EP2609845B1 - Dishwasher and method for detecting malfunctions thereof - Google Patents

Dishwasher and method for detecting malfunctions thereof Download PDF

Info

Publication number
EP2609845B1
EP2609845B1 EP12199559.1A EP12199559A EP2609845B1 EP 2609845 B1 EP2609845 B1 EP 2609845B1 EP 12199559 A EP12199559 A EP 12199559A EP 2609845 B1 EP2609845 B1 EP 2609845B1
Authority
EP
European Patent Office
Prior art keywords
mean
motor
pump
threshold
dishwashing machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12199559.1A
Other languages
German (de)
French (fr)
Other versions
EP2609845A1 (en
Inventor
Danilo D'antonio
Alessio Beato
Federico Leonardi
Marco Wilhelmus Gerhardus Ten Bok
Michele Totaro
Giacomo Marvardi
Gianluca Benedetto
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BEKO ITALY MANUFACTURING S.R.L.
Original Assignee
Whirlpool EMEA SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=47358583&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP2609845(B1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Priority claimed from IT001247A external-priority patent/ITTO20111247A1/en
Priority claimed from IT001246A external-priority patent/ITTO20111246A1/en
Priority claimed from IT001249A external-priority patent/ITTO20111249A1/en
Priority claimed from IT001248A external-priority patent/ITTO20111248A1/en
Application filed by Whirlpool EMEA SpA filed Critical Whirlpool EMEA SpA
Publication of EP2609845A1 publication Critical patent/EP2609845A1/en
Application granted granted Critical
Publication of EP2609845B1 publication Critical patent/EP2609845B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/0018Controlling processes, i.e. processes to control the operation of the machine characterised by the purpose or target of the control
    • A47L15/0021Regulation of operational steps within the washing processes, e.g. optimisation or improvement of operational steps depending from the detergent nature or from the condition of the crockery
    • A47L15/0023Water filling
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/0018Controlling processes, i.e. processes to control the operation of the machine characterised by the purpose or target of the control
    • A47L15/0049Detection or prevention of malfunction, including accident prevention
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/0018Controlling processes, i.e. processes to control the operation of the machine characterised by the purpose or target of the control
    • A47L15/0052Noise reduction
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • A47L15/4214Water supply, recirculation or discharge arrangements; Devices therefor
    • A47L15/4225Arrangements or adaption of recirculation or discharge pumps
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2401/00Automatic detection in controlling methods of washing or rinsing machines for crockery or tableware, e.g. information provided by sensors entered into controlling devices
    • A47L2401/08Drain or recirculation pump parameters, e.g. pump rotational speed or current absorbed by the motor
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2401/00Automatic detection in controlling methods of washing or rinsing machines for crockery or tableware, e.g. information provided by sensors entered into controlling devices
    • A47L2401/09Water level

Definitions

  • the present invention relates to a dishwashing machine and to a method for controlling the general operation thereof.
  • a dishwasher such as, for example, pressure switch, heating resistor, hoses and the like
  • these components are subject to wear due to ageing and/or corrosion. If a failure of one or more of these components is not immediately detected, e.g. through the use of automatic means, there is a high probability that the dishwasher will cause a flooding of the place where it is installed, with easily imaginable consequences.
  • PWM pulse width modulation
  • the dishwasher allows detecting some malfunction situations, such as presence of excessive foam in the tub, clogged filter or presence of upturned pots or bowls, based on variations over time of electric parameters (voltage and current) related to the motor that drives the recirculation pump.
  • the present invention aims at solving these and other problems by providing a dishwasher having such structural and functional features as to allow for quickly and effectively checking its operating conditions.
  • the idea underling the present invention is to determine and/or estimate a set of known operating variables of a dishwasher upon activation of one or more motors comprised in said dishwasher, including the motor associated with the drain pump, thereby creating de facto a virtual sensor and detecting in the shortest possible time, by means of said virtual sensor, any malfunction and/or incorrect use of the household appliance during the entire wash cycle.
  • a dishwasher 1 comprises a tub 2 wherein dishes are placed, which comprises one or more rotary sprayers 21 fed with a flow 22 running along a recirculation duct 24; said flow consists of a wash or rinse liquid pumped by a recirculation pump 31 and heated by a heater 32, both of which are comprised in the recirculation duct 24.
  • said pump 31 comprises an intake duct in fluidic communication with a sump 23 located on the bottom of the tub 2 and capable of collecting the liquid.
  • a filter 34 located in the sump 23 prevents any dirt from reaching the pump 31 and the heater 32.
  • the delivery duct of the recirculation pump 31 is connected to a selection valve 33, which allows selecting the desired hydraulic circuit (in the case shown in Fig. 1 , the selection valve 33 allows to feed a lower sprayer only, an upper sprayer only, or both sprayers simultaneously).
  • the drain duct 35 which extends from the sump 23, is in fluidic communication with a sewage system (not shown in the drawings), and comprises a drain pump 36 to pump the water away from the tub 2 and a non-return valve 37, the latter advantageously preventing any liquid or gaseous sewage backflow from getting into the dishwasher 1, which might jeopardize the hygiene thereof.
  • the dishwasher 1 comprises a supply duct 38 in fluidic communication with the inside of the tub 2 and with a water mains (not shown in the drawings); said supply duct 38 comprises a valve 39 for allowing or preventing the water from entering the tub 2, and a turbine flow meter 40 capable of measuring the quantity of water flowing into the tub 2, preferably arranged between the valve 39 and the tub 2.
  • the dishwasher 1 further comprises a control unit 5, which controls the execution of wash cycles of the dish treatment program.
  • a typical treatment cycle of the dishwasher 1 comprises a sequence of steps (usually pre-wash, wash, cold rinse, hot rinse), each comprising in succession a water loading substep P1, a holding substep P2 and a drain substep P3.
  • steps usually pre-wash, wash, cold rinse, hot rinse
  • the valve 39 is kept in the open position most of the time, thus causing a water flow 25 to enter the tub 2.
  • valve 39 is kept closed and the recirculation pump 31 stays on most of the time, thereby causing the flow 22 to run along the duct 24 and feed with a liquid (according to wash and rinse requirements) the lower sprayer and/or the upper sprayer, depending on the position of the selection valve 33.
  • detergent and/or rinse aid may be added to the liquid, which mainly consists of water.
  • the liquid may be heated by turning on the heater 32, so as to improve the cleaning action, in the case of a wash liquid, or the drying action, in the case of a rinse liquid.
  • the valve 39 is kept closed and the recirculation pump 31 is turned off, whereas the drain pump 36 is turned on to generate a liquid drain flow 26 towards the sewage system, thereby emptying the tub 2.
  • the dish treatment program will carry out the next step of the cycle or it will end, if said program has been completed.
  • Both pumps 31 and 36 are preferably driven by variable-speed electric motors supplied by an electronic power circuit (not shown in the drawings) comprised in the dishwasher 1, more preferably by three-phase permanent-magnet brushless motors, the electronic power circuit thereof comprises at least one inverter (not shown in the drawings).
  • an electronic power circuit (not shown in the drawings) comprised in the dishwasher 1, more preferably by three-phase permanent-magnet brushless motors, the electronic power circuit thereof comprises at least one inverter (not shown in the drawings).
  • electromechanical quantities that characterize the operation of the motor associated with the respective pump 31,36 are periodically monitored/measured; such electromechanical quantities may comprise currents absorbed by each phase, voltage on the DC-Bus of the inverter, mechanical revolution speed, direction of rotation of the motor, torque delivered by the motor, and other electromechanical quantities.
  • electromechanical quantities may be detected by means of suitable measuring circuits or determined/estimated by processing measured physical quantities, e.g. absorbed current; based on such electromechanical quantities, it is possible to determine the state of a virtual sensor comprised in the dishwashing machine 1, thereby estimating a set of operating variables of said dishwashing machine 1.
  • These operating variables comprise a head of the wash or rinse liquid relative to the bottom of the sump 23.
  • the head of the liquid can be discriminated, preferably by associating it with a discrete set of levels, based on the state of said virtual sensor.
  • the state of the virtual sensor allows, among other things, to discriminate the presence of a hydraulic head on the intake ducts of the pumps 31 and 36.
  • the level of the liquid affects the resistant torque and therefore the current absorbed by the motors of the pumps 31 and 36, which is a function of the torque delivered by said motors.
  • the state of said virtual sensor also allows to discriminate the quality of the wash liquid, e.g. the presence of dirt and/or foam.
  • control unit 5 advantageously acquires and processes these electromechanical quantities of the motors of the pumps 31 and 36, so that said unit 5 can determine a set of states of the virtual sensor associated with the dishwashing machine 1, deriving therefrom information about the operating state of the dishwashing machine 1 to monitor the proper operation thereof, so as to detect in the shortest possible time any anomalous situations, such as problems caused by one or more failures or by incorrect use of the dishwasher 1, and/or to detect in the shortest possible time the presence of any dirt or foam.
  • control unit 5 comprises a state machine, the state transitions of which are generated by the values of the electromechanical quantities of the motor of the pump 31.
  • determination of the presence of the hydraulic head advantageously takes place without using a dedicated physical sensor, such as, for example, a pressure switch, but indirectly by monitoring the electromechanical quantities of the motor of the pumps 31 or 36.
  • a method for controlling the dishwasher comprises the following steps:
  • the operating variables also include a mean torque ME_Mean and a torque standard deviation ME_DevStd, both of which are calculated starting from measurements of the phase currents of the motor based on well-known relations, of course by using the nominal data of the controlled motor.
  • ME_Mean a mean torque ME_Mean
  • ME_DevStd a torque standard deviation ME_DevStd
  • the state machine FSM1 preferably comprises three states: a state S0 (initial state) representing a substantially empty tub 2, a state S1 representing the tub 2 as containing a quantity of wash or rinse liquid corresponding to the full level, i.e. sufficient for executing the holding step P2, and, finally, a state S2 representing a situation in which there are problems due to dirt deposited in the filter 34 or foam formed inside the tub 2.
  • a state S0 initial state
  • S1 representing the tub 2 as containing a quantity of wash or rinse liquid corresponding to the full level, i.e. sufficient for executing the holding step P2
  • a state S2 representing a situation in which there are problems due to dirt deposited in the filter 34 or foam formed inside the tub 2.
  • the transition to the initial state S0 can occur from the states S1 and S2 when the mean torque ME_Mean is lower than a threshold value Me_Threshold, preferably lower than 50Nmm, for a time interval t0, preferably shorter than 10 seconds.
  • a threshold value Me_Threshold preferably lower than 50Nmm
  • the transition to the state S1 can occur from the states S0 and S2 when the mean torque ME_Mean is preferably greater than the threshold value Me_Threshold and the torque standard deviation ME DevStd is smaller than a lower threshold value Me_DevStd_Low, preferably lower than 5Nmm, for at least a time interval t1, preferably longer than 2 seconds.
  • the transition to the state S2 can occur from any other state (S0,S1) when the torque standard deviation ME_DevStd is greater than an upper threshold value Me_DevStd_High, preferably higher than 10 Nmm, for at least a time interval t2, preferably six seconds.
  • Said threshold values depend on the sizing of the hydraulic circuit of said dishwasher and of the motor comprised in said recirculation pump 31.
  • the recognition of the states S0 and S1 occurs within a maximum time equal to the higher value between t0 and t1 (max(t0,t1)), so as to ensure that the activation of the pump 31,36 for said maximum time will not pose a risk for its integrity, even in the worst operating conditions (vacuum or air inside).
  • said maximum time is such as to ensure safe operation of the heating resistor because, by immediately recognizing the switching to the state S0, the heating resistor can be turned off before it gets overheated; in said state S0, in fact, it is not certain that the heating resistor is immersed in wash or rinse liquid, and therefore it might be subject to overheating.
  • Said maximum time is preferably shorter than ten seconds.
  • the recognition of the state S2 advantageously allows taking actions to improve the wash performance and reduce the noisiness of the machine, as shown in Fig. 4 .
  • the dishwasher 1 When the dishwasher 1 is in the state S2 during the step P2, it means that there is foam or a clogged filter.
  • corrective measures can be taken which comprise the following steps:
  • the alternative procedure may comprise washing the filter 34 as described in Italian patent application ITTO2010A1044 by the present Applicant.
  • state machine FSM1 can ensure a longer operating life of the pump 31, by preventing it from rotating too long with no load or while sucking in air.
  • the operating variables of the dishwashing machine 1 sampled by the control unit 5 also comprise a quantity of supplied water WQ, which is measured by means of the turbine flow meter 40, and a number of revolutions per minute RPM of the motor of the pump 31.
  • the loading substep P1 comprises the following additional microsteps: empty condition verification/definition microstep SP1, static load microstep SP2, full condition verification microstep SP3, dynamic loading microstep SP4, and wash start microstep SP5.
  • microsteps are carried out orderly (SP1, SP2, SP3, SP4, SP5), one after the other.
  • SP1 it is checked that the tub 2 contains no residual liquid left therein by previous treatment cycles or released into the tub 2 from a storage tank (not shown in Fig. 1 ) possibly present in the dishwashing machine 1, or due to a malfunctioning valve 37.
  • the pump 31 is activated for a short period of time, while the control unit 5 verifies that the state machine FSM1 correctly stays in the state S0; in fact, should said state machine FSM1 switch to the state S1, it would mean that the tub 2 is not empty; should it switch to the state S2, instead, it would mean that the pump 31 is not operating correctly, i.e.
  • the pump 31 is kept off, and therefore the state machine FSM1 will remain in the state S0 for the whole duration of this substep, whereas the valve 39 is opened to cause water to flow into the tub 2 and turn the turbine flow meter 40. If the control unit 5 receives no signal from the flow meter 40, it means that either the meter 40 has failed or the flow 25 is zero. In order to understand which one of these two cases is taking place, the control unit 5 continues the execution of the microstep SP2 for a predetermined period of time, and then it switches to the microstep SP3 as predetermined.
  • the pump 31 is activated and the control unit verifies that the finite-state machine FSM1 correctly settles into the state S1. If the finite-state machine FSM1 is in the state S1 and the central unit 5 detected no signal from the flow meter 40 in the previous microstep SP2, it means that said meter 40 has failed; if the finite-state machine FSM1 stays in the state S0, it means that, with high probability, the flow 22 was practically equal to zero throughout the static load microstep SP2.
  • the control unit 5 starts the dynamic loading microstep SP4, during which the pump 31 is operating throughout the whole microstep SP3 and the valve 39 is left open to increase the quantity of water in the tub 2.
  • This substep ends when a predefined quantity of water has been supplied, i.e. a quantity of water sufficient to ensure a proper supply to the recirculation pump 31 as required by a given load configuration.
  • the load configuration can affect the time required by the water to fall onto the bottom of the tub 2 after it has been sprayed by the sprayers 21.
  • control unit 5 checks that the state machine FSM1 has correctly entered into the state S1 and carries out the wash start microstep SP5, wherein the valve 39 is closed and the pump 31 is brought to a normal-state speed equal to the speed that will be held during the holding substep P2.
  • the set of anomalous situations comprises a closed tap situation, a drain pipe leakage situation, an upturned concave container situation, and a clogged filter/foam presence situation, the latter having already been described above.
  • Fig. 6 shows the trend of the operating variables of the dishwashing machine 1 in the closed tap situation, i.e. when the flow 25 is always zero and no water is flowing into the tub 2. This situation can be identified by observing the state machine FSM1, which remains in the state S0 throughout the loading step P1; said step P1 must be fully completed for reasons that will be described more in detail below.
  • the state machine FSM1 in the drain pipe leakage situation, i.e. when there is continuous leakage from the bottom of the tub 2, the state machine FSM1 remains in the state S0 during the execution of the microsteps SP1-SP4, to enter then into the state S2 shortly after the beginning of the microstep SP5, following an increase in the revolution speed of the motor of the pump 31.
  • the control unit 5 outputs a state S2 more often than in the same microstep during a normal cycle (see Fig. 5 ); such a state is due to the presence of air and water entering the pump 31, thereby not allowing the motor to run in normal conditions, which are only obtained when there is a hydraulic head on the intake duct of the pump.
  • Figure 8 shows the trend of the operating variables of the dishwashing machine 1 in a situation in which a container has been improperly positioned with its concavity turned upwards. In this situation, the container will tend to accumulate liquid, thereby causing the state machine FSM1 to enter into the state S2, as opposed to the state S1, during the wash start microstep SP5, thus making this type of problem easily identifiable.
  • a control unit 5' similar to the control unit 5 of the main example, comprises also a second finite-state machine FSM2, which comprises a state S0' (initial state) and a state S1', similar to the states S0 and S1, respectively, of the state machine FSM1.
  • FSM2 finite-state machine
  • the second state machine FSM2 can estimate a part of the state of the dishwasher 1 by using operating variables calculated by starting from the electromechanical quantities of the motor of the drain pump 36.
  • Such operating variables comprise the mean torque ME_Mean', calculated on the basis of the phase currents measured by the inverter according to well-known relations; this calculation is preferably made every 32 mechanical revolutions of the motor of the pump 36, so as to obtain a higher resolution, and hence a faster intervention, than required for the recirculation pump 31 (128 mechanical revolutions). This is necessary because the drain step has a much faster dynamics than the recirculation step.
  • the transition to the initial state S0' can occur from the state S1' when the mean torque ME_Mean' is lower than a threshold value Me_Threshold', preferably lower than 80Nmm, for at least a time t0', preferably shorter than 10 seconds.
  • a threshold value Me_Threshold' preferably lower than 80Nmm
  • the transition to the state S1' can occur from the state S0' as soon as the mean torque ME_Mean' exceeds the threshold value Me_Threshold'.
  • the control unit 5' uses the state of the second state machine FSM2 during the drain step P3 (see Fig. 10 ).
  • the drain step P3 comprises a drain microstep SP6 and a pause microstep SP7; such microsteps may be repeated cyclically until the drain step is complete.
  • the drain pump 36 is on and its motor preferably runs at a speed of 3,200 rpm, as long as the second state machine FSM2 remains in the state S1'. As soon as the second state machine FSM2 enters into the state S0', the control unit 5' will start the pause microstep SP7.
  • the drain pump 36 is stopped, so that the wash and rinse liquid can flow down into the sump 23, and after a certain period of time the control unit 5' will start the drain microstep SP6 again.
  • control unit 5' will end the drain step P3 and will continue the wash program, in that no liquid will have remained in the tub 2.

Landscapes

  • Engineering & Computer Science (AREA)
  • Water Supply & Treatment (AREA)
  • Washing And Drying Of Tableware (AREA)

Description

  • The present invention relates to a dishwashing machine and to a method for controlling the general operation thereof.
  • It is known that the components of a dishwasher (such as, for example, pressure switch, heating resistor, hoses and the like) are subject to wear due to ageing and/or corrosion. If a failure of one or more of these components is not immediately detected, e.g. through the use of automatic means, there is a high probability that the dishwasher will cause a flooding of the place where it is installed, with easily imaginable consequences.
  • In this regard, international patent application WO 2011/128176 A1 in the name of BSH et al . describes a solution for checking that the quantity of water contained in a tub of a dishwasher is correct. This solution is based on measuring the electric power absorbed by the motor of the recirculation pump, because the absorbed power value is a function of the quantity of water supplied into the tub.
  • The drawback of this solution is that it is only suitable for detecting an abnormal operating state of the machine during the water supply step, not during the entire wash cycle, when other abnormal states may arise which should be identified, such as, for example, a sudden water leakage, an improperly positioned pot, foam formation, clogged filters or the like.
  • An improvement over this state of the art is represented by the dishwasher with pulse width modulation (PWM) described in international patent application PCT/IB2005/052291 ( WO 2006/033027 A1) in the name of ARCELIK AS et al. .
  • In this case, the dishwasher allows detecting some malfunction situations, such as presence of excessive foam in the tub, clogged filter or presence of upturned pots or bowls, based on variations over time of electric parameters (voltage and current) related to the motor that drives the recirculation pump.
  • This dishwasher represents an improvement with respect to the previous ones but, as is often the case, improved performance gives rise to new drawbacks; indeed, the autonomous capability of diagnosing malfunctions offered by the dishwasher of patent application PCT/IB2005/052291 is accompanied by new problematic situations.
  • For example, the machine described in this prior art appears to be not able to discern situations wherein water circulation is prevented due to the presence of upturned pots or bowls or wherein there are leaks from the tub.
  • The present invention aims at solving these and other problems by providing a dishwasher having such structural and functional features as to allow for quickly and effectively checking its operating conditions.
  • This object is achieved through a dishwasher having the features set out in the claims appended to the present description; the invention also relates to a method for controlling a dishwasher, the steps of which are also set out in the appended claims. The idea underling the present invention is to determine and/or estimate a set of known operating variables of a dishwasher upon activation of one or more motors comprised in said dishwasher, including the motor associated with the drain pump, thereby creating de facto a virtual sensor and detecting in the shortest possible time, by means of said virtual sensor, any malfunction and/or incorrect use of the household appliance during the entire wash cycle.
  • The features of the present invention are set forth in the appended claims.
  • These features as well as further advantages of the present invention will become more apparent from the following description of an embodiment thereof as shown in the annexed drawings which are provided by way of non-limiting example, wherein:
    • Fig. 1 shows a hydraulic diagram of a dishwasher according to the invention;
    • Fig. 2 shows a flow chart of a treatment program carried out by the dishwasher of Fig. 1;
    • Fig. 3 shows a state diagram relating to a finite-state machine comprised in the dishwasher of Fig. 1;
    • Fig. 4 shows a flow chart of a method for controlling the dishwasher of Fig. 1, used for determining a type of malfunction;
    • Fig. 5 is a graph showing the trend of operating variables of the dishwasher of Fig. 1 during a normal loading step of a washing cycle;
    • Figs. 6-8 are graphs showing the trends of the operating variables of the dishwasher of Fig. 1 in various malfunction conditions;
    • Fig. 9 shows a state diagram relating to a second finite-state machine comprised in a variant of the dishwasher of Fig. 1;
    • Fig. 10 is a graph showing the trend of the operating variables of the dishwasher of Fig. 1 during a liquid drain step.
  • With reference to Fig. 1, a dishwasher 1 according to the invention comprises a tub 2 wherein dishes are placed, which comprises one or more rotary sprayers 21 fed with a flow 22 running along a recirculation duct 24; said flow consists of a wash or rinse liquid pumped by a recirculation pump 31 and heated by a heater 32, both of which are comprised in the recirculation duct 24. In order to ensure a proper supply to the recirculation pump 31, said pump 31 comprises an intake duct in fluidic communication with a sump 23 located on the bottom of the tub 2 and capable of collecting the liquid. In addition, a filter 34 located in the sump 23 prevents any dirt from reaching the pump 31 and the heater 32. The delivery duct of the recirculation pump 31 is connected to a selection valve 33, which allows selecting the desired hydraulic circuit (in the case shown in Fig. 1, the selection valve 33 allows to feed a lower sprayer only, an upper sprayer only, or both sprayers simultaneously).
  • The drain duct 35, which extends from the sump 23, is in fluidic communication with a sewage system (not shown in the drawings), and comprises a drain pump 36 to pump the water away from the tub 2 and a non-return valve 37, the latter advantageously preventing any liquid or gaseous sewage backflow from getting into the dishwasher 1, which might jeopardize the hygiene thereof.
  • In order to allow water to be supplied, the dishwasher 1 comprises a supply duct 38 in fluidic communication with the inside of the tub 2 and with a water mains (not shown in the drawings); said supply duct 38 comprises a valve 39 for allowing or preventing the water from entering the tub 2, and a turbine flow meter 40 capable of measuring the quantity of water flowing into the tub 2, preferably arranged between the valve 39 and the tub 2.
  • The dishwasher 1 further comprises a control unit 5, which controls the execution of wash cycles of the dish treatment program.
  • With reference also to Fig. 2, a typical treatment cycle of the dishwasher 1 comprises a sequence of steps (usually pre-wash, wash, cold rinse, hot rinse), each comprising in succession a water loading substep P1, a holding substep P2 and a drain substep P3. During the water loading substep P1, the valve 39 is kept in the open position most of the time, thus causing a water flow 25 to enter the tub 2.
  • During the holding substep P2, the valve 39 is kept closed and the recirculation pump 31 stays on most of the time, thereby causing the flow 22 to run along the duct 24 and feed with a liquid (according to wash and rinse requirements) the lower sprayer and/or the upper sprayer, depending on the position of the selection valve 33.
  • During this step, detergent and/or rinse aid may be added to the liquid, which mainly consists of water. The liquid may be heated by turning on the heater 32, so as to improve the cleaning action, in the case of a wash liquid, or the drying action, in the case of a rinse liquid.
  • During the drain substep P3, the valve 39 is kept closed and the recirculation pump 31 is turned off, whereas the drain pump 36 is turned on to generate a liquid drain flow 26 towards the sewage system, thereby emptying the tub 2.
  • After the drain substep P3, the dish treatment program will carry out the next step of the cycle or it will end, if said program has been completed.
  • Both pumps 31 and 36 are preferably driven by variable-speed electric motors supplied by an electronic power circuit (not shown in the drawings) comprised in the dishwasher 1, more preferably by three-phase permanent-magnet brushless motors, the electronic power circuit thereof comprises at least one inverter (not shown in the drawings).
  • In the case of three-phase permanent-magnet brushless motors supplied by an inverter, a significant advantage is attained in that the motor can be controlled through the control system in accordance with different control laws: torque control, speed control, etc.
  • In order to control the motor, a number of electromechanical quantities that characterize the operation of the motor associated with the respective pump 31,36 are periodically monitored/measured; such electromechanical quantities may comprise currents absorbed by each phase, voltage on the DC-Bus of the inverter, mechanical revolution speed, direction of rotation of the motor, torque delivered by the motor, and other electromechanical quantities. These electromechanical quantities may be detected by means of suitable measuring circuits or determined/estimated by processing measured physical quantities, e.g. absorbed current; based on such electromechanical quantities, it is possible to determine the state of a virtual sensor comprised in the dishwashing machine 1, thereby estimating a set of operating variables of said dishwashing machine 1.
  • These operating variables comprise a head of the wash or rinse liquid relative to the bottom of the sump 23.
  • Indeed the head of the liquid can be discriminated, preferably by associating it with a discrete set of levels, based on the state of said virtual sensor.
  • In particular, the state of the virtual sensor allows, among other things, to discriminate the presence of a hydraulic head on the intake ducts of the pumps 31 and 36. In fact, the level of the liquid (hydraulic head) affects the resistant torque and therefore the current absorbed by the motors of the pumps 31 and 36, which is a function of the torque delivered by said motors.
  • The state of said virtual sensor also allows to discriminate the quality of the wash liquid, e.g. the presence of dirt and/or foam.
  • In this embodiment, the control unit 5 advantageously acquires and processes these electromechanical quantities of the motors of the pumps 31 and 36, so that said unit 5 can determine a set of states of the virtual sensor associated with the dishwashing machine 1, deriving therefrom information about the operating state of the dishwashing machine 1 to monitor the proper operation thereof, so as to detect in the shortest possible time any anomalous situations, such as problems caused by one or more failures or by incorrect use of the dishwasher 1, and/or to detect in the shortest possible time the presence of any dirt or foam.
  • In this respect, as shown in Fig. 3, the control unit 5 comprises a state machine, the state transitions of which are generated by the values of the electromechanical quantities of the motor of the pump 31.
  • Therefore, determination of the presence of the hydraulic head advantageously takes place without using a dedicated physical sensor, such as, for example, a pressure switch, but indirectly by monitoring the electromechanical quantities of the motor of the pumps 31 or 36.
  • A method for controlling the dishwasher comprises the following steps:
    1. a. calculating operating variables starting from measured electromechanical quantities related to the operation of the motor;
    2. b. determining a state of a virtual sensor associated with the operation of the dishwashing machine;
    3. c. identifying the occurrence of a set of anomalous situations on the basis of the state of said sensor and of the treatment substep/step being carried out by the dishwashing machine;
    4. d. taking appropriate measures on the dishwashing machine, which may comprise signalling the anomalous situation(s) detected and/or taking corrective measures to allow the dish treatment program to proceed normally.
  • The operating variables also include a mean torque ME_Mean and a torque standard deviation ME_DevStd, both of which are calculated starting from measurements of the phase currents of the motor based on well-known relations, of course by using the nominal data of the controlled motor. As an alternative or in addition to such operating variables, it is possible to use a combination of other electromechanical quantities (currents, voltages, back-emf, speed, power, etc.), manipulated through one or more statistic operators (mean, standard deviation, variance, rms, etc.), and/or the instantaneous values of said electromechanical quantities.
  • It must be pointed out that these operating variables can only be calculated when the motors of the pumps 31 and 36 are in an operating condition, so that the state of the state machine FSM1 is only valid when said motors are on.
  • The state machine FSM1 preferably comprises three states: a state S0 (initial state) representing a substantially empty tub 2, a state S1 representing the tub 2 as containing a quantity of wash or rinse liquid corresponding to the full level, i.e. sufficient for executing the holding step P2, and, finally, a state S2 representing a situation in which there are problems due to dirt deposited in the filter 34 or foam formed inside the tub 2. The following will briefly describe the conditions that cause transitions from one state to another.
  • The transition to the initial state S0 can occur from the states S1 and S2 when the mean torque ME_Mean is lower than a threshold value Me_Threshold, preferably lower than 50Nmm, for a time interval t0, preferably shorter than 10 seconds.
  • The transition to the state S1 can occur from the states S0 and S2 when the mean torque ME_Mean is preferably greater than the threshold value Me_Threshold and the torque standard deviation ME DevStd is smaller than a lower threshold value Me_DevStd_Low, preferably lower than 5Nmm, for at least a time interval t1, preferably longer than 2 seconds.
  • The transition to the state S2 can occur from any other state (S0,S1) when the torque standard deviation ME_DevStd is greater than an upper threshold value Me_DevStd_High, preferably higher than 10 Nmm, for at least a time interval t2, preferably six seconds.
  • Said threshold values depend on the sizing of the hydraulic circuit of said dishwasher and of the motor comprised in said recirculation pump 31.
  • The recognition of the states S0 and S1 occurs within a maximum time equal to the higher value between t0 and t1 (max(t0,t1)), so as to ensure that the activation of the pump 31,36 for said maximum time will not pose a risk for its integrity, even in the worst operating conditions (vacuum or air inside). Likewise, said maximum time is such as to ensure safe operation of the heating resistor because, by immediately recognizing the switching to the state S0, the heating resistor can be turned off before it gets overheated; in said state S0, in fact, it is not certain that the heating resistor is immersed in wash or rinse liquid, and therefore it might be subject to overheating. Said maximum time is preferably shorter than ten seconds.
  • The recognition of the state S2 advantageously allows taking actions to improve the wash performance and reduce the noisiness of the machine, as shown in Fig. 4. When the dishwasher 1 is in the state S2 during the step P2, it means that there is foam or a clogged filter. In such a situation, corrective measures can be taken which comprise the following steps:
    • e. reducing the revolution speed of the motor of the pump 31 to a value preferably comprised between 90% and 70% of the initial value, for a time interval preferably lasting sixty seconds;
    • f. reading the state of the state machine FSM1; if the state is S1, it means that foam has formed inside the tub 2; it is therefore possible to continue the cycle step by turning on (again) the resistor 32 and keeping the pump 31 on at a reduced speed, since it is certain that there is a hydraulic head on the intake duct of the pump 31; if, on the contrary, the state machine FSM1 remains in the state S2, it means that the filter 34 is clogged and that an alternative procedure must be started, e.g. opening the valve 39 to supply water into the tub 2.
  • When it is detected that the filter 34 is clogged, the alternative procedure may comprise washing the filter 34 as described in Italian patent application ITTO2010A1044 by the present Applicant.
  • It will be apparent to those skilled in the art that the use of the state machine FSM1 can ensure a longer operating life of the pump 31, by preventing it from rotating too long with no load or while sucking in air.
  • With reference to Fig. 5, the operating variables of the dishwashing machine 1 sampled by the control unit 5 also comprise a quantity of supplied water WQ, which is measured by means of the turbine flow meter 40, and a number of revolutions per minute RPM of the motor of the pump 31.
  • The loading substep P1 comprises the following additional microsteps: empty condition verification/definition microstep SP1, static load microstep SP2, full condition verification microstep SP3, dynamic loading microstep SP4, and wash start microstep SP5.
  • These microsteps are carried out orderly (SP1, SP2, SP3, SP4, SP5), one after the other. During the empty condition verification microstep SP1, it is checked that the tub 2 contains no residual liquid left therein by previous treatment cycles or released into the tub 2 from a storage tank (not shown in Fig. 1) possibly present in the dishwashing machine 1, or due to a malfunctioning valve 37. For this purpose, the pump 31 is activated for a short period of time, while the control unit 5 verifies that the state machine FSM1 correctly stays in the state S0; in fact, should said state machine FSM1 switch to the state S1, it would mean that the tub 2 is not empty; should it switch to the state S2, instead, it would mean that the pump 31 is not operating correctly, i.e. it cannot stably rotate at a constant speed. In the former case it will be possible to take action, for example, by executing the drain step P3, whereas in the latter case it will be possible to warn the user that the recirculation pump 31 should be cleaned, since it has probably been clogged by a foreign body that escaped the filter 34, which will have to be checked as well. In both cases the drain pump 36 will be activated in an attempt to remove the liquid from the tub 2.
  • During the static load microstep SP2, the pump 31 is kept off, and therefore the state machine FSM1 will remain in the state S0 for the whole duration of this substep, whereas the valve 39 is opened to cause water to flow into the tub 2 and turn the turbine flow meter 40. If the control unit 5 receives no signal from the flow meter 40, it means that either the meter 40 has failed or the flow 25 is zero. In order to understand which one of these two cases is taking place, the control unit 5 continues the execution of the microstep SP2 for a predetermined period of time, and then it switches to the microstep SP3 as predetermined.
  • During the full condition verification microstep SP3, the pump 31 is activated and the control unit verifies that the finite-state machine FSM1 correctly settles into the state S1. If the finite-state machine FSM1 is in the state S1 and the central unit 5 detected no signal from the flow meter 40 in the previous microstep SP2, it means that said meter 40 has failed; if the finite-state machine FSM1 stays in the state S0, it means that, with high probability, the flow 22 was practically equal to zero throughout the static load microstep SP2.
  • Once the full condition verification microstep has been completed (whether successfully or unsuccessfully), the control unit 5 starts the dynamic loading microstep SP4, during which the pump 31 is operating throughout the whole microstep SP3 and the valve 39 is left open to increase the quantity of water in the tub 2. This substep ends when a predefined quantity of water has been supplied, i.e. a quantity of water sufficient to ensure a proper supply to the recirculation pump 31 as required by a given load configuration. In fact, the load configuration can affect the time required by the water to fall onto the bottom of the tub 2 after it has been sprayed by the sprayers 21.
  • At the end of the dynamic loading microstep SP4, the control unit 5 checks that the state machine FSM1 has correctly entered into the state S1 and carries out the wash start microstep SP5, wherein the valve 39 is closed and the pump 31 is brought to a normal-state speed equal to the speed that will be held during the holding substep P2.
  • If during the microsteps SP4 and SP5 the dishwasher 1 is operating properly without any problem, then the state machine FSM1 will remain in the state S1.
  • By using the information coming from the state machine FSM1 together with the information about the step/substep/microstep of the wash cycle being executed by the machine 1, it is advantageously possible to identify a set of anomalous situations caused by malfunctions and/or improper use of the machine 1 by the operator; such situations require the intervention of the user of the machine 1, and therefore an accurate identification of the problem will advantageously help the user solve it.
  • The set of anomalous situations comprises a closed tap situation, a drain pipe leakage situation, an upturned concave container situation, and a clogged filter/foam presence situation, the latter having already been described above.
  • Fig. 6 shows the trend of the operating variables of the dishwashing machine 1 in the closed tap situation, i.e. when the flow 25 is always zero and no water is flowing into the tub 2. This situation can be identified by observing the state machine FSM1, which remains in the state S0 throughout the loading step P1; said step P1 must be fully completed for reasons that will be described more in detail below.
  • With reference to Fig. 7, in the drain pipe leakage situation, i.e. when there is continuous leakage from the bottom of the tub 2, the state machine FSM1 remains in the state S0 during the execution of the microsteps SP1-SP4, to enter then into the state S2 shortly after the beginning of the microstep SP5, following an increase in the revolution speed of the motor of the pump 31. It can also be seen that, in the course of the microstep SP5, the control unit 5 outputs a state S2 more often than in the same microstep during a normal cycle (see Fig. 5); such a state is due to the presence of air and water entering the pump 31, thereby not allowing the motor to run in normal conditions, which are only obtained when there is a hydraulic head on the intake duct of the pump.
  • Figure 8 shows the trend of the operating variables of the dishwashing machine 1 in a situation in which a container has been improperly positioned with its concavity turned upwards. In this situation, the container will tend to accumulate liquid, thereby causing the state machine FSM1 to enter into the state S2, as opposed to the state S1, during the wash start microstep SP5, thus making this type of problem easily identifiable.
  • This also allows taking specific corrective measures, such as, for example, supplying more water/liquid into the tub by opening the valve 39.
  • This behaviour of the state machine FSM1 is due to the high torque standard deviation value ME_DevStd of the motor of the pump 31.
  • Another variant of the invention is shown in Figures 9 and 10; for simplicity, the following description will only highlight those parts which make this and the next variants different from the above-described main embodiment; for the same reason, wherever possible the same reference numerals, with the addition of one or more apostrophes, will be used for indicating structurally or functionally equivalent elements. Compared to the main embodiment, a control unit 5', similar to the control unit 5 of the main example, comprises also a second finite-state machine FSM2, which comprises a state S0' (initial state) and a state S1', similar to the states S0 and S1, respectively, of the state machine FSM1.
  • The second state machine FSM2 can estimate a part of the state of the dishwasher 1 by using operating variables calculated by starting from the electromechanical quantities of the motor of the drain pump 36.
  • Such operating variables comprise the mean torque ME_Mean', calculated on the basis of the phase currents measured by the inverter according to well-known relations; this calculation is preferably made every 32 mechanical revolutions of the motor of the pump 36, so as to obtain a higher resolution, and hence a faster intervention, than required for the recirculation pump 31 (128 mechanical revolutions). This is necessary because the drain step has a much faster dynamics than the recirculation step.
  • The following will briefly describe the conditions that cause transitions of FSM2 from one state to another.
  • The transition to the initial state S0' can occur from the state S1' when the mean torque ME_Mean' is lower than a threshold value Me_Threshold', preferably lower than 80Nmm, for at least a time t0', preferably shorter than 10 seconds.
  • The transition to the state S1' can occur from the state S0' as soon as the mean torque ME_Mean' exceeds the threshold value Me_Threshold'.
  • The control unit 5' uses the state of the second state machine FSM2 during the drain step P3 (see Fig. 10).
  • The drain step P3 comprises a drain microstep SP6 and a pause microstep SP7; such microsteps may be repeated cyclically until the drain step is complete.
  • During the drain microstep SP6, the drain pump 36 is on and its motor preferably runs at a speed of 3,200 rpm, as long as the second state machine FSM2 remains in the state S1'. As soon as the second state machine FSM2 enters into the state S0', the control unit 5' will start the pause microstep SP7.
  • During the microstep SP7, the drain pump 36 is stopped, so that the wash and rinse liquid can flow down into the sump 23, and after a certain period of time the control unit 5' will start the drain microstep SP6 again.
  • If immediately after the start of the first drain microstep SP6 the second state machine FSM2 stays in the state S0', it means that during the previous substep there some liquid was leaking and therefore a situation of drain pipe leakage occurred, which must then be appropriately signalled to the user of the dishwashing machine 1.
  • Instead, if immediately after the start the next drain microsteps SP6 the second state machine FSM2 stays in the state S0', the control unit 5' will end the drain step P3 and will continue the wash program, in that no liquid will have remained in the tub 2.
  • The detection of the electromechanical operating parameters associated with the electric motor of the drain pump 36, in addition to those of the pump 31, allows to discern cases of dishwasher malfunction which in the prior art could not be discerned as effectively or at all.
  • This is the case, for example, of drain leakage, which sometimes may be mistaken for the presence of upturned pots or bowls, since they both cause a lower water level in the sump.
  • Of course, the example described herein may be subject to further variations, which will nonetheless still fall within the scope of the following claims.

Claims (15)

  1. A dishwashing machine (1) comprising a tub (2), a recirculation pump (31) for recirculating a liquid contained in the tub (2) and a drain pump (36) for draining said liquid from the tub (2), electric motor means (31, 36) respectively associated with said pumps (31,36), a control unit (5,5') for acquiring and/or processing at least one electromechanical parameter associated with at least one of said motor means (31, 36) and controlling an operating cycle of the machine, wherein the control unit (5,5') being configured so that it estimates, at predetermined time intervals, said at least one electromechanical parameter associated with at least one of said electric motor means in order to detect the following malfunction situations:
    - foam presence within the tub (2) exceeding a preset level;
    - presence in the tub (2) of a concave object turned upwards, which at least partly prevents circulation of the liquid in the tub;
    characterized in that
    the control unit (5,5') is also configured to detect, by means of the estimation of said at least one electromechanical parameter associated with at least one of said electric motor means, the following further malfunction situations:
    - closed tap, which stops the flow of water into the tub (2);
    - liquid leakage from the dishwasher (1).
  2. A dishwashing machine (1) according to claim 1, wherein the control unit (5,5') continuously acquires said at least one electromechanical parameter of the motor.
  3. A dishwashing machine (1) according to claim 1 or 2, wherein said at least one electromechanical parameter comprises the current absorbed by each phase of an electric motor associated with a respective pump (31, 36).
  4. A dishwashing machine (1) according to claim 3, wherein the motor of the pump (31) is of the three-phase permanent-magnet brushless type, and wherein the motor means comprise an electronic power circuit including an inverter.
  5. A dishwashing machine (1) according to any one of the preceding claims, wherein the control unit (5,5') performs, at regular intervals, a calculation of a mean value (ME_Mean,ME_Mean') and/or of a standard deviation value (ME_DevStd,ME_DevStd') of the torque delivered by the motor means associated with the pumps (31,36).
  6. A dishwashing machine (1) according to claim 5, wherein the calculation of the mean value (ME_Mean) of the torque delivered by the motor of the recirculation pump (31) is performed after a number of mechanical revolutions of said motor greater than 100, preferably every 128 revolutions.
  7. A dishwashing machine (1) according to claim 5 or 6, wherein the calculation of the mean value (ME_Mean') of the torque delivered by the motor of the drain pump (36) is performed for a number of mechanical revolutions of said motor smaller than that of the motor associated with the recirculation pump (31), preferably every thirty-two mechanical revolutions of said motor of the drain pump.
  8. A dishwashing machine (1) according to any one of claims 5 to 7, wherein the liquid leakage is detected when the mean value (ME_Mean) of the torque delivered by the motor of the recirculation pump (31) stays below a first threshold value (Me_Threshold) during most of a loading substep (P1) comprised in the operating cycle.
  9. A dishwashing machine (1) according to any one of claims 5 to 8, wherein the situation of closed tap is detected when the mean value (ME_Mean) of the torque is below a first threshold value (Me_Threshold) for the entire duration of a loading substep (P1) comprised in the operating cycle.
  10. A dishwashing machine (1) according to claim 8 or 9, wherein the first threshold value (Me_Threshold) is lower than 50 Nmm.
  11. A dishwashing machine (1) according to any one of claims 5 to 10, wherein the liquid leakage is detected when the mean value (ME_Mean') of the torque delivered by the motor of the drain pump (36) stays below a second threshold value (Me_Threshold') just after the start of a first drain microstep (SP6) comprised in the operating cycle.
  12. A dishwashing machine (1) according to claim 11, wherein the second threshold value (Me_Threshold') is lower than 80 Nmm.
  13. A method for detecting a malfunction situation of a dishwasher according to any one of claims 1 to 12, comprising the steps of:
    a. calculating a standard deviation value (ME_DevStd) and a mean value (ME_Mean, ME_Mean') of a torque delivered by a motor associated with a recirculation pump (31),
    b. taking corrective measures, if the torque standard deviation value (ME_DevStd) exceeds a threshold value (Me_DevStd_High),
    characterised in that
    corrective measures are also taken in the event that
    - the mean value (ME_Mean) of the torque delivered by the motor of the recirculation pump (31) stays below a first threshold value (Me_Threshold) during most of a loading substep (P1) comprised in a wash program,
    - the mean value (ME_Mean) delivered by the motor of the recirculation pump (31) stays below the threshold value (Me_Threshold) for the entire duration of a loading substep (P1).
  14. A method according to claim 13, wherein the detection of a liquid leakage from the dishwasher further comprises the steps of
    c. calculating a second mean value (ME_Mean') of the torque delivered by a motor comprised in a drain pump (36),
    d. taking corrective measures in the event that the second mean value (ME_Mean') of the torque delivered by the motor of the drain pump (36) stays below a second threshold value (Me_Threshold') just after the start of a first drain microstep (SP6) comprised in the wash program.
  15. A method according to claim 13 or 14, wherein the corrective measures comprise a signalling of a liquid leakage situation to a user.
EP12199559.1A 2011-12-30 2012-12-27 Dishwasher and method for detecting malfunctions thereof Active EP2609845B1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
IT001247A ITTO20111247A1 (en) 2011-12-30 2011-12-30 DISHWASHER AND METHOD FOR DETECTION OF ONE OR MORE CONTAINERS POSITIONED WITH CONCAVITIES TOWARDS UPWARDS WITHIN THE ABOVE DISHWASHER
IT001246A ITTO20111246A1 (en) 2011-12-30 2011-12-30 DISHWASHER AND METHOD FOR DETECTION OF FOAM IN THE SAFE DISHWASHER
IT001249A ITTO20111249A1 (en) 2011-12-30 2011-12-30 DISHWASHER AND METHOD FOR DETECTION OF A LOSS OF LIQUID FROM THIS DISHWASHER
IT001248A ITTO20111248A1 (en) 2011-12-30 2011-12-30 DISHWASHER AND METHOD FOR DETECTING A FAILURE OF WATER INTO THE SAFE DISHWASHER

Publications (2)

Publication Number Publication Date
EP2609845A1 EP2609845A1 (en) 2013-07-03
EP2609845B1 true EP2609845B1 (en) 2018-06-27

Family

ID=47358583

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12199559.1A Active EP2609845B1 (en) 2011-12-30 2012-12-27 Dishwasher and method for detecting malfunctions thereof

Country Status (1)

Country Link
EP (1) EP2609845B1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10492659B2 (en) * 2015-11-13 2019-12-03 Samsung Electronics Co., Ltd. Dish washing machine and method of controlling the same

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104768441B (en) 2012-11-08 2018-07-03 伊莱克斯家用产品公司 Detect plugged filter
US10244919B2 (en) 2012-11-08 2019-04-02 Electrolux Home Products Corporation N.V. Detecting operational state of a dishwasher
CN108430296B (en) 2015-11-10 2022-01-14 伊莱克斯电器股份公司 Method for determining the presence of process water in a circulation pump of an appliance for washing and rinsing goods, and appliance for washing and rinsing goods
US10786137B2 (en) 2015-11-25 2020-09-29 Electrolux Appliances Aktiebolag Determining whether process water has been added to a sump of an appliance for washing and rinsing goods during interruption of appliance operation
EP3393325B1 (en) * 2015-12-22 2019-08-07 Arçelik Anonim Sirketi A dishwasher and a control method thereof
PL3416534T3 (en) 2016-02-15 2020-06-29 Electrolux Appliances Aktiebolag Process water flow detection in circulation pump
US11141039B2 (en) 2017-02-24 2021-10-12 Electrolux Appliances Aktiebolag Dishwasher, method and control system for handling clogging condition
CN111878379B (en) * 2020-08-04 2022-10-18 上海明略人工智能(集团)有限公司 Method and device for checking detergent faults of dish washing machine, storage medium and electronic device
CN114108232B (en) * 2021-12-02 2024-03-12 Tcl家用电器(合肥)有限公司 Foam amount prediction method, device, storage medium and washing equipment
CN116473479B (en) * 2023-05-29 2025-08-01 青岛鼎新电子科技有限公司 Dish washer control method and dish washer

Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19630357A1 (en) 1996-07-26 1998-02-05 Aweco Kunststofftech Geraete Water quantity control device for electric-pump operated dishwashers
US5797409A (en) 1995-06-08 1998-08-25 Maytag Corporation Enhanced draining and drying cycles for an automatic dishwasher
JP2002051964A (en) 2000-08-07 2002-02-19 Zojirushi Corp Dishwasher abnormality detecting device
JP2005296095A (en) 2004-04-07 2005-10-27 Matsushita Electric Ind Co Ltd Dishwasher motor drive
US20050245413A1 (en) 2004-03-10 2005-11-03 Reinhold Baltes Dishwashing machine
JP2006006766A (en) 2004-06-29 2006-01-12 Matsushita Electric Ind Co Ltd Dishwasher motor drive
WO2006033027A1 (en) 2004-07-21 2006-03-30 Arcelik Anonim Sirketi Dishwasher with pulse width modulation control
US20060219262A1 (en) 2005-04-04 2006-10-05 Peterson Gregory A Water fill level control for dishwasher and associated method
US20070163626A1 (en) 2004-01-23 2007-07-19 BSH Bosch und Siemens Hausgeräte GmbH Liquid-conducting electrical household appliance
US20070181156A1 (en) 2004-03-16 2007-08-09 Atilla Uz Dishwasher and control method thereof
DE102007052091A1 (en) 2007-10-31 2009-05-14 BSH Bosch und Siemens Hausgeräte GmbH Fluid discharge volume determining method for e.g. household-dishwasher, involves evaluating added power input of electrical motor during pumping process for determination of discharge volume during pumping process
WO2009156326A2 (en) 2008-06-24 2009-12-30 BSH Bosch und Siemens Hausgeräte GmbH Method for identifying the load condition of a pump
DE102008040380A1 (en) 2008-07-14 2010-01-21 BSH Bosch und Siemens Hausgeräte GmbH Dishwasher for cleaning tableware, has device i.e. turbidity sensor, for recognizing characteristic foam forming temperature of tenside, and connected with control for recognition of cleaner and for selection of suitable rinsing programs
US20110038736A1 (en) 2008-04-29 2011-02-17 Bsh Bosch Und Siemens Hausgerate Gmbh Method for controlling a filling process of a water-bearing household appliance

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010027756A1 (en) 2010-04-14 2011-10-20 BSH Bosch und Siemens Hausgeräte GmbH Dishwasher with fault detection

Patent Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5797409A (en) 1995-06-08 1998-08-25 Maytag Corporation Enhanced draining and drying cycles for an automatic dishwasher
DE19630357A1 (en) 1996-07-26 1998-02-05 Aweco Kunststofftech Geraete Water quantity control device for electric-pump operated dishwashers
JP2002051964A (en) 2000-08-07 2002-02-19 Zojirushi Corp Dishwasher abnormality detecting device
US20070163626A1 (en) 2004-01-23 2007-07-19 BSH Bosch und Siemens Hausgeräte GmbH Liquid-conducting electrical household appliance
US20050245413A1 (en) 2004-03-10 2005-11-03 Reinhold Baltes Dishwashing machine
US20070181156A1 (en) 2004-03-16 2007-08-09 Atilla Uz Dishwasher and control method thereof
JP2005296095A (en) 2004-04-07 2005-10-27 Matsushita Electric Ind Co Ltd Dishwasher motor drive
JP2006006766A (en) 2004-06-29 2006-01-12 Matsushita Electric Ind Co Ltd Dishwasher motor drive
WO2006033027A1 (en) 2004-07-21 2006-03-30 Arcelik Anonim Sirketi Dishwasher with pulse width modulation control
US20060219262A1 (en) 2005-04-04 2006-10-05 Peterson Gregory A Water fill level control for dishwasher and associated method
DE102007052091A1 (en) 2007-10-31 2009-05-14 BSH Bosch und Siemens Hausgeräte GmbH Fluid discharge volume determining method for e.g. household-dishwasher, involves evaluating added power input of electrical motor during pumping process for determination of discharge volume during pumping process
US20110038736A1 (en) 2008-04-29 2011-02-17 Bsh Bosch Und Siemens Hausgerate Gmbh Method for controlling a filling process of a water-bearing household appliance
WO2009156326A2 (en) 2008-06-24 2009-12-30 BSH Bosch und Siemens Hausgeräte GmbH Method for identifying the load condition of a pump
DE102008040380A1 (en) 2008-07-14 2010-01-21 BSH Bosch und Siemens Hausgeräte GmbH Dishwasher for cleaning tableware, has device i.e. turbidity sensor, for recognizing characteristic foam forming temperature of tenside, and connected with control for recognition of cleaner and for selection of suitable rinsing programs

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10492659B2 (en) * 2015-11-13 2019-12-03 Samsung Electronics Co., Ltd. Dish washing machine and method of controlling the same

Also Published As

Publication number Publication date
EP2609845A1 (en) 2013-07-03

Similar Documents

Publication Publication Date Title
EP2609845B1 (en) Dishwasher and method for detecting malfunctions thereof
EP2916708B1 (en) Detecting filter clogging
EP2916707B1 (en) Detecting operational state of a dishwasher
RU2492799C1 (en) Water-conductive household device
EP3416534B1 (en) Process water flow detection in circulation pump
CN1909822A (en) Liquid-conducting electrical household appliance
WO2014089425A1 (en) Method and system for detecting and removing a clogging condition of a filter in a dishwasher
EP2945522B1 (en) Method for controlling filling with water of a water-conducting electric household appliance
CN108430298B (en) Determining if process water was added to the appliance's sump between appliance outages for washing and rinsing items
US8602042B2 (en) Dishwasher and appropriate control method
EP2941165B1 (en) Method for controlling filling with water of a water-conducting electric household appliance
US8480811B2 (en) Fill protection algorithm
EP3393325B1 (en) A dishwasher and a control method thereof
EP2941166B1 (en) Method for controlling filling with water of a water-conducting electric household appliance
ITTO20111248A1 (en) DISHWASHER AND METHOD FOR DETECTING A FAILURE OF WATER INTO THE SAFE DISHWASHER
ITTO20111249A1 (en) DISHWASHER AND METHOD FOR DETECTION OF A LOSS OF LIQUID FROM THIS DISHWASHER
ITTO20111246A1 (en) DISHWASHER AND METHOD FOR DETECTION OF FOAM IN THE SAFE DISHWASHER
ITTO20111247A1 (en) DISHWASHER AND METHOD FOR DETECTION OF ONE OR MORE CONTAINERS POSITIONED WITH CONCAVITIES TOWARDS UPWARDS WITHIN THE ABOVE DISHWASHER

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

AX Request for extension of the european patent

Extension state: BA ME

17P Request for examination filed

Effective date: 20131230

RBV Designated contracting states (corrected)

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

RAP1 Party data changed (applicant data changed or rights of an application transferred)

Owner name: WHIRLPOOL EMEA S.P.A

GRAP Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOSNIGR1

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: GRANT OF PATENT IS INTENDED

RIC1 Information provided on ipc code assigned before grant

Ipc: A47L 15/00 20060101AFI20180115BHEP

Ipc: A47L 15/42 20060101ALI20180115BHEP

INTG Intention to grant announced

Effective date: 20180207

GRAS Grant fee paid

Free format text: ORIGINAL CODE: EPIDOSNIGR3

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE PATENT HAS BEEN GRANTED

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

REG Reference to a national code

Ref country code: GB

Ref legal event code: FG4D

REG Reference to a national code

Ref country code: AT

Ref legal event code: REF

Ref document number: 1011576

Country of ref document: AT

Kind code of ref document: T

Effective date: 20180715

REG Reference to a national code

Ref country code: IE

Ref legal event code: FG4D

REG Reference to a national code

Ref country code: DE

Ref legal event code: R096

Ref document number: 602012047790

Country of ref document: DE

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: SE

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

Ref country code: NO

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180927

Ref country code: FI

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

Ref country code: BG

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180927

Ref country code: LT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

REG Reference to a national code

Ref country code: NL

Ref legal event code: MP

Effective date: 20180627

REG Reference to a national code

Ref country code: LT

Ref legal event code: MG4D

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: GR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180928

Ref country code: RS

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

Ref country code: HR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

Ref country code: LV

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

REG Reference to a national code

Ref country code: AT

Ref legal event code: MK05

Ref document number: 1011576

Country of ref document: AT

Kind code of ref document: T

Effective date: 20180627

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: NL

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: CZ

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

Ref country code: SK

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

Ref country code: RO

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

Ref country code: EE

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

Ref country code: IS

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20181027

Ref country code: AT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

Ref country code: PL

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: SM

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

Ref country code: ES

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

REG Reference to a national code

Ref country code: DE

Ref legal event code: R026

Ref document number: 602012047790

Country of ref document: DE

PLBI Opposition filed

Free format text: ORIGINAL CODE: 0009260

PLAX Notice of opposition and request to file observation + time limit sent

Free format text: ORIGINAL CODE: EPIDOSNOBS2

26 Opposition filed

Opponent name: ELECTROLUX APPLIANCES AKTIEBOLAG

Effective date: 20190321

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: DK

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

REG Reference to a national code

Ref country code: CH

Ref legal event code: PL

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: SI

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

Ref country code: MC

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

Ref country code: LU

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20181227

PLBB Reply of patent proprietor to notice(s) of opposition received

Free format text: ORIGINAL CODE: EPIDOSNOBS3

REG Reference to a national code

Ref country code: IE

Ref legal event code: MM4A

REG Reference to a national code

Ref country code: BE

Ref legal event code: MM

Effective date: 20181231

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: IE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20181227

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: AL

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

Ref country code: BE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20181231

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: LI

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20181231

Ref country code: CH

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20181231

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: MT

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20181227

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: TR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: PT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: CY

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20180627

Ref country code: HU

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT; INVALID AB INITIO

Effective date: 20121227

Ref country code: MK

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20180627

REG Reference to a national code

Ref country code: CH

Ref legal event code: PK

Free format text: TITOLO

APBM Appeal reference recorded

Free format text: ORIGINAL CODE: EPIDOSNREFNO

APBP Date of receipt of notice of appeal recorded

Free format text: ORIGINAL CODE: EPIDOSNNOA2O

APAH Appeal reference modified

Free format text: ORIGINAL CODE: EPIDOSCREFNO

APAW Appeal reference deleted

Free format text: ORIGINAL CODE: EPIDOSDREFNO

APBM Appeal reference recorded

Free format text: ORIGINAL CODE: EPIDOSNREFNO

APBP Date of receipt of notice of appeal recorded

Free format text: ORIGINAL CODE: EPIDOSNNOA2O

APBQ Date of receipt of statement of grounds of appeal recorded

Free format text: ORIGINAL CODE: EPIDOSNNOA3O

P01 Opt-out of the competence of the unified patent court (upc) registered

Effective date: 20230523

REG Reference to a national code

Ref country code: DE

Ref legal event code: R081

Ref document number: 602012047790

Country of ref document: DE

Owner name: WHIRLPOOL EMEA S.R.L., IT

Free format text: FORMER OWNER: WHIRLPOOL EMEA S.P.A, PERO, IT

RAP4 Party data changed (patent owner data changed or rights of a patent transferred)

Owner name: WHIRLPOOL EMEA S.R.L.

RAP4 Party data changed (patent owner data changed or rights of a patent transferred)

Owner name: BEKO ITALY MANUFACTURING S.R.L.

REG Reference to a national code

Ref country code: DE

Ref legal event code: R100

Ref document number: 602012047790

Country of ref document: DE

APBU Appeal procedure closed

Free format text: ORIGINAL CODE: EPIDOSNNOA9O

PLCK Communication despatched that opposition was rejected

Free format text: ORIGINAL CODE: EPIDOSNREJ1

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: OPPOSITION REJECTED

PLBN Opposition rejected

Free format text: ORIGINAL CODE: 0009273

27O Opposition rejected

Effective date: 20241212

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 20241227

Year of fee payment: 13

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: GB

Payment date: 20251223

Year of fee payment: 14

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: IT

Payment date: 20251205

Year of fee payment: 14

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: FR

Payment date: 20251223

Year of fee payment: 14