EP2286012A1 - Velours-teppich mit tufting-ähnlicher oberfläche - Google Patents
Velours-teppich mit tufting-ähnlicher oberflächeInfo
- Publication number
- EP2286012A1 EP2286012A1 EP09757433A EP09757433A EP2286012A1 EP 2286012 A1 EP2286012 A1 EP 2286012A1 EP 09757433 A EP09757433 A EP 09757433A EP 09757433 A EP09757433 A EP 09757433A EP 2286012 A1 EP2286012 A1 EP 2286012A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- nonwoven
- fleece
- pile
- malivlies
- fibers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000835 fiber Substances 0.000 claims abstract description 51
- 238000000034 method Methods 0.000 claims abstract description 30
- 230000001680 brushing effect Effects 0.000 claims abstract description 4
- 239000004744 fabric Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 3
- 239000004745 nonwoven fabric Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005520 cutting process Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 8
- 238000009732 tufting Methods 0.000 description 5
- 238000005299 abrasion Methods 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 230000000284 resting effect Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H11/00—Non-woven pile fabrics
- D04H11/08—Non-woven pile fabrics formed by creation of a pile on at least one surface of a non-woven fabric without addition of pile-forming material, e.g. by needling, by differential shrinking
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
Definitions
- the present invention relates to a method of making a velor carpet having advantageous properties over prior art velor carpets.
- tufts or English “tufting” refers to a technique for producing three-dimensional textile surfaces. It is the most widely used process worldwide for the production of carpets.
- Tufting works on the principle of a sewing machine. Needles bring the so-called pile yarn in a base material (fabric or nonwoven), the so-called backbone or carrier.
- the needles pierce through the base material; before the needles run back again, the inserted pile yarn is held in place by grippers. This creates loops (tufts) on top of the tufting.
- the prior art moreover discloses a "simpler" method which produces similar carpets without pile yarn introduced from the outside into the fabric strips.
- needles puncture a fiber fleece / Mali fleece and draw fiber loops between the bristles of one underneath the fiber fleece / Mali fleece
- the needles involved are laterally small barb needles, so-called crown needles, or fork-like ends needles, so-called fork needles, which are traversed by upward and downward movement of the needles , act.
- the velor is separated from the running brush belt by a pair of rollers.
- the degree of compaction is determined by the number of stitches per unit area, the penetration depth of the needles into the nonwoven / Malivlies and the fiber fineness.
- the fabric is turned after the first needle zone and needled in the second needle zone with the wear layer. Subsequently, the fibers are back-hardened by means of binders based on synthetic rubber or acrylate using different application methods. For latex-free incorporation, binder fibers or thermoplastic dispersions are used. The fiber thicknesses are between 6.7 and 17 dtex. As just described in the latter "simpler" method, no additional pile yarn is introduced from the outside into the laid nonwoven fabric, in particular Malivlies, the first fabric piece. The shape of a suede carpet is thereby obtained by individual fibers from the nonwoven fabric through the needles , in particular Malivlies be carried into the brush belt.
- Tufted velor carpets usually have a higher fiber density. High fiber density, in turn, is considered to be an important quality feature of such velor carpets as it results in, among other things, better cleaning properties, increased resistance to compressive stress and better abrasion resistance.
- the object underlying the present invention is achieved in a first embodiment by a method for producing a velor carpet with the following steps: a) needling a nonwoven / Malivlieses on a brush belt with a needle machine, wherein one pulls a Pol / carrier fleece in the brush belt and partially back so that the fibers of the Pol / carrier web lie in the plane of the brush belt b) separating the fleece of the Brush belt by means of a roller brush, c) Brushing the pile side brushed before the loops are cut, characterized in that to increase the fiber density or increase the pile stability between the steps a) and b) another fleece / Malivlies, in particular a Pol / carrier fleece, on the back of the nonwoven / Malivlieses, in particular hangs between a first and second needle unit.
- a conventional (single-layer) Dilour can increase with a higher puncture density, the pole density from a certain limit no more. This is prevented by two causes, namely the decrease in fiber mobility with increasing web densification and by the return effect by multiple detection of the same pile loops. According to the invention, the return effect is avoided by feeding the second web with a new supply of low density and highly mobile fibers.
- Reference variant 1 is explained in more detail below:
- Step a) is to be understood, on the one hand, that the pole / carrier fleece can be introduced into the brush belt (analogous to the tufting process). Alternatively and / or cumulatively but also the fibers of the nonwoven / Malivlieses can represent the Pol harsh; In this case, therefore, no separate pile yarn is introduced from the outside, but the fibers are drawn through the needles into the brush belt (analogously to the "simpler" method described above without pile yarn).
- the fleece / Malivlies is separated after needling not only in step b) from the brush belt.
- step c) additional fibers are also worked out by brushing from the nonwoven. This achieves a defined fiber level and the nonwoven retains its carrier layer.
- the fiber density is thus 1.5 to 2 times higher for the same weights than standard velor carpets.
- the use of binding fibers increases the fiber density even further.
- steps b) and c) are carried out simultaneously. This corresponds in the sum of a saving of a process step and is therefore particularly favorable from a process-economical point of view.
- step c) the rear side of the nonwoven is sprayed with water and / or a commercial dispersion or dried only by use of binder fibers and in particular without tension.
- the state of the fibers is fixed and the Fiber density increased again.
- the fibers are incorporated.
- step c) brushes the pile side of the nonwoven / Malivlieses for setting up the fibers against the grain, and shears protruding fibers. This additionally fixes the fibers once again and significantly smoothes the surface of the velor carpet, which is especially important for applications in which the pile side is the visible side of the velor carpet.
- a nonwoven / Malivlies and / or a pile yarn which comprises fibers of polypropylene (PP), polyester (PES), polyamide (PA) or mixtures thereof.
- the particular advantage of the fibers and / or fiber mixtures lies in the price, in the light fastness and the abrasion value.
- nonwoven / Malivlies and / or a Pol / carrier fleece whose / their fibers have a yarn count in a range of 3.3 to 11 dtex.
- the particular advantage lies in the higher density at the same fiber weights, in the improved cleanability and in the increase of the abrasion values.
- Fig. 1 the resting on the brush belt 3 Pol / carrier web 1 is first needled and compacted. A plurality of needles are attached to the needle bar 2. After this step, the needled nonwoven / Malivlies is separated by the roller brushes 4 of the brush belt - according to a simultaneous implementation of steps b) and c).
- Fig. 2 is shown according to the invention, as the first uncompressed and resting on the brush belt 3 Pol / carrier web 1 is first compressed with the involvement of the needle bar 2 and then with the additional pole / carrier fleece 9 is needled. The simultaneous implementation of steps c) and d) also takes place in this case by the roller brushes 4th
- FIG. 4 shows a process step which generally follows drying, in which the fixed fibers with the further brush 7 are initially placed against the line. Subsequently, the nonwoven / Malivlies is passed over a shearing table and sheared fiber loops with the shear cylinder 8.
- FIG. 6 shows the velor carpet 10 shown schematically, which is shown once more in a macro photograph 11 obtained by the method according to the invention.
- Variant I and Variant II were prepared (hereinafter referred to as Variant I and Variant II, respectively - the latter was made using an additional pile / liner 9 as shown in FIG. 2).
- the velor carpet materials produced by the process according to the invention have consistently more favorable properties than is the case with the materials of the prior art.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Carpets (AREA)
- Treatment Of Fiber Materials (AREA)
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008026968A DE102008026968A1 (de) | 2008-06-05 | 2008-06-05 | Velours-Teppich mit Tufting-ähnlicher Oberfläche |
PCT/EP2009/056503 WO2009147051A1 (de) | 2008-06-05 | 2009-05-28 | Velours-teppich mit tufting-ähnlicher oberfläche |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2286012A1 true EP2286012A1 (de) | 2011-02-23 |
EP2286012B1 EP2286012B1 (de) | 2012-04-25 |
Family
ID=41210840
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09757433A Active EP2286012B1 (de) | 2008-06-05 | 2009-05-28 | Velours-teppich mit tufting-ähnlicher oberfläche |
Country Status (9)
Country | Link |
---|---|
US (1) | US20110083792A1 (de) |
EP (1) | EP2286012B1 (de) |
CN (1) | CN102057093B (de) |
AT (1) | ATE555243T1 (de) |
DE (1) | DE102008026968A1 (de) |
ES (1) | ES2386700T3 (de) |
MX (1) | MX2010012800A (de) |
RU (1) | RU2501896C2 (de) |
WO (1) | WO2009147051A1 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015103116A1 (de) | 2014-03-05 | 2015-09-10 | Faurecia Automotive Industrie | Verfahren für die Herstellung eines Innenausstattungsteils eines Kraftfahrzeugs, das eine Velours-Oberschicht aufweist, und verbundenes Teil |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8287983B2 (en) * | 2007-09-20 | 2012-10-16 | Carl Freudenberg Kg | Velour needle-punched nonwoven material and use thereof |
DE202012004594U1 (de) * | 2012-05-09 | 2013-08-12 | Hp Pelzer Holding Gmbh | Kraftfahrzeugteile |
DE102017208200A1 (de) | 2017-05-16 | 2018-11-22 | Adler Pelzer Holding Gmbh | Teppich |
FR3067365B1 (fr) * | 2017-06-07 | 2020-08-28 | Faurecia Automotive Ind | Dispositif de fabrication d’un revetement interieur, notamment pour un vehicule automobile, a haute densite de velours |
DE102018101321B3 (de) | 2018-01-22 | 2018-12-20 | Adler Pelzer Holding Gmbh | Dilour-Teppich mit erhöhten Gebrauchswert-Eigenschaften |
DE102018104907A1 (de) * | 2018-03-05 | 2019-09-05 | TRüTZSCHLER GMBH & CO. KG | Anlage und Verfahren zur Erzeugung eines textilen Velours |
DE102018114147A1 (de) | 2018-06-13 | 2019-12-19 | Adler Pelzer Holding Gmbh | Dreidimensional geformtes Nadelvlies |
DE102018120754A1 (de) * | 2018-08-24 | 2020-02-27 | Carl Freudenberg Kg | Verlournadelverbundvliestoff |
DE102018125479A1 (de) * | 2018-10-15 | 2020-04-16 | Hugo Boss Ag | Formgebende Verstärkungseinlage, Bekleidungsstück, Verfahren und System zum Herstellen einer formgebenden Verstärkungseinlage |
DE102019100916A1 (de) | 2019-01-15 | 2020-07-16 | Adler Pelzer Holding Gmbh | Kraftfahrzeug-Bodenverkleidung, Gepäckraumverkleidung oder Ladebodenverkleidung mit strukturgenadelter Teppich-Oberfläche |
DE102019100919A1 (de) | 2019-01-15 | 2020-07-16 | Adler Pelzer Holding Gmbh | Kraftfahrzeug-Bodenverkleidung, Gepäckraumverkleidung oder Ladebodenverkleidung mit strukturgenadelter Teppich-Oberfläche (II) |
DE102019100922A1 (de) | 2019-01-15 | 2020-07-16 | Adler Pelzer Holding Gmbh | Kraftfahrzeug-Bodenverkleidung, Gepäckraumverkleidung oder Ladebodenverkleidung mit strukturgenadelter Teppich-Oberfläche (III) |
DE102019104851A1 (de) | 2019-02-26 | 2020-08-27 | Adler Pelzer Holding Gmbh | Vorrichtung zur Herstellung von Nadelvliesen |
DE102019104847A1 (de) | 2019-02-26 | 2020-08-27 | Adler Pelzer Holding Gmbh | Materialstruktur eines Nadelvlieses |
DE102019118163A1 (de) | 2019-07-04 | 2021-01-07 | Adler Pelzer Holding Gmbh | Kraftfahrzeug-Bodenverkleidung, Gepäckraumverkleidung oder Ladebodenverkleidung mit strukturgenadelter Teppich-Oberfläche (IV) |
FR3124199A1 (fr) * | 2021-06-16 | 2022-12-23 | Faurecia Automotive Industrie | Procédé de fabrication d’un revêtement intérieur absorbant acoustique pour un véhicule, notamment pour un véhicule automobile |
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US2132530A (en) * | 1935-12-13 | 1938-10-11 | Carthage Mills Inc | Decorative needled fabric |
US3010180A (en) * | 1959-04-08 | 1961-11-28 | Hoffman Maufred Turner | Method for manufacturing non-woven pile fabrics |
DK94501C (da) * | 1959-10-02 | 1962-10-08 | Kaehler & Co I | Fremgangsmåde til nedsættelse af forbruget af bindemiddel eller forøgelse af styrken eller begge dele af måtter, batts eller stive plader af mineraluld ved fremstilling af disse. |
LU38499A1 (de) * | 1959-11-16 | |||
NO125854B (de) * | 1969-01-15 | 1972-11-13 | Cikalon Vlies | |
DE2219817C3 (de) * | 1972-01-14 | 1978-06-29 | Fa. Carl Freudenberg, 6940 Weinheim | Verfahren zur Herstellung eines Nadelfilzbodenbelagsmaterials mit florartiger Oberfläche |
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US4140071A (en) * | 1977-08-09 | 1979-02-20 | E. I. Du Pont De Nemours And Company | Process for preparing tufted carpet |
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US7562426B2 (en) * | 2005-04-08 | 2009-07-21 | Velcro Industries B.V. | Needling loops into carrier sheets |
DE102007006759A1 (de) * | 2007-02-12 | 2008-08-14 | Carl Freudenberg Kg | Verfahren zur Herstellung eines getufteten Vliesstoffes, getufteter Vliesstoff und dessen Verwendung |
-
2008
- 2008-06-05 DE DE102008026968A patent/DE102008026968A1/de not_active Ceased
-
2009
- 2009-05-28 WO PCT/EP2009/056503 patent/WO2009147051A1/de active Application Filing
- 2009-05-28 MX MX2010012800A patent/MX2010012800A/es active IP Right Grant
- 2009-05-28 CN CN2009801208555A patent/CN102057093B/zh not_active Expired - Fee Related
- 2009-05-28 US US12/995,701 patent/US20110083792A1/en not_active Abandoned
- 2009-05-28 EP EP09757433A patent/EP2286012B1/de active Active
- 2009-05-28 AT AT09757433T patent/ATE555243T1/de active
- 2009-05-28 RU RU2010153579/12A patent/RU2501896C2/ru active
- 2009-05-28 ES ES09757433T patent/ES2386700T3/es active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2009147051A1 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015103116A1 (de) | 2014-03-05 | 2015-09-10 | Faurecia Automotive Industrie | Verfahren für die Herstellung eines Innenausstattungsteils eines Kraftfahrzeugs, das eine Velours-Oberschicht aufweist, und verbundenes Teil |
Also Published As
Publication number | Publication date |
---|---|
CN102057093B (zh) | 2012-09-19 |
MX2010012800A (es) | 2010-12-14 |
US20110083792A1 (en) | 2011-04-14 |
ES2386700T3 (es) | 2012-08-27 |
DE102008026968A1 (de) | 2009-12-24 |
CN102057093A (zh) | 2011-05-11 |
ATE555243T1 (de) | 2012-05-15 |
WO2009147051A1 (de) | 2009-12-10 |
RU2010153579A (ru) | 2012-07-20 |
EP2286012B1 (de) | 2012-04-25 |
RU2501896C2 (ru) | 2013-12-20 |
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