EP2504655A2 - A heat exchanger with a suction line heat exchanger - Google Patents
A heat exchanger with a suction line heat exchangerInfo
- Publication number
- EP2504655A2 EP2504655A2 EP10731708A EP10731708A EP2504655A2 EP 2504655 A2 EP2504655 A2 EP 2504655A2 EP 10731708 A EP10731708 A EP 10731708A EP 10731708 A EP10731708 A EP 10731708A EP 2504655 A2 EP2504655 A2 EP 2504655A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- evaporator
- refrigerant
- outlet manifold
- suction line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0234—Header boxes; End plates having a second heat exchanger disposed there within, e.g. oil cooler
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B40/00—Subcoolers, desuperheaters or superheaters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—Component parts or details not otherwise provided for in this subclass
- F25B2400/05—Compression system with heat exchange between particular parts of the system
- F25B2400/054—Compression system with heat exchange between particular parts of the system between the suction tube of the compressor and another part of the cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2260/00—Heat exchangers or heat exchange elements having special size, e.g. microstructures
- F28F2260/02—Heat exchangers or heat exchange elements having special size, e.g. microstructures having microchannels
Definitions
- the present invention relates to a heat exchanger, such as an evaporator or a condenser, for use in a vapour compression system, such as a refrigeration system or a heat pump, of the kind having at least two flow paths, e.g. in the form of at least two evaporators or at least two evaporator tubes, arranged fluidly in parallel between an inlet manifold and an outlet manifold.
- the heat exchanger of the invention is adapted to eliminate, or at least reduce, performance reducing effects of an occurring maldistribution of liquid and gaseous refrigerant among the two or more evaporator tubes, while maintaining a compact design of the heat exchanger and without the requirement of additional components.
- the present invention further relates to a vapour compression system comprising such a heat exchanger.
- Vapour compression systems such as refrigeration systems, e.g. in the form of air condition systems or heat pumps, normally comprise a compressor, a condenser, an expansion device and an evaporator arranged in a refrigerant path. Gaseous refrigerant is compressed in the compressor, and the
- compressed refrigerant is fed to the condenser where it is condensed.
- the condensed refrigerant then enters the expansion device, e.g. in the form of an expansion valve, an orifice or a capillary tube, whereby refrigerant in a mixed gaseous/liquid phase is obtained, which is fed to the evaporator where it is evaporated before re-entering the compressor.
- the expansion device e.g. in the form of an expansion valve, an orifice or a capillary tube, whereby refrigerant in a mixed gaseous/liquid phase is obtained, which is fed to the evaporator where it is evaporated before re-entering the compressor.
- the refrigerant leaving the evaporator is completely in the gaseous phase, since liquid refrigerant may cause damage to the compressor.
- mixed phase refrigerant should be present throughout the entire length of the evaporator.
- the supply of refrigerant to the evaporator is often controlled on the basis of the so-called superheat.
- the superheat is the difference between the evaporating temperature and the temperature of the refrigerant leaving the evaporator. In the case that the superheat is positive and large, it is an indication that purely gaseous refrigerant is present in the last part of the evaporator, and that energy is used for heating the evaporated
- the supply of refrigerant to the evaporator should be controlled in such a manner that the superheat is kept at a positive, but small, level. Thereby it is ensured that mixed phase refrigerant is present throughout the entire length of the evaporator, or at least as close to the outlet as possible, while it is prevented that liquid refrigerant passes through the evaporator.
- the evaporator comprises two or more evaporator tubes arranged fluidly in parallel
- the liquid/gaseous refrigerant is distributed in an un-even manner among the evaporator tubes.
- the Optimal filling degree' i.e. the amount of refrigerant supplied from the expansion device to the evaporator resulting in a filling as described above, varies from one evaporator tube to the next.
- some of the evaporator tubes may be passing liquid refrigerant, while other evaporator tubes may be passing gaseous refrigerant at a relatively high temperature, i.e. the potential refrigeration capacity of these evaporator tubes is not fully utilised. This is undesirable.
- US 7,377,126 B2 discloses a refrigeration system having a pressurizer, a condenser, an expansion device and an evaporator.
- the evaporator has an inlet manifold, an outlet manifold, and a plurality of channels there between.
- the outlet manifold has a liquid outlet and a vapour outlet and provision is made for separation of refrigerant liquid from refrigerant vapour.
- the liquid refrigerant is passed through a superheating heat exchanger to obtain complete evaporation and superheating prior to passing to the pressurizer.
- the superheating heat exchanger is provided as an additional component. Thereby the size as well as the manufacturing costs of the refrigeration system is increased as compared to a refrigeration system without a superheating heat exchanger.
- the invention provides a heat exchanger for a vapour compression system, the heat exchanger comprising: - at least two flow tubes arranged fluidly in parallel, each flow tube comprising an inlet opening adapted to receive fluid medium and an outlet opening adapted to deliver fluid medium,
- outlet manifold arranged in fluid connection with the outlet opening of each of the flow tubes, thereby being adapted to collect fluid medium delivered from each of the flow tubes, wherein the outlet manifold is provided with a suction line heat exchanger, the suction line heat exchanger being arranged in such a manner that direct thermal contact is provided between refrigerant delivered from the flow tubes and the suction line heat exchanger.
- vapour compression system should be interpreted to mean any system in which a flow of refrigerant circulates and is alternatingly compressed and expanded, thereby providing either refrigeration or heating of a volume.
- the vapour compression system may be a refrigeration system, an air condition system, a heat pump, etc.
- the heat exchanger is of a kind comprising at least two flow tubes arranged fluidly in parallel.
- the heat exchanger further comprises an inlet manifold and an outlet manifold.
- the inlet manifold is arranged in fluid connection with inlet openings of each of the flow tubes
- the outlet manifold is arranged in fluid connection with outlet openings of each of the flow tubes.
- each flow tube defines a flow path between the inlet manifold and the outlet manifold, the flow paths being arranged fluidly in parallel.
- the two or more flow tubes may be in the form of two or more heat exchangers arranged fluidly in parallel between the inlet manifold and the outlet manifold, or in the form of two or more tubes forming part of a single heat exchanger.
- refrigerant supplied to the heat exchanger is received in the inlet manifold and divided into two or more flow paths, each flow path leading refrigerant into one of the flow tubes.
- refrigerant from each of the flow tubes is once again collected in the outlet manifold to form a common flow of refrigerant.
- the outlet manifold is provided with a suction line heat exchanger.
- the suction line heat exchanger is arranged in such a manner that direct thermal contact is provided between refrigerant delivered from the flow tubes and the suction line heat exchanger.
- heat transfer can take place between refrigerant leaving the flow tubes and entering the outlet manifold, and another fluid medium, the heat transfer taking place immediately as the refrigerant leaves the flow tubes.
- heat exchange takes place between refrigerant flowing from an evaporator and refrigerant flowing from a condenser towards an expansion device arranged in fluid connection with the inlet manifold of the evaporator.
- the temperature of the refrigerant received in the outlet manifold of the evaporator is increased, and it is thereby possible to evaporate liquid refrigerant which has been allowed to pass through one or more of the evaporator tubes of the evaporator, at least to some extent.
- This allows the supply of refrigerant to the inlet manifold of the evaporator to be controlled in such a manner that liquid refrigerant is present throughout the entire length of all the evaporator tubes, or at least of most of the evaporator tubes, even if this has the consequence that liquid refrigerant is allowed to pass through one or more of the evaporator tubes.
- Such liquid refrigerant will be evaporated by means of the suction line heat exchanger, and thereby it is prevented that liquid refrigerant reaches the compressor.
- a possible maldistribution of liquid refrigerant among the evaporator tubes can be compensated in the sense that the potential refrigeration capacity of the evaporator is utilised to the greatest possible extent without risking that liquid refrigerant reaches the compressor.
- Providing the suction line heat exchanger in or as a part of the outlet manifold of a heat exchanger, such as an evaporator or a condenser, of a refrigeration system, allows for a compact design. Furthermore, the suction line heat exchanger is provided without the requirement for additional components of the vapour compression system. Finally, in the case that the heat exchanger is an evaporator, the heat transfer of the suction line heat exchanger is very good, since the cold refrigerant received in the outlet manifold comes directly into thermal contact with the second fluid medium as it leaves the evaporator tubes.
- arranging the suction line heat exchanger in such a manner that direct thermal contact is provided between refrigerant delivered from the flow tubes and the suction line heat exchanger, the refrigerant e.g. being sprayed directly onto the suction line heat exchanger, ensures a very efficient heat transfer.
- the term 'direct thermal contact' should be interpreted to mean that the refrigerant delivered from the flow tubes meets the suction line heat exchanger immediately upon leaving the flow tubes, rather than, e.g., entering a first chamber before entering a second chamber housing the suction line heat exchanger.
- This has the advantage that possible droplets of liquid refrigerant leaving the flow tubes, in the case that the heat exchanger is an evaporator, are caught and evaporated before being mixed with the gaseous refrigerant leaving the flow tubes.
- a major part of the heat exchange taking place in the suction line heat exchanger is used for evaporating liquid refrigerant rather than for increasing the superheat of the gaseous refrigerant leaving the evaporator.
- the suction line heat exchanger may form an integral part of the outlet manifold. This may, e.g., be achieved by providing a specific design of the outlet manifold.
- the interior of the outlet manifold may be divided into two or more flow regions, at least one flow region being directly fluidly connected to the outlet openings of the flow tubes, and at least one flow region being arranged to allow a secondary flow of fluid medium to pass there through, and the regions being arranged relative to each other in such a manner that heat transfer can take place between fluid medium flowing in respective regions.
- the regions may advantageously be provided during manufacturing of the outlet manifold, e.g. using an extrusion technique.
- the suction line heat exchanger may form a separate part inserted into the outlet manifold.
- the suction line heat exchanger and the outlet manifold are manufactured separately, and the suction line heat exchanger is subsequently inserted into the outlet manifold.
- the suction line heat exchanger may, e.g., be in the form of a separate tube section mounted in an interior part of the outlet manifold, the tube section being adapted to carry a flow of fluid medium which is adapted to exchange heat with the refrigerant leaving the flow tubes and entering the outlet manifold.
- the tube section should be arranged inside the outlet manifold in such a manner that the refrigerant delivered from the flow tubes is brought directly into thermal contact with the tube section, e.g. being sprayed directly onto the tube section.
- the suction line heat exchanger may be configured in such a manner that hot and/or cold fluid medium passes along the outlet manifold at least two times. Thereby the length of the flow path of the hot and/or cold fluid medium where hot and cold fluid medium is arranged in thermal contact is increased. Accordingly, the heat transfer area of the suction line heat exchanger is increased, thereby allowing a larger amount of liquid refrigerant to be evaporated in the suction line heat exchanger. Furthermore, this is achieved without increasing the dimensions of the outlet manifold, i.e. a very compact design is maintained.
- the suction line heat exchanger with multiple passages of fluid medium allows the hot/cold passages to be arranged relatively to each other in such a manner that a desired heat exchange takes place.
- hot passages may be arranged at a position where liquid refrigerant is expected to be passed from an evaporator into the outlet manifold, thereby efficiently ensuring that the liquid refrigerant is evaporated.
- this embodiment of the invention should be interpreted to cover a situation where the hot fluid medium passes along the outlet manifold two or more times, while the cold fluid medium passes along the outlet manifold only once, a situation where the cold fluid medium passes along the outlet manifold two or more times, while the hot fluid medium passes along the outlet manifold only once, and a situation where the hot fluid medium as well as the cold fluid medium passes along the outlet manifold two or more times.
- the flow tubes may be in the form of microchannels.
- evaporators comprising evaporator tubes of the microchannel kind there is a high risk of maldistribution of liquid refrigerant among the evaporator tubes. It is therefore highly desirable to be able to compensate such a maldistribution in a microchannel system.
- the outlet manifold may be or comprise an outlet header.
- the inlet manifold may be or comprise an inlet header.
- the outlet manifold may be of a kind which distributes refrigerant among two or more separate heat exchangers arranged flu id Iy in parallel.
- the heat exchanger may be designed in such a manner that the inlet manifold and the outlet manifold are arranged adjacent to each other. This provides a compact design of the heat exchanger. Furthermore, in the case that the heat exchanger is an evaporator, such a design allows the use of a so-called block valve for controlling the supply of refrigerant to the evaporator.
- the heat exchanger may be an evaporator.
- the suction line heat exchanger is arranged directly in the outlet manifold receiving refrigerant from one or more evaporator tubes arranged fluidly in parallel.
- the liquid refrigerant leaving the evaporator tubes and entering the outlet manifold comes into direct thermal contact with the secondary, hot, fluid medium before it reaches equilibrium with the hot suction gas.
- the performance of the suction line heat exchanger is improved as compared to a suction line heat exchanger arranged externally, since, in the latter case, the maldistributed fluid leaving the evaporator has undergone internal temperature equalisation before entering the suction line heat exchanger.
- the heat exchanger may be a condenser.
- refrigerant leaving the evaporator is led through the outlet header of the condenser, and brought into thermal contact with the refrigerant leaving the condenser, before reaching the compressor. Accordingly, heat exchange takes place, and possible liquid refrigerant can be evaporated before reaching the compressor as described above. Furthermore, since the suction line heat exchanger is provided in the outlet manifold of the condenser, a compact design of the refrigeration system can be maintained, and the heat exchange can be provided without the requirement of additional components.
- the outlet manifold and/or the suction line heat exchanger may be shaped in a manner which separates liquid refrigerant delivered from the outlet openings of the flow tubes from gaseous refrigerant delivered from the outlet openings of the flow tubes.
- the heat exchanger is an evaporator.
- the liquid refrigerant leaving the flow tubes is prevented from mixing with the gaseous refrigerant leaving the flow tubes, and the liquid refrigerant is led directly into thermal contact with the suction line heat exchanger, thereby ensuring that the liquid refrigerant is evaporated before it mixes with the gaseous refrigerant.
- the suction line heat exchanger may be designed in such a manner that a major part of the heat exchange between refrigerant leaving the flow tubes and fluid flowing in the suction line heat exchanger takes place with the liquid part of the refrigerant leaving the flow tubes. Thereby the energy available for heat exchange is used in the most efficient manner, i.e.
- the suction line heat exchanger may comprise one or more fins extending into an interior part of the outlet manifold.
- the fins may be arranged in such a manner that ridges and grooves are formed along a flow direction of fluid flowing in the suction line heat exchanger.
- the fins provide one way of providing the separation of liquid and gaseous refrigerant described above, since droplets of liquid refrigerant may be caught by the fins, and because the surface tension of the droplets retain them in the grooves. Furthermore, such fins improve the heat transfer of the suction line heat exchanger.
- the suction line heat exchanger may comprise a wall part defining an interface between a first flow region arranged to accommodate a heat exchanging fluid and a second flow region arranged to receive refrigerant delivered from the outlet openings of the flow tubes and entering the outlet manifold.
- the suction line heat exchanger may advantageously be formed directly in the outlet manifold, e.g. by extruding the outlet manifold along with the wall part in a single process.
- a separate wall part may be mounted inside the outlet manifold, thereby dividing the interior of the outlet manifold into the first flow region and the second flow region.
- a design including such a wall part ensures in an efficient and easy manner that the refrigerant delivered from the flow tubes is brought directly into thermal contact with the suction line heat exchanger, in this case with the wall part.
- the wall part may have a curved shape.
- a curved wall is stronger than a substantially plane wall having the same material thickness, in the sense that it is capable of withstanding larger forces acting on the wall, e.g. due to a pressure differences between opposing sides of the wall.
- a desired strength of the wall part can be obtained with a smaller material thickness than would be required if a substantially plane wall part had been used.
- the costs and the weight of the suction line heat exchanger can be reduced without compromising the strength of the suction line heat exchanger.
- the heat transfer through the wall part is increased due to the reduced material thickness.
- the wall part may be arranged asymmetrically with respect to the outlet openings of the flow tubes.
- the wall part is arranged relative close to some of the outlet openings, and further away from some of the other outlet openings.
- the wall part may be arranged closest to the outlet openings expected to pass liquid refrigerant, and further away from outlet openings expected to pass gaseous refrigerant.
- the invention provides a vapour compression system comprising a refrigerant path having a compressor, a condenser, an expansion device and an evaporator arranged therein, the evaporator comprising at least two evaporator tubes arranged fluidly in parallel, wherein the evaporator and/or the condenser is a heat exchanger according to the first aspect of the invention, and wherein the hot side of the suction line heat exchanger forms part of the refrigerant path, fluidly interconnecting the condenser and the expansion device.
- the fluid medium used for providing heat exchange for the refrigerant leaving the evaporator tubes is refrigerant flowing from the condenser towards the expansion device.
- the evaporator and/or the condenser is a heat exchanger according to the first aspect of the invention.
- a suction line heat exchanger is provided in the outlet manifold of the evaporator and/or in an outlet manifold of the condenser.
- the vapour compression system may be a refrigeration system, such as an air condition system, a household refrigerator or a refrigeration system for a supermarket.
- the vapour compression system may be a heat pump.
- the expansion device may be an expansion valve.
- the expansion device may be or comprise a capillary tube, an orifice or any other suitable kind of expansion device.
- Fig. 1 is a schematic view of an evaporator, illustrating maldistribution of liquid refrigerant among five parallel evaporator tubes,
- Fig. 2 is a schematic view of an evaporator, illustrating maldistribution of liquid refrigerant among three parallel evaporator sections
- Fig. 3 shows an outlet manifold of an evaporator according to a first
- Fig. 4 shows an outlet manifold of an evaporator according to a second embodiment of the invention
- Fig. 5 shows an outlet manifold of an evaporator according to a third
- Fig. 6 illustrates distribution of liquid and gaseous refrigerant leaving an evaporator
- Figs. 7-24 show outlet manifolds of evaporators according to various
- Fig. 25 shows an evaporator comprising the outlet manifold of Fig. 3
- Fig. 26 illustrates the evaporator of Fig. 6 in a refrigeration system
- Figs. 27-30 are diagrammatic views of refrigeration systems according to various embodiments of the invention. DETAILED DESCRIPTION OF THE DRAWINGS
- Fig. 1 is a schematic view of an evaporator 1 comprising five evaporator tubes 2 arranged fluidly in parallel, and each of the evaporator tubes 2 being fluidly connected to an inlet manifold 3.
- refrigerant received at the inlet manifold 3, via inlet opening 4 is distributed among the evaporator tubes 2.
- the control of the supply of refrigerant to the evaporator 1 is based purely on a measured superheat value of the refrigerant leaving the evaporator 1 , e.g. by adjusting an opening degree of an expansion valve in order to obtain a small, but positive, superheat.
- this boundary 5 should be arranged immediately before the end of each evaporator tube 2, since in this case the entire length of each evaporator tube 2 is used for evaporating refrigerant, thereby utilising the potential refrigeration capacity of the evaporator 1 to the maximum extent, and no liquid refrigerant is allowed to pass through the evaporator 1.
- Fig. 1 it is clear from Fig. 1 that the uneven distribution of refrigerant among the evaporator tubes 2 renders it impossible to obtain the ideal situation described above. Since it may cause damage to the compressor to allow liquid refrigerant to pass through the evaporator 1 , it is therefore necessary to operate the vapour compression system in such a manner that the potential refrigeration capacity of the evaporator 1 is not fully utilised.
- Fig. 2 is a schematic view of an evaporator 1 comprising three evaporator sections 6, each comprising five evaporator tubes 2 arranged fluidly in parallel.
- each of the evaporator tubes 2 is fluidly connected to an inlet manifold 3.
- refrigerant received at an inlet manifold 3 via inlet opening 4 is distributed among the evaporator tubes 2 belonging to the evaporator section 6 in question.
- the evaporator sections 6 are also arranged fluidly in parallel, i.e. refrigerant received at the evaporator 1 is distributed among the inlet manifolds 3.
- each evaporator section 6 it appears that the distribution of liquid refrigerant among the evaporator tubes 2 is substantially uniform, as indicated by lines 5. However, the distribution of liquid refrigerant among the evaporator sections 6 is highly uneven. Thus, in order to ensure that no liquid refrigerant is allowed to pass through the evaporator 1 , it is necessary to control the supply of refrigerant to the evaporator 1 in such a manner that some of the evaporator sections 6 receive an insufficient amount of refrigerant to obtain an optimal filling degree. Accordingly, the potential refrigeration capacity of these
- FIG. 3 shows an outlet manifold 7 for an evaporator according to a first embodiment of the invention.
- a pipe section 8 is arranged in an interior part of the outlet manifold 7.
- the pipe section 8 is fluidly connected between the condenser and the expansion device. Refrigerant leaving the evaporator tubes of the evaporator is collected in the outlet manifold 7 in the region 9 which is not occupied by the pipe section 8.
- the pipe section 8 Since the pipe section 8 is arranged in the interior part of the outlet manifold 7, the cool refrigerant leaving the evaporator tubes and the hot refrigerant leaving the condenser are allowed to exchange heat. Furthermore, the pipe section 8 is arranged in the interior part of the outlet manifold 7 in such a manner that the refrigerant leaving the evaporator tubes comes directly into contact with an outer surface of the pipe section 8, the refrigerant e.g. being sprayed directly onto the pipe section 8. Thereby the temperature of the refrigerant collected in the outlet manifold 7 is increased, preferably sufficiently to evaporate any liquid refrigerant which has passed through the evaporator tubes.
- suction line heat exchanger is accommodated directly in the outlet manifold 7, because the suction line heat exchanger can thereby be provided without the requirement of additional components. Thereby the manufacturing costs can be maintained at a low level, and a compact design is achieved. Furthermore, it is expected that the efficiency of the heat exchange in such an arrangement is good, since the liquid refrigerant leaving the evaporator tubes will be sprayed directly onto the pipe section 8 having the hot refrigerant flowing therein.
- Fig. 4 shows an outlet manifold 7 for an evaporator according to a second embodiment of the invention.
- the interior part of the outlet manifold 7 is divided into three flow regions 10, 11 , 12.
- regions 10 and 11 a flow of hot refrigerant is present, and in region 12 cold refrigerant is received from the evaporator tubes.
- heat exchange takes place essentially as described above with reference to Fig. 3.
- the regions 10 and 11 are fluidly connected in such a manner that refrigerant leaving the condenser initially passes through region 10 and subsequently through region 11.
- the flow direction in each of the regions 10, 11, 12 is indicated by means of arrows.
- the hot refrigerant passes along the boundary towards region 12 twice, and the heat transfer area of the suction line heat exchanger is thereby increased. Accordingly, a more efficient heat transfer is obtained between the refrigerant flowing in regions 10 and 11 and the refrigerant flowing in region 12. Furthermore, multiple passages of hot and/or cold refrigerant in the suction line heat exchanger allow the heat exchange of the suction line heat exchanger to be designed, simply by arranging the hot/cold passages in an appropriate manner relative to each other.
- fins 13 are present in the region 12 receiving refrigerant from the evaporator tubes. Such fins 13 also increase the heat transfer area of the suction line heat exchanger, thereby improving the heat transfer between the hot refrigerant flowing in regions 10 and 11 and the cold refrigerant flowing in region 12. Furthermore, the fins 13 capture droplets of liquid refrigerant leaving the evaporator tubes and ensure that the liquid refrigerant is efficiently brought into direct thermal contact with the refrigerant flowing in regions 10 and 11.
- the regions 10, 11 , 12 are formed directly in the outlet manifold 7. This may, e.g., be done by means of an extrusion process. This makes the manufacturing process very easy and cost effective. Furthermore, the advantages described above relating to arranging the suction line heat exchanger in the outlet manifold 7 also apply to the embodiment shown in Fig. 4.
- Fig. 5 shows an outlet manifold 7 for an evaporator according to a third embodiment of the invention.
- the interior part of the outlet manifold 7 is divided into four regions 10, 11 , 12, 14.
- regions 10 and 11 a flow of hot refrigerant received from the condenser is flowing, and in regions 12 and 14 refrigerant is received from the evaporator tubes.
- regions 10 and 11 are fluidly connected in such a manner that refrigerant received from the condenser initially passes through region 10 and subsequently through region 11.
- regions 12 and 14 are fluidly connected in such a manner that refrigerant received from the evaporator tubes initially flows through region 12 and subsequently through region 14.
- the regions 10, 11 , 12, 14 shown in Fig. 5 are formed directly in the outlet manifold 7, e.g. by means of an extrusion process. As described above, this allows for an easy and cost effective manufacturing process.
- Fig. 6 illustrates a distribution of liquid and gaseous refrigerant delivered from five parallel evaporator tubes 2 to an outlet manifold 7.
- a secondary fluid flow across the evaporator is illustrated by arrow 19.
- the evaporator tubes 2 arranged closest to the incoming secondary fluid flow 19 deliver refrigerant in a substantially gaseous state to the outlet manifold 7.
- the evaporator tubes 2 arranged further away from the incoming secondary fluid flow 19 deliver refrigerant in a mixed or purely liquid state to the outlet manifold 7.
- Liquid refrigerant delivered from the evaporator tubes 2 is illustrated by a grey colour.
- the reason for the maldistribution of liquid and gaseous refrigerant described above is that the secondary fluid flow coming into contact with the first evaporator tubes 2 is warmer than the secondary fluid flow coming into contact with the last evaporator tubes 2. As a consequence, refrigerant flowing in the first evaporator tubes 2 is evaporated to a greater extent than refrigerant flowing in the last evaporator tubes 2.
- Fig. 7 shows an outlet manifold 7 for an evaporator according to a fourth embodiment of the invention.
- the outlet manifold 7 of Fig. 7 is provided with a wall part 20 defining an interface between a flow region 10 in which a flow of hot refrigerant is present, and a flow region 12 in which the refrigerant leaving the evaporator tubes 2 of the evaporator is received.
- the wall part 20 is arranged in such a manner that the refrigerant leaving the evaporator tubes 2 and entering the flow region 12 is brought into direct contact with the wall part 20, and thereby into direct thermal contact with the hot refrigerant flowing in flow region 10.
- the wall part 20 has a shape which is curved, defining a concave shape relatively to the flow region 10. Providing the wall part 20 with such a curved shape has the consequence that the wall part 20 is stronger than a wall part having the same material thickness, but which is not curved. Accordingly, the curved shape allows a given strength of the wall part 20 to be obtained with a smaller material thickness, thereby lowering the costs and the weight of the outlet manifold 7 without compromising the strength and the ability of the wall part 20 to withstand pressure differences between the flow regions 10, 12.
- Fig. 8 shows an outlet manifold 7 for an evaporator according to a fifth embodiment of the invention. The outlet manifold 7 of Fig. 8 is very similar to the outlet manifold 7 of Fig.
- the wall part 20 has a curved shape, defining a convex shape relatively to the flow region 10.
- the advantages described above with reference to Fig. 7 are also obtained in the embodiment shown in Fig. 8.
- Fig. 9 shows an outlet manifold 7 for an evaporator according to a sixth embodiment of the invention.
- the outlet manifold 7 of Fig. 9 is very similar to the outlet manifold 7 of Fig. 7, and it will therefore not be described in detail here.
- the curved wall part 20 is arranged asymmetrically with respect to the positions of the flow tubes 2 of the
- the wall part 20 is arranged closer to the outlet openings of the flow tubes 2 arranged furthest away from the incoming secondary fluid flow (reference numeral 19 in Fig. 6), than to the outlet openings of the flow tubes 2 arranged closest to the incoming secondary fluid flow. Accordingly, the wall part 20 is arranged close to the outlet openings where a large amount of liquid refrigerant is expected, and further away from the outlet openings where purely gaseous refrigerant is expected. Consequently, the droplets of liquid refrigerant delivered from the flow tubes 2 are caught by the wall part 2 immediately upon delivery to the outlet manifold 7, thereby efficiently ensuring that the liquid refrigerant is evaporated due to heat exchange with the hot refrigerant flowing in flow region 10. Furthermore, the liquid refrigerant delivered from the flow tubes 2 is prevented from mixing with the gaseous refrigerant delivered from the flow tubes 2 until it has been evaporated.
- Fig. 10 shows an outlet manifold 7 for an evaporator according to a seventh embodiment of the invention.
- the outlet manifold 7 of Fig. 10 is very similar to the embodiment shown in Fig. 8, and it will therefore not be described in detail here.
- the curved wall part 20 is arranged asymmetrically with respect to the positions of the flow tubes 2 of the
- Fig. 11 shows an outlet manifold 7 for an evaporator according to an eighth embodiment of the invention.
- the outlet manifold 7 of Fig. 11 is very similar to the embodiment shown in Fig. 8, and it will therefore not be described in detail here.
- three sectioning walls 21 have been arranged in abutment with the wall part 20.
- the sectioning walls 21 provide support for the wall part 20, thereby increasing the strength of the construction and enhancing the ability of the wall part 20 to withstand the pressure differences between the flow sections 10, 12.
- the hot side of the suction line heat exchanger is divided into four parallel flow regions 10.
- the parallel flow regions 10 may either simply divide the hot refrigerant into four parallel flows, or they may provide multiple passages of hot refrigerant as described above with reference to Figs. 4 and 5.
- Fig. 12 shows an outlet manifold 7 for an evaporator according to a ninth embodiment of the invention.
- the outlet manifold 7 of Fig. 12 is very similar to the embodiment shown in Fig. 8, and it will therefore not be described in detail here.
- the wall part 20 has been provided with a number of fins 13 extending into the flow region 12. As described above with reference to Fig. 4, such fins 13 increase the heat transfer area of the suction line heat exchanger.
- the fins 13 separate the liquid refrigerant delivered by the flow tubes 2 arranged furthest from the secondary fluid flow across the evaporator (reference numeral 19 in Fig. 6) from the gaseous refrigerant delivered by the evaporator tubes arranged closest to the secondary fluid flow. Thereby the liquid refrigerant is prevented from mixing with the gaseous refrigerant until it has been evaporated due to heat exchange with the hot refrigerant flowing in the flow region 10.
- Fig. 13 shows an outlet manifold 7 for an evaporator according to a tenth embodiment of the invention.
- the outlet manifold 7 of Fig. 13 is very similar to the embodiment shown in Fig. 12, and it will therefore not be described in detail here.
- the centre fin 13 is longer than the other fins 13.
- centre fin 13 extends into the hot part of the suction line heat exchanger, thereby forming a sectioning wall 21 and dividing the hot part of the suction line heat exchanger into two flow regions 10 as described above with reference to Fig. 11.
- Fig. 14 shows an outlet manifold 7 for an evaporator according to an eleventh embodiment of the invention.
- the outlet manifold 7 of Fig. 14 is very similar to the embodiment shown in Fig. 9, and it will therefore not be described in detail here.
- the wall part 20 has been provided with four fins 13.
- the advantages described above with reference to Figs. 4, 12 and 13 are therefore also obtained for this embodiment.
- the fins 13 are only arranged on part of the wall part 20, i.e. the part where liquid refrigerant is expected to appear. Thus, the fins 13 efficiently catch the droplets of liquid refrigerant.
- the fins 13 extend slightly into the flow region 10. Thereby the heat transfer in the flow region 10 is also improved. In some cases, this may be a limiting factor of the heat transfer of the suction line heat exchanger, e.g. in the case that liquid refrigerant which is not completely subcooled, e.g. a 'bubbly flow' or a 'slug flow', enters the flow region 10 of the suction line heat exchanger.
- Fig. 15 shows an outlet manifold 7 for an evaporator according to a twelfth embodiment of the invention.
- the outlet manifold 7 of Fig. 15 is very similar to the embodiment shown in Fig. 12, and it will therefore not be described in detail here.
- the fins 13 are only arranged on the part of the wall part 20 where liquid refrigerant is expected, and the fins 13 extend slightly into the flow region 10.
- Fig. 16 shows an outlet manifold 7 for an evaporator according to a thirteenth embodiment of the invention.
- the outlet manifold 7 of Fig. 16 is very similar to the embodiment shown in Fig. 15, and it will therefore not be described in detail here.
- Fig. 17 shows an outlet manifold 7 for an evaporator according to a fourteenth embodiment of the invention.
- two pipe sections 8 are arranged in the flow region 12.
- Hot refrigerant is flowing inside the pipe sections 8 as described above with reference to Fig. 3.
- the pipe sections 8 are arranged inside the outlet manifold 7 in such a manner that refrigerant delivered by the flow tubes 2 is brought directly into contact with the pipe sections 8, and thereby directly into thermal contact with the hot refrigerant flowing in the pipe sections 8.
- the pipe sections 8 may provide parallel flow paths or multiple passages as described above with reference to Figs. 4 and 5.
- Each of the pipe sections 8 is provided with a number of fins 13 in order to increase the heat transfer and catch the droplets of the liquid refrigerant as described above.
- Fig. 18 shows an outlet manifold 7 for an evaporator according to a fifteenth embodiment of the invention.
- the outlet manifold 7 of Fig. 18 is similar to the embodiment shown in Fig. 17, in that two pipe sections 8 are arranged in the flow region 12, and in that hot refrigerant is flowing inside the pipe sections 8.
- a guiding wall 22 is arranged in the flow region 12 in such a manner that refrigerant delivered from the flow tubes 2 is initially brought into contact with the hot refrigerant flowing in the pipe section 8 arranged to the right in Fig. 18.
- the inlet manifold 7 is preferably designed in such a manner that the refrigerant is subsequently guided into contact with the pipe section 8 arranged to the left in Fig. 18.
- Fig. 19 shows an outlet manifold 7 for an evaporator according to a sixteenth embodiment of the invention.
- the hot side of the suction line heat exchanger is formed by three flow regions 10, each comprising four separate flow paths. This allows for multiple passages of the hot refrigerant and/or multiple parallel flows of hot refrigerant, thereby enhancing the heat transfer between the refrigerant flowing in the flow regions 10, 12.
- Fig. 20 shows an outlet manifold 7 for an evaporator according to a seventeenth embodiment of the invention.
- the outlet manifold 7 of Fig. 20 is very similar to the embodiment of Fig. 19. However, in Fig. 20 the three flow regions 10 are not further divided into flow paths.
- Fig. 21 shows an outlet manifold 7 for an evaporator according to an eighteenth embodiment of the invention.
- the outlet manifold 7 of Fig. 21 is similar to the embodiments of Figs. 19 and 20.
- the flow regions 10 have a pointed shape and they are arranged in the part of the outlet manifold 7 where liquid refrigerant is expected.
- the shape as well as the position of the flow regions 10 allows catching of droplets of liquid refrigerant delivered by the flow tubes 2 in a manner which ensures that the droplets are brought directly into thermal contact with hot refrigerant flowing in the flow regions 10, immediately upon delivery from the flow tubes 2 to the outlet manifold 7.
- the advantages of this have already been described above.
- Fig. 22 shows an outlet manifold 7 for an evaporator according to a nineteenth embodiment of the invention.
- the outlet manifold 7 of Fig. 22 is very similar to the embodiment of Fig. 11 , and it will therefore not be described in detail here.
- the wall part 20 is arranged asymmetrically with respect to the positions of the outlet openings of the flow tubes 2 of the evaporator, in the manner shown in Fig. 10. The advantages described above with reference to Fig. 10 are therefore also obtained here.
- Fig. 23 shows an outlet manifold 7 for an evaporator according to a twentieth embodiment of the invention.
- a wall part 20 is arranged in such a manner relatively to the flow tubes 2 of the evaporator that heat exchange takes place between refrigerant delivered by the flow tubes 2 and hot refrigerant flowing in flow region 10 before the refrigerant leaves the evaporator tubes 2.
- heat exchange takes place between refrigerant delivered by the flow tubes 2 and hot refrigerant flowing in flow region 10 before the refrigerant leaves the evaporator tubes 2.
- Fig. 24 shows an outlet manifold 7 for an evaporator according to a twenty-first embodiment of the invention.
- a bent pipe section 8 is arranged in the outlet manifold 7 of Fig. 24, the bent pipe section 8 forming a flow path for hot refrigerant, the hot refrigerant passing the length of the suction line heat exchanger twice.
- the outlet manifold 7 of Fig. 24 is further provided with an insert 23 arranged to guide refrigerant delivered by the outlet openings of the flow tubes 2 in such a manner that it is ensured that refrigerant delivered by the flow tubes 2 heat exchange with hot refrigerant flowing in the pipe section 8. If the insert 23 had not been present in the outlet manifold 7, there would have been a risk that refrigerant entering the outlet manifold 7 from the flow tubes 2 arranged furthest to the left in Fig. 24 would pass directly into the suction line of the vapour compression system without heat exchanging with the hot refrigerant flowing in the pipe section 8, because these flow tubes 2 are arranged very close to the outlet opening of the outlet manifold 7. However, the insert 23 guides the refrigerant towards the right in Fig. 24, thereby ensuring that the refrigerant flows along at least a part of the pipe section 8 before leaving the outlet manifold 7.
- outlet manifolds 7 of Figs. 3-5 and Figs. 7-24 have been described as outlet manifolds 7 for an evaporator 1 , it should be noted that each of the illustrated outlet manifolds 7 could alternatively be used as outlet manifolds of a condenser. In this case the regions 9, 12 and 14 receive hot refrigerant from the condenser, while cold refrigerant received from an evaporator is flowing in the regions 8, 10 and 11.
- the suction line heat exchanger provided in each of the outlet manifolds 7 provides heat exchange between refrigerant leaving the evaporator and refrigerant leaving the
- Fig. 25 shows an evaporator 1 comprising an inlet manifold 3 and an outlet manifold 7, and five evaporator tubes 2 arranged to fluidly connect the inlet manifold 3 and the outlet manifold 7.
- the outlet manifold 7 is of the kind shown in Fig. 3, i.e. it has a pipe section 8 arranged in an interior part thereof. It is clear from Fig. 6 that refrigerant from the evaporator tubes 2 is received at the region 9 of the outlet manifold 7 which is not occupied by the tube section 8.
- Fig. 26 schematically illustrates the evaporator 1 of Fig. 25 arranged in a refrigerant path of a refrigeration system 15.
- Refrigerant is compressed in a compressor 16.
- the compressed refrigerant is passed through a condenser 17, and further on to an expansion valve 18, via tube section 8 arranged in the outlet manifold 7 of the evaporator 1.
- From the expansion valve 18 the refrigerant continues into the inlet manifold 3 of the evaporator 1.
- the inlet manifold 3 distributes the refrigerant among the parallel evaporator tubes 2, the refrigerant passes through the evaporator tubes 2 and is collected in the outlet manifold 7. From the outlet manifold 7 the refrigerant is once again fed to the compressor 16.
- the refrigerant leaving the condenser 17 passes through the pipe section 8 arranged in the interior of the inlet manifold 7 before reaching the expansion valve 18, heat transfer takes place between the refrigerant flowing through the pipe section 8 and refrigerant entering the inlet manifold 7 from the evaporator tubes 2. Furthermore, the refrigerant entering the inlet manifold 7 is immediately brought into direct thermal contact with the hot refrigerant flowing in the pipe section 8, e.g. by spraying the refrigerant directly onto the pipe section 8.
- the heat transfer taking place in the outlet manifold 7 may be sufficient to evaporate the liquid refrigerant, thereby obtaining a positive superheat of the refrigerant leaving the outlet manifold 7.
- the direct thermal contact between the refrigerant flows described above provides a very efficient heat transfer.
- liquid refrigerant is allowed to pass through one or more of the evaporator tubes 2, it is prevented that liquid refrigerant reaches the compressor 16.
- the supply of refrigerant to the evaporator 1 in such a manner that liquid refrigerant is present throughout the entire length of all of the evaporator tubes 2, or at least of most of the evaporator tubes 2, without risking damage to the compressor 16.
- the overall potential refrigeration capacity of the evaporator 1 can be utilised to a greater extent than is the case in prior art refrigeration systems.
- suction line heat exchanger is provided as a part of the outlet manifold 7 of the evaporator 1 , the advantages described above are achieved without the requirement of additional components, and while maintaining a compact design of the refrigeration system 15.
- outlet manifold 7 including a suction line heat exchanger could be applied without altering the principles of operation of the refrigeration system 15 shown in Fig. 26 and described above.
- Fig. 27 is diagrammatic view of a refrigeration system 15 according to an embodiment of the invention.
- the refrigeration system 15 comprises an evaporator 1, a compressor 16, a condenser 17 and an expansion valve 18 arranged in a refrigerant path.
- the evaporator 1 is of a kind comprising at least two evaporator tubes (not shown) arranged fluidly in parallel between an inlet manifold (not shown) and an outlet manifold 7.
- the outlet manifold 7 is provided with a suction line heat exchanger, thereby providing heat transfer between refrigerant leaving the evaporator tubes and entering the outlet manifold 7, and refrigerant flowing from the condenser 17 towards the expansion valve 18, as explained above.
- the suction line heat exchanger may, e.g., be provided in the manner described above with reference to any of Figs. 3-5 and Figs. 7-24.
- the direction of the flow of the cold refrigerant is opposite to the direction of the flow of the hot refrigerant, i.e. Fig. 27 illustrates a 'counter-flow' situation.
- Fig. 28 is a diagrammatic view of a refrigeration system 15 according to an alternative embodiment of the invention.
- the refrigeration system 15 of Fig. 28 is very similar to the refrigeration system 15 of Fig. 27. However, in this case the direction of flow of the cold refrigerant is identical to the direction of flow of the hot refrigerant, i.e. Fig. 28 illustrates a 'co-flow' situation.
- Fig. 29 is a diagrammatic view of a refrigeration system 15 according to yet an alternative embodiment of the invention.
- the refrigeration system 15 of Fig. 29 also comprises an evaporator 1 , a compressor 16, a condenser 17 and an expansion valve 18 arranged in a refrigerant path.
- the condenser 17 is provided with an outlet manifold 7.
- the outlet manifold 7 is provided with a suction line heat exchanger.
- the suction line heat exchanger may, e.g., be provided in the manner described above with reference to any of Figs. 3-5 and Figs. 7-24.
- the direction of the flow of the cold refrigerant is opposite to the direction of the flow of the hot refrigerant, i.e. Fig. 29 illustrates a 'counter- flow' situation.
- Fig. 30 is a diagrammatic view of a refrigeration system 15 according to yet an alternative embodiment of the invention.
- the refrigeration system 15 of Fig. 30 is very similar to the refrigeration system 15 of Fig. 29. However, in this case the direction of flow of the cold refrigerant is identical to the direction of flow of the hot refrigerant, i.e. Fig. 30 illustrates a 'co-flow' situation.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DKPA200900971 | 2009-08-28 | ||
| PCT/DK2010/000101 WO2011023192A2 (en) | 2009-08-28 | 2010-06-30 | A heat exchanger with a suction line heat exchanger |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2504655A2 true EP2504655A2 (en) | 2012-10-03 |
| EP2504655B1 EP2504655B1 (en) | 2019-02-27 |
Family
ID=43628461
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP10731708.3A Not-in-force EP2504655B1 (en) | 2009-08-28 | 2010-06-30 | A heat exchanger with a suction line heat exchanger |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP2504655B1 (en) |
| WO (1) | WO2011023192A2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112902505A (en) * | 2019-12-03 | 2021-06-04 | 开利公司 | Immersion evaporator |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101685846B1 (en) * | 2015-09-30 | 2016-12-20 | 엘지전자 주식회사 | An air conditioner |
| RU2735041C1 (en) | 2017-05-01 | 2020-10-27 | Данфосс А/С | Method of suction pressure control, based on cooling object under the biggest load |
| US11287195B2 (en) * | 2018-11-06 | 2022-03-29 | Rheem Manufacturing Company | Integral evaporator header liquid suction heat exchanger |
| EP3653952A1 (en) * | 2018-11-15 | 2020-05-20 | Standard Fasel B.V. | Heat delivery device |
| EP3659838B1 (en) | 2018-11-30 | 2025-02-12 | Trane International Inc. | Lubricant management for an hvacr system |
| US11221163B2 (en) * | 2019-08-02 | 2022-01-11 | Randy Lefor | Evaporator having integrated pulse wave atomizer expansion device |
| US12114626B2 (en) | 2021-09-09 | 2024-10-15 | Haier Us Appliance Solutions, Inc. | Indoor garden center environmental control system |
| US11927375B2 (en) | 2022-02-01 | 2024-03-12 | Trane International Inc. | Suction heat exchanger de-misting function |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19830757A1 (en) * | 1998-07-09 | 2000-01-13 | Behr Gmbh & Co | Air conditioning system especially for a motor vehicle |
| DE10322028B4 (en) * | 2003-05-16 | 2005-03-10 | Wieland Werke Ag | Refrigeration system with heat exchanger |
| US7377126B2 (en) | 2004-07-14 | 2008-05-27 | Carrier Corporation | Refrigeration system |
| FR2894656B1 (en) * | 2005-12-14 | 2010-04-16 | Valeo Systemes Thermiques | PERFECTED COLLECTOR BOX FOR HEAT EXCHANGER OF AIR CONDITIONING CIRCUIT |
| JP2009024899A (en) * | 2007-07-17 | 2009-02-05 | Showa Denko Kk | Evaporator |
-
2010
- 2010-06-30 WO PCT/DK2010/000101 patent/WO2011023192A2/en not_active Ceased
- 2010-06-30 EP EP10731708.3A patent/EP2504655B1/en not_active Not-in-force
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2011023192A2 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112902505A (en) * | 2019-12-03 | 2021-06-04 | 开利公司 | Immersion evaporator |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2011023192A2 (en) | 2011-03-03 |
| EP2504655B1 (en) | 2019-02-27 |
| WO2011023192A3 (en) | 2011-09-22 |
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