EP2292417A2 - Channel baling press - Google Patents

Channel baling press Download PDF

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Publication number
EP2292417A2
EP2292417A2 EP10009089A EP10009089A EP2292417A2 EP 2292417 A2 EP2292417 A2 EP 2292417A2 EP 10009089 A EP10009089 A EP 10009089A EP 10009089 A EP10009089 A EP 10009089A EP 2292417 A2 EP2292417 A2 EP 2292417A2
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EP
European Patent Office
Prior art keywords
side wall
transport container
channel
baler
channel baler
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Granted
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EP10009089A
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German (de)
French (fr)
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EP2292417A3 (en
EP2292417B1 (en
Inventor
Hermann Schwelling
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Individual
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B9/00—Presses specially adapted for particular purposes
    • B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3003—Details
    • B30B9/3025—Extrusion chambers with adjustable outlet opening
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B9/00—Presses specially adapted for particular purposes
    • B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3003—Details
    • B30B9/301—Feed means

Definitions

  • the invention relates to a channel baler for compacting loose material and for binding the compacted material into bales, comprising a hopper which is open, ie in the opposite direction of gravity, open, and through which the loose material in a press channel reaches, in which the compression takes place.
  • Balers are known and described for example in DE 198 18 127 C1 . DE 42 23 046 C2 as well as in the offers of different manufacturers, such as HSM GmbH + Co. KG, Welger GmbH or Kampwerthmaschinetechnik GmbH, respectively Germany, or Dimitron AG, Switzerland. They are used for compacting loose material, such as cardboard and cardboard packaging, in order to transport it in the form of bales to save space and possibly reuse it as valuable material. Bales are easy to stack and thus contribute to optimal loading and storage space utilization.
  • balers there are various types of balers widespread, including channel baling presses, which is also the subject of this patent. Compaction takes place after the loose material has entered the press channel. To introduce the loose material in the press channel is a funnel, which is located above the press channel and opens into this.
  • the filling opening is located at a relatively high level above the contact surface of the channel baling press. It is common to fill the loose material in containers to transport the filled containers to the channel baler and there in the simplest case by means of lifting equipment, such as forklifts to raise to the required height and then tilt at this height so that the material through the filling opening falls into the shaft.
  • This tilting device should allow manual operation despite different loads of trolley to trolley, and they must therefore have relatively complex, weight-compensating coupling elements.
  • the lifting, tilting and filling depends on the skill of the serving person, insofar as there is still the risk of accidents and continue a mechanical or automatic workflow is not possible.
  • lifting and tipping devices are known for use where bulk material is first collected in containers and then filled from these containers into presses. These devices are separate units and generally do not meet the requirements for integration into a channel baling press.
  • the present invention seeks to further develop a channel baler of the type described above so that the lifting, tilting and filling of the loose material in the hopper is more economical and safe than previously possible in the prior art.
  • the hopper opens into the entrance area of the press channel of the channel baler or in a collecting chamber upstream of the press channel, which is often called press box.
  • the side wall is connected to an electromotive, hydraulic or pneumatic tilting drive.
  • the activation of the Tilting drive is made from a safe distance, requires no effort of the operating personnel and the filling and tipping process is also independent of the individual workload of an operator.
  • the tilting drive can also be designed mechanically, for example, in the manner of a toggle joint or a combination of said tilting drives.
  • the coupling device advantageously has interlocking holding elements which, depending on the embodiment of the invention, can be connected to one another manually or mechanically and are detachable from one another.
  • the filling shaft has a rectangular or square cross-section, the side walls are designed plan.
  • the non-pivoting side walls can be made higher than the pivotable side wall.
  • the side wall opposite the pivotable side wall is inclined inwards in such a way that the filling shaft tapers upwards. This ensures that the loose material when tipping into the feed chute at least partially meets the opposite, obliquely inwardly inclined side wall and is directed by this in the slot due to the inclination.
  • the tilting drive may have a jogging device, the control of which is provided after the pivoting of the side wall in the second end position, whereby it is achieved that the loose material falls faster and completely out of the transport container in the hopper.
  • mobile transport containers for example in the form of conventional trolleys, can be used, which however are equipped with holding elements which correspond to the holding elements of the tilting device arranged on the pivotable side wall.
  • FIG. 1 the channel baling press 1 according to the invention is shown in a perspective view.
  • a funnel 2 through which loose, material to be compacted, enters or comes to a press channel 3, in which the compression takes place, is visible.
  • the presentation of the bales has been dispensed with, which, as known per se, pass through the press channel 3 formed between lateral boundary walls 4, a bottom plate 14 and a cover plate 5, thereby passing a multi-joint clamp 6.
  • the filling shaft 2 formed from side walls according to the invention has a side wall 7, which is pivotable about a perpendicular to the direction of gravity S extending axis 8 in the direction of rotation D. And that is the swing from a first to a second end position and vice versa possible. Of these two end positions is in Fig. 1 the first end position shown.
  • the mobile transport container 9 filled with loose material (not illustrated in the drawing) is pushed against the side wall 7 and mechanically fixedly connected to the latter by means of the coupling device 10, so that the in Fig. 1 shown constellation results.
  • FIG. 2a this initial constellation is shown again in perspective from a different angle.
  • Fig. 2b a side view with a view of the press channel 3 and the multi-joint clamp 6.
  • the end face of the channel baler 1 associated pressing plate 15 can be seen. It is in its rest position, so that over and filled through the hopper 2 loose material at the entrance of the press channel 3 can fall down to the bottom plate 14.
  • the position of the transport container 9 coupled to the side wall 7 next to the channel baler 1 can be seen here.
  • FIGS. 3a and 3b show a snapshot during the pivoting of the side wall 7 with the coupled transport container 9.
  • Fig. 3a shows this moment from the same perspective as before Fig. 2a ;
  • Fig. 3b shows the side view.
  • the gap Sp which arises during pivoting temporarily between the lateral upper edges of the transport container 9 and the side walls 11 and 12 of the hopper 2, is chosen in size so that the present in the relevant application, conventional material can not fall sideways during the pivoting movement.
  • FIGS. 4 From the FIGS. 4 the situation can be seen in which the pivoting about the direction of rotation D (see. Fig.1 ) is completed and the side wall 7 is in the second end position. From the perspective view in Fig. 4a and the side view Fig. 4b It can be seen that the transport container 9 is located above the feed chute 2, namely tilted so far that the loose material falls into the feed chute 2 as a result of gravity.
  • the tilting drive may have a vibrating device, which is activated in this situation, so that the contents of the transport container 9 are quickly and completely emptied into the feed chute 2.
  • a not inconsiderable advantage of the channel baler 1 according to the invention is also that by the inwardly, ie in the hopper 2 einschwenkenden portion 7a of the side wall 7, in particular with a variation of the speed of the pivotal movement targeted control of the distribution of the in the below the hopper lying collecting space falling material can be made so that the filled material in said Space is distributed evenly, so the existing receiving space is better utilized, so the efficiency is improved.
  • the filling chute 2 has an at least approximately rectangular cross-section and is delimited both by the side wall 7 and by further, as a rule flat, but not pivotable side walls 11, 12 and 13.
  • the side walls 11 and 12, which form a right angle with the pivotable side wall 7, are made higher than the pivotable side wall 7. This height difference is closed with the pivoting of the transport container 9 on reaching the second end position.
  • the side wall 13 lying opposite the pivotable side wall 7 is here preferably inclined so that the filling chute 2 tapers upwards. This ensures that the loose material is deflected when tipping into the hopper 2 due to the obliquely inwardly inclined side wall into the slot.
  • the pressing channel 3 of the channel baler 1 can also be subdivided into two or more sections, for example into a collecting space, often called a press box, which is arranged essentially below the filling shaft 2 and then forms a transitional area in a further longitudinal extension, and the actual pressing channel 3 following the transition area.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Refuse Collection And Transfer (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Basic Packing Technique (AREA)

Abstract

The channel baling press (1) has a filler shaft (2) provided with a side wall (7), which is tilted around an axis (8) that runs perpendicularly to the gravitational force direction (S). The side panel is equipped with a coupling device (10) for a transport container (9), where the transport container is formed for retaining the loose material.

Description

Die Erfindung bezieht sich auf eine Kanalballenpresse zum Verdichten von losem Material und zum Verschnüren des verdichteten Materials zu Ballen, umfassend einen Einfüllschacht, der nach oben, also in der der Schwerkraft entgegengesetzten Richtung, offen ist, und durch den hindurch das lose Material in einen Presskanal gelangt, in welchem die Verdichtung erfolgt.The invention relates to a channel baler for compacting loose material and for binding the compacted material into bales, comprising a hopper which is open, ie in the opposite direction of gravity, open, and through which the loose material in a press channel reaches, in which the compression takes place.

Ballenpressen sind an sich bekannt und beispielsweise beschrieben in DE 198 18 127 C1 , DE 42 23 046 C2 sowie in den Angeboten verschiedener Hersteller, wie HSM GmbH + Co. KG, Welger GmbH oder Kampwerth Umwelttechnik GmbH, jeweils Deutschland, oder Dimitron AG, Schweiz. Sie werden eingesetzt zum Verdichten von losem Material, wie beispielsweise Verpackungen aus Pappe und Karton, um dieses in der Form von Ballen Platz sparend transportieren und gegebenenfalls als Wertstoff wieder verwenden zu können. Ballen sind gut stapelbar und tragen so zu einer optimalen Lade- und Lagerraumnutzung bei.Balers are known and described for example in DE 198 18 127 C1 . DE 42 23 046 C2 as well as in the offers of different manufacturers, such as HSM GmbH + Co. KG, Welger GmbH or Kampwerth Umwelttechnik GmbH, respectively Germany, or Dimitron AG, Switzerland. They are used for compacting loose material, such as cardboard and cardboard packaging, in order to transport it in the form of bales to save space and possibly reuse it as valuable material. Bales are easy to stack and thus contribute to optimal loading and storage space utilization.

Es sind verschiedene Bauarten von Ballenpressen verbreitet, darunter Kanalballenpressen, denen auch der Gegenstand des vorliegenden Schutzrechtes zuzuordnen ist. Die Verdichtung erfolgt, nachdem das lose Material in den Presskanal gelangt ist. Zum Einbringen des losen Materials in den Presskanal dient ein Einfüllschacht, der sich über dem Presskanal befindet und in diesen einmündet.There are various types of balers widespread, including channel baling presses, which is also the subject of this patent. Compaction takes place after the loose material has entered the press channel. To introduce the loose material in the press channel is a funnel, which is located above the press channel and opens into this.

Aufgrund der Anordnung des Einfüllschachtes über dem Presskanal befindet sich die Einfüllöffnung in einer verhältnismäßig großen Höhe über der Aufstandfläche der Kanalballenpresse. Es ist üblich, das lose Material in Behälter zu füllen, die befüllten Behälter zur Kanalballenpresse zu transportieren und dort im einfachsten Fall mittels Hebezeugen, wie beispielsweise Gabelstaplern, auf die erforderliche Höhe zu heben und dann auf dieser Höhe so zu kippen, dass das Material durch die Einfüllöffnung in den Schacht fällt.Due to the arrangement of the filling chute above the pressing channel, the filling opening is located at a relatively high level above the contact surface of the channel baling press. It is common to fill the loose material in containers to transport the filled containers to the channel baler and there in the simplest case by means of lifting equipment, such as forklifts to raise to the required height and then tilt at this height so that the material through the filling opening falls into the shaft.

Nachteilig dabei ist, dass die mechanische Verbindung zwischen den Hubelementen und den Behältern meist nicht sicher sind und es oftmals zu Arbeitsunfällen kommt, abgesehen davon, dass diese Verfahrensweise unter wirtschaftlichem Aspekt nicht effizient ist.The disadvantage here is that the mechanical connection between the lifting elements and the containers are usually not safe and there are often accidents at work, apart from the fact that this procedure is not efficient from an economic point of view.

In DE 201 16 915 U1 ist eine Kippvorrichtung beschrieben, die dafür entwickelt wurde, einen Rollwagen rein mechanisch von Hand zu heben und zu schwenken, ohne dass es eines motorischen Antriebes bedarf. Derartige Rollwagen werden unter anderem auch zur Aufnahmen von Abfällen, so etwa Kartonagen, genutzt, die aus dem Rollwagen in den Trichter einer Verdichtungspresse gekippt werden.In DE 201 16 915 U1 is a tilting device is described, which was designed to lift a trolley purely mechanically by hand and to swing, without the need for a motor drive. Such trolleys are among others also to Recordings of waste, such as cardboard used, which are tilted out of the trolley in the hopper of a compaction press.

Diese Kippvorrichtung soll trotz unterschiedlicher Lasten von Rollwagen zu Rollwagen eine manuelle Betätigung ermöglichen, und sie muss daher über verhältnismäßig aufwendige, gewichtausgleichende Koppelelemente verfügen. Neben diesem Aufwand ist weiterhin nachteilig, dass das Heben, Kippen und Einfüllen vom Geschick der bedienenden Person abhängig ist, insofern noch die Gefahr von Unfällen besteht und weiterhin auch ein mechanischer oder automatischer Arbeitsablauf nicht möglich ist.This tilting device should allow manual operation despite different loads of trolley to trolley, and they must therefore have relatively complex, weight-compensating coupling elements. In addition to this effort is also disadvantageous that the lifting, tilting and filling depends on the skill of the serving person, insofar as there is still the risk of accidents and continue a mechanical or automatic workflow is not possible.

Auch sind Hub-Kippvorrichtungen zur Verwendung dort bekannt, wo in loser Form vorliegendes Material zunächst in Behältern gesammelt und dann aus diesen Behältern in Pressen gefüllt werden sollen. Diese Geräte sind separate Einheiten und erfüllen in der Regel nicht die an eine Integration in eine Kanalballenpresse erforderlichen Voraussetzungen.Also, lifting and tipping devices are known for use where bulk material is first collected in containers and then filled from these containers into presses. These devices are separate units and generally do not meet the requirements for integration into a channel baling press.

Davon ausgehend liegt der Erfindung die Aufgabe zugrunde, eine Kanalballenpresse der vorbeschriebenen Art so weiterzubilden, dass das Heben, Kippen und Einfüllen des losen Materials in den Einfüllschacht wirtschaftlicher und gefahrloser erfolgt als dies bisher im Stand der Technik möglich ist.Based on this, the present invention seeks to further develop a channel baler of the type described above so that the lifting, tilting and filling of the loose material in the hopper is more economical and safe than previously possible in the prior art.

Erfindungsgemäß ist vorgesehen, dass bei einer Kanalballenpresse der eingangs genannten Art der aus Seitenwänden gebildete Einfüllschacht eine Seitenwand aufweist, die um eine senkrecht zur Schwerkraftrichtung verlaufende Achse in zwei Endlagen schwenkbar und mit einer Koppeleinrichtung für einen zur Aufnahme des losen Materials ausgebildeten Transportbehälter ausgestattet ist, wobei

  • in einer ersten Endlage ein angekoppelter Transportbehälter sich außerhalb des Einfüllschachtes befindet, und
  • nach der Schwenkung in die zweite Endlage der Transportbehälter so über dem Einfüllschacht positioniert ist, dass sich das lose Material infolge der Schwerkraftwirkung aus dem Transportbehälter in den Einfüllschacht hinein entleert.
According to the invention, in the case of a channel baling press of the type mentioned at the beginning, the feed chute formed from side walls has a side wall which is pivotable about an axis perpendicular to the direction of gravity in two end positions and with a coupling device for a transport container designed to receive the loose material, wherein
  • in a first end position, a coupled transport container is located outside of the filling shaft, and
  • after pivoting into the second end position of the transport container is positioned above the feed chute that the loose material emptied out of the transport container into the hopper due to the effect of gravity.

Der Einfüllschacht mündet in den Eingangsbereich des Presskanals der Kanalballenpresse oder in einen dem Presskanal vorgelagerten Sammelraum, der oft auch Presskasten genannt wird.The hopper opens into the entrance area of the press channel of the channel baler or in a collecting chamber upstream of the press channel, which is often called press box.

Vorteilhaft erfolgt mit dem Schwenken der Seitenwand zugleich das Heben des Transportbehälters von einer Position unterhalb der Achse in eine Position oberhalb der Achse. Im Rahmen der vorliegenden Erfindung sollen die Begriffe "oben", "unten" oder "höher" auf die Schwerkraftrichtung bezogen verstanden werden.Advantageously, with the pivoting of the side wall at the same time the lifting of the transport container from a position below the axis in a position above the axis. In the context of the present invention, the terms "top", "bottom" or "higher" are to be understood in terms of the direction of gravity.

Die Seitenwand ist mit einem elektromotorischen, hydraulischen oder pneumatischen Kippantrieb verbunden. Die Ansteuerung des Kippantriebes wird aus sicherer Entfernung vorgenommen, erfordert keine Kraftanstrengung des bedienenden Personals und der Einfüll-und Kippvorgang ist zudem vom individuellen Arbeitstempo eines Bedieners unabhängig.
Der Kippantrieb kann nach einer Variante der Erfindung auch mechanisch, zum Beispiel in Art eines Kniehebelgelenkes oder einer Kombination der genannten Kippantriebe ausgeführt sein.The side wall is connected to an electromotive, hydraulic or pneumatic tilting drive. The activation of the Tilting drive is made from a safe distance, requires no effort of the operating personnel and the filling and tipping process is also independent of the individual workload of an operator.
According to a variant of the invention, the tilting drive can also be designed mechanically, for example, in the manner of a toggle joint or a combination of said tilting drives.

Die Koppeleinrichtung verfügt vorteilhaft über ineinander greifende Halteelemente, die je nach Ausgestaltung der Erfindung manuell oder maschinell miteinander verbindbar und voneinander lösbar sind.The coupling device advantageously has interlocking holding elements which, depending on the embodiment of the invention, can be connected to one another manually or mechanically and are detachable from one another.

Vorzugsweise weist der Einfüllschacht einen rechteckigen oder quadratischen Querschnitt auf, die Seitenwände sind plan ausgeführt. Dabei können die nicht schwenkbaren Seitenwände höher ausgeführt sein als die schwenkbare Seitenwand.Preferably, the filling shaft has a rectangular or square cross-section, the side walls are designed plan. The non-pivoting side walls can be made higher than the pivotable side wall.

Außerdem ist es von Vorteil, wenn die der schwenkbaren Seitenwand gegenüber liegende Seitenwand einwärts so geneigt ist, dass sich der Einfüllschacht nach oben verjüngt. Damit wird erreicht, dass das lose Material beim Einkippen in den Einfüllschacht zumindest teilweise auf die gegenüber liegende, schräg nach innen geneigte Seitenwand trifft und von dieser aufgrund der Neigung in den Schacht hinein gelenkt wird.In addition, it is advantageous if the side wall opposite the pivotable side wall is inclined inwards in such a way that the filling shaft tapers upwards. This ensures that the loose material when tipping into the feed chute at least partially meets the opposite, obliquely inwardly inclined side wall and is directed by this in the slot due to the inclination.

Optional kann der Kippantrieb über eine Rütteleinrichtung verfügen, deren Ansteuerung nach der Schwenkung der Seitenwand in die zweite Endlage vorgesehen ist, womit erreicht wird, dass das lose Material schneller und auch komplett aus dem Transportbehälter in den Einfüllschacht fällt.Optionally, the tilting drive may have a jogging device, the control of which is provided after the pivoting of the side wall in the second end position, whereby it is achieved that the loose material falls faster and completely out of the transport container in the hopper.

Vorzugsweise können fahrbare Transportbehälter, beispielsweise in Form herkömmlicher Rollwagen, verwendet werden, die jedoch mit Halteelementen ausgestattet sind, die mit den an der schwenkbaren Seitenwand angeordneten Halteelementen der Kippeinrichtung korrespondieren.Preferably, mobile transport containers, for example in the form of conventional trolleys, can be used, which however are equipped with holding elements which correspond to the holding elements of the tilting device arranged on the pivotable side wall.

Mit der neuen Kanalballenpresse im Umfang der Merkmale des Anspruches 1 wird die Aufgabe ausreichend gelöst. Das Heben, Kippen und Einfüllen des losen Materials in den Einfüllschacht erfolgt wirtschaftlicher und gefahrloser als dies bisher im Stand der Technik möglich war.
Zudem wurden mit dem Gegenstand der Anmeldung Baugruppen für eine Kanalballenpresse geschaffen, die Vorteile für den Herstellungsaufwand und die Wartung haben. Die weiteren Merkmale der nach geordneten Ansprüche betreffen ergänzende Ausführungsvarianten der neuen Kanalballenpresse.With the new channel baler in the scope of the features of claim 1, the problem is solved sufficiently. The lifting, tilting and filling the loose material in the hopper is more economical and safe than was previously possible in the prior art.
In addition, the subject of the application subassemblies for a channel baler have been created, which have advantages for the production cost and maintenance. The other features of the parent claims relate to additional embodiments of the new channel baler.

Statt zusätzliche Bauteile und Baugruppen zu verwenden, wurden bereits an der Kanalballenpresse vorhandene Bauteile bzw. Baugruppen in die Einheit, mit welcher das Heben, Kippen und Einfüllen des losen Materials in den Einfüllschacht erfolgt, integriert.Instead of using additional components and subassemblies, components already present on the channel baler or Assemblies in the unit, with which the lifting, tilting and filling the loose material takes place in the hopper integrated.

Die Erfindung wird nachfolgend anhand einer Ausführung beispielhaft näher erläutert. In den zugehörigen Zeichnungen zeigen in teils schematischer Darstellung:

Fig. 1
die perspektivische Darstellung einer Kanalballenpresse mit einem Einfüllschacht, der erfindungsgemäß eine Seitenwand aufweist, die um eine senkrecht zur Schwerkraftrichtung verlaufende Achse in zwei Endlagen schwenkbar und mit einer Koppeleinrichtung für einen Transportbehälter ausgestattet ist, der zur Aufnahme von losem, zur Verpressung vorgesehenem Material dient;
Fig. 2
die Kanalballenpresse nach Fig. 1 in der Konstellation der ersten Endlage, in welcher der Transportbehälter in Höhe der Aufstellfläche der Kanalballenpresse an die schwenkbare Seitenwand angekoppelt ist;
Fig. 3
die Kanalballenpresse nach Fig. 1 in einer Momentaufnahme, während sich der Transportbehälter in der Hubbewegung befindet;
Fig. 4
die Kanalballenpresse nach Fig. 1 in der Konstellation, in welcher die zweite Endlage erreicht ist und sich der Transportbehälter in der Position über der Einfüllöffnung des Einfüllschachtes befindet.
The invention will be explained in more detail by way of example with reference to an embodiment. In the accompanying drawings show in a partly schematic representation:
Fig. 1
the perspective view of a channel baler with a hopper, which according to the invention comprises a side wall which is pivotable about an axis perpendicular to the direction of gravity axis in two end positions and equipped with a coupling device for a transport container, which serves to receive loose, intended for pressing material;
Fig. 2
the channel baler behind Fig. 1 in the constellation of the first end position, in which the transport container is coupled at the level of the footprint of the channel baler to the pivotable side wall;
Fig. 3
the channel baler behind Fig. 1 in a snapshot, while the transport container is in the lifting movement;
Fig. 4
the channel baler behind Fig. 1 in the constellation in which the second end position is reached and the transport container is in the position above the filling opening of the filling shaft.

Die verwendeten Bezugszeichen haben in allen Figuren die gleiche Bedeutung und sind dort zum besseren Verständnis der jeweiligen Darstellung angetragen, in den zugehörigen Beschreibungsteilen jedoch nicht allesamt angeführt.The reference numbers used have the same meaning in all figures and are presented there for a better understanding of the respective representation, but not all listed in the accompanying description parts.

In Fig. 1 ist die erfindungsgemäße Kanalballenpresse 1 in einer Perspektivansicht dargestellt. Ersichtlich sind ein Einfüllschacht 2, durch den hindurch loses, zu verdichtendes Material in bzw. zu einem Presskanal 3 gelangt, in welchem die Verdichtung erfolgt.In Fig. 1 the channel baling press 1 according to the invention is shown in a perspective view. A funnel 2, through which loose, material to be compacted, enters or comes to a press channel 3, in which the compression takes place, is visible.

Der Übersichtlichkeit halber wurde auf die Darstellung der Ballen verzichtet, die, wie an sich bekannt, den zwischen seitlichen Begrenzungswänden 4, einer Bodenplatte 14 und einer Deckplatte 5 ausgebildeten Presskanal 3 durchlaufen und dabei eine Vielgelenkzwinge 6 passieren.For the sake of clarity, the presentation of the bales has been dispensed with, which, as known per se, pass through the press channel 3 formed between lateral boundary walls 4, a bottom plate 14 and a cover plate 5, thereby passing a multi-joint clamp 6.

Der aus Seitenwänden gebildete Einfüllschacht 2 weist erfindungsgemäß eine Seitenwand 7 auf, die um eine senkrecht zur Schwerkraftrichtung S verlaufende Achse 8 in der Drehrichtung D schwenkbar ist. Und zwar ist die Schwenkung von einer ersten in eine zweite Endlage und umgekehrt möglich. Von diesen beiden Endlagen ist in Fig. 1 die erste Endlage dargestellt.The filling shaft 2 formed from side walls according to the invention has a side wall 7, which is pivotable about a perpendicular to the direction of gravity S extending axis 8 in the direction of rotation D. And that is the swing from a first to a second end position and vice versa possible. Of these two end positions is in Fig. 1 the first end position shown.

Ein fahrbarer Transportbehälter 9 in Form eines Rollwagens, der zur Aufnahme von losem, zur Verpressung vorgesehenem Material dient, ist mittels einer Koppeleinrichtung 10 mechanisch fest mit der schwenkbaren Seitenwand 7 verbunden.A mobile transport container 9 in the form of a trolley, which serves to receive loose material intended for pressing, is mechanically fixedly connected to the pivotable side wall 7 by means of a coupling device 10.

Zum Beschicken der erfindungsgemäß ausgebildeten Kanalballenpresse 1 wird der mit losem (zeichnerisch nicht dargestelltem) Material gefüllte fahrbare Transportbehälter 9 an die Seitenwand 7 herangeschoben und mittels der Koppeleinrichtung 10 mit dieser mechanisch fest verbunden, so dass sich die in Fig. 1 gezeigte Konstellation ergibt.For loading the channel baling press 1 designed according to the invention, the mobile transport container 9 filled with loose material (not illustrated in the drawing) is pushed against the side wall 7 and mechanically fixedly connected to the latter by means of the coupling device 10, so that the in Fig. 1 shown constellation results.

In Fig. 2a ist diese Ausgangskonstellation nochmals perspektivisch aus einem anderen Blickwinkel dargestellt. Dagegen zeigt Fig. 2b eine Seitenansicht mit Blick auf den Presskanal 3 bzw. auf die Vielgelenkzwinge 6. In dieser Ansicht ist auch die Stirnfläche einer zur Kanalballenpresse 1 gehörenden Pressplatte 15 zu sehen. Sie befindet sich in ihrer Ruheposition, sodass über und durch den Einfüllschacht 2 eingefülltes loses Material am Eingang des Presskanals 3 bis auf die Bodenplatte 14 fallen kann.
Zu erkennen ist hier die Position des an die Seitenwand 7 angekoppelten Transportbehälters 9 neben der Kanalballenpresse 1. Ist die Ankopplung des Transportbehälters 9 in dieser Weise erfolgt, wird ein mit der Seitenwand 7 verbundener Kippantrieb (zeichnerisch nicht dargestellt) angesteuert und mit diesem die Schwenkung der Seitenwand 7 gemeinsam mit dem angekoppelten, gefüllten Transportbehälter 9 in Drehrichtung D veranlasst.In Fig. 2a this initial constellation is shown again in perspective from a different angle. On the other hand shows Fig. 2b a side view with a view of the press channel 3 and the multi-joint clamp 6. In this view, the end face of the channel baler 1 associated pressing plate 15 can be seen. It is in its rest position, so that over and filled through the hopper 2 loose material at the entrance of the press channel 3 can fall down to the bottom plate 14.
The position of the transport container 9 coupled to the side wall 7 next to the channel baler 1 can be seen here. If the coupling of the transport container 9 is carried out in this manner, a tilting drive connected to the side wall 7 (not shown in the drawing) is actuated and the pivoting of the side wall 7 together with the coupled, filled transport container 9 in the direction of rotation D is initiated therewith.

Die Figuren 3a und 3b zeigen eine Momentaufnahme während des Schwenkens der Seitenwand 7 mit dem angekoppelten Transportbehälter 9. Hier ist zu erkennen, dass der Teilabschnitt 7b der Seitenwand 7, der unterhalb der Achse 8 liegt (vgl. Fig. 1 und Fig. 2) und an dem sich der Transportbehälter 9 befindet auf den Einfüllschacht 2 bezogen nach außen schwenkt, während der über der Achse 8 liegende Teilabschnitt 7a der Seitenwand 7, der Drehrichtung D folgend, in den Einfüllschacht 2 hinein schwenkt und dadurch den Einfüllschacht 2 seitlich für das Einschwenken des Transportbehälters 9 öffnet.
Fig. 3a zeigt diesen Moment aus der gleichen Perspektive wie bereits Fig. 2a; Fig. 3b zeigt die Seitenansicht dazu.
Der Spalt Sp, der beim Schwenken zeitweilig zwischen den seitlichen Oberkanten des Transportbehälters 9 und den Seitenwänden 11 und 12 des Einfüllschachtes 2 entsteht, ist in seiner Größe so gewählt, dass das im betreffenden Anwendungsfall vorliegende übliche Material während der Schwenkbewegung nicht seitwärts herabfallen kann.The FIGS. 3a and 3b show a snapshot during the pivoting of the side wall 7 with the coupled transport container 9. Here it can be seen that the portion 7b of the side wall 7, which lies below the axis 8 (see. Fig. 1 and Fig. 2 ) and on which the transport container 9 is based on the feed chute 2 pivoted outwardly, while lying over the axis 8 portion 7a of the side wall 7, the direction of rotation D following, in the hopper 2 pivots into and thereby the hopper 2 laterally for the Swiveling in of the transport container 9 opens.
Fig. 3a shows this moment from the same perspective as before Fig. 2a ; Fig. 3b shows the side view.
The gap Sp, which arises during pivoting temporarily between the lateral upper edges of the transport container 9 and the side walls 11 and 12 of the hopper 2, is chosen in size so that the present in the relevant application, conventional material can not fall sideways during the pivoting movement.

Aus den Figuren 4 ist die Situation ersichtlich, in der das Schwenken um die Drehrichtung D (vgl. Fig.1) beendet ist und sich die Seitenwand 7 in der zweiten Endlage befindet. Aus der Perspektivansicht in Fig. 4a und der Seitenansicht Fig. 4b ist zu erkennen, dass sich der Transportbehälter 9 über dem Einfüllschacht 2 befindet, und zwar so weit gekippt, dass das lose Material infolge der Schwerkraft in den Einfüllschacht 2 hinein fällt. Optional kann der Kippantrieb über eine Rütteleinrichtung verfügen, die in dieser Situation angesteuert wird, so dass sich der Inhalt des Transportbehälters 9 schnell und komplett in den Einfüllschacht 2 entleert.From the FIGS. 4 the situation can be seen in which the pivoting about the direction of rotation D (see. Fig.1 ) is completed and the side wall 7 is in the second end position. From the perspective view in Fig. 4a and the side view Fig. 4b It can be seen that the transport container 9 is located above the feed chute 2, namely tilted so far that the loose material falls into the feed chute 2 as a result of gravity. Optionally, the tilting drive may have a vibrating device, which is activated in this situation, so that the contents of the transport container 9 are quickly and completely emptied into the feed chute 2.

Nach der Entleerung erfolgt die Schwenkung im umgekehrten Drehsinn zurück bis in die erste Endlage, der Transportbehälter 9 wird abgekoppelt und durch einen gefüllten Transportbehälter 9 ersetzt, dessen Inhalt nun in der gleichen Weise wie beschrieben in den Einfüllschacht 2 gelangt.After emptying, the pivoting takes place in the reverse direction of rotation back to the first end position, the transport container 9 is decoupled and replaced by a filled transport container 9, the contents of which now in the same manner as described in the chute 2 passes.

Ein nicht unerheblicher Vorteil der erfindungsgemäßen Kanalballenpresse 1 besteht auch darin, dass durch den nach innen, also in den Einfüllschacht 2 einschwenkenden Teilabschnitt 7a der Seitenwand 7, insbesondere mit einer Variierung der Geschwindigkeit der Schwenkbewegung eine gezielte Steuerung der Verteilung des in den unter den Einfüllschacht 2 liegenden Sammelraum herabfallenden Materials erfolgen kann, sodass das eingefüllte Material in besagtem Raum gleichmäßiger verteilbar ist, also der vorhandene Aufnahmeraum besser ausgenutzt ist, also die Wirtschaftlichkeit verbessert wird.A not inconsiderable advantage of the channel baler 1 according to the invention is also that by the inwardly, ie in the hopper 2 einschwenkenden portion 7a of the side wall 7, in particular with a variation of the speed of the pivotal movement targeted control of the distribution of the in the below the hopper lying collecting space falling material can be made so that the filled material in said Space is distributed evenly, so the existing receiving space is better utilized, so the efficiency is improved.

Wie sich aus den Darstellungen in Fig. 1 bis Fig. 4 weiterhin ergibt, weist in dem hier gewählten Ausführungsbeispiel der Einfüllschacht 2 einen zumindest etwa rechteckigen Querschnitt auf und ist dabei sowohl von der Seitenwand 7 als auch von weiteren, in der Regel plan ausgeführten, jedoch nicht schwenkbaren Seitenwänden 11, 12 und 13 begrenzt. Die Seitenwände 11 und 12, die mit der schwenkbaren Seitenwand 7 einen rechten Winkel einschließen, sind höher ausgeführt als die schwenkbare Seitenwand 7. Diese Höhendifferenz wird mit dem Einschwenken des Transportbehälters 9 bei Erreichen der zweiten Endlage geschlossen.As can be seen from the illustrations in Fig. 1 to Fig. 4 Furthermore, in the exemplary embodiment chosen here, the filling chute 2 has an at least approximately rectangular cross-section and is delimited both by the side wall 7 and by further, as a rule flat, but not pivotable side walls 11, 12 and 13. The side walls 11 and 12, which form a right angle with the pivotable side wall 7, are made higher than the pivotable side wall 7. This height difference is closed with the pivoting of the transport container 9 on reaching the second end position.

Die der schwenkbaren Seitenwand 7 gegenüber liegende Seitenwand 13 ist hier vorzugsweise so geneigt, dass sich der Einfüllschacht 2 nach oben hin verjüngt. Damit wird erreicht, dass das lose Material beim Einkippen in den Einfüllschacht 2 aufgrund der schräg nach innen geneigten Seitenwand in den Schacht hinein gelenkt wird.The side wall 13 lying opposite the pivotable side wall 7 is here preferably inclined so that the filling chute 2 tapers upwards. This ensures that the loose material is deflected when tipping into the hopper 2 due to the obliquely inwardly inclined side wall into the slot.

Diese Offenbarung bietet eine veranschaulichende erfindungsgemäße Ausführungsform als Beispiel und nicht als Einschränkung. Der Fachmann kann zahlreiche andere Modifikationen und Ausführungsformen ersinnen, welche in den Rahmen und den Geist der erfindungsgemäßen Prinzipien fallen, z.B. Modifikationen der Koppeleinrichtung 10, oder der Form des Einfüllschachtes 2 und dessen "obere Öffnung", die z.B. auch seitlich oben angeordnet sein kann, oder betreffend die Ausführung des Kippantriebes oder die Gestalt des Transportbehälters.
So kann der Presskanal 3 der Kanalballenpresse 1 auch in zwei oder weitere Abschnitte untergliedert sein, z.B. in einen Sammelraum, oft auch Presskasten genannt, der im Wesentlichen unter dem Einfüllschacht 2 angeordnet ist und dann in weiterer Längserstreckung einen Übergangsbereich bildet, und den eigentlichen Presskanal 3, der nach dem Übergangsbereich folgt.This disclosure offers an illustrative embodiment of the invention by way of example and not limitation. Those skilled in the art may devise numerous other modifications and embodiments which are within the scope and spirit of the art Principles of the invention fall, for example, modifications of the coupling device 10, or the shape of the hopper 2 and its "upper opening", which may be arranged laterally, for example, or concerning the execution of the tilting drive or the shape of the transport container.
Thus, the pressing channel 3 of the channel baler 1 can also be subdivided into two or more sections, for example into a collecting space, often called a press box, which is arranged essentially below the filling shaft 2 and then forms a transitional area in a further longitudinal extension, and the actual pressing channel 3 following the transition area.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
KanalballenpresseBaler
22
Einfüllschachtfunnel
33
PresskanalPress channel
44
seitlichen Begrenzungswändelateral boundary walls
55
Deckplattecover plate
66
VielgelenkzwingeMuch joint clamp
77
schwenkbare Seitenwandswiveling sidewall
7a7a
oberer Teilabschnitt von Pos. 7Upper section of Pos. 7
7b7b
unterer Teilabschnitt von Pos. 7lower section of Pos. 7
88th
Achseaxis
99
Transportbehältertransport container
1010
Koppeleinrichtungcoupling device
11, 12, 1311, 12, 13
nicht schwenkbare Seitenwändenon-swiveling side walls
1414
Bodenplattebaseplate
1515
Pressplattepress plate
DD
Drehrichtungdirection of rotation
SS
SchwerkraftrichtungThe direction of gravity
Spsp
Spaltgap

Claims (10)

Kanalballenpresse (1) zum Verdichten von losem Material und zum Verschnüren des verdichteten Materials zu Ballen, umfassend einen Einfüllschacht (2), der in seinem oberen Bereich, das heißt in der der Schwerkraft entgegengesetzten Richtung, offen ist und durch den hindurch das lose Material in einen Presskanal (3) gelangt, in welchem die Verdichtung erfolgt, dadurch gekennzeichnet, dass - der Einfüllschacht (2) eine Seitenwand (7) aufweist, die um eine senkrecht zur Schwerkraftrichtung (S) verlaufende Achse (8) in zwei Endlagen schwenkbar ist, und - die Seitenwand (7) mit einer Koppeleinrichtung (10) für einen zur Aufnahme des losen Materials ausgebildeten Transportbehälter (9) ausgestattet ist, wobei - in einer ersten Endlage ein angekoppelter Transportbehälter (9) sich außerhalb des Einfüllschachtes (2) befindet, und - nach der Schwenkung in die zweite Endlage der Transportbehälter (9) so über dem Einfüllschacht (2) positioniert ist, dass sich das lose Material infolge der Schwerkraftwirkung aus dem Transportbehälter (9) in den Einfüllschacht (2) hinein entleert. A channel baler (1) for compacting loose material and tying the compacted material into bales, comprising a hopper (2) open in its upper region, i.e. in the opposite direction to gravity, through which the loose material passes a pressing channel (3) passes, in which the compression takes place, characterized in that - The filling shaft (2) has a side wall (7) which is pivotable about an axis perpendicular to the direction of gravity (S) extending axis (8) in two end positions, and - The side wall (7) is equipped with a coupling device (10) for a formed for receiving the loose material transport container (9), wherein - In a first end position, a coupled transport container (9) is located outside of the filling shaft (2), and - After the pivoting in the second end position of the transport container (9) is positioned above the filling chute (2) that the loose material due to the force of gravity from the transport container (9) emptied into the hopper (2). Kanalballenpresse (1) nach Anspruch 1,
bei welcher mit dem Schwenken der Seitenwand (7) zugleich das Heben des Transportbehälters (9) von einer Position unterhalb der Achse (8) in eine Position oberhalb der Achse (8) erfolgt.Channel baler (1) according to claim 1,
in which with the pivoting of the side wall (7) at the same time the lifting of the transport container (9) from a position below the axis (8) takes place in a position above the axis (8). Kanalballenpresse (1) nach Anspruch 1 oder 2,
bei der die Seitenwand (7) mit einem elektromotorischen, hydraulischen, pneumatischen oder mechanischen Kippantrieb verbunden ist.Channel baler (1) according to claim 1 or 2,
in which the side wall (7) is connected to an electromotive, hydraulic, pneumatic or mechanical tilting drive. Kanalballenpresse (1) nach einem der vorgenannten Ansprüche,
bei welcher die Koppeleinrichtung (10) über ineinander greifende Halteelemente verfügt, die manuell oder maschinell miteinander verbindbar und voneinander lösbar sind.Channel baler (1) according to one of the preceding claims,
in which the coupling device (10) has interlocking holding elements which can be connected to one another manually or mechanically and are detachable from one another. Kanalballenpresse (1) nach einem der vorgenannten Ansprüche,
bei welcher der Einfüllschacht (2) einen rechteckigen oder quadratischen Querschnitt aufweist.Channel baler (1) according to one of the preceding claims,
in which the filling shaft (2) has a rectangular or square cross-section. Kanalballenpresse (1) nach Anspruch 5,
wobei der Einfüllschacht (2) von im Wesentlichen plan ausgeführten Seitenwänden (7, 11, 12, 13) begrenzt ist, und die nicht schwenkbaren Seitenwände (11, 12, 13) höher ausgeführt sind als die schwenkbare Seitenwand (7).Channel baler (1) according to claim 5,
the feed chute (2) being bounded by substantially planar side walls (7, 11, 12, 13), and the non-swiveling side walls (11, 12, 13) being made higher than the swiveling side wall (7). Kanalballenpresse (1) nach Anspruch 5 oder 6,
wobei die der schwenkbaren Seitenwand (7) gegenüber liegende Seitenwand (13) geneigt ist, so dass sich der Einfüllschacht (2) nach oben hin verjüngt.Channel baler (1) according to claim 5 or 6,
wherein the side wall (13) opposite the pivotable side wall (7) is inclined, so that the filling shaft (2) tapers towards the top. Kanalballenpresse (1) nach einem der vorgenannten Ansprüche,
bei welcher der Kippantrieb über eine Rütteleinrichtung verfügt, deren Ansteuerung nach der Schwenkung der Seitenwand (7) in die zweite Endlage vorgesehen ist.Channel baler (1) according to one of the preceding claims,
in which the tilting drive has a jogging device whose control is provided after the pivoting of the side wall (7) in the second end position. Kanalballenpresse (1) nach einem der vorgenannten Ansprüche,
der wenigstens ein Transportbehälter (6) zugeordnet ist, wobei der Transportbehälter (6) in Form eines Rollwagens ausgebildet und mit Halteelementen ausgestattet ist, die mit den an der schwenkbaren Seitenwand (7) angeordneten Halteelementen der Koppeleinrichtung (10) korrespondieren.Channel baler (1) according to one of the preceding claims,
the at least one transport container (6) is assigned, wherein the transport container (6) is designed in the form of a trolley and equipped with retaining elements which correspond to the on the pivotable side wall (7) arranged holding elements of the coupling device (10). Kanalballenpresse (1) gekennzeichnet nach mindestens einem der in der Anmeldung offenbarten Merkmale.Channel baler (1) characterized according to at least one of the features disclosed in the application.
EP10009089.3A 2009-09-02 2010-09-01 Channel baling press Active EP2292417B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102009040507.0A DE102009040507B4 (en) 2009-09-02 2009-09-02 Baler

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EP2537668A3 (en) * 2011-06-24 2014-06-18 Hermann Schwelling Baling press
EP3842223A1 (en) * 2019-12-19 2021-06-30 Hermann Schwelling Vertical box baling press and method for the operation thereof

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EP4249227A1 (en) 2022-03-22 2023-09-27 Maschinenfabrik Bermatingen GmbH & Co. KG Baling press
EP4360869A1 (en) 2022-10-24 2024-05-01 HSM GmbH + Co. KG Baling press with a sliding-block guided lifting/tilting device

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DE4223046C2 (en) 1992-07-14 1995-02-02 Zanders Feinpapiere Ag Channel baler for voluminous material and control to operate it
DE19818127C1 (en) 1998-04-23 1999-11-18 Welger Geb Channel baling press
DE20116915U1 (en) 2001-10-18 2001-12-06 Kampwerth Umwelttechnik GmbH & Co. KG, 49196 Bad Laer Tilting device for a trolley

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Publication number Priority date Publication date Assignee Title
EP2537668A3 (en) * 2011-06-24 2014-06-18 Hermann Schwelling Baling press
EP3842223A1 (en) * 2019-12-19 2021-06-30 Hermann Schwelling Vertical box baling press and method for the operation thereof

Also Published As

Publication number Publication date
EP2292417A3 (en) 2011-06-01
EP2292417B1 (en) 2018-04-18
DE102009040507B4 (en) 2016-08-04
DE102009040507A1 (en) 2011-03-17

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