EP2582475A1 - Heat exchanger tube and method of making - Google Patents
Heat exchanger tube and method of makingInfo
- Publication number
- EP2582475A1 EP2582475A1 EP11726635.3A EP11726635A EP2582475A1 EP 2582475 A1 EP2582475 A1 EP 2582475A1 EP 11726635 A EP11726635 A EP 11726635A EP 2582475 A1 EP2582475 A1 EP 2582475A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tube
- tubes
- expansion tool
- subsequent times
- expansion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
- B21D53/08—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of both metal tubes and sheet metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/06—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes in openings, e.g. rolling-in
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D41/00—Application of procedures in order to alter the diameter of tube ends
- B21D41/02—Enlarging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
- B21D53/08—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of both metal tubes and sheet metal
- B21D53/085—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of both metal tubes and sheet metal with fins places on zig-zag tubes or parallel tubes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4935—Heat exchanger or boiler making
- Y10T29/49361—Tube inside tube
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4935—Heat exchanger or boiler making
- Y10T29/49377—Tube with heat transfer means
- Y10T29/49378—Finned tube
Definitions
- the subject matter disclosed herein relates to heat exchangers. More specifically, the subject disclosure relates to tubular coils for heat exchangers.
- a heat exchanger typically includes two or more containment forms, such as tubes, through which a cooling fluid is circulated.
- the heat exchanger also includes a plurality of fins extending between the tubes which facilitate thermal energy transfer between the tubes and the surrounding air.
- each tube is expanded to provide an interference fit between the tube and adjacent fins.
- ends of adjacent tubes are connected to each other via a return bend section of tubing forming a labyrinthian coil.
- the end of the tube is belled (or increased in diameter) allowing the return bend to be received in the end of the tube.
- the end of the tube is flared to capture braze material when brazing the tube to the return bend.
- a tool is inserted into the tube which includes a form for the expansion, or bullet, at a first end and dies to produce the bell and flare shapes at a second end.
- the expanded shape is produced along the length, and finally the bell and flare are produced at the end of the tube.
- This expansion method presents a problem for tubes with relatively low buckling limits, for example, tubes formed from aluminum.
- Aluminum tubes are typically thicker-walled than steel or cooper tubes, thus a higher force is required for the expansion process.
- a method of forming a tube for a heat exchanger includes advancing an expansion tool into a tube a first time and engaging the expansion tool with the tube to expand the tube diametrically at least partially along a length of the tube.
- the expansion tool is at least partially retracted from the tube.
- the expansion tool is advanced into the tube one or more subsequent times thereby engaging the expansion tool with the tube one or more subsequent times to further expand the tube at least partially along the length of the tube.
- a method of assembling a heat exchanger includes providing a plurality of fins and locating one or more tubes in proximity to the plurality of fins.
- An expansion tool is advanced into the one or more tubes a first time thereby engaging the expansion tool with the one or more tubes to expand the one or more tubes diametrically at least partially along a length of the one or more tubes resulting in an interference fit between the fins and the one or more tubes.
- the expansion tool is at least partially retracted from the one or more tubes.
- the expansion tool is advanced into the one or more tubes one or more subsequent times thereby engaging the expansion tool with the one or more tubes one or more subsequent times to further expand the one or more tubes at least partially along the length of the one or more tubes.
- FIG. 1 is schematic view of an embodiment of a heat exchanger
- FIG. 2 is a cross-sectional view of an embodiment of a heat exchanger tube
- FIG. 3 is another cross-sectional view of an embodiment of a heat exchanger tube.
- FIG. 4 is yet another cross-sectional view of an embodiment of a heat exchanger tube.
- FIG. 1 Shown in FIG. 1 is an embodiment of a heat exchanger 10.
- the heat exchanger 10 includes a plurality of heat exchanger tubes 12, which fit to a plurality of fins 14 to transfer thermal energy between a flow 16 passing through the fins 14 and the tubes.
- Each tube 12 has a tube end 18, which is joined to a return bend 20 to form a labyrinth coil 22.
- an expansion tool 22 is driven into the tube 12 to expand the tube 12 diametrically along a tube length 24 to force an interference fit with the fins 14 thereby better facilitating thermal energy transfer. Further, the expansion tool 22 is utilized to bell and flare the tube end 18 to receive the return bend 20. Illustrated in FIGs.
- 2-3 is an improved method for expanding, belling and flaring the tube end 18 for the heat exchanger 10.
- the tube 12 in an initial stroke of the expansion tool 22 into the tube 12, the tube 12 is expanded to an interference fit with the fins 14 by a bullet 26. Once the expansion of the tube 12 is complete, the expansion tool 22 retracts along the tube 12.
- expansion of the tube 12 is achieved in a single stroke of the expansion tool 22, it is to be appreciated that additional, multiple strokes of the expansion may be utilized to achieve the desired expansion. For example, a first stroke of the expansion tool 22 may extend to about one half of the tube length 24, resulting in expansion of about one half of the tube 12. And additional stroke is then utilized to expand the remaining portion of the tube length 24.
- a flare tool portion 30 engages the tube end 18 to flare the tube end 18 outwardly.
- the expansion tool 22 is withdrawn, and as shown in FIG. 4, the return bend 20 is assembled to the tube end 18 and secured thereto by, for example, brazing.
- the bell and flare operations are performed with separate strokes of the expansion tool 22, but it is to be appreciated that, in some embodiments, the bell and flare operations may be combined into a single stroke of the expansion tool 22 if a force necessary to perform the operations does not exceed the buckling limit of the tube 12.
- Utilizing multiple strokes of the expansion tool 22 into the tube 12 to full y expand the tube 12 to a final configuration reduces the forces acting on the tube 12 due to the expansion when compared to those acting on the tube 12 in a single-stroke expansion process. Therefore, the risk of exceeding the buckling limit of the tube 12 is reduced, resulting in fewer tubes 12 which are damaged during the expansion process.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Heat-Exchange And Heat-Transfer (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US35635510P | 2010-06-18 | 2010-06-18 | |
| PCT/US2011/040313 WO2011159678A1 (en) | 2010-06-18 | 2011-06-14 | Heat exchanger tube and method of making |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2582475A1 true EP2582475A1 (en) | 2013-04-24 |
| EP2582475B1 EP2582475B1 (en) | 2021-04-28 |
Family
ID=44276110
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP11726635.3A Active EP2582475B1 (en) | 2010-06-18 | 2011-06-14 | Heat exchanger tube and method of making |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20130074342A1 (en) |
| EP (1) | EP2582475B1 (en) |
| ES (1) | ES2868373T3 (en) |
| WO (1) | WO2011159678A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10882578B2 (en) * | 2018-06-13 | 2021-01-05 | Magnum Shielding Corporation | Increasing the internal pivot radii for angle-joined motorcycle handle bars |
| CN109877589A (en) * | 2018-12-14 | 2019-06-14 | 广东龙丰精密铜管有限公司 | A kind of reduced copper capillary tube pipe or pipe fitting high-efficiency high-accuracy multifunctional combination tooling |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2275614A (en) * | 1939-10-25 | 1942-03-10 | Babcock & Wilcox Co | Pull-type tube-expanding tool |
| US4720902A (en) * | 1986-12-22 | 1988-01-26 | Carrier Corporation | One step tension expander and method of using |
| US4876779A (en) | 1987-11-06 | 1989-10-31 | Carrier Corporation | Apparatus and method for manufacturing plate fin coils of different configurations |
| FR2710282B1 (en) * | 1993-09-25 | 1997-01-24 | Behr Gmbh & Co | Method and device for widening metal tubes of oval section by stretching. |
| JP3410883B2 (en) * | 1995-11-17 | 2003-05-26 | 京進工業株式会社 | Heat exchanger manufacturing method |
| US6163955A (en) * | 1999-09-20 | 2000-12-26 | Tsai; Ching Yuan | Tube expanding machine |
| JP4836996B2 (en) * | 2008-06-19 | 2011-12-14 | 三菱電機株式会社 | Heat exchanger and air conditioner equipped with the heat exchanger |
-
2011
- 2011-06-14 WO PCT/US2011/040313 patent/WO2011159678A1/en not_active Ceased
- 2011-06-14 EP EP11726635.3A patent/EP2582475B1/en active Active
- 2011-06-14 US US13/641,753 patent/US20130074342A1/en not_active Abandoned
- 2011-06-14 ES ES11726635T patent/ES2868373T3/en active Active
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2011159678A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2011159678A1 (en) | 2011-12-22 |
| EP2582475B1 (en) | 2021-04-28 |
| US20130074342A1 (en) | 2013-03-28 |
| ES2868373T3 (en) | 2021-10-21 |
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