EP2345069A1 - Biocompatible electrodes - Google Patents
Biocompatible electrodesInfo
- Publication number
- EP2345069A1 EP2345069A1 EP09756821A EP09756821A EP2345069A1 EP 2345069 A1 EP2345069 A1 EP 2345069A1 EP 09756821 A EP09756821 A EP 09756821A EP 09756821 A EP09756821 A EP 09756821A EP 2345069 A1 EP2345069 A1 EP 2345069A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- metal
- electrode
- layer
- semiconductor device
- etch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10W20/00—Interconnections in chips, wafers or substrates
- H10W20/01—Manufacture or treatment
- H10W20/031—Manufacture or treatment of conductive parts of the interconnections
- H10W20/032—Manufacture or treatment of conductive parts of the interconnections of conductive barrier, adhesion or liner layers
- H10W20/033—Manufacture or treatment of conductive parts of the interconnections of conductive barrier, adhesion or liner layers in openings in dielectrics
- H10W20/037—Manufacture or treatment of conductive parts of the interconnections of conductive barrier, adhesion or liner layers in openings in dielectrics the barrier, adhesion or liner layers being on top of a main fill metal
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P50/00—Etching of wafers, substrates or parts of devices
- H10P50/60—Wet etching
- H10P50/66—Wet etching of conductive or resistive materials
- H10P50/663—Wet etching of conductive or resistive materials by chemical means only
- H10P50/667—Wet etching of conductive or resistive materials by chemical means only by liquid etching only
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10W20/00—Interconnections in chips, wafers or substrates
- H10W20/01—Manufacture or treatment
- H10W20/031—Manufacture or treatment of conductive parts of the interconnections
- H10W20/056—Manufacture or treatment of conductive parts of the interconnections by filling conductive material into holes, grooves or trenches
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10W20/00—Interconnections in chips, wafers or substrates
- H10W20/01—Manufacture or treatment
- H10W20/031—Manufacture or treatment of conductive parts of the interconnections
- H10W20/062—Manufacture or treatment of conductive parts of the interconnections by smoothing of conductive parts, e.g. by planarisation
Definitions
- the invention relates to biocompatible electrodes and to a method of making them.
- Electrodes for biological applications increasingly need to be included in semiconductor devices manufactured with modern semiconductor processing, especially complementary metal oxide semiconductor (CMOS) devices manufactured using CMOS processing techniques.
- CMOS complementary metal oxide semiconductor
- An existing process for manufacturing an electrode for a biosensor is described in Eversmann et al, CMOS Biosensor Array for Extracellular Recording of Neural Activity, IEEE Journal of Sol id-State Circuits, volume 38 number 12 (December 2003), After completing a standard CMOS process to form devices, two metal layers, with a nitride passivation and a tungsten via, an additional process is used to form the additional sensor electrode.
- the surface is planarised, and a 50nm thick Ti/Pt stack is deposited and patterned using a liftoff process. The stack is used both as the sensor electrodes and as an adhesion layer for the bond pads.
- a 40nm sensor dielectric of TiO 2 , ZrO 2 , TiO 2 , ZrO 2 , and TiO 2 is formed by sputtering to protect the biocompatible electrode. The sensor dielectric is removed over the bond pads.
- the conventional CMOS process is used and ends with a nitride passivation layer over a silicon dioxide layer.
- a via is formed to the top layer of metallization, and filled with a Ti/TiN barrier layer and tungsten.
- a CMP process is used to etch back to the nitride passivation layer.
- a Cr adhesion layer is followed by a Pt electrode layer and patterned using a lift-off process.
- TiO 2 and/or ZrO 2 are then deposited by sputtering. At the contact pads, but not the biocompatible electrodes, the TiO 2 is etched away and a gold contact evaporated.
- the biocompatible electrode is formed with no lithography steps at all (after forming the via) and so the process is cheaper than those proposed before.
- the inventors have realized that a further problem occurs with the lithography step used to pattern the biocompatible electrode in the prior art approaches discussed above. If the lithography is slightly misaligned with the contact then some of the contact may be exposed after the manufacture of the electrode which can lead to contamination issues. In contrast, using the method proposed, the method is self aligned. This minimises contamination and overlay issues.
- the method is compatible with modern CMOS processes, including both processes with copper-based interconnects and aluminium-based interconnects.
- a further benefit is that the electrode is completely planar. This avoids stress at corners where subsequent dielectrics are deposited, improving reliability.
- the invention also relates to a semiconductor device according to claim 6.
- Figures 1 to 6 illustrate steps in the manufacture of a semiconductor device according to a first embodiment of the invention
- Figures 7 and 8 illustrate steps in the manufacture of a semiconductor device according to a second embodiment of the invention
- FIG. 9 illustrates a semiconductor device according to a third embodiment of the invention.
- the figures are not to scale. Like or similar components are given the same reference numbers in the different Figures, and the corresponding description is not repeated.
- CMOS process results in a semiconductor device having a substrate 10 with transistors and other devices formed within and on it. For clarity, these are not shown.
- a number of interconnection layers are then formed.
- a first interconnection layer is formed of insulator 12, typically silicon dioxide, having a via 14 formed through the insulator filled with a plug 16, here tungsten.
- a first layer of aluminium interconnect 18 is provided above the plug 16. The aluminium interconnect 18 extends across the substrate 10.
- a second interconnection layer is formed in the same way, namely with insulator 22, via 24, plug 26 and interconnect 28.
- the interconnect 28 in the second layer is the highest level of interconnect and so will be referred to as the upper interconnect layer.
- a passivation layer 30 is then formed over the second interconnection layer with upper surface 31.
- the passivation layer 30 is insulating, and may be of silicon dioxide, silicon nitride, silicon carbide or a combination.
- the passivation layer is in fact a stack of SiC, followed by SiO 2 followed by Si3N 4 ; this stack may be referred to as the passivation stack. This results in the arrangement shown in Figure 1.
- Processing to form the biocompatible electrode then begins by forming a via 32 through the passivation layer to the upper interconnect layer 28. This involves a lithographic step, to define the via. Typically, photoresist may be deposited and patterned to expose part of the passivation layer and a dry etching step carried out to etch through to the aluminium. Then, the photoresist is removed, as illustrated in Figure 2.
- a barrier layer 34 is then deposited over the whole surface of passivation layer 30 and in the via 32, using a process with good step coverage.
- the barrier layer 34 may be, for example a Ti/TiN barrier layer or a Ti/W barrier layer, both of which are fully compatible with CMOS processing.
- filling metal 36 in the embodiment tungsten, is deposited over the whole surface, including in the via 34.
- a conventional chemical mechanical polishing (CMP) step using a CMP tool then planarises the surface by etching and polishing away the filling metal 36 and barrier layer 34 above the passivation layer 30, leaving the barrier layer 34 and filling metal present only in the via. This step leaves the top of the filling metal plug 36 level with the top of the passivation layer 30 as illustrated in Figure 3.
- CMP chemical mechanical polishing
- a further selective etch is then carried out to etch away the filling metal in the via, creating a recess 38 as illustrated in Figure 4, below the level of the upper surface 31.
- the selective etch does not etch away the barrier layer 34.
- the particular etch selected in the embodiment is a H 2 O 2 (hydrogen peroxide) etch. Normally, this would give a low etch rate which would reduce the process speed excessively.
- the H 2 O 2 is supplied in the CMP tool previously used for the CMP step.
- the use of the CMP tool allows constant fresh H 2 O 2 to be delivered to the surface of the wafer and allows constant removal of the dissolved W.
- the inventors have accordingly been able to achieve etch rates of 90nm/min and up using this H 2 O 2 etch, much higher than would be expected by a conventional wet etch step using H 2 O 2 .
- the use of the same tool as in the previous step is extremely efficient since it does not require moving the device at all.
- the electrode metal 40 is deposited over the full surface of the device, including over the passivation layer 30 and in the recess 38, as illustrated in Figure 5.
- the electrode metal may be a single layer, for example of Ta or Ti, a nitride for example TaN or TiN, or a multilayer for example Ta/TaN or Ti/TiN.
- Another CMP process is used to etch and/or polish away the electrode metal 40 from above the passivation layer 30 and hence to leave the electrode metal only in the recess 38 at the top of the via, flush (level) with the surface of the passivation layer 30 as shown in Figure 6, forming the finished electrode 42.
- a biocompatible dielectric layer 44 is then deposited over the complete surface.
- the dielectric layer may be, for example, of TiO 2 , Ta 2 O 5 , SiO 2 , SiN or HfO 2 or combinations of these or other materials.
- a damascene process is used to form the biocompatible electrode in the recess at the top of the via.
- This process is a self-aligned process and this therefore ensures that the electrode 42 has exactly the same dimensions as the underlying W contact. This avoids the possibility of contamination caused by misalignment of the biocompatible electrode and the plug.
- Figures 7 and 8 illustrate a second embodiment.
- the method of manufacturing a semiconductor device according to the second embodiment proceeds in the same way as in the first embodiment to the stage illustrated in Figure 3.
- the next step is to carry out a selective etch to form recess 38, but in the process illustrated with reference to Figures 7 and 8 the selective etch etches both the barrier layer 34 and the filling metal 36 to form recess 38.
- Processing then proceeds as in the first embodiment to form electrode 42 and dielectric 44 to result in the finished semiconductor device illustrated in Figure 8.
- Figure 9 illustrates a third embodiment using a copper interconnect.
- the manufacture proceeds essentially as in the embodiment of Figure 1 to 6, except that the material of the first and second interconnects 18, 28 is copper.
- the second interconnect 28 is used to fill additionally the second via 24 and there is no separate plug in the second interconnect layer (this is the so-called dual damascene processing).
- the material of the filling metal 36 is also copper.
- the choices for the barrier layer 34 include not merely Ti or TiN but Ta, or TaN/Ta.
- a Cu filling metal 36 is used with copper interconnects, other possibilities for filling metal 36 exist, such as tungsten.
Landscapes
- Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
Abstract
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP09756821.6A EP2345069B1 (en) | 2008-10-27 | 2009-10-26 | Method of manufacturing a biocompatible electrode |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP08105674 | 2008-10-27 | ||
| PCT/IB2009/054736 WO2010049881A1 (en) | 2008-10-27 | 2009-10-26 | Biocompatible electrodes |
| EP09756821.6A EP2345069B1 (en) | 2008-10-27 | 2009-10-26 | Method of manufacturing a biocompatible electrode |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2345069A1 true EP2345069A1 (en) | 2011-07-20 |
| EP2345069B1 EP2345069B1 (en) | 2016-02-17 |
Family
ID=41527795
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP09756821.6A Not-in-force EP2345069B1 (en) | 2008-10-27 | 2009-10-26 | Method of manufacturing a biocompatible electrode |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US9281239B2 (en) |
| EP (1) | EP2345069B1 (en) |
| CN (1) | CN102203935A (en) |
| WO (1) | WO2010049881A1 (en) |
Families Citing this family (26)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101260981B1 (en) | 2004-06-04 | 2013-05-10 | 더 보오드 오브 트러스티스 오브 더 유니버시티 오브 일리노이즈 | Methods and devices for fabricating and assembling printable semiconductor elements |
| US8886334B2 (en) | 2008-10-07 | 2014-11-11 | Mc10, Inc. | Systems, methods, and devices using stretchable or flexible electronics for medical applications |
| US8389862B2 (en) | 2008-10-07 | 2013-03-05 | Mc10, Inc. | Extremely stretchable electronics |
| JP5646492B2 (en) | 2008-10-07 | 2014-12-24 | エムシー10 インコーポレイテッドMc10,Inc. | Stretchable integrated circuit and device with sensor array |
| WO2011041727A1 (en) | 2009-10-01 | 2011-04-07 | Mc10, Inc. | Protective cases with integrated electronics |
| US10441185B2 (en) | 2009-12-16 | 2019-10-15 | The Board Of Trustees Of The University Of Illinois | Flexible and stretchable electronic systems for epidermal electronics |
| US9936574B2 (en) | 2009-12-16 | 2018-04-03 | The Board Of Trustees Of The University Of Illinois | Waterproof stretchable optoelectronics |
| EP2513953B1 (en) | 2009-12-16 | 2017-10-18 | The Board of Trustees of the University of Illionis | Electrophysiology using conformal electronics |
| WO2011115643A1 (en) | 2010-03-17 | 2011-09-22 | The Board Of Trustees Of The University Of Illinois | Implantable biomedical devices on bioresorbable substrates |
| EP2492239B1 (en) | 2011-02-22 | 2020-08-26 | Sciosense B.V. | Integrated circuit with sensor and method of manufacturing such an integrated circuit |
| US9765934B2 (en) | 2011-05-16 | 2017-09-19 | The Board Of Trustees Of The University Of Illinois | Thermally managed LED arrays assembled by printing |
| EP2527824B1 (en) | 2011-05-27 | 2016-05-04 | ams international AG | Integrated circuit with moisture sensor and method of manufacturing such an integrated circuit |
| KR102000302B1 (en) | 2011-05-27 | 2019-07-15 | 엠씨10, 인크 | Electronic, optical and/or mechanical apparatus and systems and methods for fabricating same |
| US8934965B2 (en) | 2011-06-03 | 2015-01-13 | The Board Of Trustees Of The University Of Illinois | Conformable actively multiplexed high-density surface electrode array for brain interfacing |
| WO2013089867A2 (en) | 2011-12-01 | 2013-06-20 | The Board Of Trustees Of The University Of Illinois | Transient devices designed to undergo programmable transformations |
| US9554484B2 (en) | 2012-03-30 | 2017-01-24 | The Board Of Trustees Of The University Of Illinois | Appendage mountable electronic devices conformable to surfaces |
| US9171794B2 (en) | 2012-10-09 | 2015-10-27 | Mc10, Inc. | Embedding thin chips in polymer |
| EP2738551B1 (en) * | 2012-12-03 | 2015-03-18 | Nxp B.V. | Biosensor module comprising a biocompatible electrode |
| US8940597B2 (en) * | 2013-03-11 | 2015-01-27 | Taiwan Semiconductor Manufacturing Co., Ltd. | In-situ metal gate recess process for self-aligned contact application |
| BR112017025609A2 (en) | 2015-06-01 | 2018-08-07 | The Board Of Trustees Of The University Of Illinois | miniaturized wireless electronic systems with near field communication capabilities |
| BR112017025616A2 (en) | 2015-06-01 | 2018-08-07 | The Board Of Trustees Of The University Of Illinois | alternative approach to uv capture |
| US10925543B2 (en) | 2015-11-11 | 2021-02-23 | The Board Of Trustees Of The University Of Illinois | Bioresorbable silicon electronics for transient implants |
| US20190198392A1 (en) * | 2017-12-22 | 2019-06-27 | Applied Materials, Inc. | Methods of etching a tungsten layer |
| DE102019120795A1 (en) * | 2018-09-28 | 2020-04-02 | Taiwan Semiconductor Manufacturing Co., Ltd. | THROUGH CONTACTS WITH METAL CAPS UNDER THE CONDUCTIVE CABLES UNDER |
| US11282788B2 (en) | 2019-07-25 | 2022-03-22 | International Business Machines Corporation | Interconnect and memory structures formed in the BEOL |
| US11195751B2 (en) | 2019-09-13 | 2021-12-07 | International Business Machines Corporation | Bilayer barrier for interconnect and memory structures formed in the BEOL |
Family Cites Families (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3304754B2 (en) * | 1996-04-11 | 2002-07-22 | 三菱電機株式会社 | Multistage embedded wiring structure of integrated circuit |
| US6001269A (en) * | 1997-05-20 | 1999-12-14 | Rodel, Inc. | Method for polishing a composite comprising an insulator, a metal, and titanium |
| US6211087B1 (en) * | 1998-06-29 | 2001-04-03 | Vlsi Technology, Inc. | Chemical wet etch removal of underlayer material after performing chemical mechanical polishing on a primary layer |
| US6395607B1 (en) * | 1999-06-09 | 2002-05-28 | Alliedsignal Inc. | Integrated circuit fabrication method for self-aligned copper diffusion barrier |
| JP2001077118A (en) * | 1999-06-30 | 2001-03-23 | Toshiba Corp | Semiconductor device and method of manufacturing the same |
| US6251786B1 (en) * | 1999-09-07 | 2001-06-26 | Chartered Semiconductor Manufacturing Ltd. | Method to create a copper dual damascene structure with less dishing and erosion |
| US6274499B1 (en) * | 1999-11-19 | 2001-08-14 | Chartered Semiconductor Manufacturing Ltd. | Method to avoid copper contamination during copper etching and CMP |
| JP3907151B2 (en) * | 2000-01-25 | 2007-04-18 | 株式会社東芝 | Manufacturing method of semiconductor device |
| JP2001291720A (en) * | 2000-04-05 | 2001-10-19 | Hitachi Ltd | Semiconductor integrated circuit device and method of manufacturing semiconductor integrated circuit device |
| US6376353B1 (en) * | 2000-07-03 | 2002-04-23 | Chartered Semiconductor Manufacturing Ltd. | Aluminum and copper bimetallic bond pad scheme for copper damascene interconnects |
| JP2004006499A (en) * | 2002-05-31 | 2004-01-08 | Mitsubishi Electric Corp | Semiconductor manufacturing apparatus, polishing liquid supply apparatus, method for detecting characteristics of polishing liquid, and method for manufacturing semiconductor device |
| US6670274B1 (en) * | 2002-10-01 | 2003-12-30 | Taiwan Semiconductor Manufacturing Company | Method of forming a copper damascene structure comprising a recessed copper-oxide-free initial copper structure |
| KR20040060563A (en) * | 2002-12-30 | 2004-07-06 | 동부전자 주식회사 | Manufacture method and structure of semiconductor element |
| US20040154931A1 (en) * | 2003-02-12 | 2004-08-12 | Akihisa Hongo | Polishing liquid, polishing method and polishing apparatus |
| US7060619B2 (en) * | 2003-03-04 | 2006-06-13 | Infineon Technologies Ag | Reduction of the shear stress in copper via's in organic interlayer dielectric material |
| US7071564B1 (en) * | 2004-03-04 | 2006-07-04 | Advanced Micro Devices, Inc. | Composite tantalum capped inlaid copper with reduced electromigration and reduced stress migration |
| US7119018B2 (en) * | 2004-07-09 | 2006-10-10 | International Buisness Machines Corporation | Copper conductor |
| US7105445B2 (en) * | 2005-01-14 | 2006-09-12 | International Business Machines Corporation | Interconnect structures with encasing cap and methods of making thereof |
| US7387961B2 (en) * | 2005-01-31 | 2008-06-17 | Taiwan Semiconductor Manufacturing Co., Ltd | Dual damascene with via liner |
| US7348672B2 (en) * | 2005-07-07 | 2008-03-25 | Taiwan Semiconductor Manufacturing Co., Ltd. | Interconnects with improved reliability |
| US20070072311A1 (en) * | 2005-09-28 | 2007-03-29 | Northern Lights Semiconductor Corp. | Interconnect for a GMR Stack Layer and an Underlying Conducting Layer |
-
2009
- 2009-10-26 US US13/126,057 patent/US9281239B2/en not_active Expired - Fee Related
- 2009-10-26 WO PCT/IB2009/054736 patent/WO2010049881A1/en not_active Ceased
- 2009-10-26 EP EP09756821.6A patent/EP2345069B1/en not_active Not-in-force
- 2009-10-26 CN CN2009801421467A patent/CN102203935A/en active Pending
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2010049881A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| US9281239B2 (en) | 2016-03-08 |
| WO2010049881A1 (en) | 2010-05-06 |
| CN102203935A (en) | 2011-09-28 |
| EP2345069B1 (en) | 2016-02-17 |
| US20110207239A1 (en) | 2011-08-25 |
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