EP2460599B1 - Method and device for producing a cup-shaped sheet metal piece with interior and exterior teeth - Google Patents

Method and device for producing a cup-shaped sheet metal piece with interior and exterior teeth Download PDF

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Publication number
EP2460599B1
EP2460599B1 EP20110009265 EP11009265A EP2460599B1 EP 2460599 B1 EP2460599 B1 EP 2460599B1 EP 20110009265 EP20110009265 EP 20110009265 EP 11009265 A EP11009265 A EP 11009265A EP 2460599 B1 EP2460599 B1 EP 2460599B1
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EP
European Patent Office
Prior art keywords
sheet metal
metal part
angle
rolling
flank
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EP20110009265
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German (de)
French (fr)
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EP2460599A1 (en
Inventor
Axel Wittig
Dietmar Schlayer
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Form Technology GmbH
Webo Werkzeugbau Oberschwaben GmbH
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Form Technology GmbH
Webo Werkzeugbau Oberschwaben GmbH
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/26Making other particular articles wheels or the like
    • B21D53/28Making other particular articles wheels or the like gear wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21HMAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H5/00Making gear wheels, racks, spline shafts or worms
    • B21H5/02Making gear wheels, racks, spline shafts or worms with cylindrical outline, e.g. by means of die rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21HMAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H5/00Making gear wheels, racks, spline shafts or worms
    • B21H5/02Making gear wheels, racks, spline shafts or worms with cylindrical outline, e.g. by means of die rolls
    • B21H5/025Internally geared wheels

Definitions

  • the invention relates to a method and an apparatus for producing an internally and externally toothed pot-shaped sheet metal part according to the preamble of claim 1 and according to the preamble of claim 4, such as from US 5,953,947 known.
  • a method and a device suitable for this purpose is, for example, with the subject of WO 2009/124534 A2 known.
  • the toothless pot-shaped sheet metal part is pushed onto an outer toothing formed with one of the internal teeth of the sheet metal part rolling roll and then rolled the outer profile on the cup-shaped sheet metal part by the cup-shaped sheet metal part together with the rolling mandrel through a parallel to the central axis on the sheet metal part is pressed under exercise of a radial pressure rolling profile roller set, whereby the material is pressed into the tooth grooves of the profile mandrel.
  • the content of this document is intended to be fully encompassed by the present invention.
  • the rolling tool consists of a plurality of evenly distributed on the circumference arranged profile rollers, which must be used for producing the teeth of the sheet metal part in different planes arranged profile roller sets.
  • Characteristic of this prior art is that with the conventional profile roller 40 according to FIG. 5a and the central roll collar formed there, a first forming of the L Lucassprofilnut is carried out in the sheet metal part, while arranged in the working direction behind or arranged in another tool, the second conventional profile roller 41 and the smooth shoulder collar 19, the final shaping of Leksprofilnut in the sheet metal part.
  • profiled rollers are arranged on a stationary profile roller set evenly on the circumference.
  • the profile rollers are symmetrical and arranged exactly parallel to each other.
  • Each profile roller has a centrally arranged, broad, protruding bead with which it engages exactly in the groove base of the respective groove and is supported laterally on the groove base.
  • the invention is based on the object, a method and apparatus of the type mentioned in such a way that with less use of tools, preferably with only a profile roller set, a finished molding of the longitudinal grooves in the sheet metal part is possible without different profile roller sets with differently shaped Profile roles needed.
  • the invention is characterized by the features of claim 1 and claim 4.
  • An essential feature of the invention is that in a single process step in the course of a single press stroke (upward and downward movement of the rolling mandrel), a finished shaping of the longitudinal grooves in the sheet metal part takes place.
  • the invention eliminates the preforming and the final shaping of the longitudinal grooves in the sheet metal part with different profile roles and it is only a single profile roller set used to allow during a downward and an adjoining upward stroke of a rolling mandrel final shaping of the longitudinal grooves in the sheet metal part.
  • the invention provides in a development of the present invention, that in addition to the final shaping of the longitudinal grooves in the sheet metal part, a calibration followed.
  • Such a calibration can be carried out, for example, by a calibration ring which penetrates with its calibration teeth and with its calibration base into the already formed longitudinal grooves of the sheet metal part and moves longitudinally along, so as to provide for the production of a final dimensional accuracy.
  • the calibration is in the tenths of a millimeter range and is not comparable to preforming and final molding in the prior art.
  • calibration is not essential, but it is preferred to obtain such a calibration for obtaining particularly dimensionally stable sheet metal parts.
  • asymmetrical profile rollers are used instead of mirror-symmetrical profile rollers. All asymmetrical profile rollers are rotatably mounted on respective axle and distributed uniformly around the circumference and thus form a single profile roller set, which is intended for the final formation of the longitudinal grooves of the sheet metal part.
  • a rolling mandrel As a counterhold for the asymmetrical profile rollers, a rolling mandrel is used, which penetrates into the interior of the cup-shaped sheet metal part and the longitudinal grooves supported from the inside, so that the asymmetric profile rollers penetrate with their associated roller collars and shoulder collars in the associated identically profiled recesses in the region of this rolling mandrel and there lead to a deformation of the sheet metal part.
  • the sheet metal part is deformed radially inwardly directed by the asymmetric profile rollers arranged outside in the direction of the radially outwardly directed rolling mandrel, wherein the rolling mandrel shape substantially corresponds to the later profile shape of the longitudinal grooves of the sheet metal part.
  • FIG. 1 is shown in perspective the top view of a Rollumformwerkmaschine, which is formed from a single profile roller set 44 with asymmetrical profile rollers 2.
  • the profile roller set 44 is arranged below a lid 10 and each individual profile roller according to FIG. 2 is rotatably mounted on a pivot pin 14.
  • the axle bolts 14 are received in a housing 5 fixed to the housing.
  • the scope of the invention also relates to axleless mounted in a tool carrier profile rollers.
  • the profile roller set 44 forms with its inner contour a central recess 16 according to FIG. 1 , in which the sheet metal part 1 to be formed is used and is formed with a press stroke, which is then executed both in the direction of arrow 12 downwards and in the direction of arrow 13 upwards.
  • FIGS. 1 and 2 also shows that it is still possible to arrange an additional calibrating ring 3 on the profile roller set 44, with which a finished shaping of the longitudinal grooves 30 of the sheet metal part 1 takes place can provide additional calibration of the longitudinal grooves 30 produced in the sheet metal part 1.
  • the calibration ring 3 consists of a number of spaced apart Kalibrierzähnen 17, between which conical surfaces are arranged, which are referred to as Kalibrierground 27. More details will be later on the basis of FIG. 7 explained.
  • FIG. 2 can be found more details of Rollumformmaschinemaschinees.
  • a rolling mandrel 4 is arranged, whose outer contour corresponds to the laterlyformenden contour of the longitudinal grooves 30 of the sheet metal part 1.
  • the rolling mandrel 4 acts as a counter-holder and is for example in FIG. 4 drawn.
  • the rolling mandrel 4 is connected to an upper receptacle 8, wherein the drive for the receptacle 8 in conjunction with the rolling mandrel 4 by a press die, not shown, which is capable of the entire structure of rolling mandrel 4 and recording 8 in the direction of arrow 12th down to push through the profile roller set 44 or in turn to raise upward, in each case the asymmetrical profile rollers 2 of the profile roller set 44 for engagement with the sheet metal part 1 to be formed in the downward and in the upward stroke.
  • a lower lid 6 is still attached. This cover 6 receives the profile roller set 44 and fixes the individual asymmetrical profile rollers 2 grasped in the cassettes 24 in such a way that the required rotational offset angle 36 is obtained for the sheet metal part 1.
  • the counter holder 7 holds the sheet metal part 1 against the rolling mandrel 4 and moves with the entire part 8, 4 with.
  • the housing-fixed frame 9 takes the profile roller set 44 together with the receptacle 5 and the cover 6.
  • FIG. 2 shows a working state, which arises from the fact that the receptacle 8 was moved in conjunction with the attached rolling mandrel 4 in the direction of arrow 12 down and the sheet metal part 1 already finished by the profile roller set 44 was pressed and only a calibration in the calibration ring 3 learns. This condition is in FIG. 2 shown.
  • the profile rollers 2 have rotated during the downstroke in the direction of arrow 12 and in the direction of arrow 15.
  • the invention also includes the kinematic reversal such that the profile roller set (44) is movably driven with or without the calibration ring (3) and that the sheet metal part 1 with the rolling mandrel (4) is stationary.
  • FIG. 3 schematically shows the top view of the calibration ring 3 with its Kalibrierzähnen 17, which are circularly alternated by each recessed Kalibriercampuse 27.
  • FIG. 3 Only example is in FIG. 3 the deformation region 43 of a profile roller 2 shown. It extends from one flank of a longitudinal groove to the same flank 20 of the other longitudinal groove.
  • FIG. 4 and FIG. 5c shows that the asymmetric profile roller consists of a roll collar 18 of increased diameter, which is followed on the left by a flank 20a, which forms a first flank angle 38 (angle X), while on the other side of the rolling collar 18 in the transition to the cylindrical itself adjoining shoulder collar 19 is followed by a second flank 20 having the second flank angle Y (37).
  • the asymmetric roll collar 18 is followed by a shoulder collar 19 having cylindrical rolling surfaces. These relationships are in FIG. 4 shown.
  • each profile roller 2 with its longitudinal center axis forms a radius beam, which unites in the center 45 of the profile roller set and thus of the sheet metal part 1.
  • the angle Y (37) of the flank 20 is smaller than the angle X (38) of the flank 20a, so that there is an asymmetric attack of the asymmetric rolling collar 18 in the interior of the sheet metal part 1.
  • longitudinal grooves 30 are formed with a groove bottom 31, which is aligned centrally to the center 45. It is therefore a rotationally symmetrical sheet metal part.
  • the side edges 32, 33 adjoin the groove bottom 31, which are formed absolutely symmetrical to each other, so that it comes after rolling to a rotationally symmetric and also longitudinally symmetrical sheet metal part 1 with symmetrical longitudinal grooves 30 and accordingly symmetrical Nutengrunden 31.
  • the side flanks 32, 33 are therefore designed to be equally inclined, although the asymmetrical profile rollers 2 engaging therein each have an asymmetrical rolled collar 18.
  • This difference between the asymmetry of the rolling collar 18 of the respective asymmetrical profiled roller 2 and the symmetrical sheet metal part 1 finally produced therefrom is effected by providing a so-called circular (circumferentially rotated) relative rotational offset angle 36 between the roll forming tool and the sheet metal part FIG. 4 is registered.
  • the rotational offset angle is the angle that results between the radius line 35 as a longitudinal symmetry line through a profile roller 2 at the intersection with the center 45 and a central center line 34, consisting of a radius line 34 which is formed as a line of symmetry through the longitudinal groove 30 of the sheet metal part 1.
  • an absolutely symmetrical sheet-metal part 1 is produced with an asymmetrical profile roller and an associated rotational offset angle 36.
  • axis line 46 which is the center of rotation of the axle 14, must be at right angles to the radius line 35.
  • asymmetrical profile roller 2 has an enlarged diameter roll collar 18, followed by the side sloping flanks 20, 20a, but the flanks 20, 20a differ in their flank angle.
  • flank angle Y is denoted by X and is also designated later by the reference numeral 38.
  • the lateral surface of the shoulder collar 19 is based on the symmetry line of the profile roller (longitudinal symmetry line) cylindrical and parallel to the axis of rotation of the asymmetrical profile roller.
  • the profile roller set in total by a circular angular displacement angle 36 is offset with respect to a symmetrical radius line 34 to the sheet metal part. It is therefore in principle a relative, one-time preset rotational movement of the profile roller set in the circumferential direction with respect to a (thought detained) sheet metal part. For example, if you hold the sheet metal part and the profile roll set by a rotation angle (rotation offset angle 36) with respect to the detained sheet metal part on the circumference (circular) twisted and then firmly mounted to the sheet metal part, you will get to the graphical representation FIG. 6 , It is therefore a circular rotational offset between the profile roller set and the rolling mandrel to which the entire profile roller set of asymmetrical profile rollers is arranged offset to a fixed sheet metal part 1.
  • FIG. 4 arise in FIG. 6 .
  • FIG. 6 is drawn in dashed lines on the right of the prior art, namely in the form of conventional profile rollers 40, 41 after FIG. 5a, b , which were arranged in the prior art on different levels or had to be summarized in different profile roller sets.
  • the undeformed lateral surface 47 of the sheet metal part 1 is shown in dash-dotted lines.
  • the finished molded sheet metal part 1 is shown in solid lines, wherein the longitudinal groove 30 is shown with the symmetrically adjoining side edges 32, 33 with respect to the groove bottom 31.
  • the extrusion molding takes place in the asymmetrical profile roller 2 in the indicated direction of arrow 12, and it can be seen that it always runs simultaneously with the asymmetric roll collar 18 and the cylindrical forming surface having shoulder collar 19 and accomplished a corresponding flank formation.
  • the present invention is not directed to an asymmetric profile roll 2 according to
  • FIG. 5c limited. It is envisaged in a development that such profile rollers are also present multiple times, ie they form a multiple training a einscherin Glaige or multi-piece multi-profiled profile role, the in FIG. 5c specified profile role 2 then, for example, twice. It can also be designed as a triple part, wherein all parts are material integral with each other.
  • each in FIG. 5c also shown mechanically interconnect profile roll such. B. by mechanical or material connection means.
  • the tooth head 28 consists of a respective conically upwardly extending end edge 23 which is wedge-shaped and which has a certain angle in the form of an insertion bevel for insertion into the longitudinal groove 30 of the sheet metal part 1, wherein the double conical front edge 23 two lateral also connect double conical side edges 22.
  • the tooth root 29 has a double-conical front edge 23a, which in turn is followed by double-conical side edges 22a.
  • each insertion bevels for the penetration of the longitudinal groove 30 of the sheet metal part 1, so as to provide a final calibration of the side edges 32, 33 in conjunction with the groove bottom 31 of the sheet metal part 1.
  • each calibration base 27 is recessed on a radius beam, in each case uniformly distributed on the circumference arranged calibration reason 27, each calibration base 27 in turn has an upper end edge 26, to which a lower end edge 26a connects.
  • FIG. 8 the top view of the calibration ring 3 is shown, where the alternate arrangement of Kalibrierzähnen 17 is shown in conjunction with the subsequent Kalibriergrund 27.
  • a circumferential lubrication groove 11 is formed, which is recessed in the cover-shaped material of the Kalibrierringes and via which a lubricant is introduced via grooves to lubricate the parts 17, 27.

Description

Gegenstand der Erfindung ist ein Verfahren und eine Vorrichtung zur Herstellung eines innen- und außenverzahnten topfförmigen Blechteils nach dem Oberbegriff des Patentanspruches 1 und nach dem Oberbegriff des Patentanspruchs 4, wie z.B. aus der US 5,953,947 bekannt.The invention relates to a method and an apparatus for producing an internally and externally toothed pot-shaped sheet metal part according to the preamble of claim 1 and according to the preamble of claim 4, such as from US 5,953,947 known.

Ein Verfahren und eine hierzu geeignete Vorrichtung ist beispielsweise mit dem Gegenstand der WO 2009/124534 A2 bekannt geworden. Bei diesem bekannten Verfahren wird das unverzahnte topfförmige Blechteil auf einen mit einer der zu erzeugenden Innenverzahnung des Blechteils entsprechenden Außenverzahnung ausgebildeten Rolldorn geschoben und dann das Außenprofil auf das topfförmige Blechteil aufgewalzt, indem das topfförmige Blechteil zusammen mit dem Rolldorn durch eine parallel zur Mittelachse auf dem Blechteil unter Ausübung eines radialen Druckes abrollenden Profilrollensatzes gepresst wird, wodurch der Werkstoff in die Zahnnuten des Profildorns eingedrückt. Der Inhalt dieser Druckschrift soll in vollem Umfang von der vorliegenden Erfindung umfasst sein.A method and a device suitable for this purpose is, for example, with the subject of WO 2009/124534 A2 known. In this known method, the toothless pot-shaped sheet metal part is pushed onto an outer toothing formed with one of the internal teeth of the sheet metal part rolling roll and then rolled the outer profile on the cup-shaped sheet metal part by the cup-shaped sheet metal part together with the rolling mandrel through a parallel to the central axis on the sheet metal part is pressed under exercise of a radial pressure rolling profile roller set, whereby the material is pressed into the tooth grooves of the profile mandrel. The content of this document is intended to be fully encompassed by the present invention.

Bei diesem bekannten Verfahren besteht das Rollwerkzeug aus einer Vielzahl von gleichmäßig am Umfang verteilt angeordneten Profilrollen, wobei die zur Herstellung der Verzahnung des Blechteils in unterschiedlichen Ebenen angeordneten Profilrollensätze verwendet werden müssen.In this known method, the rolling tool consists of a plurality of evenly distributed on the circumference arranged profile rollers, which must be used for producing the teeth of the sheet metal part in different planes arranged profile roller sets.

Mit einem oberen Profilrollensatz wird eine Vorformung der Längsnuten im Blechteil ausgeübt und das so vorgeformte Blechteil wird anschließend entweder in ein anderes Rollumformwerkzeug verbracht und dort endgültig ausgewalzt, oder es sind mehrere Rollensätze vertikal übereinander angeordnet, wobei der eine Rollensatz das Vorformen und der andere Rollensatz das Fertigformen der Zahnnuten des verzahnten Blechteils ausführt.With an upper profile roller set a preforming of the longitudinal grooves is exerted in the sheet metal part and the preformed sheet metal part is then either moved to another Rollumformwerkzeug and finally rolled there, or there are several sets of rollers arranged vertically one above the other, the one set of rollers preforming and the other set of rollers Finished forms of the tooth grooves of the toothed sheet metal part performs.

Nachteil des bekannten Verfahrens ist, dass die Zahnform des Blechteils in unterschiedlichen Arbeitsgängen erzeugt werden muss, was mit einem hohen Arbeitsaufwand verbunden ist.Disadvantage of the known method is that the tooth shape of the sheet metal part must be produced in different operations, which is associated with a high workload.

Weiterer Nachteil ist, dass unterschiedlich geformte Profilrollen in Form von unterschiedlichen Profilrollensätzen verwendet werden müssen, was den Aufwand für ein derartiges Rollumformwerkzeug stark erhöht.Another disadvantage is that differently shaped profile rollers in the form of different profile roller sets must be used, which greatly increases the cost of such Rollumformwerkzeug.

Beim Stand der Technik ist es bekannt, die Profilrollen symmetrisch auszubilden, was bedeutet, dass die umformende Mantelfläche (Rollumfang) der Profilrolle absolut symmetrisch ausgebildet ist. Es handelt sich um eine Spiegelsymmetrie zur Längsmittenachse, wie dies für herkömmliche Profilrollen in den Figuren 5a und 5b der vorliegenden Anmeldung gezeigt ist. Die dort gezeigten Profilrollen 40 und 41 gehören zum Stand der Technik.In the prior art, it is known to form the profile rollers symmetrically, which means that the deforming lateral surface (rolling circumference) of the profile roller is formed absolutely symmetrical. It is a mirror symmetry to the longitudinal center axis, as for conventional profile rollers in the FIGS. 5a and 5b of the present application. The profile rollers 40 and 41 shown there belong to the prior art.

Kennzeichnend für diesen Stand der Technik ist, dass mit der herkömmlichen Profilrolle 40 gemäß Figur 5a und dem dort ausgebildeten mittigen Rollbund ein erstes Umformen der Längsprofilnut im Blechteil vorgenommen wird, während mit der sich in Arbeitsrichtung dahinter anschließenden oder in einem anderen Werkzeug angeordneten, zweiten herkömmlichen Profilrolle 41 und deren glatten Schulterbund 19 das endgültige Ausformen der Längsprofilnut im Blechteil vorgenommen wird.Characteristic of this prior art is that with the conventional profile roller 40 according to FIG. 5a and the central roll collar formed there, a first forming of the Längsprofilnut is carried out in the sheet metal part, while arranged in the working direction behind or arranged in another tool, the second conventional profile roller 41 and the smooth shoulder collar 19, the final shaping of Längsprofilnut in the sheet metal part.

Mit der Druckschrift US 5,953,947 wird ein Verfahren und eine Vorrichtung zur Herstellung eines innen- und außenverzahnten topfförmigen Blechteils offenbart. Bei der Vorrichtung sind an einem ortsfesten Profilrollensatz, gleichmäßig am Umfang Profilrollen angeordneten. Die Profilrollen sind symmetrische ausgebildet und genau achsparallel zueinander angeordnet. Jede Profilrolle weist einen mittig angeordneten, breiten, hervorstehende Wulst auf, mit dem Sie genau in den Nutengrund der jeweiligen Nut eingreift und sich seitlich am Nutengrund abstützt.With the publication US 5,953,947 a method and an apparatus for producing an internally and externally toothed cup-shaped sheet metal part is disclosed. In the device profiled rollers are arranged on a stationary profile roller set evenly on the circumference. The profile rollers are symmetrical and arranged exactly parallel to each other. Each profile roller has a centrally arranged, broad, protruding bead with which it engages exactly in the groove base of the respective groove and is supported laterally on the groove base.

Bei der Verwindung von symmetrischen Profilrollen besteht allerdings der Nachteil, dass man nicht mehrere Arbeitsschritte in einer Rolle kombinieren kann.When twisting symmetrical profile rolls, however, there is the disadvantage that one can not combine several working steps in one roll.

Der Erfindung liegt dem gemäß die Aufgabe zugrunde, ein Verfahren und eine Vorrichtung der eingangs genannten Art so weiterzubilden, dass mit geringerem Werkzeugeinsatz, bevorzugt mit lediglich einem Profilrollensatz, ein fertiges Ausformen der Längsnuten im Blechteil möglich ist, ohne dass es unterschiedlicher Profilrollensätze mit unterschiedlich geformten Profilrollen bedarf.The invention is based on the object, a method and apparatus of the type mentioned in such a way that with less use of tools, preferably with only a profile roller set, a finished molding of the longitudinal grooves in the sheet metal part is possible without different profile roller sets with differently shaped Profile roles needed.

Zur Lösung der gestellten Aufgabe ist die Erfindung durch die Merkmale des Anspruches 1 und des Anspruchs 4 gekennzeichnet.To achieve the object, the invention is characterized by the features of claim 1 and claim 4.

Wesentliches Merkmal der Erfindung ist, dass in einem einzigen Verfahrensschritt im Verlaufe eines einzigen Pressenhubes (Auf- und Abwärtsbewegung des Rolldornes) eine fertige Ausformung der Längsnuten im Blechteil erfolgt.An essential feature of the invention is that in a single process step in the course of a single press stroke (upward and downward movement of the rolling mandrel), a finished shaping of the longitudinal grooves in the sheet metal part takes place.

Mit der gegebenen technischen Lehre ergibt sich der wesentliche Vorteil, dass es nun nicht mehr notwendig ist, erst ein Vorformen und dann ein endgültiges Ausformen der Längsnuten im Blechteil vorzunehmen, sondern dass im Verlaufe eines einzigen Pressenhubes (Abwärtshub und sich daran anschließender Aufwärtshub) ein endgültiges Ausformen der Längsnuten im Blechteil erstmals möglich ist.With the given technical teaching, there is the significant advantage that it is no longer necessary to first perform a preforming and then a final shaping of the longitudinal grooves in the sheet metal part, but that in the course of a single press stroke (downstroke and subsequent upstroke) a final Forming the longitudinal grooves in the sheet metal part is possible for the first time.

Dies führt dazu, dass nur noch ein einziger Profilrollensatz benötigt wird, um eine endgültige Ausformung der Längsnuten im Blechteil zu ermöglichen, was bisher nicht bekannt war.This means that only a single profile roller set is needed to allow a final shaping of the longitudinal grooves in the sheet metal part, which was previously unknown.

Erfindungsgemäß entfallen das Vorformen und das endgültige Ausformen der Längsnuten im Blechteil mit unterschiedlichen Profilrollen und es wird nur noch ein einziger Profilrollensatz verwendet, um während eines Abwärts- und eines sich daran anschließenden Aufwärtshubes eines Rolldornes eine endgültige Ausformung der Längsnuten im Blechteil zu ermöglichen.According to the invention eliminates the preforming and the final shaping of the longitudinal grooves in the sheet metal part with different profile roles and it is only a single profile roller set used to allow during a downward and an adjoining upward stroke of a rolling mandrel final shaping of the longitudinal grooves in the sheet metal part.

Die Erfindung sieht in einer Weiterbildung der vorliegenden Erfindung vor, dass sich an die endgültige Ausformung der Längsnuten im Blechteil noch zusätzlich ein Kalibriervorgang anschließt.The invention provides in a development of the present invention, that in addition to the final shaping of the longitudinal grooves in the sheet metal part, a calibration followed.

Eine solche Kalibrierung kann beispielsweise durch einen Kalibrierring erfolgen, der mit seinen Kalibrierzähnen und mit seinem Kalibriergrund in die bereits fertig ausgeformten Längsnuten des Blechteils eindringt und in Längsrichtung entlang fährt, um so für die Herstellung einer endgültigen Maßhaltigkeit zu sorgen. Die Kalibrierung liegt im Zehntelbereich von Millimetern und ist nicht mit einem Vorformen und einem endgültigen Ausformen nach dem Stand der Technik vergleichbar.Such a calibration can be carried out, for example, by a calibration ring which penetrates with its calibration teeth and with its calibration base into the already formed longitudinal grooves of the sheet metal part and moves longitudinally along, so as to provide for the production of a final dimensional accuracy. The calibration is in the tenths of a millimeter range and is not comparable to preforming and final molding in the prior art.

Es wird darauf hingewiesen, dass es einer Kalibrierung nicht unbedingt bedarf, dass es aber für den Erhalt besonders maßhaltiger Blechteile bevorzugt wird, eine solche Kalibrierung vorzunehmen.It should be noted that calibration is not essential, but it is preferred to obtain such a calibration for obtaining particularly dimensionally stable sheet metal parts.

Um die Aufgabe zu lösen, mit einem einzigen Profilrollensatz und den dort angeordneten Profilrollen ein endgültiges Ausformen der Längsnuten des Blechteils zu erreichen, werden anstatt spiegelsymmetrischer Profilrollen asymmetrische Profilrollen verwendet. Alle asymmetrischen Profilrollen sind auf entsprechenden Achsbolzen drehbar gelagert und gleichmäßig am Umfang verteilt angeordnet und bilden so einen einzigen Profilrollensatz, der für die endgültige Ausformung der Längsnuten des Blechteils bestimmt ist.To achieve the task of achieving a final shaping of the longitudinal grooves of the sheet metal part with a single profile roller set and the profile rollers arranged there, asymmetrical profile rollers are used instead of mirror-symmetrical profile rollers. All asymmetrical profile rollers are rotatably mounted on respective axle and distributed uniformly around the circumference and thus form a single profile roller set, which is intended for the final formation of the longitudinal grooves of the sheet metal part.

Als Gegenhalter für die asymmetrischen Profilrollen wird ein Rolldorn verwendet, der in den Innenraum des topfförmigen Blechteils eindringt und die Längsnuten von innen abstützt, so dass die asymmetrischen Profilrollen mit ihren zugeordneten Rollbünden und Schulterbünden in die zugeordneten gleich profilierten Ausnehmungen im Bereich dieser Rolldorns eindringen und dort zu einer Umformung des Blechteils führen. Somit wird das Blechteil von den außen angeordneten asymmetrischen Profilrollen radial einwärts gerichtet in Richtung auf den radial auswärts gerichteten Rolldorn verformt, wobei die Rolldornform im Wesentlichen der späteren Profilform der Längsnuten des Blechteils entspricht.As a counterhold for the asymmetrical profile rollers, a rolling mandrel is used, which penetrates into the interior of the cup-shaped sheet metal part and the longitudinal grooves supported from the inside, so that the asymmetric profile rollers penetrate with their associated roller collars and shoulder collars in the associated identically profiled recesses in the region of this rolling mandrel and there lead to a deformation of the sheet metal part. Thus, the sheet metal part is deformed radially inwardly directed by the asymmetric profile rollers arranged outside in the direction of the radially outwardly directed rolling mandrel, wherein the rolling mandrel shape substantially corresponds to the later profile shape of the longitudinal grooves of the sheet metal part.

Die Erfindung wird nun anhand der Zeichnungen näher beschrieben. Hierbei ergeben sich aus den Zeichnungen und deren Beschreibung weitere Vorteile und Merkmale, die in Einzeistellung, aber auch in Kombination unter einander als erfindungswesentlich beansprucht werden.The invention will now be described in more detail with reference to the drawings. Here are the drawings and their description further advantages and features that are claimed in a single position, but also in combination with each other as essential to the invention.

Es zeigen:

Figur 1:
Eine perspektivische Ansicht auf den Profilrollensatz mit dem darunter angeordneten Kalibrierring.
Figur 2:
Schnitt durch ein Werkzeug in einem Arbeitszustand, bei dem sich das Werkzeug wieder im Aufwärtshub befindet.
Figur 3:
Schnitt durch das Rollumformwerkzeug mit dem darunter sichtbaren Kalibrierring.
Figur 4:
Eine vergrößerte Ansicht nach Figur 3
Figur 5 a und b:
die beiden Profilrollen nach dem Stand der Technik.
Figur 5c:
die neuartige Profilrolle nach der Erfindung.
Figur 6:
eine vergrößerte Prinzipskizze der asymmetrischen Rollumformung.
Figur 7:
eine perspektivische Ansicht auf den Innenraum des Kalibrierringes.
Figur 8:
die Draufsicht auf den Kalbrierring
Show it:
FIG. 1:
A perspective view of the profile roller set with the calibration ring arranged underneath.
FIG. 2:
Section through a tool in a working state, in which the tool is again in the upstroke.
FIG. 3:
Section through the roll forming tool with the calibration ring visible underneath.
FIG. 4:
An enlarged view FIG. 3
FIG. 5 a and b:
the two profile rollers according to the prior art.
FIG. 5c:
the novel profile roll according to the invention.
FIG. 6:
an enlarged schematic diagram of asymmetric roll forming.
FIG. 7:
a perspective view of the interior of the Kalibrierringes.
FIG. 8:
the top view of the Kalbrierring

In Figur 1 ist perspektivisch die Draufsicht auf ein Rollumformwerkzeug dargestellt, das aus einem einzigen Profilrollensatz 44 mit asymmetrischen Profilrollen 2 gebildet ist. Der Profilrollensatz 44 ist unterhalb eines Deckels 10 angeordnet und jede einzelne Profilrolle gemäß Figur 2 ist auf einem Achsbolzen 14 drehbar gelagert. Die Achsbolzen 14 sind in einer gehäusefesten Aufnahme 5 aufgenommen.In FIG. 1 is shown in perspective the top view of a Rollumformwerkzeug, which is formed from a single profile roller set 44 with asymmetrical profile rollers 2. The profile roller set 44 is arranged below a lid 10 and each individual profile roller according to FIG. 2 is rotatably mounted on a pivot pin 14. The axle bolts 14 are received in a housing 5 fixed to the housing.

Der Schutzumfang der Erfindung bezieht sich jedoch auch auf achslos in einem Werkzeugträger gelagerte Profilrollen.However, the scope of the invention also relates to axleless mounted in a tool carrier profile rollers.

Somit bildet der Profilrollensatz 44 mit seiner Innenkontur eine zentrale Ausnehmung 16 gemäß Figur 1, in welcher das umzuformende Blechteil 1 eingesetzt wird und mit einem Pressenhub, der sowohl in Pfeilrichtung 12 nach unten als auch in Pfeilrichtung 13 anschließend nach oben ausgeführt wird, umgeformt wird.Thus, the profile roller set 44 forms with its inner contour a central recess 16 according to FIG. 1 , in which the sheet metal part 1 to be formed is used and is formed with a press stroke, which is then executed both in the direction of arrow 12 downwards and in the direction of arrow 13 upwards.

Das Ausführungsbeispiel nach den Figuren 1 und 2 zeigt auch, dass man an dem Profilrollensatz 44, mit dem eine fertige Ausformung der Längsnuten 30 des Blechteils 1 stattfindet, noch einen zusätzlichen Kalibrierring 3 anordnen kann, der für eine zusätzliche Kalibrierung der hergestellten Längsnuten 30 im Blechteil 1 sorgen kann.The embodiment of the FIGS. 1 and 2 also shows that it is still possible to arrange an additional calibrating ring 3 on the profile roller set 44, with which a finished shaping of the longitudinal grooves 30 of the sheet metal part 1 takes place can provide additional calibration of the longitudinal grooves 30 produced in the sheet metal part 1.

Der Kalibrierring 3 besteht aus einer Anzahl von im Abstand voneinander angeordneten Kalibrierzähnen 17, zwischen denen jeweils konische Flächen angeordnet sind, die als Kalibriergrund 27 bezeichnet werden. Weitere Einzelheiten werden später anhand der Figur 7 erläutert.The calibration ring 3 consists of a number of spaced apart Kalibrierzähnen 17, between which conical surfaces are arranged, which are referred to as Kalibriergrund 27. More details will be later on the basis of FIG. 7 explained.

Aus Figur 2 lassen sich weitere Einzelheiten des Rollumformwerkzeuges entnehmen.Out FIG. 2 can be found more details of Rollumformwerkzeuges.

Im Innenraum des umzuformenden Blechteiles 1 ist ein Rolldorn 4 angeordnet, dessen Außenkontur der später auszuformenden Kontur der Längsnuten 30 des Blechteils 1 entspricht. Der Rolldorn 4 wirkt als Gegenhalter und ist beispielsweise auch in Figur 4 gezeichnet.In the interior of the sheet metal part 1 to be formed, a rolling mandrel 4 is arranged, whose outer contour corresponds to the later auszuformenden contour of the longitudinal grooves 30 of the sheet metal part 1. The rolling mandrel 4 acts as a counter-holder and is for example in FIG. 4 drawn.

Der Rolldorn 4 ist mit einer oberen Aufnahme 8 verbunden, wobei der Antrieb für die Aufnahme 8 in Verbindung mit dem Rolldorn 4 durch ein nicht näher dargestellten Pressenstempel erfolgt, der in der Lage ist, den gesamten Aufbau aus Rolldorn 4 und Aufnahme 8 in Pfeilrichtung 12 nach unten durch den Profilrollensatz 44 hindurchzupressen oder im Gegenzug nach oben anzuheben, wobei im Abwärts- und im Aufwärtshub jeweils die asymmetrischen Profilrollen 2 des Profilrollensatzes 44 zum Eingriff mit dem umzuformenden Blechteil 1 gelangen.The rolling mandrel 4 is connected to an upper receptacle 8, wherein the drive for the receptacle 8 in conjunction with the rolling mandrel 4 by a press die, not shown, which is capable of the entire structure of rolling mandrel 4 and recording 8 in the direction of arrow 12th down to push through the profile roller set 44 or in turn to raise upward, in each case the asymmetrical profile rollers 2 of the profile roller set 44 for engagement with the sheet metal part 1 to be formed in the downward and in the upward stroke.

In der gehäusefesten Aufnahme 5 ist noch ein unterer Deckel 6 befestigt. Dieser Deckel 6 nimmt den Profilrollensatz 44 auf und fixiert die in Kassetten 24 gefassten einzelnen asymmetrischen Profilrollen 2 so, dass es zu dem geforderten Drehversatzwinkel 36 zu dem Blechteil 1 kommt.In the housing-fixed receptacle 5, a lower lid 6 is still attached. This cover 6 receives the profile roller set 44 and fixes the individual asymmetrical profile rollers 2 grasped in the cassettes 24 in such a way that the required rotational offset angle 36 is obtained for the sheet metal part 1.

Der Gegenhalter 7 hält das Blechteil 1 gegen den Rolldorn 4 und fährt mit dem gesamten Teil 8, 4 mit.The counter holder 7 holds the sheet metal part 1 against the rolling mandrel 4 and moves with the entire part 8, 4 with.

Der gehäusefeste Rahmen 9 nimmt den Profilrollensatz 44 zusammen mit der Aufnahme 5 und dem Deckel 6 auf.The housing-fixed frame 9 takes the profile roller set 44 together with the receptacle 5 and the cover 6.

Es ist noch der vorher erwähnte Kalibrierring 3 gezeigt, der an der oberen Seite eine ölführende Schmiernut 11 aufweist, die am Umfang umläuft.It is still the aforementioned calibration ring 3 is shown, which has on the upper side an oil-bearing lubrication groove 11 which rotates on the circumference.

Die Figur 2 zeigt einen Arbeitszustand, der dadurch entsteht, dass die Aufnahme 8 in Verbindung mit dem daran befestigten Rolldorn 4 in Pfeilrichtung 12 nach unten bewegt wurde und das Blechteil 1 bereits schon fertig durch den Profilrollensatz 44 hindurchgepresst wurde und lediglich nur noch eine Kalibrierung im Bereich des Kalibrierringes 3 erfährt. Dieser Zustand ist in Figur 2 dargestellt.The FIG. 2 shows a working state, which arises from the fact that the receptacle 8 was moved in conjunction with the attached rolling mandrel 4 in the direction of arrow 12 down and the sheet metal part 1 already finished by the profile roller set 44 was pressed and only a calibration in the calibration ring 3 learns. This condition is in FIG. 2 shown.

Die Profilrollen 2 haben sich während des Abwärtshubes in Pfeilrichtung 12 und in Pfeilrichtung 15 gedreht.The profile rollers 2 have rotated during the downstroke in the direction of arrow 12 and in the direction of arrow 15.

Die Drehung erfolgt um die Drehachse, welche durch den jeweiligen Achsbolzen 14 gegeben ist. Nach Vollendung des Abwärtshubes in Pfeilrichtung 12 erfolgt der Rückwärtshub in Pfeilrichtung 13. Der nur wahlweise vorhandene Kalibrierring 3 wird also zweimal durchlaufen.The rotation takes place about the axis of rotation, which is given by the respective axle pin 14. After completion of the downstroke in the direction of arrow 12, the return stroke in the direction of arrow 13 takes place. The only optionally existing calibration ring 3 is thus passed through twice.

Selbstverständlich umfasst die Erfindung auch die kinematische Umkehrung dergestalt, dass Profilrollensatz (44) mit oder ohne dem Kalibrierring (3) bewegbar angetrieben ist und dass das Blechteil 1 mit dem Rolldorn (4) ortfest ist.Of course, the invention also includes the kinematic reversal such that the profile roller set (44) is movably driven with or without the calibration ring (3) and that the sheet metal part 1 with the rolling mandrel (4) is stationary.

Die Figur 3 zeigt schematisiert die Draufsicht auf den Kalibrierring 3 mit seinen Kalibrierzähnen 17, die zirkular durch jeweils rückversetzte Kalibriergrunde 27 abgewechselt sind.The FIG. 3 schematically shows the top view of the calibration ring 3 with its Kalibrierzähnen 17, which are circularly alternated by each recessed Kalibriergrunde 27.

Ferner ist erkennbar, wie zwei asymmetrische Profilrollen 2 in Bezug zum Kalibrierring 3 ausgerichtet sind. Aus den Figuren 3 und 4 ist die Asymmetrie der Profilrollen 2 erkennbar, nachdem der Flankenwinkel Y (37) der Flanke 20 von dem Flankenwinkel X (38) der Flanke 20a abweicht.It can also be seen how two asymmetric profile rollers 2 are aligned with respect to the calibration ring 3. From the FIGS. 3 and 4 the asymmetry of the profile rollers 2 can be seen after the flank angle Y (37) of the flank 20 deviates from the flank angle X (38) of the flank 20a.

Nur beispielsweise ist in Figur 3 der Verformungsbereich 43 einer Profilrolle 2 dargestellt. Er erstreckt sich von der einen Flanke der einen Längsnut bis zur gleich ausgebildeten Flanke 20 der anderen Längsnut.Only example is in FIG. 3 the deformation region 43 of a profile roller 2 shown. It extends from one flank of a longitudinal groove to the same flank 20 of the other longitudinal groove.

Aus Figur 4 und Figur 5c ergibt sich, dass die asymmetrische Profilrolle aus einem Rollbund 18 vergrößerten Durchmessers besteht, an dem sich links eine Flanke 20a anschließt, die einen ersten Flankenwinkel 38 (Winkel X) ausbildet, während sich an der anderen Seite des Rollbundes 18 im Übergang zu den zylindrisch sich daran anschließenden Schulterbund 19 eine zweite Flanke 20 anschließt, die den zweiten Flankenwinkel Y (37) aufweist.Out FIG. 4 and FIG. 5c shows that the asymmetric profile roller consists of a roll collar 18 of increased diameter, which is followed on the left by a flank 20a, which forms a first flank angle 38 (angle X), while on the other side of the rolling collar 18 in the transition to the cylindrical itself adjoining shoulder collar 19 is followed by a second flank 20 having the second flank angle Y (37).

An den asymmetrischen Rollbund 18 schließt sich ein, zylindrische Rollflächen aufweisender, Schulterbund 19 an. Diese Verhältnisse sind in Figur 4 dargestellt.The asymmetric roll collar 18 is followed by a shoulder collar 19 having cylindrical rolling surfaces. These relationships are in FIG. 4 shown.

Aus zeichnerischen Vereinfachungsgründen ist der die gleiche Nutform aufweisende innerer Rolldorn 4 nicht gezeigt, der formschlüssig an dem Blechteil 1 von innen anliegt und dieses abstützt.For illustrative simplification reasons, the same groove shape having inner rolling mandrel 4 is not shown, which rests positively on the sheet metal part 1 from the inside and this is supported.

Es ist lediglich der Kalibrierring 3 gezeigt, der nach der Rollumformung für eine endgültige Kalibrierung beim Hindurchdrücken des Blechteils durch den Kalibrierring 3 gemäß Figur 2 sorgt.Only the calibration ring 3 is shown, which after the roll forming for a final calibration in pushing the sheet metal part through the calibration ring 3 according to FIG. 2 provides.

Es wird darauf hingewiesen, dass die endgültige Formgebung der Längsnut 30 des Blechteils 1 bereits schon durch den einzigen Profilrollensatz 44 mit den asymmetrischen Profilrollen 2 bei einem einzigen Abwärts- und einem sich daran anschließenden Aufwärtshub erreicht wird.It should be noted that the final shaping of the longitudinal groove 30 of the sheet metal part 1 is already achieved by the single profile roller set 44 with the asymmetrical profile rollers 2 in a single downward and an adjoining upward stroke.

In Figur 4 ist erkennbar, dass jede Profilrolle 2 mit ihrer Längsmittenachse einen Radiusstrahl ausbildet, der sich im Zentrum 45 des Profilrollensatzes und damit des Blechteils 1 vereinigt.In FIG. 4 It can be seen that each profile roller 2 with its longitudinal center axis forms a radius beam, which unites in the center 45 of the profile roller set and thus of the sheet metal part 1.

Ferner ist erkennbar, dass der Winkel Y (37) der Flanke 20 kleiner ist als der Winkel X (38) der Flanke 20a, so dass es zu einem asymmetrischen Angriff des asymmetrischen Rollbundes 18 in den Innenraum des Blechteils 1 kommt.Furthermore, it can be seen that the angle Y (37) of the flank 20 is smaller than the angle X (38) of the flank 20a, so that there is an asymmetric attack of the asymmetric rolling collar 18 in the interior of the sheet metal part 1.

Damit werden Längsnuten 30 mit einem Nutengrund 31 ausgeformt, der zentrisch zum Zentrum 45 ausgerichtet ist. Es handelt sich also um ein rotationssymmetrisches Blechteil.Thus, longitudinal grooves 30 are formed with a groove bottom 31, which is aligned centrally to the center 45. It is therefore a rotationally symmetrical sheet metal part.

An den Nutengrund 31 schließen sich jedoch die Seitenflanken 32, 33 an, die absolut symmetrisch zueinander ausgebildet sind, so dass es nach erfolgter Rollumformung zu einem rotationssymmetrischen und auch längssymmetrischen Blechteil 1 mit symmetrischen Längsnuten 30 und dementsprechend auch symmetrischen Nutengrunden 31 kommt.However, the side edges 32, 33 adjoin the groove bottom 31, which are formed absolutely symmetrical to each other, so that it comes after rolling to a rotationally symmetric and also longitudinally symmetrical sheet metal part 1 with symmetrical longitudinal grooves 30 and accordingly symmetrical Nutengrunden 31.

Die Seitenflanken 32, 33 sind also gleich geneigt ausgebildet, obwohl die darin jeweils eingreifenden asymmetrischen Profilrollen 2 einen asymmetrischen Rollbund 18 aufweisen.The side flanks 32, 33 are therefore designed to be equally inclined, although the asymmetrical profile rollers 2 engaging therein each have an asymmetrical rolled collar 18.

Dieser Unterschied zwischen der Asymmetrie des Rollbundes 18 der jeweiligen asymmetrischen Profilrolle 2 und dem schließlich daraus hergestellten symmetrischen Blechteil 1 wird dadurch bewirkt, dass ein sogenannter zirkularer (über den Umfang verdrehter) relativer Drehversatzwinkel 36 zwischen dem Rollumformwerkzeug und dem Blechteil gegeben ist, der in Figur 4 eingetragen ist. Der Drehversatzwinkel ist der Winkel, der sich zwischen der Radiuslinie 35 als Längssymmetrielinie durch eine Profilrolle 2 im Schnittpunkt mit dem Zentrum 45 ergibt und einer mittigen Zentrumslinie 34, bestehend aus einer Radiuslinie 34, die als Symmetrielinie durch die Längsnut 30 des Blechteils 1 ausgebildet ist.This difference between the asymmetry of the rolling collar 18 of the respective asymmetrical profiled roller 2 and the symmetrical sheet metal part 1 finally produced therefrom is effected by providing a so-called circular (circumferentially rotated) relative rotational offset angle 36 between the roll forming tool and the sheet metal part FIG. 4 is registered. The rotational offset angle is the angle that results between the radius line 35 as a longitudinal symmetry line through a profile roller 2 at the intersection with the center 45 and a central center line 34, consisting of a radius line 34 which is formed as a line of symmetry through the longitudinal groove 30 of the sheet metal part 1.

Damit wird mit einer asymmetrischen Profilrolle und einem dazugehörenden Drehversatzwinkel 36 ein absolut symmetrisches Blechteil 1 erzeugt.In this way, an absolutely symmetrical sheet-metal part 1 is produced with an asymmetrical profile roller and an associated rotational offset angle 36.

Durch die Einstellung des relativen Drehversatzwinkels 36 des Profilrollensatzes 44 der insgesamt vorhandenen Profilrollen 2 in Bezug zu der Radiuslinie 34 durch das Blechteil 1 wird dennoch ein symmetrisches Blechteil erreicht.By adjusting the relative rotational offset angle 36 of the profile roller set 44 of the total existing profile rollers 2 with respect to the radius line 34 through the sheet metal part 1, a symmetrical sheet metal part is still achieved.

Damit ergibt sich der Vorteil der Erfindung, weil durch die Veränderung des Drehversatzwinkels 36 (dieser kann z. B. verkleinert werden) auch ein asymmetrisches Blechteil 1 erzeugt werden kann, bei dem die Seitenflanken 32, 33 des Blechteils in ihrer Neigung voneinander abweichen.This results in the advantage of the invention, because by the change of the rotational offset angle 36 (this can be reduced, for example) and a asymmetrical sheet metal part 1 can be generated, in which the side edges 32, 33 of the sheet metal part deviate from each other in their inclination.

Mit einem solchen Rollumformwerkzeug lassen sich demgemäß wahlweise symmetrische oder asymmetrische Blechteile mit am Umfang gleichmäßig verteilt angeordneten Längsnuten herstellen.Accordingly, symmetrical or asymmetrical sheet-metal parts with longitudinal grooves uniformly distributed on the circumference can be produced with such a roll-forming tool.

Es wird noch angefügt, dass die Achslinie 46, welche das Drehzentrum von dem Achsbolzen 14 ist, im rechten Winkel zur Radiuslinie 35 sein muss.It is also added that the axis line 46, which is the center of rotation of the axle 14, must be at right angles to the radius line 35.

Wie sich aus den Figuren 5a und 5b (Stand der Technik) ergeben, waren vorher zwei symmetrische Profilrollen notwendig, und gemäß der Erfindung nach Figur 5c wird nun eine einzige asymmetrische Profilrolle 2 verwendet, welche die zum Stand der Technik gehörenden symmetrischen Profilrollen nach Figur 5a und Figur 5b in sich vereinigt.As is clear from the FIGS. 5a and 5b (Prior art), previously two symmetrical profile rolls were necessary, and according to the invention according to FIG. 5c Now, a single asymmetrical profile roller 2 is used, which according to the prior art symmetrical profile rollers after Figure 5a and Figure 5b united in itself.

Wichtig ist, dass die asymmetrische Profilrolle 2 einen im Durchmesser vergrößerten Rollbund 18 aufweist, an den sich seitlich abfallende Flanken 20, 20a anschließen, wobei jedoch die Flanken 20, 20a in ihrem Flankenwinkel voneinander abweichen.It is important that the asymmetrical profile roller 2 has an enlarged diameter roll collar 18, followed by the side sloping flanks 20, 20a, but the flanks 20, 20a differ in their flank angle.

Hierbei ist wesentlich, dass die sich an die eine Seite des Rollbundes anschließende Flanke 20a, die von dem Schulterbund 19 mit geringerem Durchmesser abgewandt ist, einen kleineren Flankenwinkel Y aufweist, als vergleichsweise die Flanke 20, die sich unmittelbar an den Schulterbund 19 geringeren Durchmessers der asymmetrischen Profilrolle anschließt. Dieser Flankenwinkel der Flanke 20 wird mit X bezeichnet und ist später auch mit dem Bezugszeichen 38 bezeichnet.It is essential that the adjoining one side of the rolling collar flank 20a, which faces away from the shoulder collar 19 with a smaller diameter, a smaller flank angle Y, as compared to the flank 20, which is directly adjacent to the shoulder collar 19 of smaller diameter asymmetrical profile roller connects. This flank angle of the flank 20 is denoted by X and is also designated later by the reference numeral 38.

Es handelt sich also um eine asymmetrische Profilrolle, bei der der im Durchmesser vergrößert ausgebildete Rollbund 18 zwei unterschiedliche Flankenwinkel aufweist und hierbei an einer Seite in einen Schulterbund 19 übergeht, der gegenüber dem Rollbund 18 einen verminderten Durchmesser aufweist.It is therefore an asymmetric profile roller, in which the enlarged diameter formed in the roll collar 18 has two different flank angles and this merges on one side in a shoulder collar 19, which has a reduced diameter compared to the roll collar 18.

Die Mantelfläche des Schulterbundes 19 ist bezogen auf die Symmetrielinie der Profilrolle (Längssymmetrielinie) zylindrisch und parallel zur Drehachse der asymmetrischen Profilrolle.The lateral surface of the shoulder collar 19 is based on the symmetry line of the profile roller (longitudinal symmetry line) cylindrical and parallel to the axis of rotation of the asymmetrical profile roller.

Aus der vorstehenden Beschreibung ergibt sich, dass der im Durchmesser vergrößerte Rollbund 18 tiefer in das Blechteil eindringt als vergleichsweise der sich im Durchmesser verkleinert anschließende Schulterbund 19, so dass es zu einer asymmetrischen Verformung der Längsnut des Blechteils 1 kommt.From the above description it follows that the enlarged in diameter roll collar 18 penetrates deeper into the sheet metal part as compared to the reduced diameter subsequent shoulder collar 19, so that there is an asymmetric deformation of the longitudinal groove of the sheet metal part 1.

Wichtig ist, dass der Profilrollensatz insgesamt um einen zirkularen Drehversatzwinkel 36 (siehe Figur 6) in Bezug zu einer symmetrischen Radiuslinie 34 zum Blechteil hin versetzt ist. Es handelt sich also im Prinzip um eine relative, einmalig voreingestellte Drehbewegung des Profilrollensatzes in Umfangsrichtung in Bezug zu einem (gedacht festgehaltenen) Blechteil. Wenn man beispielsweise das Blechteil festhält und den Profilrollensatz um einen Drehwinkel (Drehversatzwinkel 36) in Bezug zu dem festgehaltenen Blechteil am Umfang (zirkular) verdreht und dann fest zu dem Blechteil montiert, kommt man zu der zeichnerischen Darstellung nach Figur 6. Es handelt sich also um einen zirkularen Drehversatz zwischen dem Profilrollensatz und dem Rolldorn, um den der gesamte Profilrollensatz der asymmetrischen Profilrollen zu einem festgehaltenen Blechteil 1 versetzt angeordnet ist.It is important that the profile roller set in total by a circular angular displacement angle 36 (see FIG. 6 ) is offset with respect to a symmetrical radius line 34 to the sheet metal part. It is therefore in principle a relative, one-time preset rotational movement of the profile roller set in the circumferential direction with respect to a (thought detained) sheet metal part. For example, if you hold the sheet metal part and the profile roll set by a rotation angle (rotation offset angle 36) with respect to the detained sheet metal part on the circumference (circular) twisted and then firmly mounted to the sheet metal part, you will get to the graphical representation FIG. 6 , It is therefore a circular rotational offset between the profile roller set and the rolling mandrel to which the entire profile roller set of asymmetrical profile rollers is arranged offset to a fixed sheet metal part 1.

Die weiteren Einzelheiten aus Figur 4 ergeben sich in Figur 6.The more details FIG. 4 arise in FIG. 6 ,

In Figur 6 ist in gestrichelten Linien rechts der Stand der Technik eingezeichnet, nämlich in Form der herkömmlichen Profilrollen 40, 41 nach Figur 5a, b, die beim Stand der Technik auf unterschiedlichen Ebenen angeordnet werden oder in unterschiedlichen Profilrollensätzen zusammengefasst werden mussten.In FIG. 6 is drawn in dashed lines on the right of the prior art, namely in the form of conventional profile rollers 40, 41 after FIG. 5a, b , which were arranged in the prior art on different levels or had to be summarized in different profile roller sets.

Diese Profilrollen 40, 41 nach dem Stand der Technik sind absolut symmetrisch zum Zentrum 45 ausgerichtet, und es fehlt der erfindungsgemäße Drehversatzwinkel 36, um den die asymmetrischen Profilrollen 2 um ein bestimmtes Winkelmaß von z. B. 3° in Bezug zu einem festgehaltenen Blechteil 1 verdreht am Umfang angeordnet sind.These prior art profiled rollers 40, 41 are aligned absolutely symmetrically with respect to the center 45, and the rotational offset angle 36 according to the invention, around which the asymmetrical profiled rollers 2 are provided, is missing certain angular extent of z. B. 3 ° with respect to a detained sheet metal part 1 twisted are arranged on the circumference.

Für die gleichen Teile wurden die gleichen Bezugszeichen verwendet, wobei in der Figur 6 auf der linken Seite erkennbar ist, dass aus den asymmetrischen Flanken 20, 20a des asymmetrischen Rollbundes 18 symmetrische Seitenflanken 32, 33 des Blechteils 1 erzeugt werden.For the same parts, the same reference numerals have been used, wherein in the FIG. 6 can be seen on the left side that 18 symmetrical side edges 32, 33 of the sheet metal part 1 are generated from the asymmetric flanks 20, 20a of the asymmetric roll collar.

Die unverformte Mantelfläche 47 des Blechteils 1 ist in strichpunktierten Linien dargestellt.The undeformed lateral surface 47 of the sheet metal part 1 is shown in dash-dotted lines.

Das fertig ausgeformte Blechteil 1 ist in durchgezogenen Linien dargestellt, wobei die Längsnut 30 mit den sich symmetrisch daran anschließenden Seitenflanken 32, 33 bezüglich des Nutengrundes 31 dargestellt ist.The finished molded sheet metal part 1 is shown in solid lines, wherein the longitudinal groove 30 is shown with the symmetrically adjoining side edges 32, 33 with respect to the groove bottom 31.

Die Fließpressumformung erfolgt bei der asymmetrischen Profilrolle 2 in der eingezeichneten Pfeilrichtung 12, und es ist erkennbar, dass damit immer gleichzeitig mit dem asymmetrischen Rollbund 18 auch der die zylindrische Umformfläche aufweisende Schulterbund 19 mitläuft und eine dementsprechende Flankenausbildung bewerkstelligt.The extrusion molding takes place in the asymmetrical profile roller 2 in the indicated direction of arrow 12, and it can be seen that it always runs simultaneously with the asymmetric roll collar 18 and the cylindrical forming surface having shoulder collar 19 and accomplished a corresponding flank formation.

Die vorliegende Erfindung ist nicht auf eine asymmetrische Profilrolle 2 gemäßThe present invention is not directed to an asymmetric profile roll 2 according to

Figur 5c beschränkt. Es ist in einer Weiterbildung vorgesehen, dass derartige Profilrollen auch mehrfach vorhanden sind, d. h. sie bilden als Mehrfachausbildung eine werkstoffeinstückige oder mehrstückige mehrfach profilierte Profilrolle, wobei die in Figur 5c angegebene Profilrolle 2 dann beispielsweise doppelt ausgebildet ist. Sie kann auch als dreifaches Teil ausgebildet sein, wobei alle Teile werkstoffeinstückig miteinander verbunden sind. FIG. 5c limited. It is envisaged in a development that such profile rollers are also present multiple times, ie they form a multiple training a einstoffeinstückige or multi-piece multi-profiled profile role, the in FIG. 5c specified profile role 2 then, for example, twice. It can also be designed as a triple part, wherein all parts are material integral with each other.

In einer anderen Ausgestaltung kann es auch vorgesehen sein, die verschiedenen Teile der jeweils in Figur 5c dargestellten Profilrolle auch mechanisch miteinander zu verbinden, wie z. B. durch mechanische oder stoffschlüssige Verbindungsmittel.In another embodiment, it may also be provided, the various parts of each in FIG. 5c also shown mechanically interconnect profile roll such. B. by mechanical or material connection means.

In Figur 7 ist als Ausführungsbeispiel die Formgebung eines Kalibierringes 3 dargestellt, der bereits schon in Figur 3 beschrieben wurde und der in Figur 8 in der Draufsicht dargestellt ist. Es gelten somit die Erläuterungen zu den Figuren 3, 7 und 8 wie nachfolgend:

  • Der Kalibrierring 3 besteht aus einer Anzahl von gleichmäßig am Umfang verteilt angeordneten Kalibrierzähnen 17, wobei jeder Kalibrierzahn 17 aus einem Zahnkopf 28 besteht, der konisch in den Pfeilrichtungen 12, 13 nach oben hin angeschrägt ist und ferner in einen sich daran anschließenden ebenfalls in den Pfeilrichtungen 12, 13 konisch zulaufenden Zahnfuß 29 übergeht.
In FIG. 7 is shown as an embodiment, the shape of a calibration ring 3, already in FIG. 3 was described and the in FIG. 8 is shown in plan view. The explanations regarding the Figures 3 . 7 and 8th as below:
  • The calibration ring 3 consists of a number of evenly distributed around the circumference arranged Kalibrierzähnen 17, each calibration tooth 17 consists of a tooth head 28 which is tapered in the direction of arrows 12, 13 tapered upwards and also in an adjoining also in the arrow directions 12, 13 tapered tooth root 29 passes.

Der Zahnkopf 28 besteht aus jeweils einer konisch sich nach oben erstreckenden Stirnflanke 23, die keilförmig ausgebildet ist und die einen bestimmten Winkel in Form einer Einführschräge für das Einführen in die Längsnut 30 des Blechteils 1 aufweist, wobei sich an die doppelt konische Stirnflanke 23 zwei seitliche ebenfalls doppelt konische Seitenflanken 22 anschließen.The tooth head 28 consists of a respective conically upwardly extending end edge 23 which is wedge-shaped and which has a certain angle in the form of an insertion bevel for insertion into the longitudinal groove 30 of the sheet metal part 1, wherein the double conical front edge 23 two lateral also connect double conical side edges 22.

In gleicher Weise, jedoch nur in verlängerter Ausführung weist der Zahnfuß 29 eine doppelt konische Stirnflanke 23a auf, an die sich wiederum doppelt konische Seitenflanken 22a anschließen.In the same way, but only in an extended version, the tooth root 29 has a double-conical front edge 23a, which in turn is followed by double-conical side edges 22a.

Insgesamt bilden so Zahnkopf 28, 29 jeweils Einführschrägen für das Eindringen in die Längsnut 30 des Blechteils 1, um so eine endgültige Kalibrierung der Seitenflanken 32, 33 in Verbindung mit dem Nutengrund 31 des Blechteils 1 zu erbringen.Overall, thus forming tooth head 28, 29 each insertion bevels for the penetration of the longitudinal groove 30 of the sheet metal part 1, so as to provide a final calibration of the side edges 32, 33 in conjunction with the groove bottom 31 of the sheet metal part 1.

An den Kalibrierzahn 27 schließen sich auf einem Radiusstrahl zurückversetzt, jeweils gleichmäßig am Umfang verteilt angeordnete Kalibriergrunde 27 an, wobei jeder Kalibriergrund 27 wiederum eine obere Stirnflanke 26 aufweist, an die sich eine untere Stirnflanke 26a anschließt.The calibration tooth 27 is recessed on a radius beam, in each case uniformly distributed on the circumference arranged calibration reason 27, each calibration base 27 in turn has an upper end edge 26, to which a lower end edge 26a connects.

Auch diese beiden Stirnflanken 26, 26a sind in den Pfeilrichtungen 12, 13 geneigt ausgebildet, um bilden ebenfalls eine Einführschräge für das Eindringen in die Längsnut 30 des Blechteils 1.These two end flanks 26, 26 a are inclined in the direction of arrows 12, 13, to form also an insertion bevel for the penetration into the longitudinal groove 30 of the sheet metal part first

In Figur 8 ist die Draufsicht auf den Kalibrierring 3 gezeigt, wo die abwechselnde Anordnung von Kalibrierzähnen 17 in Verbindung mit dem sich daran anschließenden Kalibriergrund 27 dargestellt ist.In FIG. 8 the top view of the calibration ring 3 is shown, where the alternate arrangement of Kalibrierzähnen 17 is shown in conjunction with the subsequent Kalibriergrund 27.

Am Außenumfang des Kalibrierrings 3 ist eine umlaufende Schmiernut 11 ausgebildet, die vertieft in dem deckelförmigen Material des Kalibrierringes eingebracht ist und über welches über Aufnahmenuten ein Schmiermittel eingegeben wird, um die Teile 17, 27 zu schmieren.On the outer circumference of the calibration ring 3, a circumferential lubrication groove 11 is formed, which is recessed in the cover-shaped material of the Kalibrierringes and via which a lubricant is introduced via grooves to lubricate the parts 17, 27.

Durch die Anordnung der Schmiernut 11 im Bereich eines etwa tellerförmigen Kalibrierringes 3 ergibt sich der Vorteil, dass man während des Umformvorganges schmieren kann, wie es beispielsweise in Figur 2 dargestellt ist.The arrangement of the lubrication groove 11 in the region of an approximately plate-shaped calibration ring 3, there is the advantage that you can lubricate during the forming process, as for example in FIG. 2 is shown.

Zeichnungslegendedrawing Legend

11
Blechteilsheet metal part
22
Profilrolle asymmetrischProfile roll asymmetric
33
Kalibrierringcalibrating
44
Rolldornroll Dorn
55
Aufnahmeadmission
66
Deckel untenLid down
77
Gegenhalterbackstop
88th
Aufnahme obenRecording above
99
Rahmenframe
1010
Deckel obenTop lid
1111
Schmiernutelubrication groove
1212
Pfeilrichtungarrow
1313
Pfeilrichtungarrow
1414
Achsbolzenaxle
1515
Drehrichtungdirection of rotation
1616
Ausnehmungrecess
1717
KalibrierzahnKalibrierzahn
1818
Rollbundroll Bund
1919
Schulterbundshoulder Bund
2020
Flanke 20a (von 3)Flank 20a (of 3)
2121
2222
Seitenflanke (28) 22aSide flank (28) 22a
2323
Stirnflanke (28) 23aFace flank (28) 23a
2424
2525
2626
Stirnflanke (27) 26aFace flank (27) 26a
2727
KalibriergrundKalibriergrund
2828
Zahnkopfaddendum
2929
Zahnfußtooth root
3030
Längsnut (von 1)Longitudinal groove (from 1)
3131
Nutengrundgroove base
3232
Seitenflanke (von 1)Side flank (from 1)
3333
Seitenflanke (von 1)Side flank (from 1)
3434
Radiuslinie (von 1)Radius line (from 1)
3535
Radiuslinie (von 2)Radius line (from 2)
3636
DrehversatzwinkelRotary offset angle
3737
Winkel Y (von 20)Angle Y (from 20)
3838
Winkel X (von 20a)Angle X (from 20a)
3939
Wandung (von 1)Wall (from 1)
4040
herkömmliche Profilrolleconventional profile roller
4141
herkömmliche Profilrolleconventional profile roller
4242
Ringflanschannular flange
4343
Verformungsbereichdeformation zone
4444
ProfilrollensatzProfile roller set
4545
Zentrumcenter
4646
Achslinieaxle line
4747
Mantelfläche (von 1)Lateral surface (from 1)

Claims (9)

  1. Method for producing an internally and externally toothed pot-shaped sheet metal part (1), in which the untoothed pot-shaped sheet metal part (1) is pushed onto a mandrel (4) configured with an external tooth system corresponding to the internal tooth system, which is to be produced, of the sheet metal part (1) and then the external profile is rolled onto the pot-shaped sheet metal part (1), in that the pot-shaped sheet metal part (1) together with the mandrel (4) is pressed by a profiled roller set (44) rolling parallel to the centre axis (45) on the sheet metal part (1) with the exertion of a radial force, so the material of the sheet metal part (1) is pressed into the tooth grooves of the mandrel (4), a finished forming of the longitudinal grooves in the sheet metal part (1) taking place in a single method step in the course of a single pressing stroke, i.e. in an upward and downward movement of the mandrel (4), characterised in that the forming of the longitudinal grooves (3) is achieved by a single profiled roller set (44) with asymmetric profiled rollers (2), which is offset by a circular rotational offset angle (35) relative to a symmetrical radius line (34) of the sheet metal part (1).
  2. Method according to claim 1, characterised in that a calibrating process additionally follows the final forming of the longitudinal grooves in the sheet metal part (1).
  3. Method according to claim 1 or 2, characterised in that the calibrating process takes place during the upward and downward movement of the mandrel (4).
  4. Device for producing an internally and externally toothed pot-shaped sheet metal part (1), in which the unformed sheet metal part (1) can be moved onto a mandrel (4), which is configured with an external tooth system corresponding to the internal tooth system, which is to be produced, of the sheet metal part (1), with a pressing tool movably driven in the longitudinal direction through a stationarily arranged profiled roller set (44), consisting of a large number of profiled rollers (2) arranged uniformly on the periphery, characterised in that the profiled rollers (2) form an asymmetric rolling periphery rolling the longitudinal groove in the sheet metal part and in that a circular relative rotational offset angle (36) is present between the profiled roller set (44) of the rolling forming tool and the sheet metal part (1).
  5. Device according to claim 4, characterised in that the asymmetrical profiled roller (2) consists of a rolling collar (18) with an enlarged diameter, adjoined, on one side, by a flank (20a), which forms a first flank angle (38) (angle X), while the other side of the rolling collar (18) in the transition to a shoulder collar (19) cylindrically adjacent thereto, is adjoined by a second flank (20), which has a second flank angle Y (37) differing from the first flank angle (38).
  6. Device according to claim 5, characterised in that the angle Y (37) of the flank (20) is smaller than the angle X (38) of the flank (20a), so an asymmetric engagement of the asymmetric rolling collar (18) occurs in the interior of the sheet metal part (1).
  7. Device according to any one of claims 4 to 6, characterised in that the side flanks (32, 33) of the sheet metal part (1) are equally inclined and in that the asymmetric profiled rollers (2) in each case engaging therein have an asymmetric rolling collar (18).
  8. Device according to any one of claims 1 to 7, characterised in that the rotational offset angle (36) is the angle, which is produced between the radius line (35) as the longitudinal line of symmetry through a profiled roller (2) at the point of intersection with the centre (45) of the rolling forming tool and from a radius line (34), which is the line of symmetry through the longitudinal groove (30) of the sheet metal part (1).
  9. Device according to any one of claims 4 to 8, characterised in that the method according to one or more of claims 1 to 3 is carried out using the device.
EP20110009265 2010-12-04 2011-11-23 Method and device for producing a cup-shaped sheet metal piece with interior and exterior teeth Active EP2460599B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102010053547A DE102010053547A1 (en) 2010-12-04 2010-12-04 Method and device for producing an internally and externally toothed cup-shaped sheet metal part

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EP2460599B1 true EP2460599B1 (en) 2013-05-29

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JP (1) JP2012121068A (en)
DE (1) DE102010053547A1 (en)

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EP2915609A1 (en) 2014-03-06 2015-09-09 WEBO Werkzeugbau Oberschwaben GmbH Method and device for manufacturing a cup-shaped sheet metal piece with inner and outer teeth by means of a forming head

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CN103447388B (en) * 2013-08-16 2016-04-20 昆山龙筠汽车零部件有限公司 The diel of clutch splined hub profile of tooth
DE102015009733A1 (en) 2015-07-31 2017-02-02 Transform Automotive LLC, Inc. Method for rolling disc carriers or the like and a profile roller set used for this purpose
CN105290310B (en) * 2015-11-11 2017-11-07 无锡市福克斯煤矿机械制造有限公司 Work out the general shaping roller of combination chain
DE102015226364A1 (en) 2015-12-21 2017-06-22 Zf Friedrichshafen Ag Method for the reshaping production of a gearing and tool device for calibrating the gearing inlet and / or gearing outlet
CN108167333B (en) * 2016-12-07 2023-12-08 汕头市东方科技有限公司 Tank body groove type processing device
DE102017200398A1 (en) * 2017-01-12 2018-07-12 Zf Friedrichshafen Ag Method for producing a disk carrier, disk carrier and motor vehicle
CN110523903B (en) * 2019-08-22 2022-06-03 重庆伊洛美克动力总成有限公司 Step type gear hub forming mechanism and forming method thereof

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EP2915609A1 (en) 2014-03-06 2015-09-09 WEBO Werkzeugbau Oberschwaben GmbH Method and device for manufacturing a cup-shaped sheet metal piece with inner and outer teeth by means of a forming head

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