EP2483330A1 - Catalysts and process for the liquefaction of lignins - Google Patents
Catalysts and process for the liquefaction of ligninsInfo
- Publication number
- EP2483330A1 EP2483330A1 EP10760615A EP10760615A EP2483330A1 EP 2483330 A1 EP2483330 A1 EP 2483330A1 EP 10760615 A EP10760615 A EP 10760615A EP 10760615 A EP10760615 A EP 10760615A EP 2483330 A1 EP2483330 A1 EP 2483330A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- alkaline
- process according
- alkaline earth
- earth metals
- ions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000003054 catalyst Substances 0.000 title claims abstract description 112
- 238000000034 method Methods 0.000 title claims abstract description 87
- 229920005610 lignin Polymers 0.000 title claims abstract description 74
- 230000008569 process Effects 0.000 title claims abstract description 73
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 45
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 44
- 239000000203 mixture Substances 0.000 claims description 95
- 229910052751 metal Inorganic materials 0.000 claims description 48
- 239000002184 metal Substances 0.000 claims description 47
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 39
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 37
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 37
- 230000003197 catalytic effect Effects 0.000 claims description 33
- 239000010457 zeolite Substances 0.000 claims description 32
- 239000004215 Carbon black (E152) Substances 0.000 claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 150000002500 ions Chemical class 0.000 claims description 23
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 20
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 19
- 239000000446 fuel Substances 0.000 claims description 19
- 239000011733 molybdenum Substances 0.000 claims description 19
- 229910052750 molybdenum Inorganic materials 0.000 claims description 19
- 229910021536 Zeolite Inorganic materials 0.000 claims description 18
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 18
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 17
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 17
- 239000002904 solvent Substances 0.000 claims description 17
- 229910052739 hydrogen Inorganic materials 0.000 claims description 16
- 150000002739 metals Chemical class 0.000 claims description 16
- 229910052759 nickel Inorganic materials 0.000 claims description 16
- 239000000969 carrier Substances 0.000 claims description 15
- 239000010941 cobalt Substances 0.000 claims description 15
- 229910017052 cobalt Inorganic materials 0.000 claims description 15
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 15
- 239000001257 hydrogen Substances 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 15
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 13
- 238000005486 sulfidation Methods 0.000 claims description 11
- 150000004679 hydroxides Chemical class 0.000 claims description 10
- 229910052749 magnesium Inorganic materials 0.000 claims description 10
- 239000011777 magnesium Substances 0.000 claims description 10
- 229910052700 potassium Inorganic materials 0.000 claims description 10
- 235000019355 sepiolite Nutrition 0.000 claims description 10
- 229910052708 sodium Inorganic materials 0.000 claims description 10
- 229910052760 oxygen Inorganic materials 0.000 claims description 9
- 239000002243 precursor Substances 0.000 claims description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 8
- 239000001301 oxygen Substances 0.000 claims description 8
- 239000000377 silicon dioxide Substances 0.000 claims description 8
- 239000010936 titanium Substances 0.000 claims description 8
- 229910052791 calcium Inorganic materials 0.000 claims description 6
- 239000011575 calcium Substances 0.000 claims description 6
- 229910001404 rare earth metal oxide Inorganic materials 0.000 claims description 6
- 229910052712 strontium Inorganic materials 0.000 claims description 6
- 229910052719 titanium Inorganic materials 0.000 claims description 6
- 125000000129 anionic group Chemical group 0.000 claims description 5
- 229910052788 barium Inorganic materials 0.000 claims description 5
- 125000004432 carbon atom Chemical group C* 0.000 claims description 5
- 150000003839 salts Chemical class 0.000 claims description 5
- 239000010937 tungsten Substances 0.000 claims description 5
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 5
- 229910052721 tungsten Inorganic materials 0.000 claims description 5
- GNKTZDSRQHMHLZ-UHFFFAOYSA-N [Si].[Si].[Si].[Ti].[Ti].[Ti].[Ti].[Ti] Chemical compound [Si].[Si].[Si].[Ti].[Ti].[Ti].[Ti].[Ti] GNKTZDSRQHMHLZ-UHFFFAOYSA-N 0.000 claims description 4
- 125000002091 cationic group Chemical group 0.000 claims description 4
- 239000002798 polar solvent Substances 0.000 claims description 4
- 229910000287 alkaline earth metal oxide Inorganic materials 0.000 claims description 3
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 3
- 238000001354 calcination Methods 0.000 claims description 3
- 238000002285 desorption chemical ionisation mass spectrometry Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 229910052680 mordenite Inorganic materials 0.000 claims description 3
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 claims 4
- IATRAKWUXMZMIY-UHFFFAOYSA-N strontium oxide Chemical compound [O-2].[Sr+2] IATRAKWUXMZMIY-UHFFFAOYSA-N 0.000 claims 4
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims 2
- 239000000292 calcium oxide Substances 0.000 claims 2
- 229910000420 cerium oxide Inorganic materials 0.000 claims 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims 2
- 239000000395 magnesium oxide Substances 0.000 claims 2
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims 2
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 claims 2
- 239000011230 binding agent Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 34
- 238000006243 chemical reaction Methods 0.000 abstract description 31
- 239000000047 product Substances 0.000 description 67
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 42
- 239000000243 solution Substances 0.000 description 26
- 150000002989 phenols Chemical class 0.000 description 16
- 239000012071 phase Substances 0.000 description 15
- 238000002360 preparation method Methods 0.000 description 13
- 238000003756 stirring Methods 0.000 description 12
- 239000007789 gas Substances 0.000 description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 10
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 10
- 239000011609 ammonium molybdate Substances 0.000 description 10
- 229940010552 ammonium molybdate Drugs 0.000 description 10
- 235000018660 ammonium molybdate Nutrition 0.000 description 10
- NNBZCPXTIHJBJL-UHFFFAOYSA-N decalin Chemical compound C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 description 10
- 238000005470 impregnation Methods 0.000 description 10
- -1 rape Chemical class 0.000 description 10
- 239000007787 solid Substances 0.000 description 10
- 238000004517 catalytic hydrocracking Methods 0.000 description 8
- 239000011734 sodium Substances 0.000 description 8
- QGUAJWGNOXCYJF-UHFFFAOYSA-N cobalt dinitrate hexahydrate Chemical compound O.O.O.O.O.O.[Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O QGUAJWGNOXCYJF-UHFFFAOYSA-N 0.000 description 7
- 229910001701 hydrotalcite Inorganic materials 0.000 description 7
- 229960001545 hydrotalcite Drugs 0.000 description 7
- 239000003446 ligand Substances 0.000 description 7
- AOPCKOPZYFFEDA-UHFFFAOYSA-N nickel(2+);dinitrate;hexahydrate Chemical compound O.O.O.O.O.O.[Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O AOPCKOPZYFFEDA-UHFFFAOYSA-N 0.000 description 7
- 239000003921 oil Substances 0.000 description 7
- 235000019198 oils Nutrition 0.000 description 7
- 238000000926 separation method Methods 0.000 description 7
- CXWXQJXEFPUFDZ-UHFFFAOYSA-N tetralin Chemical compound C1=CC=C2CCCCC2=C1 CXWXQJXEFPUFDZ-UHFFFAOYSA-N 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- QMMFVYPAHWMCMS-UHFFFAOYSA-N Dimethyl sulfide Chemical compound CSC QMMFVYPAHWMCMS-UHFFFAOYSA-N 0.000 description 6
- 239000004113 Sepiolite Substances 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 239000001913 cellulose Substances 0.000 description 6
- 229920002678 cellulose Polymers 0.000 description 6
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 239000012263 liquid product Substances 0.000 description 6
- 229910052624 sepiolite Inorganic materials 0.000 description 6
- 239000000725 suspension Substances 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 5
- 229910052717 sulfur Inorganic materials 0.000 description 5
- 239000002023 wood Substances 0.000 description 5
- 239000002028 Biomass Substances 0.000 description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- 239000002585 base Substances 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- 238000006555 catalytic reaction Methods 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- WQOXQRCZOLPYPM-UHFFFAOYSA-N dimethyl disulfide Chemical compound CSSC WQOXQRCZOLPYPM-UHFFFAOYSA-N 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 description 4
- ZZBAGJPKGRJIJH-UHFFFAOYSA-N 7h-purine-2-carbaldehyde Chemical compound O=CC1=NC=C2NC=NC2=N1 ZZBAGJPKGRJIJH-UHFFFAOYSA-N 0.000 description 3
- 241000640882 Condea Species 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 229910002091 carbon monoxide Inorganic materials 0.000 description 3
- 150000001768 cations Chemical class 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000005342 ion exchange Methods 0.000 description 3
- 229910044991 metal oxide Inorganic materials 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- 101100065719 Drosophila melanogaster Ets98B gene Proteins 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229940115440 aluminum sodium silicate Drugs 0.000 description 2
- 150000001450 anions Chemical class 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 2
- 239000000920 calcium hydroxide Substances 0.000 description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 2
- 235000013339 cereals Nutrition 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- 238000006392 deoxygenation reaction Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- VLXBWPOEOIIREY-UHFFFAOYSA-N dimethyl diselenide Natural products C[Se][Se]C VLXBWPOEOIIREY-UHFFFAOYSA-N 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N formic acid Substances OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 229910000358 iron sulfate Inorganic materials 0.000 description 2
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 2
- 229920005611 kraft lignin Polymers 0.000 description 2
- 239000002808 molecular sieve Substances 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- KWYUFKZDYYNOTN-UHFFFAOYSA-M potassium hydroxide Substances [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 2
- OVARTBFNCCXQKS-UHFFFAOYSA-N propan-2-one;hydrate Chemical compound O.CC(C)=O OVARTBFNCCXQKS-UHFFFAOYSA-N 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 238000012552 review Methods 0.000 description 2
- 239000000429 sodium aluminium silicate Substances 0.000 description 2
- 235000012217 sodium aluminium silicate Nutrition 0.000 description 2
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 2
- 241000894007 species Species 0.000 description 2
- 150000003568 thioethers Chemical class 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- KEIFWROAQVVDBN-UHFFFAOYSA-N 1,2-dihydronaphthalene Chemical compound C1=CC=C2C=CCCC2=C1 KEIFWROAQVVDBN-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 238000005727 Friedel-Crafts reaction Methods 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 244000020551 Helianthus annuus Species 0.000 description 1
- 235000003222 Helianthus annuus Nutrition 0.000 description 1
- 229920002488 Hemicellulose Polymers 0.000 description 1
- 240000005979 Hordeum vulgare Species 0.000 description 1
- 235000007340 Hordeum vulgare Nutrition 0.000 description 1
- 229910021577 Iron(II) chloride Inorganic materials 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 229910021626 Tin(II) chloride Inorganic materials 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- WAIPAZQMEIHHTJ-UHFFFAOYSA-N [Cr].[Co] Chemical compound [Cr].[Co] WAIPAZQMEIHHTJ-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000016571 aggressive behavior Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000004996 alkyl benzenes Chemical class 0.000 description 1
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 description 1
- 235000019728 animal nutrition Nutrition 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000012075 bio-oil Substances 0.000 description 1
- 239000003225 biodiesel Substances 0.000 description 1
- 239000002551 biofuel Substances 0.000 description 1
- 229910052792 caesium Inorganic materials 0.000 description 1
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000007810 chemical reaction solvent Substances 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 239000002178 crystalline material Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 150000001934 cyclohexanes Chemical class 0.000 description 1
- 150000001940 cyclopentanes Chemical class 0.000 description 1
- VDQVEACBQKUUSU-UHFFFAOYSA-M disodium;sulfanide Chemical compound [Na+].[Na+].[SH-] VDQVEACBQKUUSU-UHFFFAOYSA-M 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000000921 elemental analysis Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 239000007792 gaseous phase Substances 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 239000003502 gasoline Substances 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 230000007775 late Effects 0.000 description 1
- 239000002029 lignocellulosic biomass Substances 0.000 description 1
- 235000009973 maize Nutrition 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000013335 mesoporous material Substances 0.000 description 1
- 239000012229 microporous material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910000476 molybdenum oxide Inorganic materials 0.000 description 1
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical class [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000005504 petroleum refining Methods 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 229910052615 phyllosilicate Inorganic materials 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052979 sodium sulfide Inorganic materials 0.000 description 1
- 239000011949 solid catalyst Substances 0.000 description 1
- 239000004449 solid propellant Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000000629 steam reforming Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000004032 superbase Substances 0.000 description 1
- 150000007525 superbases Chemical class 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- AXZWODMDQAVCJE-UHFFFAOYSA-L tin(II) chloride (anhydrous) Chemical compound [Cl-].[Cl-].[Sn+2] AXZWODMDQAVCJE-UHFFFAOYSA-L 0.000 description 1
- 238000011426 transformation method Methods 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- 150000003626 triacylglycerols Chemical class 0.000 description 1
- PBYZMCDFOULPGH-UHFFFAOYSA-N tungstate Chemical compound [O-][W]([O-])(=O)=O PBYZMCDFOULPGH-UHFFFAOYSA-N 0.000 description 1
- 229910001930 tungsten oxide Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08H—DERIVATIVES OF NATURAL MACROMOLECULAR COMPOUNDS
- C08H6/00—Macromolecular compounds derived from lignin, e.g. tannins, humic acids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/85—Chromium, molybdenum or tungsten
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/85—Chromium, molybdenum or tungsten
- B01J23/88—Molybdenum
- B01J23/882—Molybdenum and cobalt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/85—Chromium, molybdenum or tungsten
- B01J23/88—Molybdenum
- B01J23/883—Molybdenum and nickel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/08—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
- B01J29/16—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J29/163—X-type faujasite
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/89—Silicates, aluminosilicates or borosilicates of titanium, zirconium or hafnium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
- B01J37/0063—Granulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
- B01J37/0205—Impregnation in several steps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
- B01J37/0207—Pretreatment of the support
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/06—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by destructive hydrogenation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G21/00—Refining of hydrocarbon oils, in the absence of hydrogen, by extraction with selective solvents
- C10G21/06—Refining of hydrocarbon oils, in the absence of hydrogen, by extraction with selective solvents characterised by the solvent used
- C10G21/12—Organic compounds only
- C10G21/16—Oxygen-containing compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/16—Clays or other mineral silicates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2229/00—Aspects of molecular sieve catalysts not covered by B01J29/00
- B01J2229/30—After treatment, characterised by the means used
- B01J2229/42—Addition of matrix or binder particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/007—Mixed salts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/08—Heat treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/20—Sulfiding
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1011—Biomass
- C10G2300/1014—Biomass of vegetal origin
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/40—Characteristics of the process deviating from typical ways of processing
- C10G2300/44—Solvents
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P30/00—Technologies relating to oil refining and petrochemical industry
- Y02P30/20—Technologies relating to oil refining and petrochemical industry using bio-feedstock
Definitions
- the object of the present invention refers to suitably supported polymetallic catalysts and a process for the conversion of lignin to hydrocarbons, which uses said catalysts .
- lignocellulosic products for the production of bioethanol, which can be used as such as fuel or mixed in various ratios with traditional gasolines, has not yet reached the commercial phase. All of these technologies in any case relate to the transformation to bioethanol of the sole cellulose fraction of the biomass, which accounts for about 40-50% by weight of the whole lignocellulosic biomass, and possibly the hemicellulose fraction, which ac- counts for 15-30% by weight.
- Lignin formally a complex polymer of C 9 methoxy-substituted alkyl phenols, which forms about 15-30% of the original biomass, is excluded.
- Lignin is roughly the constituent which holds together the linear fibres of cellulose in vegetable organisms, preserving them from the aggression of foreign agents. Its approximate molecular formula can be schematized as follows : CioH 12 0 3 / with a relatively low oxygen content ( 25 - 30 % ) , which assumes that it can theoretically be converted to hydrocarbons by hydrodeoxygenation (HDO) and hydrogenation .
- HDO hydrodeoxygenation
- ( 2 ) pyrolysis which converts lignin to a liquid product, called bio-oil, chemically unstable, which must be rapidly deoxygenated and/or hydrogenated .
- bio-oil chemically unstable, which must be rapidly deoxygenated and/or hydrogenated .
- it can be converted to synthesis gas via steam reforming;
- the first two processes are substantially a concatenation of distinct known processes, in a multistep process, in the best of cases at least two, the third process, at least in some embodiments, can be considered a sin- gle-step process. All three technologies, however, have significant technical criticalities .
- US 2,870,133 describes the liquefaction of lignin com- ing from the saccharification of wood, in a continuous process, in the presence of calcium hydroxide and iron sulfate as catalyst, at a very high hydrogen pressure, 70 MPa, and at a temperature of 380°C.
- the lignin is liquefied in a proportion of 50-60%, to a mixture of products containing substantial quantities of phenols.
- CA 700209 discloses a liquefaction process of lignins which produces phenols, alkyl phenols and aromatic hydro- carbons in the presence of FeS as catalyst, used in a concentration of up to 5% by weight, possibly promoted with copper salts, at a temperature of 350-450°C and in the presence of hydrogen at 20 MPa.
- CA 700210 claims an enhanced liquefaction catalyst of lignin.
- One of the greatest disadvantages of the process is the presumable incorporation of significant quantities of sulfur from the catalyst to the reaction products, a phenomenon which should be avoided due to the strict regulation limits for the sulfur content in fuels .
- hydrocracking catalysts in the liquefaction of lignin is found for example in US 4,420,644 which claims a two-step process, the first for the liquefaction of lignin, in the presence of a catalyst consisting of nickel, cobalt, iron and molybdenum oxides or combinations thereof, supported on an alumina or silica carrier, or combinations thereof, the second for the non-catalytic hydrodealkylation of alkyl phenols for the production of phenol and small quantities of benzene as by-product.
- a catalyst consisting of nickel, cobalt, iron and molybdenum oxides or combinations thereof, supported on an alumina or silica carrier, or combinations thereof
- the second for the non-catalytic hydrodealkylation of alkyl phenols for the production of phenol and small quantities of benzene as by-product.
- Considerable quantities of C1-C3 gas are also obtained.
- US 4,647,704 claims the catalytic hydrocracking of some types of non-basic lignins, with the use of an innovative hydrocracking catalyst which increases the production of phenol compounds.
- the catalyst is composed of tungsten oxide, possibly co- promoted with a second metallic oxide or metal selected from nickel, cobalt and palladium, deposited on a substrate normally acid or slightly acid, with a good cracking capacity.
- the preferred carriers are alumina, aluminum phosphate, silica-alumina and silica-aluminum phosphate. Furthermore, it is affirmed that the yield to products of the group of phenols can be further improved if the hydro- cracking is carried out in the presence of water and/or low-boiling alcohols, especially in the presence of a Friedel-Crafts catalyst.
- the main disadvantages of the method is the high consumption of catalyst, used in a proportion of 25% by weight with respect to the lignin and the restriction with respect to the types of lignin which can be used.
- US 5,959,167 specifically claims the transformation of lignin to reformulated gasoline in a three-step process.
- the lignin is pre-treated in a so-called depolymerization step catalyzed by bases in aqueous/alcohol solution at a temperature higher than the critical temperature of the alcohol, in the presence of a base, NaOH or KOH, in a proportion of 5-7.5% by weight with respect to the aqueous/alcohol solvent.
- the alcohol, methanol or ethanol is in turn used in an excess of 3-5 times with respect to the lignin.
- the treatment temperature ranges from 260-310°C.
- the recovery of the product involves the neutralization of the base with hydrochloric acid.
- the subsequent catalytic hydrotreating of the depolymerized product is carried out in two consecutive steps which differ by type of catalyst and operating conditions, producing a mixture of cyclohexanes , alkylated cyclopentanes , alkyl- benzenes of the series C7-C11 and branched paraffins of the series C5-C12, substantially free of benzene.
- There are numerous disadvantages of this approach among which the in- corporation of the alcohol in the depolymerized product, up to about 30% by weight, in relation to the alcohol, and above all their oxidation to formic or acetic acid, which consumes the base and stops the reaction, see for example J. E. Miller et al . Fuel (1999), 78, 1363.
- the disposal of the neutralization salts should be taken in account , which for a large-scale plant can be problematical.
- the basic depolymeri- zation step is carried out in water containing 2-3% of NaOH or KOH, but to the detriment of the conversion of lignin which is now reduced to about 65-70%, and temperature, which is increased to about 300°C (US 2008/0050792) or, alternatively, using solid superbases, such as zeolite 13X exchanged with cesium but reducing the conversion of lignin to less than 60% (US 2003/0100807) .
- compositions as catalysts, characterized by the presence of an at least slightly basic carrier, it is possible to convert lignins, of any origin, in a single step and with a high yield, into liquid products : these products can then be easily separated into polar products and hydrocarbon products, and the latter can be used as such as fuels or fed in an ordinary refinery process for the production of gasolines or gas oils.
- the presence of the at least slightly basic carrier in the catalytic composition allows much higher results to be obtained with respect to those obtained using the catalysts of the prior art exclusively having carriers of an acid nature.
- the hydrocarbon cuts thus obtained prove to have an oxygen content lower than 6% by weight, preferably lower than 4% by weight, which makes them compatible with both direct use or in a mixture as fuel and also with the major- ity of refinery processes.
- the chemical characteristics of the hydrocarbon fluid thus obtained are also particular, which unexpectedly preferably contains hydrocarbons with a number of carbon atoms within the range of 18 to 30.
- a first object of the present invention therefore re- lates to a process for the liquefaction of lignin which comprises treating lignin with hydrogen in the presence of a catalytic composition (A) containing:
- a metallic component comprising a metal Mel, in oxide form, selected from molybdenum, tungsten and mixtures thereof, and a metal Me2, in oxide form, selected from nickel, cobalt and mixtures thereof,
- Said catalytic composition is preferably used in sul- fided form, i.e. in the form obtained by sulfidation with any known means suitable for the purpose: the sulfidation can be effected before the use of the catalyst in the liquefaction process of lignin, in a separate step, or during the same reaction.
- the process of the present invention corresponds to a hydrocrack- ing/hydrodeoxygenation process .
- a liquid product is obtained containing a hydrocarbon fraction and a polar fraction.
- the metallic component (a) of the catalytic composition used in the process of the present invention preferably contains molybdenum and nickel or molybdenum and co- bait.
- the metal Mel is preferably present in a quantity ranging from 2 to 20%, more preferably in a quantity ranging from 6 to 14%, by weight with respect to the total weight of the sum of (a) and (b)
- the metal Me2 is preferably in a quantity ranging from 0.5 to 10%, more preferably in a quantity ranging from 2 to 6%, by weight with respect to the total weight of the sum of (a) and (b) .
- the weight percentages of the metal Mel and metal Me2 refer to the content of element expressed as metallic ele- ment; in the catalyst, after calcination, said elements are in oxide form and therefore component (a) is composed of at least one oxide of a metal Mel and at least one oxide of a metal Me2.
- the catalytic composition is preferably used in sulfided form, i.e. in the form obtained by sulfidation with any method known to experts in the field.
- this must be at least slightly basic, and can therefore be selected from basic carriers and slightly basic carriers.
- Basic carriers and catalysts which can be conveniently used and are known to experts in the field are listed, for example in H. Hattori in Applied Catalysis A General, 2001, 222, Page 247, and K. Tanabe et al . in Applied Ca- talysis A: General, 1999, 181 page 399.
- basic carriers which can be used as component (b) of the catalyst of the present invention are:
- zeolites containing ions of alkaline and/or alkaline earth metals 4.
- titanium silicates containing, as counter- ions, ions of alkaline or alkaline earth metals.
- the oxides of alkaline earth metals of set 1 are preferably selected from the oxides of Mg, Ca, Sr, Ba.
- Ce oxide is preferred.
- the mixed oxides/hydroxides of set 3 containing alkaline earth metals can be selected from hydrotalcites and sepiolites .
- Hydrotalcites are hydroxycarbonates of magnesium and aluminium, crystalline materials based on aluminium and magnesium organized in layered structures, having negative ions between the layers, of a net positive charge, which guarantee the electroneutrality of the system: these mate- rials and their preparation are described, for example in V.V. Brei et al . in Microporous and Mesoporous Materials 2008, 113, page 411.
- hydrotalcite which can be conveniently used can be selected from the products Pural MG (Condea Sasol) .
- Sepiolites are natural hydrated magnesium phyllosilicates .
- An example of sepiolite which can be conveniently used is Sepiolite Tolsa ® 30/60.
- Silico-aluminates of set 4 containing, as counter- ions, ions of alkaline or alkaline earth metals, preferably selected from Na, K, Mg, Ca, Sr, Ba, can be either natural or synthesis products. All known silico-aluminates can be used, and in particular materials belonging to the zeolite families can be conveniently used.
- all zeolites containing alkaline and/or al- kaline earth cations can be used, and in particular zeolites with a FAU structure and MOR structure are preferably adopted.
- zeolites with a FAU structure zeolite 13X is used and among zeolites with a MOR structure, mordenite is used.
- the ions of alkaline or alka- line earth metals are preferably selected from Na, K, Mg, Ca, Sr e Ba.
- Zeolites containing alkaline or alkaline earth metals can be zeolites deriving directly from synthesis operations or zeolites prepared with any of the methods known to ex- perts in the field, by means of ion exchange, for example by treating the zeolite with aqueous solutions containing the ion to be inserted as counter-ion.
- both cationic and anionic clays natural and synthetic
- Cationic clays having charge balancing cations selected from ions of alkaline and/or alkaline earth metals, preferably from Na, K, g, Ca, Sr, Ba, fall within the scope of the present invention.
- Natural or synthetic anionic clays having exchangeable ani- ons such as charge compensators are included in the present invention: this type of material is also described in the state of the art with terms such as hydrotalcite-type (HT) materials or layered double hydroxides (LDH's).
- the ions of supported alkaline metals preferably on materials such as alumina, silica, oxides of alkaline earth metals are pref- erably selected from Na and K; the alkaline earth metal oxide preferably used is that of magnesium.
- the ions are supported by means of any of the known techniques, for example using the incipient wetting impregnation technique.
- the alkaline metals are preferably selected from Na and K.
- titanium silicates refer to mixed oxides in which octahedra of Ti0 6 and tetrahedra of Si0 2 share some oxygen atoms: the negative charges which are generated in the lattice are counterbalanced by cations.
- icroporous titanium silicates such as ETS-10 and ETS-4 belong to this family of products.
- titanium silicate called ETS-10 is preferably used.
- the ions of alkaline and/or alkaline earth metals which balance the charges of these titanium silicates are preferably selected from Na, K and Mg.
- the titanium silicate ETS-10 is described for example in US 4,853,202, whereas ETS-4 is described in A. Sacco et al . Studies on Surface Science and Catalysis 2004, 154 , page 763.
- Additional components can also be present in the catalytic compositions of the present invention.
- additional components all materials which experts in the field use in forming operations are preferred, and all compounds normally used by experts in the field as ligands are particularly preferred.
- Ligands which can be conveniently used are silica, alumina, silica-alumina, and alumina is preferably used.
- the ligand is present in the composition in a weight ratio ranging from 0.2 to 5, even more preferably from 0.5 to 2 with respect to the total weight of the catalytic composition.
- a metallic component comprising a metal Mel, in oxide form, selected from molybdenum, tungsten and mixtures thereof, and a metal Me2, in oxide form, selected from nickel, cobalt and mixtures thereof;
- compositions (A) can additionally con- tain a ligand.
- the sulfided compositions obtained, by means of sulfidation, from the compositions (A) , possibly containing a ligand, are in turn new and are a further object of the present invention.
- compositions of the present invention are prepared by introducing the metallic component (a) into the catalytic composition, preferably by impregnation of the at least slightly basic carrier (b) , or by ion exchange techniques, according to methods well known to experts in the field. Should ion exchange be effected, this procedure must be such as to maintain at least part of the basic functionalities .
- compositions additionally containing a ligand With respect to compositions additionally containing a ligand, the introduction of the metallic component can be effected on the basic carrier, and the resulting product subjected to binding, or the basic carrier alone can be first subjected to binding, subsequently introducing the metallic component. It is preferable to operate by means of incipient wetting impregnation of the carrier (b) , or car- rier already in bound form, with a solution of one or more precursor salts of the metallic oxides which are to be obtained: all the impregnation techniques known to experts in the field can be used.
- aqueous solution containing at least one soluble precursor of at least one oxide of a metal Mel selected from molybdenum and tungsten, and at least one soluble precursor of at least one metal Me2 selected from cobalt and nickel.
- a metal Mel selected from molybdenum and tungsten
- metal Me2 selected from cobalt and nickel.
- Precursors which can be conveniently used for the metal Mel are for example ammonium molbydate (CAS 12054-85-2) and ammonium (para) tungstate (CAS 11120-25-5).
- Precursors which can be conveniently used for the metal Me2 are for example cobalt nitrate hexahydrate (CAS 10026-22-9) and nickel nitrate hexahydrate (CAS 13478-00-7) .
- the impregnation is then followed by a thermal treatment in an atmosphere suitable for decomposing the precursor salt and obtaining the oxides, or mixed oxides, of the supported metals Mel and Me2.
- the resulting product can be dried, for example, preferably in air, between room temperature and 200°C, and calcined in an oxidizing atmosphere at a tem- perature ranging from 200 to 600°C. It is also possible to proceed with subsequent impregnations to reach the desired charge level of oxides.
- the metals deposited on the catalysts are used in their sulfided form rather than in the form of oxides.
- the transformation of the metallic oxides into the respective sulfides can be effected with any known medium suitable for the purpose, for example H 2 S or dimethylsul- fide: the sulfidation can be effected before the use of the catalyst in the liquefaction process of lignin, in a sepa- rate step, or during the same reaction.
- the sulfidation temperature is preferably that envisaged for the following liquefaction reaction or slightly lower.
- the duration of the sulfidation reaction is preferably at least 5 hours, operating with a stoichiometric excess of DMDS moles per mole of metal deposited on the catalyst ranging from 5 to 10, in the presence of 4-8 MPa of hydrogen.
- DMDS dimethylsulfide
- the sulfidation When the sulfidation is carried out using H 2 S, it can be effected at a temperature of at least 400°C, treating the catalyst in a tubular reactor for at least 3 hours with a stream of hydrogen containing about 5% of H 2 S.
- the catalytic materials of the present invention can be regenerated directly in the reactor or, in some reactor variants, the catalytic material can be extracted from the reactor, re-activated, and reintegrated into the reaction.
- the regeneration can be effected, for example, by combustion of the products deposited on the catalyst (coke) in air or air-nitrogen mixtures between 450 and 550°C.
- the lignins which can be subjected to the liquefaction process of the present invention, effected in the presence of the catalysts described above, can be of any origin. All lignins deriving from woody biomasses, for example, separated from the cellulose with any of the known processes, can be used.
- Organosolv lignins are used, i.e. coming from a separation process from cellulose which envisages the use of an organic solvent, and even more in particular Acetosolv lignin, i.e. that obtained in a separation process of cellulose from lignin which uses acetic acid as solvent.
- Acetosolv lignin i.e. that obtained in a separation process of cellulose from lignin which uses acetic acid as solvent.
- the lignins, treated in the presence of the new catalysts described above, are transformed in a single passage, into liquid products, consisting of a mixture of phenols and hydrocarbons, from which the hydrocarbon fraction can be easily separated and recovered.
- the conversion of the lignin which can be obtained with the process of the present invention is over 70%, and preferably reaches 90%, calculated with respect to the weight of the initial lignin.
- the hydrocarbon products represent 7-18% by weight and can be conveniently used as fuels, possibly in a mixture with hydrocarbon cuts of an oil origin. These hydrocarbon products are also used in refinery processes, such as hy- drocracking, for the production of distillates.
- the lignin can be used as such or dispersed in a solvent.
- the solvent can be used in a weight ratio solvent/lignin lower than or equal to 20/1, preferably ranging from 10/1 to l/l.
- the solvent preferably contains at least 40% by weight of a C 10 - Ci 2 non-aromatic hydrocarbon.
- Said hydrocarbon can be linear, branched or cyclic. It can be selected for example from decane, dodecane and cyclic hydrocarbons.
- Cyclic hydrocarbons are preferably used, such as for example decahydronaphthalene (decalin) , tetrahy- dronaphthalene (tetralin) and dihydronaphthalene .
- the rest of the solvent can consist of a recycled fluid of the same process, consisting of polar products of the group of phenols and water.
- the liquefaction process of the present invention is preferably effected at a pressure ranging from 5 to 25 MPa, even more preferably from 7 to 15 MPa.
- the operating tem- perature preferably ranges from 300°C to 500°C, even more preferably from 350°C to 450°C.
- the catalyst is preferably used in a weight ratio catalyst/lignin ranging from 0.1 to 20%, even more preferably from 1 to 10%.
- the process of the present invention can be effected batchwise, in semi-continuous or in continuous, and in different types of reactors, according to what is normally known in the state of the art.
- the reaction is preferably carried out in continuous.
- the process of the present invention can be effected in one or more catalytic reactors in series, fixed bed, fluidized bed, stirred or recirculated, or containing the catalyst in dispersion.
- the catalyst can be formed, preferably with a ligand as previously described.
- the hydrogen is fed in excess, preferably in a volu- metric ratio of 1 volume of liquid lignin per 1,000 volumes of gaseous hydrogen measured under normal conditions (0°C, 100 kPa) .
- the liquid hourly space velocity (LHSV) i.e. the ratio between the volume of liquid lignin fed and the volume of catalyst, measured in hours "1 , preferably ranges from 0.2 hours "1 to 6 hours "1 , more preferably from 0.3 - 3 hours .
- the resulting liquid mixture is separated from the gaseous phase.
- the gaseous fraction thus obtained can be subjected to separation, for example by means of a gas separator, to isolate and recover the C1-C4 hydrocarbons and separate carbon monoxide and. dioxide from the hydrogen which is recycled, after the possible addition of make-up hydrogen, to the lignin liquefaction reactor.
- the liquid fraction can be easily separated into its polar constituents, mainly phenols, and non-polar components, by the addition to the same mixture of a polar solvent mixed with water.
- a mixture of water and acetone is preferably used, in a ratio ranging from 0.5 to 1.
- the water-acetone solution is added in such a quantity as to cause the formation of two phases, an upper substantially hydrocarbon phase, which contains the non-polar products, the second, lower, substantially aqueous-acetone, which contains the more polar products of the reaction.
- Quantities of water/acetone mixture which can be used range for example from 0.1 to 0.5 with respect to the reaction mix- ture as such.
- the liquid/liquid extraction can be effected with any of the methods known to experts in the field, in a series of mixers and decanters. After the addition of the polar solvent and liquid/liquid extraction, the following products are separated: (i) a possible residual solid part
- the reaction products are recovered from the hydrocar- bon phase (ii) , by removal of the solvent, for example by evaporation.
- the evaporation can be effected by distillation for example, in order to remove the solvent from the hydrocarbon products obtained from the process, having a boiling point higher than about 180-200°C.
- Figure 3 illus- trates a sim-dist (simulated distillation by means of gas chromatography) typical of the. hydrocarbon fraction thus recovered (in the ordinate BP °C is the boiling point, in the abscissa mass % is the cumulative quantity in weight percentage of distillate, with respect to the total sam- pie) .
- the polar solvent and reaction water are removed from the polar phase (iii) , and the residue is recycled to the liquefaction reactor to produce other hydrocarbons .
- Figure 4 shows a liquefaction scheme of lignin according to the process of the present invention, effected in continuous and using a water/acetone mixture as polar separation solvent.
- every stream is identified by its composition and by a number.
- acetone (6) and water (4) are added to the product of the liquefaction reaction, i.e. hydrocrack- ing/hydrodeoxygenation (5) , free of gaseous products and excess hydrogen, in the liquid/liquid extractor.
- the almost completely hydrocarbon phase (11) is sent to an evaporator to recover the solvent, which is re- fed to the reaction (2) , a fraction containing dissolved acetone and light hydrocarbons (12) and the heavy hydrocarbon fraction (8) with an oxygen content preferably lower than 4%.
- the polar phase (7) is sent to an evaporator-separator which allows the recovery and recycling of the acetone (6) , the separation of the water produced (10) and insoluble residue of the reaction (13) , possibly with the catalyst to be recycled to the reaction after regeneration.
- the phenol products in substantially aqueous solution are completely recycled to the reaction (9) for hydrocracking/hydrodeoxygenation.
- the gases produced substantially CO and C0 2 and Ci - C 4 hydrocarbons (3) are separated from the hydrogen which is recycled to the reaction.
- the main characteristics of the hydrocarbon cut obtained by means of the liquefaction process of the present invention is that of having an oxygen content lower than 4% by weight, preferably lower than 2% by weight, which makes it compatible with most re- finery processes for the production of gasolines and gas oils.
- the chemical characteristics of the hydrocarbon fluid (8) which normally consists of hydrocarbons containing from 18 to 30 carbon atoms, are particular.
- Figure 1 shows a mass gas chromatograph typical of hydrocarbon mixtures which can be obtained from Acetosolv lignin, with the liquefaction process of the present invention, wherein in the abscissa, the analysis time is indicated in minutes and in the ordinate the relative abundance with respect to the most intense peak which is conventionally equal to 100%.
- Figure 2 shows a Desorption Chemical Ionization Mass Spectroscopy typical of the hydrocarbon fractions obtained with the liquefaction process of the Acetosolv lignin of the present invention, which indicates the molecular distribution.
- the molecular weight is indicated in a.m.u., and in the ordinate the relative abundance with respect to the most intense peak which is conventionally equal to 100%.
- the hydrocarbon mixtures obtained from the process of the present invention preferably prevalently contain hydrocarbons having from 18 to 30 carbon atoms, with a prevalence of hydrocarbons having from 22 to 26 carbon atoms; and they have an oxygen content lower than 4%: these mixtures are new and are a further object of the present in- vention.
- the hydrocarbon fractions deriving from the liquefaction of Acetosolv lignin are characterized by the Desorption Chemical Ionization Mass Spectroscopy indicated in Figure 2.
- ETS-10 bound with alumina is ground and granulated in the 20-40 mesh fraction. 15 g of the granulated product are impregnated with a solution consisting of 1.25 g of nickel nitrate hexahydrate and 1.1.4 g of ammonium molybdate dissolved in 13 g of water. The material, left to rest for 90' and dried at 150°C, is impregnated and dried a further two times as described above. The dried material is calcined at 500°C for 4 hours.
- a catalyst is obtained with a nickel content of 4% with respect to the total weight of the catalyst, and a molybdenum content equal to 10% with respect to the total weight of the catalyst.
- the catalyst thus obtained is sulfided as described in Example 2.
- a catalyst is obtained with a nickel content of 4% with respect to the total weight of the catalyst, and a molybdenum content equal to 10% with respect to the total weight of the catalyst.
- the catalyst thus obtained is sulfided as described in Exam le 2.
- a catalyst is obtained with a nickel content of 4% with respect to the total weight of the catalyst, and a molybdenum content equal to 10% with respect to the total weight of the catalyst.
- the catalyst thus obtained is sulfided as described in Example 2.
- Example 6 (comparative catalyst ref . 1)
- a catalyst is obtained with a nickel content of 4% with respect to the total weight of the catalyst, and a molybdenum content equal to 10% with respect to the total weight of the catalyst.
- the catalyst thus obtained is sulfided as described in Example 2.
- the catalyst thus obtained is sulfided as described in Example 2.
- the material thus obtained, ETS-10 bound with alumina, is ground and granulated in the 20-40 mesh fraction. 15 g of the granulated product are impregnated with a solution consisting of 1.25 g of cobalt nitrate hexahydrate and 1.14 g of ammonium molybdate dissolved in 13 g of water. The material, left to rest for 90' and dried at 150°C, is impregnated and dried a further two times as described above. The dried material is calcined at 500°C for 4 hours.
- a catalyst is obtained with a cobalt content of 4% with respect to the total weight of the catalyst, and a mo- lybdenum content equal to 10% with respect to the total weight of the catalyst .
- the catalyst thus obtained is sulfided as described in Example 2.
- a catalyst is obtained with a cobalt content of 4% with respect to the total weight of the catalyst, and a molybdenum content equal to 10% with respect to the total weight of the catalyst.
- the catalyst thus obtained is sulfided as described in
- the catalyst thus obtained is sulfided as described in Example 2.
- the catalyst thus obtained is sulfided as described in Example 2.
- the catalysts prepared in Examples 1-11 are used in the following lignin liquefaction tests: the catalysts are all sulfided, except for the catalyst of Example 1, used in Example 13.
- the lignin used is of the Acetosolv type for examples 12 to 22 of Table 1, whereas it is of the Or- ganosolv and Kraft type in examples 23 and 24.
- the Aceto- solv lignin is produced, according to X. Pan in Journal of Wood Science, 1999, 45, page 319, cited previously in the text, from a mixture of fir/pine wood.
- the Organosolv and Kraft lignins are commercial products from the Aldrich catalogue code 371017 (batch 10228TC) and code 471003 (batch 09724CE) , respectively.
- Acetosolv, Organosolv and Kraft lignins used respectively have the following composition:
- the heavier neutral products are recovered from the hydrocarbon phase by evaporation of the solvent, whereas substantially all the phenols are recovered from the polar phase.
- the insoluble residue is determined by calcination, by subtracting the catalyst.
- the weight values of the fractions obtained are illustrated in Table 1. These fractions, excluding the gases and insoluble residue, were examined for the direct determination of the Carbon, Hydro- gen, Nitrogen, Sulfur and Oxygen by difference, and the results obtained are illustrated in Table 2.
- the reference catalyst prepared in Example 6 shows, with respect to the catalysts of the present inven- tion containing the same quantity of nickel and molybdenum, a lower conversion of the lignin, which can be obtained from the larger quantity of solid residue.
- the reference catalyst prepared in Example 11 shows, with respect to the catalysts of the present invention containing the same quantity of cobalt and molybdenum, a lower deoxygena- tion of the total of the liquid fraction.
- the reference catalyst prepared in Example 1 shows, with respect to the catalyst of Example 2, completely identical to the catalyst of Example 1 except that it has not been sulfided, a lower conversion of the lignin, which can be obtained from the larger quantity of solid residue, and a lower deoxygenation of the total of the liquid fraction.
- the previous liquefaction example 12 is repeated, except that the polar product obtained by mixing the polar products deriving from some of the previous liquefaction tests according to the invention, substantially containing phenols, is used instead of lignin.
- the catalyst used is the sulfided catalyst of Example 2.
- the weight values are indicated in table 3. The test demonstrates that the recycling of the polar products to the reaction is technically possible and produces further hydrocarbons as can be seen from the data indicated in the column "% Hydrocarbons" .
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Abstract
The present invention relates to new polymetallic catalysts supported on at least slightly basic materials and a process for the conversion of lignin to hydrocarbons, which uses said catalysts.
Description
CATALYSTS AND PROCESS FOR THE LIQUEFACTION OF LIGNINS
DESCRIPTION
The object of the present invention refers to suitably supported polymetallic catalysts and a process for the conversion of lignin to hydrocarbons, which uses said catalysts .
The reduction in oil reserves on the one hand, and the continuous increase in the consumptions of oil products on the other, require the exploitation of new raw materials and the implementation of new technologies for their production. This is particularly true in the field of fuels for civil uses, which account for over 60% of extracted oil consumptions. Consequently, in order to slow down the consumption of petroleum, new technologies must be developed, in particular for the production of fuels, starting from non-conventional sources, among which so-called renewable sources can be mentioned.
Among renewable sources for the production of bio- fuels, the following can be mentioned:
- cultivations of cereals, such as maize, wheat, barley, from which bioethanol, used as a substitute for gasolines, can be obtained through the fermentation of starches; and - cultivations of vegetable species with a high content of triglycerides or oils, such as rape, soya, sunflower, palm oils, used for producing biodiesel;
- recently, with the development of new technologies, products of a lignocellulosic origin have also been added.
The characteristics of the latter are such as to make them extremely interesting as starting materials, with re- spect to cultivations of cereals and oleaginous species:
(i) they are widely available, also as waste products of the crops indicated above, of the wood and food industries,
(ii) they are inexpensive, (iii) they do not compete with cultivated products for human nutrition, even if they at least partly compete with cultivated products for animal nutrition and for the use of cultivated land.
The use of lignocellulosic products for the production of bioethanol, which can be used as such as fuel or mixed in various ratios with traditional gasolines, has not yet reached the commercial phase. All of these technologies in any case relate to the transformation to bioethanol of the sole cellulose fraction of the biomass, which accounts for about 40-50% by weight of the whole lignocellulosic biomass, and possibly the hemicellulose fraction, which ac- counts for 15-30% by weight. Lignin, formally a complex polymer of C9 methoxy-substituted alkyl phenols, which forms about 15-30% of the original biomass, is excluded.
The commercial implementation of bioethanol processes from cellulose makes it easy to envisage in the foreseeable future, a wide availability of lignin.
Lignin is roughly the constituent which holds together the linear fibres of cellulose in vegetable organisms, preserving them from the aggression of foreign agents. Its approximate molecular formula can be schematized as follows : CioH1203 / with a relatively low oxygen content ( 25 - 30 % ) , which assumes that it can theoretically be converted to hydrocarbons by hydrodeoxygenation (HDO) and hydrogenation .
Currently in the schemes of advanced biorefinery which envisages the use of lignocellulosic raw materials, the lignin separated from the original biomass is often considered a by-product and economically valorized to low-value solid fuel, for the production of utilities such as vapour and electric energy for internal consumptions, Fernando et al. in Energy & Fuels 2006 , 20 , page 1727 . It would natu- rally be desirable to transform lignin into higher value added products, such as for example a further fuel fraction.
The subject has already been faced and substantially three transformation methods of lignin to fuels have been identified:
( 1 ) gasification to produce synthesis gas, CO and H2, which in turn, after purification, can be converted to a hydrocarbon fraction by means of the Fischer-Tropsch process;
( 2 ) pyrolysis which converts lignin to a liquid product, called bio-oil, chemically unstable, which must be rapidly
deoxygenated and/or hydrogenated . Alternatively, it can be converted to synthesis gas via steam reforming;
(3) liquefaction and direct catalytic hydrodeoxygenation of lignin to products which can enter directly into the refin- ing cycle.
Whereas the first two processes are substantially a concatenation of distinct known processes, in a multistep process, in the best of cases at least two, the third process, at least in some embodiments, can be considered a sin- gle-step process. All three technologies, however, have significant technical criticalities .
The liquefaction of lignin was already faced immediately after the second World War, with the main objective of obtaining some chemical products of the group of phe- nols, with a high yield, to be used in the organic synthesis. A great deal of patent literature is in fact focused on the synthesis of phenols or phenol in particular, of which a few examples are provided hereunder.
US 2,870,133 describes the liquefaction of lignin com- ing from the saccharification of wood, in a continuous process, in the presence of calcium hydroxide and iron sulfate as catalyst, at a very high hydrogen pressure, 70 MPa, and at a temperature of 380°C. The lignin is liquefied in a proportion of 50-60%, to a mixture of products containing substantial quantities of phenols. The high hydrogen pres-
sure and high concentration of iron sulfate and calcium hydroxide required, represent the major disadvantages.
CA 700209 discloses a liquefaction process of lignins which produces phenols, alkyl phenols and aromatic hydro- carbons in the presence of FeS as catalyst, used in a concentration of up to 5% by weight, possibly promoted with copper salts, at a temperature of 350-450°C and in the presence of hydrogen at 20 MPa. CA 700210 claims an enhanced liquefaction catalyst of lignin. One of the greatest disadvantages of the process is the presumable incorporation of significant quantities of sulfur from the catalyst to the reaction products, a phenomenon which should be avoided due to the strict regulation limits for the sulfur content in fuels .
The use of hydrocracking catalysts in the liquefaction of lignin is found for example in US 4,420,644 which claims a two-step process, the first for the liquefaction of lignin, in the presence of a catalyst consisting of nickel, cobalt, iron and molybdenum oxides or combinations thereof, supported on an alumina or silica carrier, or combinations thereof, the second for the non-catalytic hydrodealkylation of alkyl phenols for the production of phenol and small quantities of benzene as by-product. Considerable quantities of C1-C3 gas are also obtained. US 4,647,704 claims the catalytic hydrocracking of some types of non-basic
lignins, with the use of an innovative hydrocracking catalyst which increases the production of phenol compounds. The catalyst is composed of tungsten oxide, possibly co- promoted with a second metallic oxide or metal selected from nickel, cobalt and palladium, deposited on a substrate normally acid or slightly acid, with a good cracking capacity.
Among the preferred carriers are alumina, aluminum phosphate, silica-alumina and silica-aluminum phosphate. Furthermore, it is affirmed that the yield to products of the group of phenols can be further improved if the hydro- cracking is carried out in the presence of water and/or low-boiling alcohols, especially in the presence of a Friedel-Crafts catalyst. Among the main disadvantages of the method is the high consumption of catalyst, used in a proportion of 25% by weight with respect to the lignin and the restriction with respect to the types of lignin which can be used. The improving effects of the presence of water and a low-boiling alcohol in the solvent of the hydrocrack- ing reaction with respect to the increase in yield of products of the group of phenols, is also confirmed in US 4,731,491 in which the catalyst is a mixture of metallic salts, dispersed in water, based on FeCl2, CuS0 , SnCl2 and lastly Na2S, which acts as sulfiding agent in loco. Also in this case, a significant incorporation of sulfur in the re-
action products is envisaged.
From the very beginning, research activities relating to the liquefaction of lignin have led to a wide range of discordant results, with respect to the conversion of lig- nin and selectivity of the products, mainly phenols, as they also depend on the type of lignin, a term which in itself infers non-homogenous materials in relation to the biomass of origin and separation method used, in addition to the operating procedures. M.A Ratcliff et al . in Applied Biochewistry and Biotechnology, 1988, 3/7, page 151, for example, observes a low conversion of Organosolv lignin, within the range of 50-70%, with a selectivity, in batch, to phenols, lower than 2%, whereas Raimo R. Alen et al . in Bioresource Technology, 1993, £5, page 189 under completely analogous operating conditions, observes in the best of cases, the complete conversion of Organosolv lignin and production of about 10% of monocyclic aromatic compounds, with a large preponderance of phenols. R.W. Thring et al . in Fuel, 1996, 15, page 795 who use an Organosolv lignin coming from the ALCELL* process, in tetralin as solvent, observes under the best conditions, a conversion of 50% of lignin and the production of about 8% of monocyclic phenols .
The products obtained with these liquefaction methods, however, have an average oxygen content higher than 15%,
this makes them unsuitable for being fed to normal refinery processes for the production of fuels.
US 5,959,167 specifically claims the transformation of lignin to reformulated gasoline in a three-step process. In the first step of the process, the lignin is pre-treated in a so-called depolymerization step catalyzed by bases in aqueous/alcohol solution at a temperature higher than the critical temperature of the alcohol, in the presence of a base, NaOH or KOH, in a proportion of 5-7.5% by weight with respect to the aqueous/alcohol solvent. The alcohol, methanol or ethanol, is in turn used in an excess of 3-5 times with respect to the lignin. The treatment temperature ranges from 260-310°C. The recovery of the product involves the neutralization of the base with hydrochloric acid. The subsequent catalytic hydrotreating of the depolymerized product is carried out in two consecutive steps which differ by type of catalyst and operating conditions, producing a mixture of cyclohexanes , alkylated cyclopentanes , alkyl- benzenes of the series C7-C11 and branched paraffins of the series C5-C12, substantially free of benzene. There are numerous disadvantages of this approach, among which the in- corporation of the alcohol in the depolymerized product, up to about 30% by weight, in relation to the alcohol, and above all their oxidation to formic or acetic acid, which consumes the base and stops the reaction, see for example
J. E. Miller et al . Fuel (1999), 78, 1363. Furthermore, the disposal of the neutralization salts should be taken in account , which for a large-scale plant can be problematical.
In a subsequent improvement, in order to reduce the consumption of reagents and alcohol, the basic depolymeri- zation step is carried out in water containing 2-3% of NaOH or KOH, but to the detriment of the conversion of lignin which is now reduced to about 65-70%, and temperature, which is increased to about 300°C (US 2008/0050792) or, alternatively, using solid superbases, such as zeolite 13X exchanged with cesium but reducing the conversion of lignin to less than 60% (US 2003/0100807) .
We have now found that by using particular compositions as catalysts, characterized by the presence of an at least slightly basic carrier, it is possible to convert lignins, of any origin, in a single step and with a high yield, into liquid products : these products can then be easily separated into polar products and hydrocarbon products, and the latter can be used as such as fuels or fed in an ordinary refinery process for the production of gasolines or gas oils. The presence of the at least slightly basic carrier in the catalytic composition allows much higher results to be obtained with respect to those obtained using the catalysts of the prior art exclusively having carriers of an acid nature.
The hydrocarbon cuts thus obtained prove to have an oxygen content lower than 6% by weight, preferably lower than 4% by weight, which makes them compatible with both direct use or in a mixture as fuel and also with the major- ity of refinery processes. The chemical characteristics of the hydrocarbon fluid thus obtained are also particular, which unexpectedly preferably contains hydrocarbons with a number of carbon atoms within the range of 18 to 30.
A first object of the present invention therefore re- lates to a process for the liquefaction of lignin which comprises treating lignin with hydrogen in the presence of a catalytic composition (A) containing:
a) a metallic component comprising a metal Mel, in oxide form, selected from molybdenum, tungsten and mixtures thereof, and a metal Me2, in oxide form, selected from nickel, cobalt and mixtures thereof,
b) an at least slightly basic carrier.
Said catalytic composition is preferably used in sul- fided form, i.e. in the form obtained by sulfidation with any known means suitable for the purpose: the sulfidation can be effected before the use of the catalyst in the liquefaction process of lignin, in a separate step, or during the same reaction.
The process of the present invention, defined as liq- uefaction of lignin, corresponds to a hydrocrack-
ing/hydrodeoxygenation process . At the end of the process a liquid product is obtained containing a hydrocarbon fraction and a polar fraction.
In particular, the use of these catalytic compositions guarantees good selectivities of lignin to liquid products, in the order of 40-50%, of which the hydrocarbon products represent 7-18%. The remaining part mainly consists of al- kyl phenols .
Furthermore, these catalysts avoid undesired cracking reactions, which would produce excessive quantities of C^.- C3 hydrocarbons .
The metallic component (a) of the catalytic composition used in the process of the present invention preferably contains molybdenum and nickel or molybdenum and co- bait.
The metal Mel is preferably present in a quantity ranging from 2 to 20%, more preferably in a quantity ranging from 6 to 14%, by weight with respect to the total weight of the sum of (a) and (b) , whereas the metal Me2 is preferably in a quantity ranging from 0.5 to 10%, more preferably in a quantity ranging from 2 to 6%, by weight with respect to the total weight of the sum of (a) and (b) .
The weight percentages of the metal Mel and metal Me2 refer to the content of element expressed as metallic ele- ment; in the catalyst, after calcination, said elements are
in oxide form and therefore component (a) is composed of at least one oxide of a metal Mel and at least one oxide of a metal Me2. The catalytic composition is preferably used in sulfided form, i.e. in the form obtained by sulfidation with any method known to experts in the field.
With respect to the carrier (b) of the catalytic composition, this must be at least slightly basic, and can therefore be selected from basic carriers and slightly basic carriers.
An expert in the field is well aware that there are various methods for characterizing the basic properties of a carrier or catalyst, which are selected on the basis of the material to be characterized and application in which it will be tested. The definition of basicity is therefore not linked to a particular technique but comprises the different approaches present in the known art: a review on the definitions of acidity and basicity of carriers and solid catalysts, and on the measurement methods, is contained, for example, in J. Berg et al . in Advances in Colloid and Interface Science 2003, 105 , page 151.
Basic carriers and catalysts which can be conveniently used and are known to experts in the field are listed, for example in H. Hattori in Applied Catalysis A General, 2001, 222, Page 247, and K. Tanabe et al . in Applied Ca- talysis A: General, 1999, 181 page 399.
In particular, basic carriers which can be used as component (b) of the catalyst of the present invention are:
1. oxides of alkaline earth metals,
2. rare earth oxides,
3. mixed oxides/hydroxides containing alkaline earth metals,
4. silico-aluminates containing, as counter- ions, ions of alkaline and/or alkaline earth metals,
5. zeolites containing ions of alkaline and/or alkaline earth metals,
6. clays
7. ions of supported alkaline metals, preferably supported on alumina, silica, oxides of alkaline earth metals,
8. ions of alkaline metals and hydroxides of alkaline metals supported on alumina,
9. titanium silicates containing, as counter- ions, ions of alkaline or alkaline earth metals.
The oxides of alkaline earth metals of set 1 are preferably selected from the oxides of Mg, Ca, Sr, Ba.
Among rare earth oxides of set 2, Ce oxide is preferred.
The mixed oxides/hydroxides of set 3 containing alkaline earth metals can be selected from hydrotalcites and sepiolites .
Hydrotalcites are hydroxycarbonates of magnesium and
aluminium, crystalline materials based on aluminium and magnesium organized in layered structures, having negative ions between the layers, of a net positive charge, which guarantee the electroneutrality of the system: these mate- rials and their preparation are described, for example in V.V. Brei et al . in Microporous and Mesoporous Materials 2008, 113, page 411.
An example of commercial hydrotalcite which can be conveniently used can be selected from the products Pural MG (Condea Sasol) . Sepiolites are natural hydrated magnesium phyllosilicates . An example of sepiolite which can be conveniently used is Sepiolite Tolsa® 30/60.
Silico-aluminates of set 4 containing, as counter- ions, ions of alkaline or alkaline earth metals, preferably selected from Na, K, Mg, Ca, Sr, Ba, can be either natural or synthesis products. All known silico-aluminates can be used, and in particular materials belonging to the zeolite families can be conveniently used.
For set 5, all zeolites containing alkaline and/or al- kaline earth cations can be used, and in particular zeolites with a FAU structure and MOR structure are preferably adopted. In particular, among zeolites with a FAU structure, zeolite 13X is used and among zeolites with a MOR structure, mordenite is used. The ions of alkaline or alka- line earth metals are preferably selected from Na, K, Mg,
Ca, Sr e Ba.
Zeolites containing alkaline or alkaline earth metals can be zeolites deriving directly from synthesis operations or zeolites prepared with any of the methods known to ex- perts in the field, by means of ion exchange, for example by treating the zeolite with aqueous solutions containing the ion to be inserted as counter-ion.
A detailed description of zeolite structures which can be used in the present invention is provided in Ch. Baer- locher, W.M. Meier, D.H. Olson Atlas of Zeolite Framework Types, 5th revised edition, 2001 ELSEVIER, ISBN: 0-444- 50701-9.
Among the clays of set 6 which can be included in the present invention, both cationic and anionic clays, natural and synthetic, can be mentioned. Cationic clays having charge balancing cations selected from ions of alkaline and/or alkaline earth metals, preferably from Na, K, g, Ca, Sr, Ba, fall within the scope of the present invention. Natural or synthetic anionic clays having exchangeable ani- ons such as charge compensators are included in the present invention: this type of material is also described in the state of the art with terms such as hydrotalcite-type (HT) materials or layered double hydroxides (LDH's). Clays, their preparation and some of their uses, above all of catalytic interest, are described for example in A.Vaccari
in Catalysis Today, 1998, 41, page 53. In particular, materials which can be classified as "Hydrotalcite-like anionic clays", wherein exchangeable anions, which compensate the charges, are positioned between the positively charged bidimensional layers, are described, for example in P. A. Jacobs et al . in Catalysis Reviews, 2001, 4_3, page 443.
With respect to the carriers of set 7, the ions of supported alkaline metals, preferably on materials such as alumina, silica, oxides of alkaline earth metals are pref- erably selected from Na and K; the alkaline earth metal oxide preferably used is that of magnesium. The ions are supported by means of any of the known techniques, for example using the incipient wetting impregnation technique.
With respect to the carriers of set 8, the alkaline metals are preferably selected from Na and K.
As far as the carriers of set 9 are concerned, titanium silicates refer to mixed oxides in which octahedra of Ti06 and tetrahedra of Si02 share some oxygen atoms: the negative charges which are generated in the lattice are counterbalanced by cations. icroporous titanium silicates such as ETS-10 and ETS-4 belong to this family of products. For the purposes of the present invention, titanium silicate called ETS-10 is preferably used.
The ions of alkaline and/or alkaline earth metals which balance the charges of these titanium silicates are
preferably selected from Na, K and Mg. The titanium silicate ETS-10 is described for example in US 4,853,202, whereas ETS-4 is described in A. Sacco et al . Studies on Surface Science and Catalysis 2004, 154 , page 763.
Additional components can also be present in the catalytic compositions of the present invention. Among these additional components, all materials which experts in the field use in forming operations are preferred, and all compounds normally used by experts in the field as ligands are particularly preferred.
Ligands which can be conveniently used are silica, alumina, silica-alumina, and alumina is preferably used. Preferably the ligand is present in the composition in a weight ratio ranging from 0.2 to 5, even more preferably from 0.5 to 2 with respect to the total weight of the catalytic composition.
The catalytic compositions (A) described above containing :
a) a metallic component comprising a metal Mel, in oxide form, selected from molybdenum, tungsten and mixtures thereof, and a metal Me2, in oxide form, selected from nickel, cobalt and mixtures thereof;
b) an at least slightly basic carrier,
are new and are further objects of the present invention, In particular, these compositions (A) can additionally con-
tain a ligand. The sulfided compositions obtained, by means of sulfidation, from the compositions (A) , possibly containing a ligand, are in turn new and are a further object of the present invention.
The compositions of the present invention are prepared by introducing the metallic component (a) into the catalytic composition, preferably by impregnation of the at least slightly basic carrier (b) , or by ion exchange techniques, according to methods well known to experts in the field. Should ion exchange be effected, this procedure must be such as to maintain at least part of the basic functionalities .
With respect to compositions additionally containing a ligand, the introduction of the metallic component can be effected on the basic carrier, and the resulting product subjected to binding, or the basic carrier alone can be first subjected to binding, subsequently introducing the metallic component. It is preferable to operate by means of incipient wetting impregnation of the carrier (b) , or car- rier already in bound form, with a solution of one or more precursor salts of the metallic oxides which are to be obtained: all the impregnation techniques known to experts in the field can be used. It is possible for example to wet the carrier with an aqueous solution containing at least one soluble precursor of at least one oxide of a metal Mel
selected from molybdenum and tungsten, and at least one soluble precursor of at least one metal Me2 selected from cobalt and nickel. Precursors which can be conveniently used for the metal Mel are for example ammonium molbydate (CAS 12054-85-2) and ammonium (para) tungstate (CAS 11120-25-5). Precursors which can be conveniently used for the metal Me2 are for example cobalt nitrate hexahydrate (CAS 10026-22-9) and nickel nitrate hexahydrate (CAS 13478-00-7) . The impregnation is then followed by a thermal treatment in an atmosphere suitable for decomposing the precursor salt and obtaining the oxides, or mixed oxides, of the supported metals Mel and Me2. The resulting product can be dried, for example, preferably in air, between room temperature and 200°C, and calcined in an oxidizing atmosphere at a tem- perature ranging from 200 to 600°C. It is also possible to proceed with subsequent impregnations to reach the desired charge level of oxides.
According to a preferred form of the invention, as already specified, the metals deposited on the catalysts are used in their sulfided form rather than in the form of oxides. The transformation of the metallic oxides into the respective sulfides can be effected with any known medium suitable for the purpose, for example H2S or dimethylsul- fide: the sulfidation can be effected before the use of the catalyst in the liquefaction process of lignin, in a sepa-
rate step, or during the same reaction. In the case of sulfidation in a separate step, the sulfidation temperature is preferably that envisaged for the following liquefaction reaction or slightly lower. Using dimethylsulfide (DMDS) , the duration of the sulfidation reaction is preferably at least 5 hours, operating with a stoichiometric excess of DMDS moles per mole of metal deposited on the catalyst ranging from 5 to 10, in the presence of 4-8 MPa of hydrogen.
When the sulfidation is carried out using H2S, it can be effected at a temperature of at least 400°C, treating the catalyst in a tubular reactor for at least 3 hours with a stream of hydrogen containing about 5% of H2S.
Sulfidation techniques which can be conveniently used for transforming the catalysts of the present invention into the corresponding sulfides are described for example in "Petroleum Refining", J.H.Gary, G.E. Handwerk, M.Dekker, ed. 1994.
The catalytic materials of the present invention can be regenerated directly in the reactor or, in some reactor variants, the catalytic material can be extracted from the reactor, re-activated, and reintegrated into the reaction. The regeneration can be effected, for example, by combustion of the products deposited on the catalyst (coke) in air or air-nitrogen mixtures between 450 and 550°C. The
lignins which can be subjected to the liquefaction process of the present invention, effected in the presence of the catalysts described above, can be of any origin. All lignins deriving from woody biomasses, for example, separated from the cellulose with any of the known processes, can be used.
In particular Organosolv lignins are used, i.e. coming from a separation process from cellulose which envisages the use of an organic solvent, and even more in particular Acetosolv lignin, i.e. that obtained in a separation process of cellulose from lignin which uses acetic acid as solvent. This type of lignin and its attainment and separation is described for example in X. Pan in Journal of Wood Science, 1999, 45, page 319.
The lignins, treated in the presence of the new catalysts described above, are transformed in a single passage, into liquid products, consisting of a mixture of phenols and hydrocarbons, from which the hydrocarbon fraction can be easily separated and recovered. The conversion of the lignin which can be obtained with the process of the present invention is over 70%, and preferably reaches 90%, calculated with respect to the weight of the initial lignin. The hydrocarbon products represent 7-18% by weight and can be conveniently used as fuels, possibly in a mixture with hydrocarbon cuts of an oil origin. These hydrocarbon
products are also used in refinery processes, such as hy- drocracking, for the production of distillates.
For the process of the present invention, the lignin can be used as such or dispersed in a solvent. In the lat- ter case, the solvent can be used in a weight ratio solvent/lignin lower than or equal to 20/1, preferably ranging from 10/1 to l/l. The solvent preferably contains at least 40% by weight of a C10 - Ci2 non-aromatic hydrocarbon. Said hydrocarbon can be linear, branched or cyclic. It can be selected for example from decane, dodecane and cyclic hydrocarbons. Cyclic hydrocarbons are preferably used, such as for example decahydronaphthalene (decalin) , tetrahy- dronaphthalene (tetralin) and dihydronaphthalene . The rest of the solvent can consist of a recycled fluid of the same process, consisting of polar products of the group of phenols and water.
The liquefaction process of the present invention is preferably effected at a pressure ranging from 5 to 25 MPa, even more preferably from 7 to 15 MPa. The operating tem- perature preferably ranges from 300°C to 500°C, even more preferably from 350°C to 450°C.
The catalyst is preferably used in a weight ratio catalyst/lignin ranging from 0.1 to 20%, even more preferably from 1 to 10%.
The process of the present invention can be effected
batchwise, in semi-continuous or in continuous, and in different types of reactors, according to what is normally known in the state of the art. The reaction is preferably carried out in continuous. When the process of the present invention is carried out in continuous, it can be effected in one or more catalytic reactors in series, fixed bed, fluidized bed, stirred or recirculated, or containing the catalyst in dispersion.
For use in the present invention, the catalyst can be formed, preferably with a ligand as previously described.
When the reaction is carried out in continuous, the use of one or more fixed bed catalytic reactors in series is particularly preferred.
The recycling of the polar products obtained at the end of the reaction is favourable for the development of a continuous process as the increase in the polarity of the reaction solvent also increases the solubility of the lignin itself.
The hydrogen is fed in excess, preferably in a volu- metric ratio of 1 volume of liquid lignin per 1,000 volumes of gaseous hydrogen measured under normal conditions (0°C, 100 kPa) . The liquid hourly space velocity (LHSV) , i.e. the ratio between the volume of liquid lignin fed and the volume of catalyst, measured in hours"1, preferably ranges from 0.2 hours"1 to 6 hours"1, more preferably from 0.3 - 3
hours .
The resulting liquid mixture is separated from the gaseous phase. The gaseous fraction thus obtained can be subjected to separation, for example by means of a gas separator, to isolate and recover the C1-C4 hydrocarbons and separate carbon monoxide and. dioxide from the hydrogen which is recycled, after the possible addition of make-up hydrogen, to the lignin liquefaction reactor.
The liquid fraction can be easily separated into its polar constituents, mainly phenols, and non-polar components, by the addition to the same mixture of a polar solvent mixed with water. A mixture of water and acetone is preferably used, in a ratio ranging from 0.5 to 1. The water-acetone solution is added in such a quantity as to cause the formation of two phases, an upper substantially hydrocarbon phase, which contains the non-polar products, the second, lower, substantially aqueous-acetone, which contains the more polar products of the reaction. Quantities of water/acetone mixture which can be used, range for example from 0.1 to 0.5 with respect to the reaction mix- ture as such. The liquid/liquid extraction can be effected with any of the methods known to experts in the field, in a series of mixers and decanters. After the addition of the polar solvent and liquid/liquid extraction, the following products are separated:
(i) a possible residual solid part
(ii) a hydrocarbon phase
(iii) a polar phase
The reaction products are recovered from the hydrocar- bon phase (ii) , by removal of the solvent, for example by evaporation. The evaporation can be effected by distillation for example, in order to remove the solvent from the hydrocarbon products obtained from the process, having a boiling point higher than about 180-200°C. Figure 3 illus- trates a sim-dist (simulated distillation by means of gas chromatography) typical of the. hydrocarbon fraction thus recovered (in the ordinate BP °C is the boiling point, in the abscissa mass % is the cumulative quantity in weight percentage of distillate, with respect to the total sam- pie) .
According to a particular embodiment of the invention, the polar solvent and reaction water are removed from the polar phase (iii) , and the residue is recycled to the liquefaction reactor to produce other hydrocarbons .
Figure 4 shows a liquefaction scheme of lignin according to the process of the present invention, effected in continuous and using a water/acetone mixture as polar separation solvent. In this scheme, every stream is identified by its composition and by a number. With reference to this figure, acetone (6) and water (4) are added to the product
of the liquefaction reaction, i.e. hydrocrack- ing/hydrodeoxygenation (5) , free of gaseous products and excess hydrogen, in the liquid/liquid extractor. Two phases are formed: the almost completely hydrocarbon phase (11) is sent to an evaporator to recover the solvent, which is re- fed to the reaction (2) , a fraction containing dissolved acetone and light hydrocarbons (12) and the heavy hydrocarbon fraction (8) with an oxygen content preferably lower than 4%.
The polar phase (7) is sent to an evaporator-separator which allows the recovery and recycling of the acetone (6) , the separation of the water produced (10) and insoluble residue of the reaction (13) , possibly with the catalyst to be recycled to the reaction after regeneration. In the par- ticular embodiment of Figure 4, the phenol products in substantially aqueous solution are completely recycled to the reaction (9) for hydrocracking/hydrodeoxygenation. The gases produced substantially CO and C02 and Ci - C4 hydrocarbons (3) , are separated from the hydrogen which is recycled to the reaction.
As already previously mentioned, the main characteristics of the hydrocarbon cut obtained by means of the liquefaction process of the present invention, is that of having an oxygen content lower than 4% by weight, preferably lower than 2% by weight, which makes it compatible with most re-
finery processes for the production of gasolines and gas oils. The chemical characteristics of the hydrocarbon fluid (8) , which normally consists of hydrocarbons containing from 18 to 30 carbon atoms, are particular.
Figure 1 shows a mass gas chromatograph typical of hydrocarbon mixtures which can be obtained from Acetosolv lignin, with the liquefaction process of the present invention, wherein in the abscissa, the analysis time is indicated in minutes and in the ordinate the relative abundance with respect to the most intense peak which is conventionally equal to 100%. Figure 2 shows a Desorption Chemical Ionization Mass Spectroscopy typical of the hydrocarbon fractions obtained with the liquefaction process of the Acetosolv lignin of the present invention, which indicates the molecular distribution. In Figure 2, in the abscissa the molecular weight is indicated in a.m.u., and in the ordinate the relative abundance with respect to the most intense peak which is conventionally equal to 100%.
The hydrocarbon mixtures obtained from the process of the present invention preferably prevalently contain hydrocarbons having from 18 to 30 carbon atoms, with a prevalence of hydrocarbons having from 22 to 26 carbon atoms; and they have an oxygen content lower than 4%: these mixtures are new and are a further object of the present in- vention. In particular, the hydrocarbon fractions deriving
from the liquefaction of Acetosolv lignin are characterized by the Desorption Chemical Ionization Mass Spectroscopy indicated in Figure 2.
The following examples are an illustration of the yields and compositions obtained under the preferred operating conditions of the process and in no way represent a limitation of the invention.
Example 1
Preparation of the catalyst Ni (4%) Mo (10%) /zeolite 13X
50 g of commercial molecular sieve of the type NaX
(sodium aluminium silicate, ZEOLITE 13X, UCC) are granulated in a mortar and the 20-40 mesh fraction is separated. An impregnation is effected on 15 g of the granulated product thus obtained, with a solution consisting of 1.25 g of nickel nitrate hexahydrate and 1.14 g of ammonium molybdate dissolved in 10.5 g of demineralized water. The impregnated solid is left to rest for 90' and is then dried at 140°C. A further two impregnation and drying cycles as described above, are repeated, and the solid is calcined at 500 °C for 4 hours. A catalyst is obtained with a nickel content of 4% with respect to the total weight of the catalyst and a molybdenum content equal to 10% with respect to the total weight of the catalyst.
Example 2
Preparation of the sulfided catalyst Ni (4%) o (10%) / zeolite
13X
1 g of the catalyst prepared in Example 1, 100 g of decalin and 0.5 ml of dimethyl disulfide are charged into a Hastelloy C, 0.5 1 stirred autoclave. The autoclave is pressurized with hydrogen at about 3 Pa and is heated to 330°C for about 4 hours. It' is then cooled and the excess gas is discharged. The resulting sulfided catalyst is preserved immersed in decalin in an inert atmosphere until use .
Example 3
Preparation of the sulfided catalyst Ni (4%) Mo (10%) / ETS-10
63 g of pseudobohemite (V-250, UOP) are added to 105 g of a solution of acetic acid at 1.5%, the mixture is stirred for 10' and 582 g of a solution of acetic acid at 1.5% are then added. The suspension is heated, under stirring, to 60°C and 45 g of ETS-10, having the following ratios between the constituents, from chemical analysis: Na 0.4: Si 1.0: Ti 0.2: K 0.09 (Engelhard), are then added. The mixture is dried, by heating under stirring. The prod- uct, dried at 120°C for 14 hours, is calcined at 500°C for 4 hours. The material thus obtained, ETS-10 bound with alumina, is ground and granulated in the 20-40 mesh fraction. 15 g of the granulated product are impregnated with a solution consisting of 1.25 g of nickel nitrate hexahydrate and 1.1.4 g of ammonium molybdate dissolved in 13 g of water.
The material, left to rest for 90' and dried at 150°C, is impregnated and dried a further two times as described above. The dried material is calcined at 500°C for 4 hours.
A catalyst is obtained with a nickel content of 4% with respect to the total weight of the catalyst, and a molybdenum content equal to 10% with respect to the total weight of the catalyst.
The catalyst thus obtained is sulfided as described in Example 2.
Example 4
Preparation of the sulfided catalyst Ni (4¾) Mo (10%) / sepio- lite
50 g of Sepiolite 30-60 Tolsa are separated from the fine part (passing through a 100 mesh sieve) and calcined at 500°C. 15 g of the calcined product are impregnated with a solution consisting of 1.25 g of nickel nitrate hexahy- drate and 1.14 g of ammonium molybdate dissolved in 11 g of water. The material, left to rest for 90' and dried at 150 °C, is impregnated and dried a further two times as de- scribed above. The dried material is calcined at 500°C for 4 hours .
A catalyst is obtained with a nickel content of 4% with respect to the total weight of the catalyst, and a molybdenum content equal to 10% with respect to the total weight of the catalyst.
The catalyst thus obtained is sulfided as described in Exam le 2.
Example 5
Preparation of the sulfided catalyst Ni (4%) Mo (10%) /hydrotalcite
50 g of pseudobohemite (V-250, UOP) and 50 g of hydrotalcite Pural MG70 (Condea/Sasol) , are added to 100 g of a solution of acetic acid at 3%, the mixture is stirred for 10' and 900 g of a solution of acetic acid at 3% are then added. The suspension is heated, under stirring, to 60°C for 90 minutes. The mixture is dried, by heating, under stirring. The product, dried at 120°C for 14 hours, is calcined at 500 °C for 4 hours. The material thus obtained, hydrotalcite bound with alumina, is ground and granulated in the 20-40 mesh fraction. 10 g of the granulated product are impregnated with a solution consisting of 0.83 g of nickel nitrate hexahydrate and 0.76 g of ammonium molybdate dissolved in 11 g of water. The material, left to rest for 90' and dried at 150°C, is impregnated and dried a further two times as described above. The dried material is calcined at 500°C for 4 hours.
A catalyst is obtained with a nickel content of 4% with respect to the total weight of the catalyst, and a molybdenum content equal to 10% with respect to the total weight of the catalyst.
The catalyst thus obtained is sulfided as described in Example 2.
Example 6 (comparative catalyst ref . 1)
Preparation of the sulfided catalyst Ni (4%) o (10%) /Al203
100 g of pseudobohemite (V-250, UOP) are added to 100 g of a solution of acetic acid at 3%, the mixture is stirred for 10' and 900 g of a solution of acetic acid at 3% are then added. The suspension is heated, under stirring, to 60°C for 90 minutes. The mixture is dried, by heating, under stirring. The product, dried at 120°C for 14 hours, is calcined at 500 °C for 4 hours. The material thus obtained is ground and granulated in the 20-40 mesh fraction. 15 g of the granulated product are impregnated with a solution consisting of 1.25 g of nickel nitrate hexahydrate and 1.14 g of ammonium molybdate dissolved in 13.8 g of water. The material, left to rest for 90' and dried at 150°C, is impregnated and dried a further two times as described above. The dried material is calcined at 500°C for 4 hours.
A catalyst is obtained with a nickel content of 4% with respect to the total weight of the catalyst, and a molybdenum content equal to 10% with respect to the total weight of the catalyst.
The catalyst thus obtained is sulfided as described in Example 2.
Example 7
Preparation of the sulfided catalyst Co (4¾) Mo (10%) /zeolite 13X
50 g of commercial molecular sieve of the type NaX (sodium aluminium silicate, ZEOLITE 13X, UCC) are granu- lated in a mortar and the 20-40 mesh fraction is separated. An impregnation is effected on 15 g of the granulated product thus obtained, with a solution consisting of 1.25 g of cobalt nitrate hexahydrate and 1.14 g of ammonium molybdate dissolved in 10.5 g of demineralized water. The impregnated solid is left to rest for 90' and is then dried at 140°C. A further two impregnation and drying cycles as described above, are repeated, and the solid is calcined at 500°C for 4 hours. A catalyst is obtained with a cobalt content of 4% with respect to the total weight of the catalyst and a mo- lybdenum content equal to 10% with respect to the total weight of the catalyst .
The catalyst thus obtained is sulfided as described in Example 2.
Example 8
Preparation of the sulfided catalyst Co (4%) Mo (10%) / ETS-10
63 g of pseudobohemite (V-250, UOP) are added to 105 g of a solution of acetic acid at 1.5%, the mixture is stirred for 10' and 582 g of a solution of acetic acid at 1.5% are then added. The suspension is heated, under stir- ring, to 60°C and 45 g of ETS-10, having the following ra-
tios between the constituents, from chemical analysis: Na 0.4: Si 1.0: Ti 0.2: K 0.09 (Engelhard), are then added. The mixture is dried, by heating under stirring. The product, dried at 120°C for 14 hours, is calcined at 500°C for 4 hours. The material thus obtained, ETS-10 bound with alumina, is ground and granulated in the 20-40 mesh fraction. 15 g of the granulated product are impregnated with a solution consisting of 1.25 g of cobalt nitrate hexahydrate and 1.14 g of ammonium molybdate dissolved in 13 g of water. The material, left to rest for 90' and dried at 150°C, is impregnated and dried a further two times as described above. The dried material is calcined at 500°C for 4 hours.
A catalyst is obtained with a cobalt content of 4% with respect to the total weight of the catalyst, and a mo- lybdenum content equal to 10% with respect to the total weight of the catalyst .
The catalyst thus obtained is sulfided as described in Example 2.
Example 9
Preparation of the sulfided catalyst Co (4%) Mo (10%) / sepio- lite
50 g of Sepiolite 30-60 Tolsa are separated from the fine part (passing through a 100 mesh sieve) and calcined at 500°C. 15 g of the calcined product are impregnated with a solution consisting of 1.25 g of cobalt nitrate hexahy-
drate and 1.14 g of ammonium molybdate dissolved in 11 g of water. The material, left to rest for 90' and dried at 150°C, is impregnated and dried a further two times as described above. The dried material is calcined at 500°C for 4 hours .
A catalyst is obtained with a cobalt content of 4% with respect to the total weight of the catalyst, and a molybdenum content equal to 10% with respect to the total weight of the catalyst.
The catalyst thus obtained is sulfided as described in
Example 2.
Example 10
Preparation of the sulfided. catalyst Co (4%) Mo (10%) / - hydrotalcite
50 g of pseudobohemite (V-250, UOP) and 50 g of hydrotalcite Pural MG70 (Condea/Sasol) , are added to 100 g of a solution of acetic acid at 3%, the mixture is stirred for 10' and 900 g of a solution of acetic acid at 3% are then added. The suspension is heated, under stirring, to 60°C for 90 minutes. The mixture is dried, by heating, under stirring. The product, dried at 120°C for 14 hours, is calcined at 500°C for 4 hours. The material thus obtained, hydrotalcite bound with alumina, is ground and granulated in the 20-40 mesh fraction. 10 g of the granulated product are impregnated with a solution consisting of 0.83 g of cobalt
nitrate hexahydrate and 0.76 g of ammonium molybdate dissolved in 11 g of water. The material, left to rest for 90' and dried at 150°C, is impregnated and dried a further two times as described above. The dried material is calcined at 500°C for 4 hours. A catalyst is obtained with a cobalt content of 4% with respect to the total weight of the catalyst, and a molybdenum content equal to 10% with respect to the total weight of the catalyst.
The catalyst thus obtained is sulfided as described in Example 2.
Example 11 (comparative catalyst ref. 2)
Preparation of the sulfided catalyst Co (4%) Mo (10%) /A12Q3
100 g of pseudobohemite (V-250, UOP) are added to 100 g of a solution of acetic acid at 3%, the mixture is stirred for 10' and 900 g of a solution of acetic acid at 3% are then added. The suspension is heated, under stirring, to 60 °C for 90 minutes. The mixture is dried, by heating, under stirring. The product, dried at 120°C for 14 hours, is calcined at 500°C for 4 hours. The material thus obtained is ground and granulated in the 20-40 mesh fraction. 12.5 g of the granulated product are impregnated with a solution consisting of 1.04 g of cobalt nitrate hexahydrate and 0.95 g of ammonium molybdate dissolved in 11.5 g of water. The material, left to rest for 90' and dried at 150°C, is impregnated and dried a further two times as de-
scribed above. The dried material is calcined at 500°C for 4 hours. A catalyst is obtained with a cobalt content of 4% with respect to the total weight of the catalyst, and a molybdenum content equal to 10% with respect to the total weight of the catalyst.
The catalyst thus obtained is sulfided as described in Example 2.
Examples 12-24: Liquefaction test 1
The catalysts prepared in Examples 1-11 are used in the following lignin liquefaction tests: the catalysts are all sulfided, except for the catalyst of Example 1, used in Example 13. The lignin used is of the Acetosolv type for examples 12 to 22 of Table 1, whereas it is of the Or- ganosolv and Kraft type in examples 23 and 24. The Aceto- solv lignin is produced, according to X. Pan in Journal of Wood Science, 1999, 45, page 319, cited previously in the text, from a mixture of fir/pine wood. The Organosolv and Kraft lignins are commercial products from the Aldrich catalogue code 371017 (batch 10228TC) and code 471003 (batch 09724CE) , respectively.
The Acetosolv, Organosolv and Kraft lignins used respectively have the following composition:
C% 67. 1 ; H% 5 •3 ; N% 0 .1 , OS- 0.0 ; 0% 27.6 ;
C% 66. 7 ; H% 5 •3 ; N% 0 .2 OS- 0.0 ; 0% 28.9;
C% 52 .2 ; H% 5.7 ; N% 0 .2 , S% 3. 6 ; 0% 20.9; Solids %
17.5%;
10 g of lignin are charged into a stirred 0.5 1 autoclave, already containing 100 g of decalin as solvent, and the catalyst, in the quantities indicated in Table 1. The autoclave is closed and pressurized with about 4 MPa of hy- drogen at room temperature . It is then heated for 4 hours to the temperature selected and indicated in Table 1. At the end, the autoclave is left to cool and the excess gas is measured and analyzed. The mixture is discharged and treated with a 2/1 acetone/water solution. Two phases are formed, an upper hydrocarbon phase which contains the neutral products and a lower phase which contains the polar products. The heavier neutral products are recovered from the hydrocarbon phase by evaporation of the solvent, whereas substantially all the phenols are recovered from the polar phase. The insoluble residue is determined by calcination, by subtracting the catalyst. The weight values of the fractions obtained are illustrated in Table 1. These fractions, excluding the gases and insoluble residue, were examined for the direct determination of the Carbon, Hydro- gen, Nitrogen, Sulfur and Oxygen by difference, and the results obtained are illustrated in Table 2.
It can be clearly seen from the examples described above that with the use of the new catalysts, it is possible to effectively convert the lignin to the to the benefit of the production of liquid products, and the products ob-
tained are less oxygenated than the products obtained with the use of the respective reference catalysts. In particular, the reference catalyst prepared in Example 6 (Ref.l) shows, with respect to the catalysts of the present inven- tion containing the same quantity of nickel and molybdenum, a lower conversion of the lignin, which can be obtained from the larger quantity of solid residue. The reference catalyst prepared in Example 11 (Ref.2) shows, with respect to the catalysts of the present invention containing the same quantity of cobalt and molybdenum, a lower deoxygena- tion of the total of the liquid fraction.
The reference catalyst prepared in Example 1 (Ref.3) shows, with respect to the catalyst of Example 2, completely identical to the catalyst of Example 1 except that it has not been sulfided, a lower conversion of the lignin, which can be obtained from the larger quantity of solid residue, and a lower deoxygenation of the total of the liquid fraction.
Example 25 - Liquefaction test 2
The previous liquefaction example 12 is repeated, except that the polar product obtained by mixing the polar products deriving from some of the previous liquefaction tests according to the invention, substantially containing phenols, is used instead of lignin. The catalyst used is the sulfided catalyst of Example 2.
The weight values are indicated in table 3. The test demonstrates that the recycling of the polar products to the reaction is technically possible and produces further hydrocarbons as can be seen from the data indicated in the column "% Hydrocarbons" .
Catalyst (a| Ex. cat. Polar products
Solid resiHydrocarbons,
soluble in aceGas(b), % due % %
tone/water %
Ni(4) o(10)/13X 2 0 70 22 1
Reaction conditions: T 390°C, P 4 MPa initial, time 4 hrs
(a) In brackets the weight % of metal
(b) Blend of C1 -C4, CO, CO.
Elemental analysis
C,% H, % N, % S, % O, %
Polar products from 81.61 7.3 0.0 0.0 11.1 liquefaction test
Polar products soluble 83.9 8.0 0.0 0.0 8.1 in acetone water
Hydrocarbons 88.0 8.9 0.0 0.0 1.9
Table 3
Claims
1) A process for the liquefaction of lignin which comprises treating lignin with hydrogen in the presence of a catalytic composition (A) containing:
a) a metallic component comprising a metal Mel, in oxide form, selected from molybdenum, tungsten and mixtures thereof, and a metal Me2, in oxide form, selected from nickel, cobalt and mixtures thereof,
b) an at least slightly basic carrier.
2) The process according to claim 1, wherein the catalytic composition is used in sulfided form.
3) The process according to claim 1 or 2, wherein in the catalytic composition, the metal Mel is molybdenum and the metal Me2 is nickel or cobalt.
4) The process according to claim 1 or 2, wherein in the catalytic composition, the metal Mel is present in a quantity ranging from 2 to 20% by weight with respect to the total weight of the sum of (a) and (b) .
5) The process according to claim 4, wherein in the cata- lytic composition, the metal Mel is present in a quantity ranging from 6 to 14% by weight with respect to the total weight of the sum of (a) and (b) .
6) The process according to claim 1 or 2, wherein in the catalytic composition, the metal Me2 is present in a quan- tity ranging from 0.5 to 10% by weight with respect to the
total weight of the sum of (a) and (b) .
7) The process according to claim 6, wherein in the catalytic composition, the metal Me2 is present in a quantity ranging from 2 to 6% by weight with respect to the total weight of the sum of (a) and (b) .
8) The process according to claim 1 or 2, wherein in the catalytic composition, the carrier (b) is selected from basic carriers and slightly basic carriers.
9) The process according to claim 1 or 2 or 8, wherein the carrier (b) is selected from:
- oxides of alkaline earth metals,
- rare earth oxides ,
- mixed oxides/hydroxides containing alkaline earth metals,
- silico-aluminates containing, as counter-ions, ions of alkaline and/or alkaline earth metals,
zeolites containing ions of alkaline and/or alkaline earth metals,
- clays
- ions of supported alkaline metals, preferably supported on alumina, silica, oxides of alkaline earth metals,
- ions of alkaline metals and hydroxides of alkaline metals supported on alumina,
- titanium silicates containing, as counter- ions, ions of alkaline or alkaline earth metals.
10) The process according to claim 9, wherein the alkaline
earth metal oxide used as carrier (b) is selected from magnesium oxide, calcium oxide, strontium oxide and barium oxide .
11) The process according to claim 9, wherein the rare earth oxide used as carrier (b) is cerium oxide.
12) The process according to claim 9, wherein the mixed oxides/hydroxides containing alkaline earth metals are selected from hydrotalcites and sepiolites.
13) The process according to claim 9, wherein in the sili- co-aluminates containing ions of alkaline or alkaline earth metals, the alkaline or alkaline earth metals are selected from Na, K, Mg, Ca, Sr, Ba.
14) The process according to claim 9, wherein the zeolite containing ions of alkaline or alkaline earth metals is se- lected from zeolites having a FAU structure and zeolites having a MOR structure.
15) The process according to claim 14, wherein the zeolite having a FAU structure is 13X zeolite and the zeolite having a MOR structure is mordenite .
16) The process according to claim 9, wherein the clays are selected from anionic clays and cationic clays.
17) The process according to claim 9, wherein the supported alkaline metals, preferably on alumina, silica, oxides of alkaline earth metals, are selected from Na and K. 18) The process according to claim 9, wherein the titanium
silicate is ETS-10.
19) The process according to one or more of the previous claims, wherein the catalytic composition contains a binder .
20) The process according to claim 1 or 2, wherein the lignin is Organosolv lignin.
21) The process according to claim 1 or 2 , wherein the lignin is used as such or dispersed in a solvent.
22) The process according to claim 21, wherein the solvent contains at least 40% by weight of a Ci0-Ci2 non-aromatic hydrocarbon .
23) The process according to claim 1 or 2 effected at a pressure ranging from 5 to 25 MPa and a temperature ranging from 300°C to 500°C.
24) The process according to claim 23, effected at a pressure ranging from 7 to 15 MPa and a temperature ranging from 350°C to 450°C.
25) The process according to claim 1 or 2 , wherein the catalytic composition is used in a catalyst/lignin weight ratio ranging from 0.1 to 20%.
26) The process according to claim 1 or 2 , wherein a liquid fraction is obtained as product, which is separated into a polar fraction and a non-polar fraction by addition to the liquid fraction of a polar solvent in a mixture with water.
27) The process according to claim 26, wherein a mixture of water and acetone is used, in a ratio between each other ranging from 0.5 to 1.
28) A composition containing:
a) a metallic component comprising a metal Mel, in oxide form, selected from molybdenum, tungsten and mixtures thereof and a metal M2 , in oxide form, selected from nickel, cobalt and mixtures thereof .
b) an at least slightly basic carrier.
29) A composition obtained by sulfidation of the composition of claim 28.
30) The composition according to claim 28 or 29, wherein in the catalytic composition, the carrier (b) is selected from basic carriers and slightly basic carriers.
31) Compositions according to claim 28 or 29 or 30, wherein the carrier (b) is selected from:
- oxides of alkaline-earth metals,
- rare earth oxides,
- mixed oxides/hydroxides containing alkaline earth metals, - silico-aluminates containing, as counter- ions, ions of alkaline and/or alkaline earth metals,
zeolites containing ions of alkaline and/or alkaline earth metals,
- clays
- ions of supported alkaline metals, preferably supported
on alumina, silica, oxides of alkaline earth metals,
- ions of alkaline metals and hydroxides of alkaline metals supported on alumina,
- titanium silicates containing, as counter- ions, ions of alkaline or alkaline earth metals.
32) The composition according to claim 28 or 29, wherein in the catalytic composition, the metal Mel is molybdenum and the metal M2 is nickel or cobalt.
33) The composition according to claim 28 or 29, wherein in the catalytic composition, the metal Mel is present in a quantity ranging from 2 to 20% by weight with respect to the total weight of the sum of (a) and (b) .
34) The composition according to claim 28 or 29, wherein in the catalytic composition, the metal Me2 is present in a quantity ranging from 0.5 to 10% by weight with respect to the total weight of the sum of (a) and (b) .
35) The composition according to claim 31, wherein the alkaline earth metal oxide used as carrier (b) is selected from magnesium oxide, calcium oxide, strontium oxide and barium oxide.
36) The composition according to claim 31, wherein the rare earth oxide used as carrier (b) is cerium oxide.
37) The composition according to claim 31, wherein the mixed oxides/hydroxides containing alkaline earth metals are selected from hydrotalcites and sepiolites.
38) The composition according to claim 31, wherein, in the silico-aluminates containing ions of alkaline or alkaline earth metals, the alkaline or alkaline earth metals are selected from Na, K, Mg, Ca, Sr, Ba.
39) The composition according to claim 31, wherein the zeolite containing ions of alkaline or alkaline earth metals is selected from zeolites having a FAU structure and zeolites having a MOR structure. %
40) The composition according to claim 39, wherein the zeolite having a FAU structure is 13X zeolite and the zeolite having a MOR structure is mordenite.
41) The composition according to claim 31, wherein the clays are selected from anionic clays and cationic clays.
42) The process according to claim 31, wherein the sup- ported alkaline metals, preferably on alumina, silica, oxides of alkaline earth metals, are selected from Na and K.
43) The process according to claim 31, wherein the titanium silicate is ETS-10.
44) A process for preparing the compositions according to claim 28, which comprises: treating the slightly basic carrier with a solution of one or more salts precursors of oxides of the metals Mel and Me2, drying the product thus obtained and calcining it.
45) A hydrocarbon mixture prevalently containing hydrocar- bons containing from 18 to 30 carbon atoms, with an oxygen
content lower than 4%.
46) The mixtures according to claim 45, which show the Desorption Chemical Ionization Mass Spectroscopy of figure 2.
47) Use of the mixtures obtained according to claim 1 as fuels, components of fuels and precursors of fuels.
48) Use of the mixtures obtained according to claim 45 as fuels, components of fuels and precursors of fuels.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITMI2009A001669A IT1396566B1 (en) | 2009-09-29 | 2009-09-29 | CATALYSTS AND PROCESS FOR THE LIQUEFATION OF LINES |
| PCT/EP2010/005962 WO2011038911A1 (en) | 2009-09-29 | 2010-09-28 | Catalysts and process for the liquefaction of lignins |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2483330A1 true EP2483330A1 (en) | 2012-08-08 |
Family
ID=42101744
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP10760615A Withdrawn EP2483330A1 (en) | 2009-09-29 | 2010-09-28 | Catalysts and process for the liquefaction of lignins |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2483330A1 (en) |
| IT (1) | IT1396566B1 (en) |
| WO (1) | WO2011038911A1 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE543595C2 (en) * | 2015-12-01 | 2021-04-06 | Ren Fuel K2B Ab | Depolymerized lignin in hydrocarbon oil |
| SE544501C2 (en) * | 2020-09-18 | 2022-06-21 | Rise Res Institutes Of Sweden Ab | Process for one-step conversion of lignocellulosic material to hydrocarbon products and catalyst for use in said process |
| CN112076746A (en) * | 2020-09-28 | 2020-12-15 | 中国科学院广州能源研究所 | Preparation method of metal-acid-base function integrated catalyst and application of metal-acid-base function integrated catalyst in preparation of aromatic substance by catalytic cracking of lignin ether bond |
| WO2024151690A2 (en) * | 2023-01-13 | 2024-07-18 | Shell Usa, Inc. | Catalyst preparation |
| US12139675B1 (en) * | 2023-05-01 | 2024-11-12 | Saudi Arabian Oil Company | Processes for prolonging catalyst activity in a hydroprocessing unit |
| FI131475B1 (en) | 2023-11-08 | 2025-05-09 | Neste Oyj | Hydroliquefaction of carbonaceous feedstock |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA700210A (en) | 1964-12-22 | Oshima Motoyoshi | Method for liquefying lignin | |
| CA700209A (en) | 1964-12-22 | Oshima Motoyoshi | Process of liquefaction of lignin | |
| US2447308A (en) * | 1943-10-12 | 1948-08-17 | Allied Chem & Dye Corp | Process for improving the color of surface-active agents |
| US2870133A (en) | 1953-11-21 | 1959-01-20 | Inventa Ag | Production of phenols by catalytic hydrogenation of lignin |
| US3449446A (en) * | 1968-07-08 | 1969-06-10 | Continental Oil Co | Purification of alcohols |
| US4420644A (en) | 1981-08-24 | 1983-12-13 | Hydrocarbon Research, Inc. | Lignin hydrocracking process to produce phenol and benzene |
| US4731491A (en) | 1986-01-22 | 1988-03-15 | Uop Inc. | Process for liquefaction of lignin |
| US4647704A (en) * | 1986-04-28 | 1987-03-03 | Uop Inc. | Hydrocracking process for liquefaction of lignin |
| US4853202A (en) | 1987-09-08 | 1989-08-01 | Engelhard Corporation | Large-pored crystalline titanium molecular sieve zeolites |
| US5959167A (en) | 1997-08-25 | 1999-09-28 | The University Of Utah Research Foundation | Process for conversion of lignin to reformulated hydrocarbon gasoline |
| US6100385A (en) * | 1998-05-21 | 2000-08-08 | Texaco Inc. | Catalytic method for the preparation of lignin phenol surfactants in organic solvents |
| JP2000000470A (en) * | 1998-06-15 | 2000-01-07 | Idemitsu Kosan Co Ltd | Hydrotreating catalyst and method for hydrotreating heavy oil |
| US20030100807A1 (en) | 2001-10-05 | 2003-05-29 | Shabtai Joseph S | Process for converting lignins into a high octane additive |
| US7964761B2 (en) * | 2005-05-02 | 2011-06-21 | University Of Utah Research Foundation | Processes for catalytic conversion of lignin to liquid bio-fuels and novel bio-fuels |
-
2009
- 2009-09-29 IT ITMI2009A001669A patent/IT1396566B1/en active
-
2010
- 2010-09-28 WO PCT/EP2010/005962 patent/WO2011038911A1/en not_active Ceased
- 2010-09-28 EP EP10760615A patent/EP2483330A1/en not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2011038911A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| IT1396566B1 (en) | 2012-12-14 |
| WO2011038911A1 (en) | 2011-04-07 |
| ITMI20091669A1 (en) | 2011-03-30 |
| WO2011038911A8 (en) | 2011-06-03 |
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