EP2588407A1 - Selenide powders and manufacturing process - Google Patents
Selenide powders and manufacturing processInfo
- Publication number
- EP2588407A1 EP2588407A1 EP11733611.5A EP11733611A EP2588407A1 EP 2588407 A1 EP2588407 A1 EP 2588407A1 EP 11733611 A EP11733611 A EP 11733611A EP 2588407 A1 EP2588407 A1 EP 2588407A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- oxygen
- metal
- mixture
- precursor
- selenides
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B19/00—Selenium; Tellurium; Compounds thereof
- C01B19/002—Compounds containing, besides selenium or tellurium, more than one other element, with -O- and -OH not being considered as anions
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B19/00—Selenium; Tellurium; Compounds thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/10—Semiconductor bodies
- H10F77/12—Active materials
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/10—Semiconductor bodies
- H10F77/12—Active materials
- H10F77/126—Active materials comprising only Group I-III-VI chalcopyrite materials, e.g. CuInSe2, CuGaSe2 or CuInGaSe2 [CIGS]
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/70—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
- C01P2002/72—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/01—Particle morphology depicted by an image
- C01P2004/03—Particle morphology depicted by an image obtained by SEM
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/64—Nanometer sized, i.e. from 1-100 nanometer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/541—CuInSe2 material PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- This invention relates to selenide powders for use in dispersions, pastes or inks suitable for the manufacture of photovoltaic cells such as CIGS or CIGSS based solar cells.
- Copper indium gallium selenide is a compound semiconductor composed of Cu, In, Ga, and Se, with a chemical formula of CuIn x Ga(i_ x) Se 2 , where the value of x can vary from 1 (pure copper indium selenide) to 0 (pure copper gallium selenide). It is used as a light absorber material in thin film solar cells.
- Selenium can be partly or totally substituted by sulfur, thereby obtaining copper indium gallium sulfo-selenide (CIGSS).
- the most common process for making CIGS based solar cells is vacuum-based, whereby Cu, Ga and In are co-evaporated or co-sputtered on a substrate, the obtained film being then annealed and selenized in a selenium vapor to form the desired CIGS structure.
- An alternative is to directly co-deposit Cu, Ga, In, and Se onto a heated substrate.
- H 2 Se is used in the selenization step, either introduced as such or possibly formed in a Se (gas) and H 2 (gas) mixture.
- H 2 Se is however highly toxic, and it entails a significant health risk even when the best precautionary measures are taken.
- US-A-2009/214763 discloses the production of CIGS powder by reacting a CIG oxide powder with SeCl 4 and heating the resulting mixture under a reducing atmosphere. The reactions will however generate HCl, which is corrosive towards both the apparatus and the substrate, in particular at the temperature of about 400 °C needed to obtain the CIGS- based powder. There is also a risk for the formation of chlorides in the powder.
- a less risky and cleaner process is therefore presented to synthesize selenides as fine powders suitable for incorporation in dispersions, pastes or inks.
- heat-treatment is still needed to arrive at an annealed layer.
- no additional selenization step is required and H 2 Se is completely avoided.
- the invention particularly concerns a process for the synthesis of a submicron or nanoparticulate powders of selenides of a metal or metal mixture, comprising the steps of: selecting an oxygen-bearing precursor of said metal or metal mixture; mixing said oxygen- bearing precursor with an at least stoichiometric amount of selenium; and, reducing the mixture with H 2 at a temperature sufficient to ensure the reaction with the oxygen of the precursor, and the formation of selenides.
- Said stoechiometric amount of selenium is related to the selenide to be synthesized, typically CuSe, Cu 2 Se, (In x Ga ( i_ x) ) 2 Se 3 , CuIn x Ga ( i_ x) Se 2 .
- Oxides, hydroxides, and oxy-hydroxide are the preferred oxygen-bearing precursors, as residual reaction products other than water are avoided.
- the above-defined oxygen-bearing precursor can be prepared by precipitating a salt of one or more of said metals, and calcining the precipitate. This step can be performed in air or in another 0 2 -bearing gas, at a temperature such as to decompose the salt and to oxidize its metals. Suitable salts should decompose and react at moderate temperatures; carbonates or organic salts such as oxalates are generally adequate.
- Selenides are a preferred target, as they are widely applied for the manufacture of solar cells.
- Binary e.g. CuSe, Cu 2 Se
- ternary e.g. (In x Ga ( i_ x) ) 2 Se 3
- quaternary selenides CuIn x Ga(i_ x) Se 2 or CIGS
- the synthesis will in particular target powders according to the usual CIGS chemical formula, where the value of x can vary from 1 (pure copper indium selenide) to 0 (pure copper gallium selenide).
- the process is also suitable for the preparation of mixtures of sulfides and selenides by adding sulfur to the mixture of oxygen-bearing metal precursor and selenium.
- Such mixed selenides and sulfides are suitable for the preparation of copper indium gallium sulfo- selenide (CIGSS).
- CGSS copper indium gallium sulfo- selenide
- With CIGS powders rather high annealing temperatures are needed, up to 700 °C. Such a temperature is expected to cause metal and Se losses through vaporization. It would also deform the soda- lime glass substrates used in low cost solar cell structures. It is therefore advantageous to apply a mixture of selenides instead of CIGS as such.
- Individual selenides, in particular CuSe could act as fluxing agents, thereby allowing for moderate sintering temperatures. Such temperatures are advantageous, as they may be compatible with lower-cost substrates such as plastic flexible substrates.
- Se melts at a relatively low 221 °C and can act as a wetting and fluxing agent during annealing by filling the voids between the alloy particles, which have higher individual melting points.
- the excess of Se will compensate the losses due to vaporization that may take place in the annealing step.
- the excess could be of more than 1% of Se by weight. This excess can be provided by the addition of a proper amount of Se powder, either before or after the reduction step.
- a mean particle size (d50) of less than 500 nm is suitable for incorporation in ink, and is compatible with the thickness of the envisaged layer. Finer particles, with a d50 of less than 200 nm, are however preferred, as this may help lowering the annealing temperature.
- the above-defined process lends itself well for preparing such a product, in particular when starting from submicron or nanoparticulate precursors, such as oxide or hydroxides.
- the admixed Se and/or S powders do not need to be particularly fine-grained, as these ingredients will melt at the temperature of more than 300 °C that is encountered during the reduction.
- the above particles are used for the manufacture of a dispersion, paste or ink.
- the so obtained composition is suitable for the manufacture of a photovoltaic cell.
- Another embodiment of the invention concerns the particulate material obtainable according to the above process, in particular when a stoichiometric excess of Se is present.
- the process according to the invention can typically be performed by precipitating hydroxides from an aqueous solution of the desired metals.
- An aqueous nitrate solution containing 47.7 g/1 Cu, 18.4 g/1 Ga, and 56.1 g/1 In is precipitated at 55 °C, by slowly adding a solution of NaOH over the course of about 2 hours.
- the pH varies from an initial value of 1.7 to about 12, whereby the recovery of the metals as hydroxides is nearly quantitative.
- the precipitated hydroxide is then washed and dried in a conventional oven at 90 °C.
- the dried powder is calcined in air at 550 °C for 2 hours. It is mixed with a stoichiometric amount of Se powder, and this mixture is reduced with 3 ⁇ 4 in an oven at about 300 °C.
- the resulting powder is CIGS (CuIno. 6 5Ga 0 .35Se 2 ), which can be dispersed for further use.
- A shows the corresponding crystallo graphic analysis, demonstrating the single-phase nature of the product.
- the H 2 can successfully be substituted by forming gas.
- the reduction temperature should be 300 °C or more to make a CIGS with only one phase present. Tests at 250 °C indeed result in the formation of multiple phases, which is undesirable as multiple phases may persist after annealing.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Inorganic Chemistry (AREA)
- Nanotechnology (AREA)
- Physics & Mathematics (AREA)
- Composite Materials (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Materials Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Photovoltaic Devices (AREA)
Abstract
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP11733611.5A EP2588407A1 (en) | 2010-07-02 | 2011-06-30 | Selenide powders and manufacturing process |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP10006875 | 2010-07-02 | ||
| US34437410P | 2010-07-08 | 2010-07-08 | |
| EP11733611.5A EP2588407A1 (en) | 2010-07-02 | 2011-06-30 | Selenide powders and manufacturing process |
| PCT/EP2011/060996 WO2012001094A1 (en) | 2010-07-02 | 2011-06-30 | Selenide powders and manufacturing process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2588407A1 true EP2588407A1 (en) | 2013-05-08 |
Family
ID=42985440
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP11733611.5A Withdrawn EP2588407A1 (en) | 2010-07-02 | 2011-06-30 | Selenide powders and manufacturing process |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP2588407A1 (en) |
| JP (1) | JP2013533841A (en) |
| KR (1) | KR20130098272A (en) |
| CN (1) | CN102971254A (en) |
| CA (1) | CA2803044A1 (en) |
| WO (1) | WO2012001094A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111320144A (en) * | 2020-03-30 | 2020-06-23 | 中北大学 | Melanin-nano selenium and preparation method thereof |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103601169A (en) * | 2013-06-13 | 2014-02-26 | 南昌大学 | Preparation method of carbon-hybrid nano belt |
| CN111517291B (en) * | 2019-02-01 | 2021-08-20 | 中国科学院物理研究所 | A kind of transition metal dichalcogenide compound with striped structure and preparation method thereof |
| CN113874547B (en) * | 2019-11-12 | 2024-06-18 | 株式会社力森诺科 | Deposit removal method and film forming method |
| CN111807333B (en) * | 2020-07-28 | 2023-06-23 | 安徽大学 | Preparation method of three-dimensional cuprous selenide nanocrystalline superlattice |
| KR20240109987A (en) * | 2021-11-22 | 2024-07-12 | 미쓰이금속광업주식회사 | Lithium sulfide and its production method and method of producing sulfide solid electrolyte |
| CN114671414B (en) * | 2022-03-25 | 2023-05-16 | 浙江大学 | Iron-copper-tin ternary selenide nano material for sodium ion battery and preparation method |
| CN116332137B (en) * | 2023-01-05 | 2024-05-24 | 南京信息工程大学 | A multi-element metal selenide absorbing material and preparation method thereof |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6268014B1 (en) * | 1997-10-02 | 2001-07-31 | Chris Eberspacher | Method for forming solar cell materials from particulars |
| US6127202A (en) | 1998-07-02 | 2000-10-03 | International Solar Electronic Technology, Inc. | Oxide-based method of making compound semiconductor films and making related electronic devices |
| CN101219779B (en) * | 2008-01-14 | 2010-07-28 | 重庆大学 | Method for preparing selenide or telluride nanomaterials from composite alkali metal hydroxide solvent |
| KR100989077B1 (en) * | 2008-02-27 | 2010-10-25 | 한국과학기술연구원 | Manufacturing method of thin film for solar cell using paste and thin film for solar cell obtained by |
| TWI421214B (en) * | 2008-12-03 | 2014-01-01 | 財團法人工業技術研究院 | IBIIIAVIA family amorphous phase compound and method for producing IBIIIAVIA family amorphous phase precursor applied to thin film solar cell |
| CN101613091B (en) * | 2009-07-27 | 2011-04-06 | 中南大学 | CIGS powder, CIGS target, CIGS film and preparation method thereof |
-
2011
- 2011-06-30 WO PCT/EP2011/060996 patent/WO2012001094A1/en not_active Ceased
- 2011-06-30 CA CA2803044A patent/CA2803044A1/en not_active Abandoned
- 2011-06-30 KR KR1020137000588A patent/KR20130098272A/en not_active Withdrawn
- 2011-06-30 JP JP2013517292A patent/JP2013533841A/en not_active Withdrawn
- 2011-06-30 CN CN201180031937XA patent/CN102971254A/en active Pending
- 2011-06-30 EP EP11733611.5A patent/EP2588407A1/en not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2012001094A1 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111320144A (en) * | 2020-03-30 | 2020-06-23 | 中北大学 | Melanin-nano selenium and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102971254A (en) | 2013-03-13 |
| WO2012001094A1 (en) | 2012-01-05 |
| JP2013533841A (en) | 2013-08-29 |
| KR20130098272A (en) | 2013-09-04 |
| CA2803044A1 (en) | 2012-01-05 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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| 17P | Request for examination filed |
Effective date: 20130204 |
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Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
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| DAX | Request for extension of the european patent (deleted) | ||
| GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
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| INTG | Intention to grant announced |
Effective date: 20131206 |
|
| RIC1 | Information provided on ipc code assigned before grant |
Ipc: B82Y 30/00 20110101AFI20131122BHEP Ipc: C01B 19/00 20060101ALI20131122BHEP Ipc: H01L 31/032 20060101ALI20131122BHEP |
|
| RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: AMINIAN, HOSSEIN |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
| 18D | Application deemed to be withdrawn |
Effective date: 20140417 |