  • Figure 2 : Courbe R dans le sens T-L (éprouvette CCT760). Figure 2 : Curve R in the TL direction (specimen CCT760).
  • Figure 3 : Ténacité Kapp (L-T) en fonction de la limite d'élasticité Rp0,2(L) pour les alliages A, C et D. Figure 3 : Toughness K app (LT) as a function of yield strength R p0,2 (L) for alloys A, C and D.
Description de l'inventionDescription of the invention

Sauf mention contraire, toutes les indications concernant la composition chimique des alliages sont exprimées comme un pourcentage en poids basé sur le poids total de l'alliage. L'expression 1,4 Cu signifie que la teneur en cuivre exprimée en % en poids est multipliée par 1,4. La désignation des alliages se fait en conformité avec les règlements de The Aluminium Association, connus de l'homme du métier. La densité dépend de la composition et est déterminée par calcul plutôt que par une méthode de mesure de poids. Les valeurs sont calculées en conformité avec la procédure de The Aluminium Association, qui est décrite pages 2-12 et 2-13 de « Aluminum Standards and Data ». Les définitions des états métallurgiques sont indiquées dans la norme européenne EN 515.
Les caractéristiques mécaniques statiques en traction, en d'autres termes la résistance à la rupture Rm, la limite d'élasticité conventionnelle à 0,2% d'allongement Rp0,2, et l'allongement à la rupture A%, sont déterminés par un essai de traction selon la norme NF EN ISO 6892-1, le prélèvement et le sens de l'essai étant définis par la norme EN 485-1.
Une courbe donnant le facteur d'intensité de contrainte effectif en fonction de l'extension de fissure effective, connue comme la courbe R, est déterminée selon la norme ASTM E 561. Le facteur d'intensité de contrainte critique KC, en d'autres termes le facteur d'intensité qui rend la fissure instable, est calculé à partir de la courbe R. Le facteur d'intensité de contrainte KCO est également calculé en attribuant la longueur de fissure initiale au commencement de la charge monotone, à la charge critique. Ces deux valeurs sont calculées pour une éprouvette de la forme requise. Kapp représente le facteur KCO correspondant à l'éprouvette qui a été utilisée pour effectuer l'essai de courbe R. KCeff représente le facteur KC correspondant à l'éprouvette qui a été utilisée pour effectuer l'essai de courbe R. Δaeff(max) représente l'extension de fissure du dernier point valide de la courbe R. La longueur de la courbe R - à savoir l'extension de fissure maximale de la courbe - est un paramètre en lui-même important, notamment pour la conception de fuselage.
Unless stated otherwise, all the information concerning the chemical composition of the alloys is expressed as a percentage by weight based on the total weight of the alloy. The expression 1.4 Cu means that the copper content expressed in% by weight is multiplied by 1.4. The designation of alloys is in accordance with the regulations of The Aluminum Association, known to those skilled in the art. The density depends on the composition and is determined by calculation rather than by a method of measuring weight. The values are calculated in accordance with the procedure of The Aluminum Association, which is described on pages 2-12 and 2-13 of "Aluminum Standards and Data". The definitions of the metallurgical states are given in the European standard EN 515.
The static mechanical characteristics in tension, in other words the tensile strength R m , the conventional yield stress at 0.2% elongation R p0.2 , and the elongation at break A% are determined by a tensile test according to standard NF EN ISO 6892-1, the sampling and the direction of the test being defined by the EN 485-1 standard.
A curve giving the effective stress intensity factor as a function of the effective crack extension, known as the R curve, is determined according to ASTM E 561. The critical stress intensity factor K C , in d other words the intensity factor which makes the crack unstable, is calculated from the curve R. The stress intensity factor K CO is also calculated by assigning the initial crack length at the beginning of the monotonous load, at the critical load. These two values are calculated for a specimen of the required form. App K represents the factor K CO corresponding to the test piece that was used to perform the test of A. K Ceff curve represents the K factor C corresponding to the test piece that was used to perform the test curve A. Δa eff (max) represents the crack extension of the last valid point of the curve R. The length of the curve R - namely the maximum crack extension of the curve - is a parameter that is in itself important, particularly for the fuselage design.

Sauf mention contraire, les définitions de la norme EN 12258 s'appliquent.Unless otherwise specified, the definitions of EN 12258 apply.

On appelle ici « élément de structure » ou « élément structural » d'une construction mécanique une pièce mécanique pour laquelle les propriétés mécaniques statiques et/ou dynamiques sont particulièrement importantes pour la performance de la structure, et pour laquelle un calcul de structure est habituellement prescrit ou réalisé. Il s'agit typiquement d'éléments dont la défaillance est susceptible de mettre en danger la sécurité de ladite construction, de ses utilisateurs, des ses usagers ou d'autrui. Pour un avion, ces éléments de structure comprennent notamment les éléments qui composent le fuselage (tels que la peau de fuselage, fuselage skin en anglais), les raidisseurs ou lisses de fuselage (stringers), les cloisons étanches (bulkheads), les cadres de fuselage (circumferential frames), les ailes (tels que la peau de voilure extrados ou intrados (upper or lower wing skin), les raidisseurs (stringers ou stiffeners), les nervures (ribs) et longerons (spars)) et l'empennage composé notamment de stabilisateurs horizontaux et verticaux (horizontal or vertical stabilisers), ainsi que les profilés de plancher (floor beams), les rails de sièges (seat tracks) et les portes.Here, a "structural element" or "structural element" of a mechanical construction is called a mechanical part for which the static and / or dynamic mechanical properties are particularly important for the performance of the structure, and for which a structural calculation is usually prescribed or realized. These are typically elements whose failure is likely to endanger the safety of said construction, its users, its users or others. For an aircraft, these structural elements include the elements that make up the fuselage (such as fuselage skin, fuselage skin in English), stiffeners or stringers, bulkheads, fuselage (circumferential frames), wings (such the upper or lower wing skin, the stringers or stiffeners, the ribs and spars) and the stabilizer composed in particular of horizontal and vertical stabilizers (horizontal or vertical). stabilizers), as well as floor beams, seat tracks and doors.

Selon la présente invention, une classe sélectionnée d'alliages d'aluminium qui contiennent des quantités spécifiques et critiques de magnésium, de lithium, de zirconium, de titane, de fer et de silicium permet de fabriquer des produits corroyés ayant un compromis de propriétés amélioré, en particulier entre la résistance mécanique et la tolérance aux dommages, tout en présentant une bonne performance en corrosion. La teneur en magnésium des produits selon l'invention est comprise entre 4,0 et 4,7 % en poids. Dans une réalisation avantageuse de l'invention, la teneur en magnésium est au moins de 4,3 % en poids ou préférentiellement 4,4 % en poids. La teneur maximale de 4,7% en poids ou avantageusement de 4,6 % en poids de magnésium est préférée. La teneur en lithium des produits selon l'invention est comprise entre 1,0 et 1,5 % en poids. Les présents inventeurs ont constaté qu'une teneur en lithium limitée, en présence de certains éléments d'addition, permet d'améliorer très significativement la ténacité et la vitesse de propagation des fissures en fatigue, ce qui compense largement la légère augmentation de densité et la diminution des propriétés mécaniques statiques. La teneur maximale en lithium est 1,5% en poids et de préférence 1,45 % en poids ou préférentiellement 1,4 % en poids. Une teneur minimale en lithium de 1,1 % en poids et de préférence de 1,2 % en poids est avantageuse, notamment pour améliorer la résistance à la corrosion intergranulaire.
La teneur en zirconium des produits selon l'invention est comprise entre 0,05 et 0,15 % en poids et la teneur en titane est comprise entre 0,01 et 0,15 % en poids. La présence de ces éléments associée aux conditions de transformation utilisées permet avantageusement de maintenir une structure granulaire substantiellement non recristallisée. Contrairement à certains enseignements de l'art antérieur, les présents inventeurs ont constaté qu'il n'est pas nécessaire d'ajouter du scandium dans ces alliages pour obtenir la structure granulaire substantiellement non-recristallisée désirée et que l'addition de scandium pouvait même s'avérer néfaste en rendant l'alliage particulièrement fragile et difficile à laminer à froid jusqu'à des épaisseurs inférieures à 3 mm. La teneur en scandium est donc inférieure à 0,01 % en poids. Dans un mode de réalisation de l'invention la teneur en titane est comprise entre 0,01 et 0,05 % en poids. Le manganèse et/ou le chrome peuvent également être ajoutés pour contribuer notamment au contrôle de la structure granulaire, leur teneur restant au maximum de 0,5 % en poids. Dans un mode de réalisation avantageux de l'invention, présentant notamment une ductilité à chaud améliorée, l'alliage contient au moins un élément parmi Mn et Cr avec pour teneur, en % en poids Mn : 0,05 - 0,5 ou 0,05 - 0,3 et Cr : 0,05 - 0,3 , un élément non choisi parmi Mn et Cr ayant une teneur inférieure à 0,05 % en poids. L'amélioration de la ductilité à chaud facilite notamment la déformation à chaud ce qui permet de diminuer le taux de rebut lors de la transformation.
According to the present invention, a selected class of aluminum alloys which contain specific and critical amounts of magnesium, lithium, zirconium, titanium, iron and silicon makes it possible to produce wrought products having an improved property compromise. in particular between mechanical strength and damage tolerance, while having a good corrosion performance. The magnesium content of the products according to the invention is between 4.0 and 4.7% by weight. In an advantageous embodiment of the invention, the magnesium content is at least 4.3% by weight or preferably 4.4% by weight. The maximum content of 4.7% by weight or preferably 4.6% by weight of magnesium is preferred. The lithium content of the products according to the invention is between 1.0 and 1.5% by weight. The present inventors have found that a limited lithium content, in the presence of certain addition elements, makes it possible to very significantly improve the fracture toughness and the speed of propagation of fatigue cracks, which largely compensates for the slight increase in density and the decrease in static mechanical properties. The maximum lithium content is 1.5% by weight and preferably 1.45% by weight or preferably 1.4% by weight. A minimum lithium content of 1.1% by weight and preferably 1.2% by weight is advantageous, in particular to improve the resistance to intergranular corrosion.
The zirconium content of the products according to the invention is between 0.05 and 0.15% by weight and the titanium content is between 0.01 and 0.15% by weight. The presence of these elements associated with the transformation conditions used advantageously makes it possible to maintain a granular structure substantially not recrystallized. Contrary to certain teachings of the prior art, the present inventors have found that it is not necessary to add scandium in these alloys to obtain the desired substantially non-recrystallized granular structure and that the addition of scandium could even prove to be harmful by making the alloy particularly fragile and difficult to cold roll up to thicknesses less than 3 mm. The scandium content is therefore less than 0.01% by weight. In one embodiment of the invention the titanium content is between 0.01 and 0.05% by weight. Manganese and / or chromium can also be added to contribute in particular to the control of the granular structure, their content remaining at most 0.5% by weight. In an advantageous embodiment of the invention, having in particular improved hot ductility, the alloy contains at least one of Mn and Cr with a content, in% by weight Mn: 0.05 - 0.5 or 0 , 05 - 0.3 and Cr: 0.05 - 0.3, an element not selected from Mn and Cr having a content of less than 0.05% by weight. In particular, the improvement of the hot ductility facilitates hot deformation, which makes it possible to reduce the scrap rate during the processing.

Le cuivre et/ou l'argent peuvent également être ajoutés pour améliorer les performances des produits corroyés selon l'invention leur teneur restant au maximum de 0,5 % en poids. Dans un mode de réalisation avantageux de l'invention, l'alliage contient au moins un élément parmi Ag et Cu avec pour teneur s'il est choisi, en % en poids Cu : 0,05 - 0,3 et Ag : 0,05 - 0,3 , un élément non choisi parmi Ag et Cu ayant une teneur inférieure à 0,05 % en poids. Ces éléments peuvent contribuer notamment aux propriétés mécaniques statiques. Cependant dans un mode de réalisation avantageux pour améliorer la résistance à la corrosion intergranulaire la teneur en Ag et/ou la teneur en Cu sont inférieures à 0,05 % en poids.Copper and / or silver may also be added to improve the performance of the wrought products according to the invention, their content remaining at most 0.5% by weight. In an advantageous embodiment of the invention, the alloy contains at least one of Ag and Cu with, if selected, in% by weight Cu: 0.05 - 0.3 and Ag: 0, 05 - 0.3, an element not selected from Ag and Cu having a content of less than 0.05% by weight. These elements can contribute in particular to the static mechanical properties. However, in one advantageous embodiment for improving the resistance to intergranular corrosion, the Ag content and / or the Cu content are less than 0.05% by weight.

Les produits corroyés selon l'invention contiennent une faible quantité de fer et de silicium, la teneur de ces éléments étant comprise entre 0,02 et 0,2 % en poids. Les présents inventeurs pensent que la présence de ces éléments peut contribuer, en formant des phases intermétalliques et/ou en contribuant à la formation des dispersoïdes notamment en présence de manganèse, à améliorer les propriétés de tolérance aux dommages en évitant la localisation de la déformation. Dans un mode de réalisation de l'invention la teneur en Fe et/ou la teneur en Si sont en % en poids Fe : 0,04 - 0,15 ; Si : 0,04 - 0,15.. Dans un mode de réalisation de l'invention la teneur en Fe et/ou la teneur en Si est inférieure à 0,15% en poids et de préférence inférieure à 0,1 % en poids.The wrought products according to the invention contain a small amount of iron and silicon, the content of these elements being between 0.02 and 0.2% by weight. The present inventors believe that the presence of these elements can contribute, by forming intermetallic phases and / or by contributing to the formation of dispersoids especially in the presence of manganese, to improve the properties of damage tolerance by avoiding the localization of the deformation. In one embodiment of the invention the Fe content and / or the Si content are in% by weight Fe: 0.04 - 0.15; Si: 0.04 - 0.15 In one embodiment of the invention, the Fe content and / or the Si content is less than 0.15% by weight and preferably less than 0.1% by weight. weight.

La teneur en Zn est au maximum de 0,5 % en poids. Dans un mode de réalisation avantageux de l'invention la teneur en Zn est inférieure à 0,2 % en poids et de préférence inférieure à 0,05 % en poids. L'addition délibérée de Zn n'est typiquement pas souhaitable car cet élément peut contribuer à dégrader la ductilité à chaud tout en n'apportant pas d'avantage pour la résistance à la corrosion intergranulaire. De plus l'addition de Zn contribue à augmenter la densité de l'alliage ce qui n'est le plus souvent pas souhaitable. Les autres éléments ont une teneur inférieure à 0,05% en poids, chacun.The Zn content is at most 0.5% by weight. In an advantageous embodiment of the invention, the Zn content is less than 0.2% by weight and preferably less than 0.05% by weight. The deliberate addition of Zn is typically not desirable because this element can contribute to degrade the hot ductility while not providing any advantage for the resistance to intergranular corrosion. In addition the addition of Zn contributes to increase the density of the alloy which is most often not desirable. The other elements have a content of less than 0.05% by weight, each.

Certains éléments peuvent être néfaste pour les alliages selon l'invention, en particulier pour des raisons de transformation de l'alliage telles que la toxicité et/ou les casses lors de la déformation et il est préférables de les limiter à un niveau très faible, i.e. inférieure à 0,05 % en poids ou même moins. Dans un mode de réalisation avantageux les produits selon l'invention ont une teneur maximale de 5 ppm de Be et de préférence de 2 ppm de Be et/ou une teneur maximale de 10 ppm de Na et/ou une teneur maximale de 20 ppm de Ca.Certain elements may be detrimental to the alloys according to the invention, in particular for reasons of transformation of the alloy such as toxicity and / or breakage during deformation and it is preferable to limit them to a very low level, ie less than 0.05% by weight or even less. In an advantageous embodiment, the products according to the invention have a maximum content of 5 ppm of Be and preferably 2 ppm of Be and / or a maximum content of 10 ppm of Na and / or a maximum content of 20 ppm of It.

Les produits corroyés selon l'invention sont préférentiellement des produits filés tels que des profilés, des produits laminés tels que des tôles ou des tôles épaisses et/ou des produits forgés.The wrought products according to the invention are preferably spun products such as profiles, rolled products such as sheets or thick plates and / or forged products.

Le procédé de fabrication des produits selon l'invention comprend les étapes successives d'élaboration d'un bain de métal liquide de façon à obtenir un alliage d'aluminium de composition selon l'invention, la coulée dudit alliage sous forme brute, optionnellement l'homogénéisation du produit ainsi coulé, la déformation à chaud et optionnellement à froid, la mise en solution du produit ainsi déformé, et la trempe, optionnellement la déformation à froid du produit ainsi mis en solution et trempé et le revenu à une température inférieure à 150 °C.The process for manufacturing the products according to the invention comprises the successive steps of producing a bath of liquid metal so as to obtain an aluminum alloy of composition according to the invention, casting said alloy in raw form, optionally homogenization of the product thus cast, hot deformation and optionally cold, the dissolution of the product thus deformed, and quenching, optionally the cold deformation of the product so dissolved and quenched and the tempering at a temperature below 150 ° C.

Dans une première étape, on élabore un bain de métal liquide de façon à obtenir un alliage d'aluminium de composition selon l'invention.In a first step, a bath of liquid metal is produced so as to obtain an aluminum alloy of composition according to the invention.

Le bain de métal liquide est ensuite coulé sous forme brute, typiquement une plaque de laminage, une billette de filage ou une ébauche de forge.The liquid metal bath is then cast in a raw form, typically a rolling plate, a spinning billet or a forging blank.

La forme brute est ensuite optionnellement homogénéisée de façon à atteindre une température comprise entre 450°C et 550° et de préférence entre 480 °C et 520 °C pendant une durée comprise entre 5 et 60 heures. Le traitement d'homogénéisation peut être réalisé en un ou plusieurs paliers. Cependant les présents inventeurs n'ont pas constaté d'avantage significatif apporté par l'homogénéisation et dans une réalisation préférée de l'invention, on procède directement à la déformation à chaud à la suite d'un simple réchauffage sans effectuer d'homogénéisation.The raw form is then optionally homogenized so as to reach a temperature of between 450 ° C. and 550 ° C. and preferably between 480 ° C. and 520 ° C. for a period of between 5 and 60 hours. The homogenization treatment can be carried out in one or more stages. However, the present inventors have not found a significant advantage brought by the homogenization and in a preferred embodiment of the invention, the hot deformation is carried out directly after a simple reheating without performing homogenization.

La déformation à chaud, typiquement par filage, laminage et/ou forgeage, est effectuée de préférence avec une température d'entrée supérieure à 400 °C et de manière avantageuse supérieure à 430 °C ou même 450 °C.The hot deformation, typically by spinning, rolling and / or forging, is preferably carried out with an inlet temperature above 400 ° C and advantageously above 430 ° C or even 450 ° C.

Dans le cas de la fabrication de tôles par laminage, il est nécessaire de réaliser une étape de laminage à froid pour les produits dont l'épaisseur est inférieure à 3 mm. Il peut s'avérer utile de réaliser un ou plusieurs traitement thermiques intermédiaires avant ou au cours du laminage à froid. Ces traitements thermiques intermédiaires sont typiquement réalisés à une température comprise entre 300 et 420 °C en un ou plusieurs paliers.In the case of the manufacture of rolled sheets, it is necessary to perform a cold rolling step for products whose thickness is less than 3 mm. It may be useful to carry out one or more intermediate heat treatments before or during cold rolling. These intermediate heat treatments are typically carried out at a temperature between 300 and 420 ° C in one or more stages.

Les présents inventeurs ont constaté que même en réalisant ces traitements thermiques intermédiaires, il ne leur avait pas été possible de laminer à froid de façon industrielle des tôles en alliages de référence jusqu'à une épaisseur de 2 mm alors que cette étape s'est avérée réalisable avec des tôles en alliage selon l'invention. Les tôles selon l'invention ont une épaisseur préférée d'au moins 0,5 mm et de préférence d'au moins 0,8 mm ou 1 mm.The present inventors have found that even in carrying out these intermediate heat treatments, it was not possible for them to cold-roll industrial sheets of reference alloys to a thickness of 2 mm, whereas this step proved achievable with alloy sheets according to the invention. The sheets according to the invention have a preferred thickness of at least 0.5 mm and preferably at least 0.8 mm or 1 mm.

Après déformation à chaud et optionnellement à froid le produit est mis en solution et trempé. Avant mise en solution, il est avantageux de réaliser un traitement thermique à une température comprise entre 300 et 420 °C en un ou plusieurs paliers, de façon à améliorer le contrôle de la structure granulaire substantiellement non recristallisée. La mise en solution est effectuée, selon la composition du produit, à une température comprise entre 370 et 500 °C. La trempe est effectuée à l'eau et/ou à l'air. Il est avantageux de réaliser la trempe à l'air car les propriétés de corrosion intergranulaire sont améliorées.After hot deformation and optionally cold, the product is dissolved and quenched. Before dissolution, it is advantageous to carry out a heat treatment at a temperature of between 300 and 420 ° C. in one or more stages, so as to improve the control of the substantially non-recrystallized granular structure. The dissolution is carried out, according to the composition of the product, at a temperature between 370 and 500 ° C. Quenching is carried out with water and / or air. It is advantageous to perform quenching in the air because the intergranular corrosion properties are improved.

Le produit ainsi mis en solution et trempé peut optionnellement être à nouveau déformé à froid. Des étapes de planage ou redressage sont typiquement effectuées à ce stade mais il est également envisageable d'effectuer une déformation plus poussée de manière à améliorer encore les propriétés mécaniques.The product thus dissolved and quenched can optionally be further deformed cold. Planing or straightening steps are typically performed at this stage, but it is also possible to carry out further deformation so as to further improve the mechanical properties.

L'état métallurgique obtenu pour les produits laminés est avantageusement un état T6 ou T6X ou T8 ou T8X et pour les produits filés avantageusement un état T5 ou T5X dans le cas de la trempe sur presse ou un état T6 ou T6X ou T8 ou T8X.The metallurgical state obtained for the rolled products is advantageously a T6 or T6X or T8 or T8X state and for the advantageously spun products a T5 or T5X state in the case of quenching on a press or a T6 or T6X or T8 or T8X state.

Le produit subit enfin un revenu à une température inférieure à 150 °C. De manière avantageuse le revenu est effectué en trois paliers, un premier palier à une température comprise entre 70 à 100 °C, un second palier à une température comprise entre 100 à 140 °C et un troisième palier à une température comprise entre 90 à 110 °C, la durée de ces paliers étant typiquement de 5 à 50 h.The product finally undergoes an income at a temperature below 150 ° C. Advantageously, the income is carried out in three stages, a first stage at a temperature of between 70 and 100.degree. C., a second stage at a temperature of between 100 and 140.degree. ° C and a third bearing at a temperature between 90 to 110 ° C, the duration of these bearings being typically 5 to 50 hours.

La combinaison de la composition choisie, en particulier de la teneur en zirconium et de titane, et des paramètres de transformation, en particulier la température de déformation à chaud et le cas échéant du traitement thermique avant mise en solution, permet avantageusement d'obtenir des produits corroyés ayant une structure granulaire substantiellement non-recristallisée. Par structure granulaire substantiellement non-recristallisée, on entend un taux de structure granulaire non-recristallisée à mi-épaisseur supérieur à 70 % et de préférence supérieur à 85%.The combination of the chosen composition, in particular of the zirconium and titanium content, and of the transformation parameters, in particular the hot deformation temperature and, if appropriate, the heat treatment prior to dissolving, advantageously makes it possible to obtain wrought products having a substantially non-recrystallized granular structure. By substantially non-recrystallized granular structure means a non-recrystallized granular structure content at mid-thickness greater than 70% and preferably greater than 85%.

Les produits laminés selon l'invention présentent des caractéristiques particulièrement avantageuses. Les produits laminés ont de préférence une épaisseur comprise entre 0,5 mm et 15 mm, mais des produits d'épaisseur supérieure à 15 mm, jusque 50 mm ou même 100 mm ou plus peuvent avoir des propriétés avantageuses.The rolled products according to the invention have particularly advantageous characteristics. The rolled products preferably have a thickness of between 0.5 mm and 15 mm, but products with a thickness greater than 15 mm, up to 50 mm or even 100 mm or more may have advantageous properties.

Les produits laminés obtenus par le procédé selon l'invention ont, pour une épaisseur comprise entre 0.5 et 15 mm, à mi-épaisseur au moins une propriété de résistance mécanique statique parmi les propriétés (i) à (iii) et au moins une propriété de tolérance aux dommages parmi les propriétés (iv) à (vi)

  1. (i) une limite d'élasticité en traction Rp0,2(L) ≥ 280 MPa et de préférence Rp0,2(L) ≥ 310 MPa,
  2. (ii) une limite d'élasticité en traction Rp0,2(TL) ≥ 260 MPa et de préférence Rp0,2(TL) ≥ 290 MPa,
  3. (iii) une limite d'élasticité en traction Rp0,2(45°) ≥ 200 MPa et de préférence Rp0,2(45°) ≥ 240 MPa,
  4. (iv) une ténacité pour des éprouvettes de largeur W = 760 mm Kapp (L-T) ≥ 90 MPa√m pour une épaisseur inférieure à 3 mm et Kapp (L-T) ≥ 110 MPa√m pour une épaisseur d'au moins 3 mm,
  5. (v) une ténacité pour des éprouvettes de largeur W = 760 mm Kapp (T-L) ≥ 100 MPa√m pour une épaisseur inférieure à 3 mm et Kapp (T-L) ≥ 120 MPa√m pour une épaisseur d'au moins 3 mm,
  6. (vi) une extension de fissure du dernier point valide de la courbe R pour des éprouvettes de largeur W = 760 mm Δaeff(max) (T-L) ≥ 80 mm pour une épaisseur inférieure à 3 mm et Δaeff(max) (T-L) ≥ 110 mm pour une épaisseur d'au moins 3 mm.
The laminates obtained by the process according to the invention have, for a thickness of between 0.5 and 15 mm, at least one property of static mechanical resistance among the properties (i) to (iii) and at least one property at mid-thickness. of damage tolerance among properties (iv) to (vi)
  1. (i) a tensile yield strength R p0.2 (L) ≥ 280 MPa and preferably R p0.2 (L) ≥ 310 MPa,
  2. (ii) a tensile yield strength R p0.2 (TL) ≥ 260 MPa and preferably R p0.2 (TL) ≥ 290 MPa,
  3. (iii) a tensile yield strength R p0.2 (45 °) ≥ 200 MPa and preferably R p0.2 (45 °) ≥ 240 MPa,
  4. (iv) a tenacity of width W = 760 mm specimens K app (LT) ≥ 90 MPa m for a thickness below 3 mm and K app (LT) ≥ 110 MPa m for a thickness of at least 3 mm
  5. (v) toughness for specimens of width W = 760 mm K app (TL) ≥ 100 MPa√m for a thickness of less than 3 mm and K app (TL) ≥ 120 MPa√m for a thickness of at least 3 mm
  6. (vi) a crack extension of the last valid point of the curve R for specimens of width W = 760 mm Δa eff (max) (TL) ≥ 80 mm for a thickness less than 3 mm and Δa eff (max) (TL) ) ≥ 110 mm for a thickness of at least 3 mm.

Les produits laminés selon l'invention présentent une amélioration de l'isotropie des propriétés mécaniques, en particulier de la ténacité. Ainsi les produits laminés selon l'invention présentent de façon avantageuse pour des éprouvettes de largeur W = 760 mm un écart entre Kapp (L-T) et Kapp (T-L) inférieur à 20% et/ou un écart entre Δaeff(max) (T-L) et Δaeff(max) (L-T) inférieur à 20% et de préférence inférieur à 15%.The rolled products according to the invention exhibit an improvement in the isotropy of the mechanical properties, in particular the toughness. Thus, the rolled products according to the invention advantageously have, for specimens with a width W = 760 mm, a difference between K app (LT) and K app (TL) of less than 20% and / or a difference between Δa eff (max). (TL) and Δa eff (max) (LT) less than 20% and preferably less than 15%.

De plus les produits laminés selon l'invention ayant été trempés à l'air présentent une perte de poids inférieure à 20 mg/cm2 et de préférence inférieure à 15 mg/cm2 après le test de corrosion intergranulaire NAMLT (« Nitric Acid Mass Loss Test » ASTM-G67).In addition, the rolled products according to the invention which have been air quenched have a weight loss of less than 20 mg / cm 2 and preferably less than 15 mg / cm 2 after the intergranular corrosion test NAMLT ("Nitric Acid Mass"). Loss Test "ASTM-G67).

Les produits corroyés selon l'invention sont avantageusement utilisés pour réaliser des éléments de structure d'aéronef, notamment d'avions. Des éléments de structure d'aéronef préférés sont notamment une peau de fuselage obtenue avantageusement avec des tôles d'épaisseur 0,5 à 12 mm selon l'invention, un cadre de fuselage, un raidisseur ou lisse de fuselage obtenu avantageusement avec des profilés selon l'invention ou une nervure.The wrought products according to the invention are advantageously used to produce aircraft structural elements, in particular aircraft. Preferred aircraft structural elements are in particular a fuselage skin advantageously obtained with sheets having a thickness of 0.5 to 12 mm according to the invention, a fuselage frame, a stiffener or a fuselage rail advantageously obtained with profiles according to the invention or a rib.

Ces aspects, ainsi que d'autres de l'invention sont expliqués plus en détail à l'aide des exemples illustratifs et non limitatifs suivants.These and other aspects of the invention are explained in more detail with the aid of the following illustrative and nonlimiting examples.

ExemplesExamples Exemple 1Example 1

Dans cet exemple, plusieurs plaques en alliage Al-Mg-Li dont la composition est donnée dans le tableau 1 ont été coulées. L'alliage D a une composition selon l'invention, les alliages A à C sont des alliages de référence. Tableau 1. Composition en % en poids et densité des alliages Al-Mg-Li utilisés Alliage Ag Li Si Fe Cu Ti Mn Mg Zn Zr Na (ppm) Sc A 0,1 1,8 0,04 0,04 0,17 0,02 0,13 4,6 0,46 0,07 9 0,08 B 0,1 1,7 0,04 0,04 0,07 0,02 0,13 4,9 0,48 0,13 8 C 0,1 1,7 0,04 0,04 0,17 0,02 0,15 4,8 0,44 0,12 11 D 0,1 1,4 0,05 0,04 0,18 0,02 0,15 4,5 0,12 4 In this example, several plates Al-Mg-Li alloy whose composition is given in Table 1 were cast. Alloy D has a composition according to the invention, alloys A to C are reference alloys. Table 1. Composition in% by weight and density of Al-Mg-Li alloys used Alloy Ag Li Yes Fe Cu Ti mn mg Zn Zr Na (ppm) sc AT 0.1 1.8 0.04 0.04 0.17 0.02 0.13 4.6 0.46 0.07 9 0.08 B 0.1 1.7 0.04 0.04 0.07 0.02 0.13 4.9 0.48 0.13 8 VS 0.1 1.7 0.04 0.04 0.17 0.02 0.15 4.8 0.44 0.12 11 D 0.1 1.4 0.05 0.04 0.18 0.02 0.15 4.5 0.12 4

Les plaques ont été réchauffées et laminées à chaud jusqu'à une épaisseur d'environ 4 mm. Des essais de laminage à froid jusqu'à l'épaisseur 2 mm ont été effectués après un traitement thermique constitué de deux paliers successifs d'une heure à 340 °C suivi de 1 heure à 400 °C. Seule les tôles en alliage selon l'invention ont pu être laminées à froid avec succès jusqu'à l'épaisseur finale, les tôles en alliage de référence s'étant cassées à l'épaisseur 2,6 mm. Après laminage à chaud et éventuellement à froid, les tôles ont été mises en solution à 480 °C pendant 20 mn, ce traitement étant précédé d'un traitement thermique constitué de deux paliers successifs d'une heure à 340 °C suivi de 1 heure à 400 °C. Après mise en solution, les tôles ont été trempées à l'air et planées. Le revenu a été effectué pendant 10h à 85°C suivi de 16h à 120 °C suivi de 10h à 100°C.The plates were heated and hot rolled to a thickness of about 4 mm. Cold rolling tests up to 2 mm thickness were carried out after a heat treatment consisting of two successive one-hour steps at 340 ° C. followed by 1 hour at 400 ° C. Only the alloy sheets according to the invention could be successfully cold-rolled to the final thickness, the reference alloy sheets being broken to a thickness of 2.6 mm. After hot rolling and possibly cold rolling, the sheets were dissolved at 480 ° C. for 20 minutes, this treatment being preceded by a heat treatment consisting of two successive steps of one hour at 340 ° C. followed by 1 hour at 400 ° C. After dissolution, the sheets were air-soaked and glued. The income was made for 10h at 85 ° C followed by 16h at 120 ° C followed by 10h at 100 ° C.

La structure granulaire de l'ensemble des échantillons était substantiellement non recristallisée, le taux de recristallisation à mi-épaisseur étant inférieur à 10%.The granular structure of all the samples was substantially non-recrystallized, the recrystallization rate at mid-thickness being less than 10%.

Des échantillons ont été testés pour déterminer leurs propriétés mécaniques statiques (limite d'élasticité Rp0,2, la résistance à la rupture Rm, et l'allongement à la rupture (A).Samples were tested for their static mechanical properties (yield strength R p0,2 , breaking strength R m , and elongation at break (A).

Les résultats obtenus sont donnés dans le tableau 2 ci-dessous. Tableau 2. Propriétés mécaniques des tôles obtenues. Alliage Ep. (mm) Sens L Sens TL Sens 45° Rm (MPa) R0.2 (MPa) A% Rm (MPa) R0.2 (MPa) A% Rm (MPa) R0.2 (MPa) A% A 4,5 507 399 4,9 502 355 12,5 436 293 21,8 B 4,5 488 370 6,0 513 354 12,4 423 274 24,7 C 4,2 487 374 5,6 506 349 11,7 444 286 21,0 D 4,2 436 328 8,5 443 304 16,1 394 256 23,1 D 2,1 439 344 5.4 455 327 15.2 379 256 25.8 The results obtained are given in Table 2 below. Table 2. Mechanical properties of the sheets obtained. Alloy Ep. (Mm) Meaning L TL direction Sense 45 ° Rm (MPa) R0.2 (MPa) AT% Rm (MPa) R0.2 (MPa) AT% Rm (MPa) R0.2 (MPa) AT% AT 4.5 507 399 4.9 502 355 12.5 436 293 21.8 B 4.5 488 370 6.0 513 354 12.4 423 274 24.7 VS 4.2 487 374 5.6 506 349 11.7 444 286 21.0 D 4.2 436 328 8.5 443 304 16.1 394 256 23.1 D 2.1 439 344 5.4 455 327 15.2 379 256 25.8

La ténacité des tôles a été caractérisée par l'essai de courbes R suivant la norme ASTM E561. Les essais ont été effectués avec une éprouvette CCT (W=760 mm, 2a0=253 mm) pleine épaisseur. L'ensemble de résultats est reporté dans le tableau 3 et le tableau 14 et illustré par les graphes de la figure 1 et de la figure 2. Tableau 3 - Données de résumé de la courbe R Alliage Ep. (mm) Sens Kr (MPa√m) à Δaeff (mm) 10 20 30 40 50 60 70 80 A 4,5 L-T 63 79 91 101 105 107 111 C 4,2 70 91 105 115 122 129 135 142 D 4,2 86 113 131 145 157 166 175 183 D 2,1 79 101 113 120 128 132 137 141 A 4,5 T-L 62 86 95 110 123 135 143 B 4,5 68 87 110 129 147 157 164 174 C 4,2 70 94 110 122 131 134 D 4,2 86 110 128 141 153 164 175 183 D 2,1 84 106 122 133 142 150 157 161 Tableau 4 - Résultats des essais de ténacité Alliage Ep. (mm) Sens Kapp MPa√m Kceff MPa√m Δaeffmax mm A 4,5 L-T 82 102 76 C 4,2 96 132 116 D 4,2 125 177 121 D 2,1 99 122 113 A 4,5 T-L 102 142 72 B 4,5 119 179 102 C 4,2 102 131 63 D 4,2 125 177 134 D 2,1 112 147 103 The toughness of the sheets was characterized by the R-curve test according to ASTM E561. The tests were carried out with a CCT test specimen (W = 760 mm, 2a0 = 253 mm) full thickness. The result set is reported in Table 3 and Table 14 and illustrated by the graphs of the figure 1 and some figure 2 . Table 3 - R curve summary data Alloy Ep. (Mm) Meaning Kr (MPa√m) at Δa eff (mm) 10 20 30 40 50 60 70 80 AT 4.5 LT 63 79 91 101 105 107 111 VS 4.2 70 91 105 115 122 129 135 142 D 4.2 86 113 131 145 157 166 175 183 D 2.1 79 101 113 120 128 132 137 141 AT 4.5 TL 62 86 95 110 123 135 143 B 4.5 68 87 110 129 147 157 164 174 VS 4.2 70 94 110 122 131 134 D 4.2 86 110 128 141 153 164 175 183 D 2.1 84 106 122 133 142 150 157 161 Alloy Ep. (Mm) Meaning K app MPa√m Kc eff MPa√m Δa eff max mm AT 4.5 LT 82 102 76 VS 4.2 96 132 116 D 4.2 125 177 121 D 2.1 99 122 113 AT 4.5 TL 102 142 72 B 4.5 119 179 102 VS 4.2 102 131 63 D 4.2 125 177 134 D 2.1 112 147 103

La figure 3 montre l'amélioration du compromis entre la limite d'élasticité et la ténacité.
En particulier, l'amélioration de Kapp (L-T) est supérieure à 25 % alors que la diminution de limite d'élasticité est inférieure à 15% par rapport à la tôle en alliage C. La longueur de la courbe R est également significativement améliorée, ainsi Δaeff(max) (T-L) est amélioré de plus de 30%.
The figure 3 shows the improvement of the compromise between yield strength and toughness.
In particular, the improvement of K app (LT) is greater than 25% whereas the reduction in elastic limit is less than 15% relative to the alloy sheet C. The length of the curve R is also significantly improved thus Δa eff (max) (TL) is improved by more than 30%.

La vitesse de propagation de fissure a été déterminée selon la norme E647 sur des éprouvettes CCT de largeur 160 mm. Tableau 5 - Vitesse de propagation des fissures (σmax= 80 MPa ou σmax= 120 MPa (**), R = 0,1 - pleine épaisseur) Alliage Ep. (mm) Sens da/dN (mm/cycles) à ΔK (MPa√m) 10 15 20 25 30 35 40 D 4,2 L-T 1,24.10-04 1,17.10-04 2,27.10-04 3,85.10-04 0,63.10-03 0,95.10-03 1,48.10-03 D 2,1 1,20.10-04 1,59.10-04 2,82.10-04 4,95.10-14 0,90.10-03 A 4,5 T-L 1,30.10-04 2,58.10-04 7,81.10-04 35,3.10-04 14,4.10-03 B 4,5** 1,37.10-04 1,89.10-04 2,73.10-04 5,63.10-04 0,98.10-03 2,20.10-03 5,30.10-03 C 4,2** 2,84.10-04 5,10.10-04 9,61.10-04 1,99.10-03 9,60.10-03 D 4,2 1,35.10-14 2,00.10-04 3,52,10-04 5,14.10-04 0,92,10-03 1,95.10-03 D 2,1 1,01.10-04 1,53.10-04 2,96.10-04 5,56.10-04 0,90.10-03 The crack propagation rate was determined according to E647 standard on 160 mm wide CCT test pieces. Table 5 - Crack propagation velocity (σ <sub> max </ sub> = 80 MPa or σ <sub> max </ sub> = 120 MPa (**), R = 0.1 - full thickness) Alloy Ep. (Mm) Meaning da / dN (mm / cycles) to ΔK (MPa√m) 10 15 20 25 30 35 40 D 4.2 LT 1.24.10 -04 1,17.10 -04 2.27-10 -04 3,85.10 -04 0.63.10 -03 0.95.10 -03 1.48.10 -03 D 2.1 1.20.10 -04 1.59.10 -04 2,82.10 -04 4.95.10 -14 0.90.10 -03 AT 4.5 TL 1.30.10 -04 2,58.10 -04 7.81.10 -04 35.3.10 -04 14.4.10 -03 B 4.5 ** 1.37.10 -04 1.89.10 -04 2,73.10 -04 5.63.10 -04 0.98.10 -03 2.20.10 -03 5.30.10 -03 VS 4.2 ** 2,84.10 -04 5.10.10 -04 9.61.10 -04 1.99.10 -03 9.60.10 -03 D 4.2 1.35.10 -14 2.00.10 -04 3,52,10 -04 5.14.10 -04 0.92,10 -03 1.95.10 -03 D 2.1 1,01.10 -04 1.53.10 -04 2.96.10 -04 5.56.10 -04 0.90.10 -03

Les résultats du test de corrosion intergranulaire NAMLT (« Nitric Acid Mass Loss Test » ASTM-G67) pour les diverses tôles sont synthétisés dans le Tableau 6. Certaines tôles ont été mises en solution et trempées à l'eau en laboratoire. Tableau 6 - Corrosion intergranulaire au test NAMLT Perte de poids (mg/cm2) Alliage Ep. (mm) Trempe eau Trempe air Surface t/10e Surface t/10 A 4,5 24 13 B 4,5 26 16 C 4,2 26 18 D 4,2 26,5 24 16 17 D 2,1 12 The results of the NAMLT ("Nitric Acid Mass Loss Test" ASTM-G67) intergranular corrosion test for the various sheets are summarized in Table 6. Some sheets were dissolved and quenched with water in the laboratory. Table 6 - Intergranular Corrosion in the NAMLT Test Weight loss (mg / cm 2 ) Alloy Ep. (Mm) Water quenching Air tempering Area t / 10th Area T / 10 AT 4.5 24 13 B 4.5 26 16 VS 4.2 26 18 D 4.2 26.5 24 16 17 D 2.1 12

Les tôles en alliage selon l'invention trempées à l'air présentent une faible sensibilité à la corrosion intergranulaire pour une épaisseur de 4 mm et ne sont pas sensibles à la corrosion intergranulaire pour une épaisseur de 2 mm.The alloy sheets according to the invention quenched in air have a low sensitivity to intergranular corrosion for a thickness of 4 mm and are not sensitive to intergranular corrosion for a thickness of 2 mm.

Exemple 2Example 2

Dans cet exemple des lingotins ont été coulés pour évaluer la ductilité à chaud et les propriétés en corrosion intergranulaire de différents alliages. La dimension des lingotins après scalpage était en mm de 255 x 180 x 28.
La composition des alliages testés est donnée dans le Tableau 7. Tableau 7 - Composition en % en poids et densité des alliages Al-Mg-Li utilisés Alliage Ag Li Si Fe Cu Ti Mn Mg Zn Zr Cr Sc E - 1,4 0,03 0,03 - 0,02 0,40 4,5 - 0,11 0,18 - F - 1,4 0,03 0,03 - 0,02 0,16 4,4 - 0,12 0,19 - G - 1,4 0,03 0,03 - 0,02 0,17 4,4 - 0,11 - - H - 1,1 0,03 0,03 - 0,02 0,16 4,5 - 0,12 - - I - 1,4 0,03 0,03 - 0,02 0,17 4,5 0,6 0,12 - -
In this example, ingots were cast to evaluate the hot ductility and the intergranular corrosion properties of different alloys. The size of the ingots after scalping was in mm of 255 x 180 x 28.
The composition of the alloys tested is given in Table 7. Table 7 - Composition in% by weight and density of Al-Mg-Li alloys used Alloy Ag Li Yes Fe Cu Ti mn mg Zn Zr Cr sc E - 1.4 0.03 0.03 - 0.02 0.40 4.5 - 0.11 0.18 - F - 1.4 0.03 0.03 - 0.02 0.16 4.4 - 0.12 0.19 - BOY WUT - 1.4 0.03 0.03 - 0.02 0.17 4.4 - 0.11 - - H - 1.1 0.03 0.03 - 0.02 0.16 4.5 - 0.12 - - I - 1.4 0.03 0.03 - 0.02 0.17 4.5 0.6 0.12 - -

La ductilité à chaud a été évaluée sur des éprouvettes usinées dans les lingotins après une homogénéisation de 12 h à 505 °C. Le test de ductilité à chaud a été effectué à l'aide d'une machine servo hydraulique fournie par Servotest Testing Systems Ltd sur des éprouvettes spécifiques d'épaisseur 20 mm à une vitesse de déformation de 1 s-1. Le test consiste à déformer en compression un échantillon contenant deux trous. En raison de la compression, le matériau situé entre les trous subit une expansion à une vitesse de déformation contrôlée. Les conditions d'essai sont décrites dans l'article d'A. Deschamps et al. publié dans la revue Materials Science and Engineering A319-321 (2001) 583 - 586 . La mesure normalisée de réduction de surface de la zone de rupture (ΔA/A0) par analyse d'image permet d'évaluer la ductilité à la température considérée. Les résultats obtenus à 450 °C et 475 °C sont présentés dans le Tableau 8. Tableau 8 - Ductilité à chaud (ΔA/A0) (%) Ductilité à chaud (ΔA/A0) (%) Température déformation (°C) Alliage 450 475 Moyenne E 17 19 18 F 13 19 16 G 12 13 12 H 11 20 15 I 8 12 10 The hot ductility was evaluated on test pieces machined in the ingots after a homogenization of 12 h at 505 ° C. The hot ductility test was carried out using a servo hydraulic machine supplied by Servotest Testing Systems Ltd on specific specimens with a thickness of 20 mm at a strain rate of 1 s -1 . The test consists in deforming a sample containing two holes in compression. Due to compression, the material between the holes expands at a controlled rate of deformation. The test conditions are described in the article of A. Deschamps et al. published in the journal Materials Science and Engineering A319-321 (2001) 583 - 586 . The standard measurement of surface area reduction (ΔA / A 0 ) by image analysis makes it possible to evaluate the ductility at the considered temperature. The results obtained at 450 ° C. and 475 ° C. are presented in Table 8. Table 8 - Hot Ductility (ΔA / A <sub> 0 </ sub>) (%) Hot Ductility (ΔA / A 0 ) (%) Deformation temperature (° C) Alloy 450 475 Average E 17 19 18 F 13 19 16 BOY WUT 12 13 12 H 11 20 15 I 8 12 10

Les alliages E et F qui contiennent du Mn et du Cr présentent une ductilité à chaud avantageuse tandis que la ductilité à chaud de l'alliage de référence I contenant 0,6% en poids de Zn est la plus faible des alliages testés.The alloys E and F which contain Mn and Cr have advantageous heat ductility while the hot ductility of the reference alloy I containing 0.6% by weight of Zn is the weakest of the tested alloys.

Les lingotins ont été laminés à chaud jusqu'à l'épaisseur 4 mm. Les tôles ainsi obtenues ont été mises en solution à 480 °C, ce traitement étant précédé d'un traitement thermique constitué de deux paliers successifs d'une heure à 345 °C suivi de 1 heure à 400 °C. Après mise en solution, les tôles ont été trempées à l'air et planées par une traction contrôlée avec un allongement permanent de 2%. Le revenu a été effectué pendant 10h à 85°C suivi de 16h à 120 °C suivi de 10h à 100 °C.The ingotins were hot-rolled to a thickness of 4 mm. The sheets thus obtained were dissolved at 480 ° C., this treatment being preceded by a heat treatment consisting of two successive steps of one hour at 345 ° C. followed by 1 hour at 400 ° C. After dissolution, the sheets were air quenched and glided by controlled traction with a permanent elongation of 2%. The income was made for 10h at 85 ° C followed by 16h at 120 ° C followed by 10h at 100 ° C.

Les résultats du test de corrosion intergranulaire NAMLT (« Nitric Acid Mass Loss Test » ASTM-G67 sont présentés dans le tableau 9. Tableau 9 - Corrosion intergranulaire au test NAMLT mesurées en surface Alliage Perte de poids (mg/cm2) E 11 F 11 G 8 H 16 I 8 The results of the NAMLT intercranular corrosion test ("ASTM-G67 Nitric Acid Mass Loss Test") are presented in Table 9. Table 9 - Intergranular Corrosion at NAMLT Surface Measured Alloy Weight loss (mg / cm 2 ) E 11 F 11 BOY WUT 8 H 16 I 8

L'alliage G, qui se distingue notamment de l'alliage D par une plus faible teneur en cuivre, présente une perte de poids particulièrement faible. L'alliage I qui contient du Zn ne se distingue pas de l'alliage G en terme de résistance à la corrosion intergranulaire. L'alliage H qui présente une teneur en lithium plus faible que les autres alliages testés, présente une perte de poids plus élevée.Alloy G, which differs from alloy D in particular by a lower copper content, has a particularly low weight loss. The alloy I which contains Zn is not distinguishable from the G alloy in terms of resistance to intergranular corrosion. Alloy H, which has a lower lithium content than the other alloys tested, has a higher weight loss.

Claims (13)

  1. Wrought product made of an aluminium alloy having the composition, in wt %,
    Mg: 4.0 - 4.7
    Li: 1.0 - 1.5
    Zr: 0.05 - 0.15
    Ti: 0.01 - 0.15
    Fe: 0.02 - 0.2
    Si: 0.02 - 0.2
    Mn: ≤ 0.5
    Cr ≤ 0.5
    Ag: ≤ 0.5
    Cu ≤ 0.5
    Zn ≤ 0.5
    Sc < 0.01
    other elements < 0.05
    remainder aluminium.
  2. Wrought product according to claim 1, containing at least one element from the group consisting of Mn and Cr, wherein it contains, in wt %
    Mn: 0.05 - 0.5
    Cr: 0.05 - 0.3,
    an element not selected from the group consisting of Mn and Cr, the content of which is less than 0.05 wt %.
  3. Wrought product according to either claim 1 or claim 2, containing at least one element selected from the group consisting of Cu and Ag wherein it contains, if selected, in wt %
    Cu: 0.05 - 0.3
    Ag: 0.05 - 0.3
    an element not selected from the group consisting of Cu and Ag, the content of which is less than 0.05 wt %.
  4. Wrought product according to any of claims 1 to 3, wherein the Li content is, in wt %
    Li: 1.1 - 1.5 and preferably Li: 1.2 - 1.4.
  5. Wrought product according to any of claims 1 to 4, wherein the Mg content is, in wt %
    Mg: 4.4 - 4.7.
  6. Wrought product according to any of claims 1 to 5, having a maximum Be content of 5 ppm of Be and/or a maximum Na content of 10 ppm of Na and/or a maximum Ca content of 20 ppm.
  7. Wrought product according to any of claims 1 to 6 having a Zn content of less than 0.2 wt % and preferably less than 0.05 wt %.
  8. Wrought product according to any of claims 1 to 7, wherein the Fe content and/or the Si content are, in wt %
    Fe: 0.04 - 0.15
    Si: 0.04 - 0.15.
  9. Wrought product according to any of claims 1 to 8, that has been worked by rolling.
  10. Wrought product according to claim 9 having at mid-thickness, for a thickness that lies in the range 0.5 mm to 15 mm, at least one static mechanical strength property from the group consisting of the properties (i) to (iii) and at least one damage tolerance property from the group consisting of the properties (iv) to (vi)
    (i) a tensile yield strength Rp0,2(L) ≥ 280 MPa and preferably Rp0,2(L) ≥ 310 MPa,
    (ii) a tensile yield strength Rp0,2(TL) ≥ 260 MPa and preferably Rp0,2(TL) ≥ 290 MPa,
    (iii) a tensile yield strength Rp0,2(45°) ≥ 200 MPa and preferably Rp0,2(45°) ≥ 240 MPa,
    (iv) a toughness for test specimens having a width W = 760 mm Kapp (L-T) ≥ 90 MPa√m for a thickness of less than 3 mm and Kapp (L-T) ≥ 110 MPa√m for a thickness of no less than 3 mm,
    (v) a toughness for test specimens having a width W = 760 mm Kapp (T-L) ≥ 100 MPa√m for a thickness of less than 3 mm and Kapp (T-L) ≥ 120 MPa√m for a thickness of no less than 3 mm,
    (vi) a crack growth of the last valid point on the curve R for test specimens having a width W = 760 mm Δaeff(max) (T-L) ≥ 80 mm for a thickness of less than 3 mm and Δaeff(max) (T-L) ≥ 110 mm for a thickness of no less than 3 mm.
  11. Method for manufacturing a wrought product according to one of claims 1 to 10, successively comprising the steps of:
    - producing a molten metal bath so as to produce an aluminium alloy having the composition according to any of claims 1 to 8,
    - casting said alloy in raw form,
    - optionally homogenising the resulting cast product,
    - hot working and optionally cold working,
    - optionally heat treating at a temperature of between 300 and 420°C in one or more stages,
    - solution heat-treating the resulting worked product, and quenching,
    - optionally cold working the resulting solution heat-treated and quenched product,
    - aging at a temperature of less than 150°C.
  12. Method according to claim 11 wherein the quenching step is an air quenching.
  13. Use of a product according to any of claims 1 to 10 to produce a structural element of an aircraft, preferably a fuselage skin, a fuselage frame, a fuselage stringer or stiffener, or a rib.
EP12728642.5A 2011-05-20 2012-05-16 Aluminum magnesium lithium alloy having improved toughness Active EP2710163B1 (en)

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US201161488196P 2011-05-20 2011-05-20
FR1101555A FR2975403B1 (en) 2011-05-20 2011-05-20 MAGNESIUM LITHIUM ALUMINUM ALLOY WITH IMPROVED TENACITY
PCT/FR2012/000198 WO2012160272A1 (en) 2011-05-20 2012-05-16 Aluminum magnesium lithium alloy having improved toughness

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FR2975403A1 (en) 2012-11-23
CA2836531A1 (en) 2012-11-29
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US20120291925A1 (en) 2012-11-22
BR112013029789A2 (en) 2017-01-17
CA2836531C (en) 2019-07-23
CN103687971A (en) 2014-03-26
CN103687971B (en) 2018-01-05
FR2975403B1 (en) 2018-11-02
EP2710163A1 (en) 2014-03-26

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