EP2251112B1 - Profiling machine and method for longitudinal forming of a metal band or starting profile into a profile or tube - Google Patents

Profiling machine and method for longitudinal forming of a metal band or starting profile into a profile or tube Download PDF

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Publication number
EP2251112B1
EP2251112B1 EP20090006451 EP09006451A EP2251112B1 EP 2251112 B1 EP2251112 B1 EP 2251112B1 EP 20090006451 EP20090006451 EP 20090006451 EP 09006451 A EP09006451 A EP 09006451A EP 2251112 B1 EP2251112 B1 EP 2251112B1
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EP
European Patent Office
Prior art keywords
coupling
profiling machine
frames
stands
forming
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Not-in-force
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EP20090006451
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German (de)
French (fr)
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EP2251112A1 (en
Inventor
Frank Bertram
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Dreistern GmbH and Co KG
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Dreistern GmbH and Co KG
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Priority to ES09006451T priority Critical patent/ES2397002T3/en
Priority to DK09006451T priority patent/DK2251112T3/en
Priority to EP20090006451 priority patent/EP2251112B1/en
Publication of EP2251112A1 publication Critical patent/EP2251112A1/en
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Publication of EP2251112B1 publication Critical patent/EP2251112B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/06Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
    • B21D5/08Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers

Definitions

  • the invention relates to a profiling machine for longitudinally forming a metal strip or output profile into a profile or tube by means of a plurality of Rollumformwerkmaschineen according to the preamble of claim 1, and a method for longitudinal deformation of a metal strip or output profile in a profile or tube by means of such a profiling machine.
  • At least part of the roll forming tools of such a profiling machine is combined to form a plurality of tool groups arranged one behind the other in the working direction, each of which is held in a frame and forms a forming station with it. At least a part of the rolling forming tools arranged in a forming station is seated on upper and lower working shafts mounted in the framework, which are provided with coupling elements leading out laterally out of the framework.
  • clutch stand are arranged, on the one hand have coupling counterparts to the coupling elements of the working shafts and on the other hand connections for a drive system of the profiling to transmit torque from the drive system to the working shafts.
  • the coupling elements of the working shafts are usually made of coupling pins or sleeves, while the coupling stand is equipped with sleeves or pins which engage positively in the coupling pins or sleeves of the working shafts.
  • the coupling stand In order to disengage the working shafts of the forming stations from the drive system or to be able to couple to this, the coupling stand by means of displacement device to the scaffolds or away from them, so that the coupling elements of the working shafts and the coupling counterparts on the clutch stand either engage or be taken out of their engagement. In the case of coupling pin and sleeves this axial displacement is necessary.
  • the torque transmission is usually carried out by means of variable length propeller shafts.
  • Profiling machines are able to produce virtually endless profiles or tubes of various cross-sectional shapes from a metal strip or an output profile.
  • a multiplicity of roll forming tools are used for this purpose, which are grouped together in typically 20 to 30 forming stations arranged in line one behind the other. If a different profile shape is to be produced on one and the same profiling machine, a multiplicity of roll forming tools must accordingly be exchanged.
  • a coupling stand is provided in a profiling machine of the type described above between the forming stations and the drive system, which can engage and disengage the drive shafts, so that the Rollumformwerkmaschinegnee together with their drive shafts as Can be exchanged unit, without having to move the frame relative to the machine base or against a scaffold carrier plate.
  • An exchange of Rollumformwerkmaschinemaschine without subsequent lengthy adjustments, especially in the working axes axis-parallel direction is possible by the previous uncoupling of the drive system. This saves time when converting a Profiliermaschine to another profile shape and thus reduces adverse production stoppages.
  • a profiling machine of the present type is in the EP 0 365 976 B1 described.
  • laterally movable coupling stands be common move away from the frames of the forming stations to release the working waves. After replacing them the coupling stand moved up again almost to its coupled starting position to the scaffolds and determines the possibly changed installation height of the drive shafts. Then the coupling counterparts are moved vertically on the coupling uprights to adjust their height to the height of the respective working shaft.
  • the clutch stands are further moved together to the stands to engage the coupling elements and the coupling counterparts, whereby the Ankuppelvorgang is terminated.
  • a gear block of the drive system is moved with the coupling stands, or the changing distance between the coupling stands and the drive system is compensated by variable length drive shafts.
  • the present invention seeks to propose a profiling machine of the type mentioned above and a method using this profiling, with which the times of adverse production stoppages during conversion of a profiling on another profile shape can be further reduced.
  • the coupling stands are accordingly designed as manipulators and are used in particular in the context of the method according to the invention for the axial and / or vertical adjustment of the roll forming tools.
  • the trained as manipulators clutch stand and side rollers axially and / or vertically adjust.
  • the coupling stand can also make a lateral adjustment of the complete scaffolding or parts of the scaffolding.
  • the coupling stand of a profiling machine are preferably with first adjustment drives for axially parallel displacement or unilateral vertical adjustment (skew) of the upper and / or lower working waves provided.
  • the clutch stands comprise second adjusting drives for the axial adjustment of the roll forming tools seated on the upper and / or lower working shafts.
  • the coupling stands are provided with third adjusting drives for adjusting side rollers mounted in or on or next to the stands of the forming stations.
  • the clutch stand fourth Verstellantriebe for laterally adjusting the frameworks, ie at least one component of this lateral adjustment is oriented transversely or perpendicular to the direction of movement of the metal strip or initial profile to be formed.
  • These fourth adjusting drives are preferably at the same time also the displacement devices for moving the clutch stand to the stands and away from them.
  • the inventive design of the coupling stand as manipulators changes their property as a passive element in the prior art in an active element of the profiling, with the aid of a retooling or retraction of a profiling can be simplified and accelerated. Even while the profiling machine is in operation, the coupling stand according to the invention can assume manipulator functions, for example for readjustment work without interrupting production.
  • a forming station using the invention can now be uncoupled from the drive system with imported metal strip or output profile.
  • This is achieved in a preferred procedure in the context of the present invention, characterized in that the clutch stand a disconnected from the drive system forming station initially adjusted the upper working shaft vertically upwards and / or adjusted the lower working shaft vertically down to release tension and the coupling elements or Coupling counterparts to get as torque-free. Thereafter, then the clutch stand can be moved away from the frame to perform the Abkuppelvorgang.
  • the further new procedure is particularly advantageous, which enables the present invention:
  • the formation of the coupling stand as manipulators not only individual forming stations can be disconnected from the drive system, but also einzeine working waves, while the rest of the forming station remains coupled.
  • the corresponding coupling stand in fully uncoupled state move the coupling counterpart of the disengaged individual working shaft from the axial alignment with this working shaft, for example, in an upper or lower extreme position.
  • the clutch stand can be moved back to the frame to perform the Ankuppelvorgang.
  • the individually uncoupled working shaft naturally does not enter into engagement with the coupling counterpart moved up or down and thus remains without drive.
  • the Antriebslosstellen a single working shaft or a complete Umformstation with metal tape inserted can be particularly advantageous when retracting a profiling or optimization attempts during production. Because, as mentioned, all drive shafts of all forming stations must be coupled to the drive system when entering the metal strip in the profiling as possible to ensure the necessary transport of the metal strip.
  • the coupling stands can be moved individually toward or away from their respective stands, the new, comfortable possibility of successively transforming the forming stations results in accordance with the set-up progress a to be set up or to be converted profiling to couple to the drive system. As a result, the trial phase can be started prematurely and the set-up time can be reduced accordingly.
  • the coupling stand of a coupling station to be coupled to the drive system oscillating up and down at least one of the coupling counterparts, while it is moved to the frame to perform the Ankuppelvorgang.
  • the coupling can be done without a complex height adjustment of the coupling counterparts to the coupling elements of the drive shafts.
  • the small oscillating up and down movement of the coupling counterparts in the coupling stand ensures when coupling that they also engage with the respective coupling elements of the drive shafts, if the height adjustment previously only roughly took place. Even when uncoupling such a slight oscillating movement of the coupling counterparts may be advantageous because this can be easier to solve the coupling elements and the coupling counterparts from each other.
  • a pneumatic drive has resilient properties and is thus inherently provided with a kind of integrated overload protection, both during the coupling movement and during the uncoupling movement. So far so when coupling a drive shaft whose coupling element is offset relative to the coupling counterpart on the coupling stand in the direction of rotation, so the positive engagement producing parts of these coupling elements are not aligned and therefore can not engage each other, the pneumatic drive and thus the clutch stand stops.
  • the coupling stand will be damaged by its drive and pulls it, if an engagement of the coupling elements and the coupling counterparts is not possible; Rather, the pneumatic drive then generates only a spring force on the clutch stand, which elastically against him biases the frame of the forming station so that it moves on as soon as the coupling elements and coupling counterparts come to rest and engage in alignment by actuating the drive system.
  • the pneumatic drive brings only a resilient bias on the clutch stand, so that it moves away from the scaffold only when the coupling elements and the coupling counterparts can be solved each other, for example, by briefly reversing the drive system or by a manually applied vibration ,
  • the present invention further provides new possibilities in that the trained as manipulators clutch stand can be used to adjust the frameworks at least part of the forming stations laterally, for example on laterally displaceable quick release plates or along guides in quick release plates or the machine frame. As far as the displacement of the clutch stand actuators are used, any lateral position of the scaffolding can be approached reproducible. A profiling machine equipped in this way is accordingly suitable without additional set-up effort for the production of special profiles and profiles which are variable in the width direction.
  • a first subset of the laterally adjustable stands of the profiling machine according to the invention for forming only one arranged in the direction of movement of the metal strip or output profile left area and a second subset of laterally adjustable stands for forming only one in the direction of movement of the metal strip on the right Area serves.
  • This first subset and / or this second subset are then laterally adjusted by the associated coupling stands, preferably in each case in common, whereby the width of the forming area can then be changed or varied during production.
  • the trained as manipulators clutch stand can optionally also be used to move only parts of the scaffolding, especially a scaffold half, laterally to be able to easily and reproducibly change the frameworks in itself.
  • the coupling stands are provided with measuring devices for detecting the positions of the upper and / or lower working shafts, the Rollumformwerkmaschinee, the side rollers and / or the scaffolding.
  • Such measuring devices facilitate fully automatic adjustment of the adjustable parameters of the roll forming tools of a profiling machine, which naturally reduces set-up times and even makes it superfluous when converting to a previously produced profile shape.
  • the measuring devices may be designed so that they do not determine the positions of Rollumformwerkmaschinee directly, but indirectly, in particular by determining the positions of individual adjusting elements.
  • a correction factor or a link can be stored on this, which contains the determined by means of a precision measurement relationship between the position of the adjusting elements and the actual position of Rollumformwerkmaschinee.
  • FIG. 1 is a schematic cross-section through an inventively configured profiling a forming station 1 with an upper working shaft 2 and a lower working shaft 3 for receiving (not shown here) Rollformwerkmaschineen shown, the two working shafts 2, 3 are mounted in a frame 4.
  • This framework 4 stands on a quick-release plate 5, which is fastened by means of fastening elements 6 releasably attached to a machine frame 7.
  • the working shafts 2, 3 in the frame 4 can be moved vertically.
  • the metal strip or profile to be formed is guided by the (not shown) Rollformwerkmaschinemaschinee and thereby formed.
  • a gear block 9 of a drive system is arranged on a gear carrier 10.
  • a clutch stand 11 is interposed between the gear block 9 and the Umformstation1 .
  • two coupling counterparts 12 which are formed as a coupling pin. These can engage positively in coupling elements 13 of the drive shafts 2, 3, which are designed here as coupling sleeves.
  • the coupling elements 13 of the working shafts 2, 3 lead laterally out of the frame 4 towards the gear block 9.
  • the coupling counterparts 12 also continue as a coupling pin 14 to allow engagement in drive shafts 15, which transmit torque from the gear block 9.
  • the propeller shafts 15 are telescopically variable in length, in order not to hinder movement of the coupling stand 11 to the Umformstation1 and away from it.
  • FIG. 2 shows, however, not only the clutch stand 11 has been moved to the gear unit 9 out to disengage the drive shafts 2, 3 from the gear unit 9, but at the same time the two coupling counterparts 12 in the clutch stand 11 were moved vertically downwards or upwards. This was effected by means of two further pneumatic cylinders which form a vertical drive 18. This not only allows a height adjustment of the coupling counterparts 12 to adjust them to about changed height settings of the drive shafts 2, 3, but it is also possible by moving one of the two coupling counterparts 12 in such a Extreme position, as in FIG. 2 is shown to keep uncoupled this coupling counterpart of the associated working shaft 2, 3, although the other working shaft is engaged. Such a procedure is in the FIGS. 3 and 4 shown, in FIG. 3 the lower working shaft 3 and in FIG. 4 the upper working shaft 2 are switched without drive.
  • the vertical drive 18 of the in the FIGS. 1 to 4 The illustrated embodiment is otherwise adapted to produce small oscillating up and down movements of the coupling counterparts 12, so that both the coupling and uncoupling of the coupling counterparts 12 from the coupling elements 13 of the drive shafts 2, 3 as described above is facilitated.
  • the coarse adjustment of the height of the two coupling counterparts 12 to the vertical position of the coupling elements 13 of the two drive shafts 2 and 3 is otherwise characterized in that prior to coupling the forming station 1 both coupling counterparts 12 by means of the vertical drive 18 in the in FIG. 2 shown extreme positions are driven.
  • a first movement of the coupling stand 11 to the forming station 1 towards this moves into an intermediate position not shown in the figures.
  • FIG. 5 shows a representation corresponding to the preceding figures of another embodiment of an inventively designed profiling machine; It is therefore again a schematic cross-section with a forming station 1, which has an upper working shaft 2 and a lower working shaft 3 for receiving roll forming tools (again not shown here) for forming a profile 26 indicated here by way of example contains.
  • the two working shafts 2, 3 are also stored here in a framework 4, wherein the upper working shaft 2 can be adjusted up and down. This is done by means of a height adjustment 8, which is connected via worm gear or the like with bearing sleeves 27 of the upper working shaft 2.
  • FIG. 5 illustrated embodiment of the embodiment of the preceding figures substantially, is the coupling stand 11, which is no longer moved here by means of a pneumatic drive to the frame 4 and away from it, but by means of a servo motor 29, the clutch stand 11 via a spindle 20 Sliders 21 can slide along a slide 17 in any desired position.
  • the coupling counterparts 12 of the coupling stand 11 of this embodiment are spring-loaded in a conventional manner 22 so that they can yield when the coupling stand 11 is moved up to the frame 4 and an offset between the coupling counterparts 12 and the coupling elements 13 of the working shafts 2, 3 in the direction of rotation, so that they can not intervene directly.
  • FIG. 5 illustrated coupling stand 11 carries an adjusting drive 23 which comes into engagement with the height adjustment 8 during coupling and by means of which the upper working shafts 2 can be adjusted exactly in their height position. This height adjustment is thus effected by the trained as a manipulator clutch stand 11.
  • FIG. 5 merely schematically illustrates the formation of a coupling stand 11 as a manipulator for adjusting the height positions of the working shafts 2, 3 of the forming station 1 and for laterally adjusting the framework 4.
  • a coupling stand 11 as a manipulator for adjusting the height positions of the working shafts 2, 3 of the forming station 1 and for laterally adjusting the framework 4.
  • FIG. 6 is - again schematically - a plan view of the arrangement FIG. 5 shown to illustrate the lateral displacement of the complete scaffolds 4 by means of the coupling stand 11.
  • the presentation comprises a total of four forming stations (a), (b), (c) and (d).
  • Their scaffolds 4 are laterally displaceably mounted in flat guides 25, here perpendicular to the direction of movement of the profile 26, which in FIG. 6 only symbolized by dashed lines.
  • the flat guides 25 are introduced into the quick-change plate 5, which is detachably mounted on the machine frame 7.
  • the frames 4 of the forming stations a, b, c and d are, as mentioned, shown only schematically, wherein in particular the seated on the working shafts 2, 3 Rollumformwerkmaschinemaschinee the sake of clarity have been omitted.
  • a Rollumformwerkmaschinemaschinee are stored, which act only on the lying in the direction of movement right portion of the profile 26, while in the frames 4 of the forming stations b, c and d Rollumformtechnikmaschinee are stored, which essentially on the left-hand portion of the profile 26 act.
  • the forming station a in the direction of movement of the profile 26 to the left is shifted while the racks 4 of the forming stations b, c and d are shifted to the right, results in a total forming line for narrow profiles 26.
  • the forming area can be widened.
  • This lateral process of the scaffolds 4 is effected by the respective coupling stand 11, which can be driven by means of individually controllable servo motors 29 reproducibly in each lateral position.
  • the forming stations a, b, c and d can not only be adjusted between two productions in order to adapt the width of the forming area to the profile 26 to be manufactured, but it is also advantageously possible to increase this width during production vary to produce a profile with varying width in the longitudinal direction.
  • both the slide rail 17 for the clutch stand 11 and the flat guide 25 for the frame 4 in the context of the present invention can be performed differently, for example as ball or roller guides.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Manipulator (AREA)

Description

Die Erfindung betrifft eine Profiliermaschine zum Längsumformen eines Metallbandes oder Ausgangsprofils in ein Profil oder Rohr mittels einer Mehrzahl von Rollumformwerkzeugen nach dem Oberbegriff des Anspruchs 1, sowie ein Verfahren zum Längs-Umformen eines Metallbandes oder Ausgangsprofils in ein Profil oder Rohr mittels einer solchen Profiliermaschine.The invention relates to a profiling machine for longitudinally forming a metal strip or output profile into a profile or tube by means of a plurality of Rollumformwerkzeugen according to the preamble of claim 1, and a method for longitudinal deformation of a metal strip or output profile in a profile or tube by means of such a profiling machine.

Zumindest ein Teil der Rollumformwerkzeuge einer solchen Profiliermaschine ist zu mehreren, in Arbeitsrichtung hintereinander angeordneten Werkzeuggruppen zusammengefasst, die jeweils in einem Gerüst gehalten sind und mit diesem jeweils eine Umformstation bilden. Wenigstens ein Teil der in einer Umformstation angeordneten Rollumformwerkzeuge sitzt auf im Gerüst gelagerten, oberen und unteren Arbeitswellen, die mit seitlich aus dem Gerüst herausführenden Kupplungselementen versehen sind. Neben den Gerüsten sind Kupplungsständer angeordnet, die einerseits Kupplungsgegenstücke zu den Kupplungselementen der Arbeitswellen und andererseits Anschlüsse für ein Antriebssystem der Profiliermaschine aufweisen, um ein Drehmoment vom Antriebssystem auf die Arbeitswellen zu übertragen. Die Kupplungselemente der Arbeitswellen bestehen üblicherweise aus Kupplungszapfen oder Hülsen, während der Kupplungsständer mit Hülsen bzw. Zapfen ausgestattet ist, die formschlüssig in die Kupplungszapfen bzw. -hülsen der Arbeitswellen eingreifen. Um die Arbeitswellen der Umformstationen vom Antriebssystem abkuppeln oder an dieses ankuppeln zu können, sind die Kupplungsständer mittels Verschiebevorrichtung zu den Gerüsten hin oder von diesen weg bewegbar, so dass die Kupplungselemente der Arbeitswellen und die Kupplungsgegenstücke am Kupplungsständer wahlweise in Eingriff kommen oder aus ihrem Eingriff herausgenommen werden. Im Falle von Kupplungszapfen und Hülsen ist hierzu eine axiale Verschiebung nötig. Zwischen dem Antriebssystem der Profiliermaschine und den Kupplungsständern erfolgt die Drehmomentübertragung üblicherweise mittels längenveränderlicher Gelenkwellen.At least part of the roll forming tools of such a profiling machine is combined to form a plurality of tool groups arranged one behind the other in the working direction, each of which is held in a frame and forms a forming station with it. At least a part of the rolling forming tools arranged in a forming station is seated on upper and lower working shafts mounted in the framework, which are provided with coupling elements leading out laterally out of the framework. In addition to the stands clutch stand are arranged, on the one hand have coupling counterparts to the coupling elements of the working shafts and on the other hand connections for a drive system of the profiling to transmit torque from the drive system to the working shafts. The coupling elements of the working shafts are usually made of coupling pins or sleeves, while the coupling stand is equipped with sleeves or pins which engage positively in the coupling pins or sleeves of the working shafts. In order to disengage the working shafts of the forming stations from the drive system or to be able to couple to this, the coupling stand by means of displacement device to the scaffolds or away from them, so that the coupling elements of the working shafts and the coupling counterparts on the clutch stand either engage or be taken out of their engagement. In the case of coupling pin and sleeves this axial displacement is necessary. Between the drive system of the profiling and the coupling stands, the torque transmission is usually carried out by means of variable length propeller shafts.

Profiliermaschinen sind in der Lage, aus einem Metallband oder einem Ausgangsprofil quasi endlos Profile oder Rohre unterschiedlichster Querschnittsformen zu fertigen. Je nach Profilform kommen hierfür eine Vielzahl von Rollumformwerkzeugen zum Einsatz, die in typischerweise 20 bis 30 in Linie hintereinander angeordneten Umformstationen gruppenweise zusammengefasst sind. Wenn auf ein und derselben Profiliermaschine nun eine andere Profilform produziert werden soll, muss dementsprechend eine Vielzahl von Rollumformwerkzeugen ausgewechselt werden. Um die Gerüste der einzelnen Umformstationen schneller montieren bzw. demontieren zu können, ist bei einer Profiliermaschine der oben beschriebenen Art zwischen den Umformstationen und dem Antriebssystem jeweils ein Kupplungsständer vorgesehen, der die Antriebswellen ein- und auskuppeln kann, so dass die Rollumformwerkzeuge mitsamt ihren Antriebswellen als Baueinheit ausgetauscht werden können, und zwar ohne das Gerüst gegenüber dem Maschinenuntergestell oder gegenüber einer Gerüst-Trägerplatte verschieben zu müssen. Ein Austausch der Rollumformwerkzeuge ohne anschließende langwierige Justierarbeiten, insbesondere in zu den Arbeitswellen achsparalleler Richtung, ist durch das vorherige Abkuppeln des Antriebssystems möglich. Dies spart Zeit beim Umrüsten einer Profiliermaschine auf eine andere Profilform und vermindert damit nachteilige Produktionsstillstände.Profiling machines are able to produce virtually endless profiles or tubes of various cross-sectional shapes from a metal strip or an output profile. Depending on the profile shape, a multiplicity of roll forming tools are used for this purpose, which are grouped together in typically 20 to 30 forming stations arranged in line one behind the other. If a different profile shape is to be produced on one and the same profiling machine, a multiplicity of roll forming tools must accordingly be exchanged. In order to mount or dismantle the frameworks of the individual forming stations faster, a coupling stand is provided in a profiling machine of the type described above between the forming stations and the drive system, which can engage and disengage the drive shafts, so that the Rollumformwerkzeuge together with their drive shafts as Can be exchanged unit, without having to move the frame relative to the machine base or against a scaffold carrier plate. An exchange of Rollumformwerkzeuge without subsequent lengthy adjustments, especially in the working axes axis-parallel direction is possible by the previous uncoupling of the drive system. This saves time when converting a Profiliermaschine to another profile shape and thus reduces adverse production stoppages.

Eine Profiliermaschine der vorliegenden Art ist in der EP 0 365 976 B1 beschrieben. Um die dort gestellte Aufgabe zu lösen, Rollumformwerkzeug-Paare in den Umformstationen schnell und vollautomatisch auswechseln zu können, so dass die Stillstandzeit der Profiliermaschine auf ein Minimum begrenzt wird und dennoch nacheinander Profile unterschiedlichster Querschnitte hergestellt werden können, wurde dort vorgeschlagen, seitlich bewegbare Kupplungsständer gemeinsam von den Gerüsten der Umformstationen weg zu verschieben, um die Arbeitswellen freizugeben. Nach dem Auswechseln derselben werden die Kupplungsständer wieder bis fast an ihre eingekuppelte Ausgangsstellung an die Gerüste herangefahren und die gegebenenfalls veränderte Einbauhöhe der Antriebswellen ermittelt. Sodann werden die Kupplungsgegenstücke auf den Kupplungsständern vertikal verfahren, um deren Höhe auf die Höhe der jeweiligen Arbeitswelle anzupassen. Danach werden die Kupplungsständer weiter gemeinsam an die Gerüste herangefahren, um die Kupplungselemente und die Kupplungsgegenstücke in Eingriff zu bringen, wodurch der Ankuppelvorgang beendet wird. Hierbei wird entweder ein Getriebeblock des Antriebssystems mit den Kupplungsständern mitbewegt, oder der sich verändernde Abstand zwischen den Kupplungsständern und dem Antriebssystem wird von längenveränderlichen Gelenkwellen ausgeglichen.A profiling machine of the present type is in the EP 0 365 976 B1 described. In order to solve the problem posed there, to be able to quickly and fully automatically replace roll forming tool pairs in the forming stations so that the downtime of the profiling machine is kept to a minimum and yet successively profiles of very different cross sections can be produced, it has been suggested that laterally movable coupling stands be common move away from the frames of the forming stations to release the working waves. After replacing them the coupling stand moved up again almost to its coupled starting position to the scaffolds and determines the possibly changed installation height of the drive shafts. Then the coupling counterparts are moved vertically on the coupling uprights to adjust their height to the height of the respective working shaft. Thereafter, the clutch stands are further moved together to the stands to engage the coupling elements and the coupling counterparts, whereby the Ankuppelvorgang is terminated. Here, either a gear block of the drive system is moved with the coupling stands, or the changing distance between the coupling stands and the drive system is compensated by variable length drive shafts.

Ausgehend von diesem Stand der Technik liegt der vorliegenden Erfindung die Aufgabe zugrunde, eine Profiliermaschine der eingangs genannten Art und ein Verfahren unter Verwendung dieser Profiliermaschine vorzuschlagen, mit denen die Zeiten von nachteiligen Produktionsstillständen beim Umrüsten einer Profiliermaschine auf eine andere Profilform weiter vermindert werden.Based on this prior art, the present invention seeks to propose a profiling machine of the type mentioned above and a method using this profiling, with which the times of adverse production stoppages during conversion of a profiling on another profile shape can be further reduced.

Gelöst ist diese Aufgabe durch eine Profiliermaschine mit den Merkmalen des Anspruchs 1 und durch ein Verfahren mit den Merkmalen des Anspruchs 14. Bevorzugte Weiterbildungen der Profiliermaschine finden sich in den Ansprüchen 2 bis 13; vorteilhafte Ausgestaltungen des erfindungsgemäßen Verfahrens sind in den Ansprüchen 15 bis 18 niedergelegt.This object is achieved by a profiling with the features of claim 1 and by a method having the features of claim 14. Preferred developments of the profiling are found in the claims 2 to 13; advantageous embodiments of the method according to the invention are set forth in claims 15 to 18.

Bei einer erfindungsgemäß ausgestalteten Profiliermaschine sind demnach die Kupplungsständer als Manipulatoren ausgebildet und werden insbesondere im Rahmen des erfindungsgemäßen Verfahrens zum axialen und/oder vertikalen Verstellen der Rollformwerkzeuge verwendet. Alternativ oder zusätzlich können die als Manipulatoren ausgebildeten Kupplungsständer auch Seitenrollen axial und/oder vertikal verstellen. Weiter alternativ oder zusätzlich können die Kupplungsständer außerdem eine seitliche Verstellung der kompletten Gerüste oder von Teilen der Gerüste vornehmen.In a profiling machine designed according to the invention, the coupling stands are accordingly designed as manipulators and are used in particular in the context of the method according to the invention for the axial and / or vertical adjustment of the roll forming tools. Alternatively or additionally, the trained as manipulators clutch stand and side rollers axially and / or vertically adjust. Further alternatively or additionally, the coupling stand can also make a lateral adjustment of the complete scaffolding or parts of the scaffolding.

Demnach sind die Kupplungsständer einer erfindungsgemäßen Profiliermaschine vorzugsweise mit ersten Verstellantrieben zum achsparallelen Verschieben oder einseitigen vertikalen Verstellen (Schiefstellen) der oberen und/oder unteren Arbeitswellen versehen. Alternativ oder zusätzlich umfassen die Kupplungsständer zweite Verstellantriebe zum axialen Verstellen der auf den oberen und/oder unteren Arbeitswellen sitzenden Rollumformwerkzeuge. Weiter alternativ oder zusätzlich sind die Kupplungsständer mit dritten Verstellantrieben zum Verstellen von in den oder an bzw. neben den Gerüsten der Umformstationen gelagerten Seitenrollen versehen. Weiter alternativ oder zusätzlich enthalten die Kupplungsständer vierte Verstellantriebe zum seitlichen Verstellen der Gerüste, d.h. zumindest eine Komponente dieser seitlichen Verstellbewegung ist quer bzw. senkrecht zur Bewegungsrichtung des umzuformenden Metallbandes oder Ausgangsprofils orientiert. Diese vierten Verstellantriebe sind vorzugsweise gleichzeitig auch die Verschiebevorrichtungen zum Bewegen der Kupplungsständer zu den Gerüsten hin und von diesen weg.Accordingly, the coupling stand of a profiling machine according to the invention are preferably with first adjustment drives for axially parallel displacement or unilateral vertical adjustment (skew) of the upper and / or lower working waves provided. Alternatively or additionally, the clutch stands comprise second adjusting drives for the axial adjustment of the roll forming tools seated on the upper and / or lower working shafts. As an alternative or in addition, the coupling stands are provided with third adjusting drives for adjusting side rollers mounted in or on or next to the stands of the forming stations. Next alternatively or additionally, the clutch stand fourth Verstellantriebe for laterally adjusting the frameworks, ie at least one component of this lateral adjustment is oriented transversely or perpendicular to the direction of movement of the metal strip or initial profile to be formed. These fourth adjusting drives are preferably at the same time also the displacement devices for moving the clutch stand to the stands and away from them.

Die erfindungsgemäße Ausbildung der Kupplungsständer als Manipulatoren verändert deren Eigenschaft als passives Element im Stand der Technik in ein aktives Element der Profiliermaschine, mit dessen Hilfe ein Umrüsten oder ein Einfahren einer Profiliermaschine vereinfacht und beschleunigt werden kann. Auch während des laufenden Betriebs der Profiliermaschine kann der erfindungsgemäße Kupplungsständer Manipulatorfunktionen übernehmen, beispielsweise für Nachjustierarbeiten ohne Produktionsunterbrechung.The inventive design of the coupling stand as manipulators changes their property as a passive element in the prior art in an active element of the profiling, with the aid of a retooling or retraction of a profiling can be simplified and accelerated. Even while the profiling machine is in operation, the coupling stand according to the invention can assume manipulator functions, for example for readjustment work without interrupting production.

Neu ist beispielsweise, dass eine Umformstation mit Hilfe der Erfindung nun auch mit eingeführtem Metallband oder Ausgangsprofil vom Antriebssystem abgekuppelt werden kann. Dies wird in einer bevorzugten Verfahrensweise im Rahmen der vorliegenden Erfindung dadurch erzielt, dass der Kupplungsständer einer vom Antriebssystem abzukuppelnden Umformstation zunächst deren obere Arbeitswelle vertikal nach oben verstellt und/oder deren untere Arbeitswelle vertikal nach unten verstellt, um Verspannungen zu lösen und die Kupplungselemente bzw. Kupplungsgegenstücke möglichst drehmomentfrei zu bekommen. Danach kann dann der Kupplungsständer vom Gerüst weg bewegt werden, um den Abkuppelvorgang durchzuführen.What is new, for example, that a forming station using the invention can now be uncoupled from the drive system with imported metal strip or output profile. This is achieved in a preferred procedure in the context of the present invention, characterized in that the clutch stand a disconnected from the drive system forming station initially adjusted the upper working shaft vertically upwards and / or adjusted the lower working shaft vertically down to release tension and the coupling elements or Coupling counterparts to get as torque-free. Thereafter, then the clutch stand can be moved away from the frame to perform the Abkuppelvorgang.

Besonders vorteilhaft ist dies beispielsweise im Zusammenhang mit einer Umformstation, in der konische Rollformwerkzeuge gelagert sind, die prinzipbedingt keinen definierten Transportdurchmesser für das durchgeführte Metallband aufweisen. Beim Einführen des Metallbands in die Profiliermaschine sollte eine solche Umformstation mit an das Antriebssystem angekuppelt sein, da sonst das Metallband kaum durch die Rollformwerkzeuge hindurchgeführt werden kann. Danach ist es jedoch vorteilhaft, diese Umformstation wieder vom Antriebssystem abzukuppeln, da wegen des nicht definierten Transportdurchmessers von konischen Rollumformwerkzeugen ansonsten Zwängungen, Verdrehungen, Wellenbildung etc. im Metallband auftreten können und ein unnötig hohes Gesamtantriebsmoment resultiert.This is particularly advantageous, for example, in connection with a forming station, are stored in the conical rolling molds, the principle have no defined transport diameter for the performed metal strip. When inserting the metal strip in the profiling such a forming station should be coupled to the drive system, otherwise the metal strip can hardly be passed through the roll forming tools. Thereafter, however, it is advantageous to decouple this forming station again from the drive system, because otherwise because of the undefined transport diameter of conical Rollumformwerkzeugen otherwise constraints, twists, waves, etc. may occur in the metal strip and an unnecessarily high total drive torque results.

Insbesondere in diesem Zusammenhang ist die weitere neue Verfahrensweise besonders vorteilhaft, die die vorliegende Erfindung ermöglicht: Durch die Ausbildung der Kupplungsständer als Manipulatoren können nicht nur einzelne Umformstationen vom Antriebssystem abgekuppelt werden, sondern auch einzeine Arbeitswellen, während der Rest der Umformstation angekuppelt bleibt. Hierzu kann der entsprechende Kupplungsständer in vollständig abgekuppeltem Zustand das Kupplungsgegenstück der abzukuppelnden einzelnen Arbeitswelle aus der axialen Flucht mit dieser Arbeitswelle herausbewegen, beispielsweise in eine obere oder untere Extremposition. Danach kann der Kupplungsständer wieder zum Gerüst hin bewegt werden, um den Ankuppelvorgang durchzuführen. Die einzeln abzukuppelnde Arbeitswelle gelangt hierbei naturgemäß nicht in Eingriff mit dem nach oben oder nach unten verfahrenen Kupplungsgegenstück und bleibt demnach antriebslos.In particular, in this context, the further new procedure is particularly advantageous, which enables the present invention: The formation of the coupling stand as manipulators not only individual forming stations can be disconnected from the drive system, but also einzeine working waves, while the rest of the forming station remains coupled. For this purpose, the corresponding coupling stand in fully uncoupled state move the coupling counterpart of the disengaged individual working shaft from the axial alignment with this working shaft, for example, in an upper or lower extreme position. Thereafter, the clutch stand can be moved back to the frame to perform the Ankuppelvorgang. The individually uncoupled working shaft naturally does not enter into engagement with the coupling counterpart moved up or down and thus remains without drive.

Das Antriebslosstellen einer einzelnen Arbeitswelle oder einer kompletten Umformstation bei eingelegtem Metallband kann insbesondere auch beim Einfahren einer Profiliermaschine oder bei Optimierungsversuchen während der Produktion höchst vorteilhaft sein. Denn, wie erwähnt, müssen beim Einlaufen des Metallbandes in die Profiliermaschine möglichst alle Antriebswellen aller Umformstationen an das Antriebssystem angekuppelt sein, um den notwendigen Transport des Metallbandes zu gewährleisten.The Antriebslosstellen a single working shaft or a complete Umformstation with metal tape inserted can be particularly advantageous when retracting a profiling or optimization attempts during production. Because, as mentioned, all drive shafts of all forming stations must be coupled to the drive system when entering the metal strip in the profiling as possible to ensure the necessary transport of the metal strip.

Soweit vorgesehen ist, die Kupplungsständer einzeln zu ihren jeweiligen Gerüsten hin oder von diesen weg bewegen zu können, ergibt sich die neue, komfortable Möglichkeit, die Umformstationen sukzessive, entsprechend dem Rüstfortschritt einer einzurichtenden oder umzurüstenden Profiliermaschine, an das Antriebssystem anzukuppeln. Hierdurch kann die Erprobungsphase vorzeitig begonnen und die Rüstzeit dementsprechend verringert werden.Insofar as it is provided that the coupling stands can be moved individually toward or away from their respective stands, the new, comfortable possibility of successively transforming the forming stations results in accordance with the set-up progress a to be set up or to be converted profiling to couple to the drive system. As a result, the trial phase can be started prematurely and the set-up time can be reduced accordingly.

Als weitere, durch die vorliegende Erfindung neu eröffnete Möglichkeit kann der Kupplungsständer einer an das Antriebssystem anzukuppelnden Umformstation mindestens eines der Kupplungsgegenstücke oszillierend auf- und abbewegen, während er zum Gerüst hin bewegt wird, um den Ankuppelvorgang durchzuführen. Auf diese Weise kann das Ankuppeln ohne eine aufwändige Höhenjustierung der Kupplungsgegenstücke zu den Kupplungselementen der Antriebswellen erfolgen. Die kleine oszillierende Auf- und Abbewegung der Kupplungsgegenstücke im Kupplungsständer sorgt beim Ankuppeln dafür, dass diese mit den jeweiligen Kupplungselementen der Antriebswellen auch dann in Eingriff gelangen, wenn die Höhenjustierung zuvor nur grob erfolgte. Auch beim Abkuppeln kann eine solche geringfügige oszillierende Bewegung der Kupplungsgegenstücke vorteilhaft sein, da sich hierdurch die Kupplungselemente und die Kupplungsgegenstücke leichter voneinander lösen lassen.As a further possibility, newly opened by the present invention, the coupling stand of a coupling station to be coupled to the drive system oscillating up and down at least one of the coupling counterparts, while it is moved to the frame to perform the Ankuppelvorgang. In this way, the coupling can be done without a complex height adjustment of the coupling counterparts to the coupling elements of the drive shafts. The small oscillating up and down movement of the coupling counterparts in the coupling stand ensures when coupling that they also engage with the respective coupling elements of the drive shafts, if the height adjustment previously only roughly took place. Even when uncoupling such a slight oscillating movement of the coupling counterparts may be advantageous because this can be easier to solve the coupling elements and the coupling counterparts from each other.

Soweit die Verschiebevorrichtungen zum Verschieben der Kupplungsständer nach einer hier vorgeschlagenen Ausgestaltung der Erfindung als einzeln ansteuerbare pneumatische Antriebe ausgebildet sind, ergeben sich weitere erhebliche Vorteile gegenüber dem bisherigen Stand der Technik:As far as the displacement devices for moving the coupling stand are designed according to a proposed embodiment of the invention as individually controllable pneumatic actuators, there are further significant advantages over the prior art:

Ein pneumatischer Antrieb besitzt federnde Eigenschaften und ist somit immanent mit einer Art integriertem Überlastschutz versehen, und zwar sowohl bei der Ankuppelbewegung als auch bei der Abkuppelbewegung. Soweit also beim Ankuppeln einer Antriebswelle deren Kupplungselement relativ zum Kupplungsgegenstück am Kupplungsständer in Drehrichtung versetzt ist, die Formschluss herstellenden Teile dieser Kupplungselemente also nicht fluchten und daher nicht miteinander in Eingriff gelangen können, bleibt der pneumatische Antrieb und somit der Kupplungsständer stehen. Es ist dann nicht zu befürchten, dass der Kupplungsständer durch seinen Antrieb beschädigt wird und schiefzieht, wenn ein Eingreifen der Kupplungselemente und der Kupplungsgegenstücke nicht möglich ist; vielmehr erzeugt der pneumatische Antrieb dann lediglich eine Federkraft auf den Kupplungsständer, der ihn elastisch gegen das Gerüst der Umformstation vorspannt, so dass er sich weiterbewegt, sobald die Kupplungselemente und Kupplungsgegenstücke durch Betätigen des Antriebssystems fluchtend aufeinander zu liegen kommen und einrücken.A pneumatic drive has resilient properties and is thus inherently provided with a kind of integrated overload protection, both during the coupling movement and during the uncoupling movement. So far so when coupling a drive shaft whose coupling element is offset relative to the coupling counterpart on the coupling stand in the direction of rotation, so the positive engagement producing parts of these coupling elements are not aligned and therefore can not engage each other, the pneumatic drive and thus the clutch stand stops. It is then not to be feared that the coupling stand will be damaged by its drive and pulls it, if an engagement of the coupling elements and the coupling counterparts is not possible; Rather, the pneumatic drive then generates only a spring force on the clutch stand, which elastically against him biases the frame of the forming station so that it moves on as soon as the coupling elements and coupling counterparts come to rest and engage in alignment by actuating the drive system.

Hierdurch erübrigt sich die im Stand der Technik bislang notwendig gewesene, aufwändige Ausrüstung der Kupplungselemente und/oder der Kupplungsgegenstücke mit Federn und einer federbelasteten axialen Beweglichkeit als Überlastsicherung. Darüber hinaus gab es im bisherigen Stand der Technik lediglich eine Überlastsicherung für den Ankuppelvorgang, während das Abkuppeln bislang ohne Überlastsicherung erfolgte. Jedoch auch hier kann eine Überlast eintreten, und zwar wenn das Kupplungselement einer Antriebswelle und ihr Kupplungsgegenstück so gegeneinander verspannt sind, dass sie sich nur mit solch hohen Kräften lösen lassen, die den Kupplungsständer beschädigen bzw. schiefziehen. Insbesondere dann, wenn Umformstationen vom Antriebssystem abgekuppelt werden sollen, in denen sich ein Band bzw. Profil befindet, sind die Kupplungselemente und die Kupplungsgegenstücke oft in Rotationsrichtung gegeneinander verspannt. In diesem Fall bringt der pneumatische Antrieb lediglich eine federnde Vorspannung auf den Kupplungsständer auf, so dass dieser sich erst dann vom Gerüst wegbewegt, wenn sich die Kupplungselemente und die Kupplungsgegenstücke voneinander lösen lassen, beispielsweise durch kurzes Reversieren des Antriebssystems oder auch durch eine manuell aufgebrachte Erschütterung.This eliminates the hitherto necessary in the prior art, consuming equipment of the coupling elements and / or the coupling counterparts with springs and a spring-loaded axial mobility as overload protection. Moreover, in the prior art, there was only an overload protection for the Ankuppelvorgang, while the uncoupling was previously without overload protection. However, here too, an overload may occur, namely when the coupling element of a drive shaft and its coupling counterpart are braced against each other so that they can be solved only with such high forces that damage or skew the coupling stand. In particular, when forming stations are to be disconnected from the drive system, in which a band or profile is, the coupling elements and the coupling counterparts are often clamped in the direction of rotation against each other. In this case, the pneumatic drive brings only a resilient bias on the clutch stand, so that it moves away from the scaffold only when the coupling elements and the coupling counterparts can be solved each other, for example, by briefly reversing the drive system or by a manually applied vibration ,

Durch die vorliegende Erfindung ergeben sich weiterhin neue Möglichkeiten dadurch, dass die als Manipulatoren ausgebildeten Kupplungsständer dazu verwendet werden können, die Gerüste zumindest eines Teils der Umformstationen insgesamt seitlich zu verstellen, beispielsweise auf seitlich verschiebbaren Schnellwechselplatten oder entlang von Führungen in Schnellwechselplatten oder dem Maschinengestell. Soweit als Verschiebevorrichtungen der Kupplungsständer Stellmotoren verwendet werden, kann jede seitliche Position der Gerüste reproduzierbar angefahren werden. Eine so ausgerüstete Profiliermaschine ist demnach ohne zusätzlichen Rüstaufwand für die Herstellung von Sonderprofilen und von in Breitenrichtung variablen Profilen geeignet. Insbesondere in diesem Zusammenhang kann vorgesehen sein, dass eine erste Teilmenge der seitlich verstellbaren Gerüste der erfindungsgemäßen Profiliermaschine zum Umformen nur eines in Bewegungsrichtung des Metallbandes oder Ausgangsprofils links angeordneten Bereichs und eine zweite Teilmenge der seitlich verstellbaren Gerüste zum Umformen nur eines in Bewegungsrichtung des Metallbandes rechts angeordneten Bereichs dient. Diese erste Teilmenge und/oder diese zweite Teilmenge werden dann von den zugeordneten Kupplungsständern, vorzugsweise jeweils gemeinsam, seitlich verstellt, wodurch dann die Breite des Umformbereichs verändert oder während der Produktion variiert werden kann.The present invention further provides new possibilities in that the trained as manipulators clutch stand can be used to adjust the frameworks at least part of the forming stations laterally, for example on laterally displaceable quick release plates or along guides in quick release plates or the machine frame. As far as the displacement of the clutch stand actuators are used, any lateral position of the scaffolding can be approached reproducible. A profiling machine equipped in this way is accordingly suitable without additional set-up effort for the production of special profiles and profiles which are variable in the width direction. In particular, in this context, it can be provided that a first subset of the laterally adjustable stands of the profiling machine according to the invention for forming only one arranged in the direction of movement of the metal strip or output profile left area and a second subset of laterally adjustable stands for forming only one in the direction of movement of the metal strip on the right Area serves. This first subset and / or this second subset are then laterally adjusted by the associated coupling stands, preferably in each case in common, whereby the width of the forming area can then be changed or varied during production.

Die als Manipulatoren ausgebildeten Kupplungsständer können wahlweise auch dazu verwendet werden, jeweils nur Teile der Gerüste, insbesondere eine Gerüsthälfte, seitlich zu verschieben, um die Gerüste leicht und reproduzierbar in sich verändern zu können.The trained as manipulators clutch stand can optionally also be used to move only parts of the scaffolding, especially a scaffold half, laterally to be able to easily and reproducibly change the frameworks in itself.

Als weitere bevorzugte Weiterbildung der vorliegenden Erfindung kann vorgesehen sein, dass die Kupplungsständer mit Messeinrichtungen zum Erfassen der Positionen der oberen und/oder unteren Arbeitswellen, der Rollumformwerkzeuge, der Seitenrollen und/oder der Gerüste versehen sind. Solche Messeinrichtungen erleichtern ein vollautomatisches Verstellen der verstellbaren Parameter der Rollumformwerkzeuge einer Profiliermaschine, was Rüstzeiten naturgemäß verringert und beim Umrüsten auf eine bereits früher produzierte Profilform sogar überflüssig macht. Ferner ergibt sich hierdurch die Möglichkeit, jede Verstellung einzelner Parameter mitzuprotokollieren und zu erfassen, um eine Analyse des Rüstvorgangs zu ermöglichen oder einem lernenden Steuersystem im Teach-In-Verfahren beizubringen, wie einzelne Parameter einer Profiliermaschine verstellt werden müssen, um gewünschte Optimierungsvorgänge durchzuführen.As a further preferred development of the present invention it can be provided that the coupling stands are provided with measuring devices for detecting the positions of the upper and / or lower working shafts, the Rollumformwerkzeuge, the side rollers and / or the scaffolding. Such measuring devices facilitate fully automatic adjustment of the adjustable parameters of the roll forming tools of a profiling machine, which naturally reduces set-up times and even makes it superfluous when converting to a previously produced profile shape. Furthermore, this results in the possibility of recording and recording each adjustment of individual parameters in order to enable an analysis of the set-up process or to teach a learning control system in the teach-in procedure how individual parameters of a profiling machine have to be adjusted in order to carry out desired optimization processes.

Soweit die Kupplungsständer außerdem mit Einrichtungen versehen sind, die eine am zugeordneten Gerüst oder anderen Elementen der Umformstationen angebrachte Codierung erkennen können, können die Messeinrichtungen so ausgebildet sein, dass sie die Positionen der Rollumformwerkzeuge nicht direkt ermitteln, sondern indirekt, insbesondere durch Ermitteln der Positionen der einzelnen Verstellelemente. Denn in der Codierung kann ein Korrekturfaktor oder ein Link auf diesen hinterlegt sein, der den mittels einer Präzisionsvermessung ermittelten Zusammenhang zwischen der Position der Verstellelemente und der Ist-Position der Rollumformwerkzeuge enthält.As far as the coupling stands are also provided with means that can recognize a mounted on the associated frame or other elements of the Umformstationen coding, the measuring devices may be designed so that they do not determine the positions of Rollumformwerkzeuge directly, but indirectly, in particular by determining the positions of individual adjusting elements. For in the coding, a correction factor or a link can be stored on this, which contains the determined by means of a precision measurement relationship between the position of the adjusting elements and the actual position of Rollumformwerkzeuge.

Zwei Ausführungsbeispiele für eine erfindungsgemäß ausgestaltete Profiliermaschine und die entsprechenden erfindungsgemäßen Verfahren sind im folgenden anhand der beigefügten Zeichnungen näher beschrieben und erläutert. Es zeigen:

Figur 1
eine schematische Darstellung eines Querschnitts einer Profiliermaschine mit einer Ansicht auf eine Umformstation, in angekuppeltem Zustand;
Figur 2
eine Darstellung wie Figur 1, jedoch in abgekuppelten Zustand;
Figur 3 und Figur 4
eine Darstellung wie Figur 1, jedoch mit einem teilweise angekuppelten und teilweise abgekuppelten Zustand;
Figur 5
eine schematische Darstellung eines Querschnitts eines zweiten Ausführungsbeispiels einer Profiliermaschine mit einer Ansicht auf eine Umformstation in angekuppeltem Zustand;
Figur 6
eine Draufsicht auf die Anordnung aus Figur 5.
Two exemplary embodiments of a profiling machine configured according to the invention and the corresponding methods according to the invention are described and explained in more detail below with reference to the accompanying drawings. Show it:
FIG. 1
a schematic representation of a cross section of a profiling machine with a view of a forming station, in the coupled state;
FIG. 2
a representation like FIG. 1 , but in uncoupled state;
FIG. 3 and FIG. 4
a representation like FIG. 1 but with a partially coupled and partially uncoupled state;
FIG. 5
a schematic representation of a cross section of a second embodiment of a profiling machine with a view of a forming station in the coupled state;
FIG. 6
a plan view of the arrangement FIG. 5 ,

In Figur 1 ist in einem schematischen Querschnitt durch eine erfindungsgemäß ausgestaltete Profiliermaschine eine Umformstation 1 mit einer oberen Arbeitswelle 2 und einer unteren Arbeitswelle 3 zur Aufnahme von (hier nicht dargestellten) Rollformwerkzeugen gezeigt, wobei die beiden Arbeitswellen 2, 3 in einem Gerüst 4 gelagert sind. Dieses Gerüst 4 steht auf einer Schnellwechselplatte 5, die mittels Befestigungselementen 6 lösbar an einem Maschinengestell 7 befestigt ist. Mittels einer Höhenverstellung 8 können die Arbeitswellen 2, 3 im Gerüst 4 vertikal verschoben werden. Zwischen den beiden Arbeitswellen 2, 3, in einer zur Bildebene senkrechten Richtung, wird das umzuformende Metallband oder Profil durch die (nicht dargestellten) Rollformwerkzeuge geführt und hierbei umgeformt.In FIG. 1 is a schematic cross-section through an inventively configured profiling a forming station 1 with an upper working shaft 2 and a lower working shaft 3 for receiving (not shown here) Rollformwerkzeugen shown, the two working shafts 2, 3 are mounted in a frame 4. This framework 4 stands on a quick-release plate 5, which is fastened by means of fastening elements 6 releasably attached to a machine frame 7. By means of a height adjustment 8, the working shafts 2, 3 in the frame 4 can be moved vertically. Between the two working waves 2, 3, in a direction perpendicular to the image plane, the metal strip or profile to be formed is guided by the (not shown) Rollformwerkzeuge and thereby formed.

Neben der Umformstation 1 ist ein Getriebeblock 9 eines Antriebssystems auf einem Getriebeträger 10 angeordnet. Zwischen den Getriebeblock 9 und die Umformstation1 ist ein Kupplungsständer 11 zwischengeschaltet. Zur Umformstation 1 hin trägt der Kupplungsständer 11 zwei Kupplungsgegenstücke 12, die als Kupplungszapfen ausgebildet sind. Diese können in Kupplungselemente 13 der Antriebswellen 2, 3, die hier als Kupplungshülsen ausgestaltet sind, formschlüssig eingreifen. Die Kupplungselemente 13 der Arbeitswellen 2, 3 führen seitlich zum Getriebeblock 9 hin aus dem Gerüst 4 heraus. Auf der der Umformstation1 gegenüberliegenden Seite des Kupplungsständers 11 setzen sich die Kupplungsgegenstücke 12 ebenfalls als Kupplungszapfen 14 fort, um einen Eingriff in Gelenkwellen 15 zu ermöglichen, die ein Drehmoment vom Getriebeblock 9 übertragen. Die Gelenkwellen 15 sind teleskopartig längenveränderlich ausgebildet, um eine Bewegung des Kupplungsständers 11 zur Umformstation1 hin und von dieser weg nicht zu behindern.In addition to the forming station 1, a gear block 9 of a drive system is arranged on a gear carrier 10. Between the gear block 9 and the Umformstation1 a clutch stand 11 is interposed. For forming station 1 out of the coupling stand 11 carries two coupling counterparts 12 which are formed as a coupling pin. These can engage positively in coupling elements 13 of the drive shafts 2, 3, which are designed here as coupling sleeves. The coupling elements 13 of the working shafts 2, 3 lead laterally out of the frame 4 towards the gear block 9. On the opposite side of the Umformstation1 the coupling stand 11, the coupling counterparts 12 also continue as a coupling pin 14 to allow engagement in drive shafts 15, which transmit torque from the gear block 9. The propeller shafts 15 are telescopically variable in length, in order not to hinder movement of the coupling stand 11 to the Umformstation1 and away from it.

Die oben erwähnte Bewegung des Kupplungsständers 11 erfolgt mittels eines doppelt wirkenden Pneumatikzylinders 16, der am Kupplungsständer 11 angreift und ihn entlang einer Gleitschiene 17 von der Umformstation 1 weg bzw. zu dieser hin bewegt. Wenn der Kupplungsständer 11 von der Umformstation 1 wegbewegt wird, führt dies zu einem Abkuppeln der Kupplungsgegenstücke 12 von den Kupplungselementen 13, wie dies in Figur 2 dargestellt ist.The above-mentioned movement of the coupling stand 11 takes place by means of a double-acting pneumatic cylinder 16, which acts on the coupling stand 11 and moves it along a slide rail 17 away from the forming station 1 or towards it. When the coupling stand 11 is moved away from the forming station 1, this leads to a decoupling of the coupling counterparts 12 from the coupling elements 13, as shown in FIG FIG. 2 is shown.

Wie Figur 2 zeigt, ist hier jedoch nicht nur der Kupplungsständer 11 zum Getriebeblock 9 hin verfahren worden, um die Antriebswellen 2, 3 vom Getriebeblock 9 abzukuppeln, sondern gleichzeitig wurden die beiden Kupplungsgegenstücke 12 im Kupplungsständer 11 vertikal nach unten bzw. nach oben verschoben. Dies wurde bewirkt mittels zweier weiterer Pneumatikzylinder, die einen Vertikal-Antrieb 18 bilden. Dies ermöglicht nicht nur eine Höhenverstellung der Kupplungsgegenstücke 12, um diese auf etwa veränderte Höheneinstellungen der Antriebswellen 2, 3 einzustellen, sondern es ist ebenfalls möglich, durch Verfahren eines der beiden Kupplungsgegenstücke 12 in eine solche Extremposition, wie sie in Figur 2 dargestellt ist, dieses Kupplungsgegenstück von der zugehörigen Arbeitswelle 2, 3 abgekuppelt zu halten, obwohl die andere Arbeitswelle eingekuppelt ist. Eine solche Verfahrensweise ist in den Figuren 3 und 4 dargestellt, wobei in Figur 3 die untere Arbeitswelle 3 und in Figur 4 die obere Arbeitswelle 2 antriebslos geschaltet sind.As FIG. 2 shows, however, not only the clutch stand 11 has been moved to the gear unit 9 out to disengage the drive shafts 2, 3 from the gear unit 9, but at the same time the two coupling counterparts 12 in the clutch stand 11 were moved vertically downwards or upwards. This was effected by means of two further pneumatic cylinders which form a vertical drive 18. This not only allows a height adjustment of the coupling counterparts 12 to adjust them to about changed height settings of the drive shafts 2, 3, but it is also possible by moving one of the two coupling counterparts 12 in such a Extreme position, as in FIG. 2 is shown to keep uncoupled this coupling counterpart of the associated working shaft 2, 3, although the other working shaft is engaged. Such a procedure is in the FIGS. 3 and 4 shown, in FIG. 3 the lower working shaft 3 and in FIG. 4 the upper working shaft 2 are switched without drive.

Der Vertikal-Antrieb 18 des in den Figuren 1 bis 4 dargestellten Ausführungsbeispiels ist im übrigen dazu geeignet, kleine oszillierende Auf- und Abbewegungen der Kupplungsgegenstücke 12 zu erzeugen, so dass sowohl das Ankuppeln als auch das Abkuppeln der Kupplungsgegenstücke 12 von den Kupplungselementen 13 der Antriebswellen 2, 3 wie oben beschrieben erleichtert wird. Die Grobjustierung der Höhe der beiden Kupplungsgegenstücke 12 auf die vertikale Position der Kupplungselemente 13 der beiden Antriebswellen 2 und 3 erfolgt im übrigen dadurch, dass vor dem Ankuppeln der Umformstation 1 beide Kupplungsgegenstücke 12 mittels des Vertikal-Antriebs 18 in die in Figur 2 dargestellte Extrempositionen gefahren werden. Eine erste Bewegung des Kupplungsständers 11 zur Umformstation 1 hin verfährt diesen in eine in den Figuren nicht näher dargestellte Zwischenposition. In dieser Zwischenposition werden die Kupplungsgegenstücke 12 vom Vertikal-Antrieb 18 zueinander hin verfahren, bis jeweils ein Arm 19 oberhalb bzw. unterhalb des jeweiligen Kupplungsgegenstücks 12 am Kupplungselement 13 der jeweiligen Arbeitswelle 2 bzw. 3 anschlägt - was in Figur 1 gut zu erkennen ist. Damit sind die Kupplungsgegenstücke 12 und die Kupplungselemente 13 vertikal in etwa in Flucht, so dass die Einrückbewegung des Kupplungsständers 11 zur Umformstation 1 hin fortgesetzt werden kann. Unterstützt durch die oszillierende Bewegung des Vertikal-Antriebs 18, rücken dann die Kupplungsgegenstücke 12 in die Kupplungselemente 13 der Arbeitswellen 2 bzw. 3 ein, und es ergibt sich ein angekuppelter Zustand, wie er in Figur 1 dargestellt ist.The vertical drive 18 of the in the FIGS. 1 to 4 The illustrated embodiment is otherwise adapted to produce small oscillating up and down movements of the coupling counterparts 12, so that both the coupling and uncoupling of the coupling counterparts 12 from the coupling elements 13 of the drive shafts 2, 3 as described above is facilitated. The coarse adjustment of the height of the two coupling counterparts 12 to the vertical position of the coupling elements 13 of the two drive shafts 2 and 3 is otherwise characterized in that prior to coupling the forming station 1 both coupling counterparts 12 by means of the vertical drive 18 in the in FIG. 2 shown extreme positions are driven. A first movement of the coupling stand 11 to the forming station 1 towards this moves into an intermediate position not shown in the figures. In this intermediate position, the coupling counterparts 12 from the vertical drive 18 are moved towards each other until each arm 19 above or below the respective coupling counterpart 12 on the coupling element 13 of the respective working shaft 2 or 3 abuts - which in FIG. 1 easy to recognize. Thus, the coupling counterparts 12 and the coupling elements 13 are vertically aligned approximately in alignment, so that the engagement movement of the coupling stand 11 to the forming station 1 can be continued. Supported by the oscillating movement of the vertical drive 18, then move the coupling counterparts 12 in the coupling elements 13 of the working shafts 2 and 3, and there is a coupled state, as in FIG. 1 is shown.

Figur 5 zeigt eine den vorangehenden Figuren entsprechende Darstellung eines anderen Ausführungsbeispiels einer erfindungsgemäß ausgestalteten Profiliermaschine; es handelt sich also wiederum um einen schematischen Querschnitt mit einer Umformstation 1, die eine obere Arbeitswelle 2 und eine untere Arbeitswelle 3 zur Aufnahme von (hier wiederum nicht dargestellten) Rollumformwerkzeugen zum Umformen eines hier beispielhaft angedeuteten Profils 26 enthält. Die beiden Arbeitswellen 2, 3 sind auch hier in einem Gerüst 4 gelagert, wobei die obere Arbeitswelle 2 auf und ab verstellt werden kann. Dies erfolgt mittels einer Höhenverstellung 8, die über Schneckengetriebe oder ähnliches mit Lagerhülsen 27 der oberen Arbeitswelle 2 verbunden ist. Auch hier steht das Gerüst 4 auf einer Schnellwechselplatte 5, die lösbar an einem Maschinengestell 7 befestigt ist. FIG. 5 shows a representation corresponding to the preceding figures of another embodiment of an inventively designed profiling machine; It is therefore again a schematic cross-section with a forming station 1, which has an upper working shaft 2 and a lower working shaft 3 for receiving roll forming tools (again not shown here) for forming a profile 26 indicated here by way of example contains. The two working shafts 2, 3 are also stored here in a framework 4, wherein the upper working shaft 2 can be adjusted up and down. This is done by means of a height adjustment 8, which is connected via worm gear or the like with bearing sleeves 27 of the upper working shaft 2. Again, stands the framework 4 on a quick release plate 5, which is releasably attached to a machine frame 7.

Was das in Figur 5 dargestellte Ausführungsbeispiel vom Ausführungsbeispiel der vorangehenden Figuren im Wesentlichen unterscheidet, ist der Kupplungsständer 11, der hier nicht mehr mittels eines pneumatischen Antriebs zum Gerüst 4 hin und von diesem weg bewegt wird, sondern mittels eines Servomotors 29, der den Kupplungsständer 11 über eine Spindel 20 auf Gleitstücken 21 entlang einer Gleitschiene 17 in jede gewünschte Position verschieben kann. Als Überlastschutz sind die Kupplungsgegenstücke 12 des Kupplungsständers 11 dieses Ausführungsbeispiels in herkömmlicher Weise mittels Federelementen 22 angefedert, so dass sie nachgeben können, wenn der Kupplungsständer 11 an das Gerüst 4 herangefahren wird und ein Versatz zwischen den Kupplungsgegenstücken 12 und den Kupplungselementen 13 der Arbeitswellen 2, 3 in Drehrichtung besteht, so dass diese nicht unmittelbar ineinander eingreifen können.What that in FIG. 5 illustrated embodiment of the embodiment of the preceding figures substantially, is the coupling stand 11, which is no longer moved here by means of a pneumatic drive to the frame 4 and away from it, but by means of a servo motor 29, the clutch stand 11 via a spindle 20 Sliders 21 can slide along a slide 17 in any desired position. As overload protection, the coupling counterparts 12 of the coupling stand 11 of this embodiment are spring-loaded in a conventional manner 22 so that they can yield when the coupling stand 11 is moved up to the frame 4 and an offset between the coupling counterparts 12 and the coupling elements 13 of the working shafts 2, 3 in the direction of rotation, so that they can not intervene directly.

Der in Figur 5 dargestellte Kupplungsständer 11 trägt einen Verstellantrieb 23, der beim Ankuppeln in Eingriff mit der Höhenverstellung 8 kommt und mittels dessen die obere Arbeitswellen 2 in ihrer Höhenposition exakt verstellt werden kann. Diese Höhenverstellung wird demnach von dem als Manipulator ausgebildeten Kupplungsständer 11 bewirkt.The in FIG. 5 illustrated coupling stand 11 carries an adjusting drive 23 which comes into engagement with the height adjustment 8 during coupling and by means of which the upper working shafts 2 can be adjusted exactly in their height position. This height adjustment is thus effected by the trained as a manipulator clutch stand 11.

Zur Verwirklichung einer weiteren Manipulator-Eigenschaft tragen der Kupplungsständer 11 dieses Ausführungsbeispiels einerseits und das Gerüst 4 andererseits sich einander entsprechende Elemente einer Kegelverbindung 24, die es dem Kupplungsständer 11 im angekuppeltem Zustand ermöglicht, das Gerüst 4 entlang einer Flachführung 25 in der Schnellwechselplatte 5 seitlich, quer zur Bewegungsrichtung des Profils 26, zu verschieben, und zwar vermittels des Servomotors 29. Da sich der Kupplungsständer 11 und das Gerüst 4 gemeinsam verschieben, bleibt die Umformstation 1 währenddessen im angekuppelten Zustand.To realize another manipulator property of the clutch stand 11 of this embodiment on the one hand and the frame 4 on the other hand corresponding elements of a conical joint 24, which allows the coupling stand 11 in the coupled state, the frame 4 along a flat guide 25 in the quick release plate 5 side, transverse to the direction of movement of the profile 26 to move, by means of the servo motor 29. Since the coupling stand 11 and the framework. 4 move together, the forming station 1 remains while in the coupled state.

Figur 5 stellt lediglich schematisch die Ausbildung eines Kupplungsständers 11 als Manipulator zum Verstellen der Höhenpositionen der Arbeitswellen 2, 3 der Umformstation 1 und zum seitlichen Verstellen des Gerüsts 4 dar. Hierbei sind einerseits viele Elemente mit dem Ausführungsbeispiel nach den Figuren 1 bis 4 identisch und jeweils mit identischen Bezugszeichen versehen, wie insbesondere die Verstelleinrichtung 18 für die Höhenposition der Kupplungsgegenstücke 12 im Kupplungsständer 11, die Anbindung des Kupplungsständers 11 an das Antriebssystem 9 mittels Gelenkwellen 15, und andererseits viele Elemente weggelassen, wie insbesondere Verstellantriebe zum axialen Verstellen der Rollumformwerkzeuge (falls vorgesehen) und zum Verstellen von Seitenrollen sowie insbesondere Messeinrichtungen zum exakten Erfassen der Positionen der Rollumformwerkzeuge, die nach einer bevorzugten Ausgestaltung der vorliegenden Erfindung im Kupplungsständer 11 integriert sein können. FIG. 5 merely schematically illustrates the formation of a coupling stand 11 as a manipulator for adjusting the height positions of the working shafts 2, 3 of the forming station 1 and for laterally adjusting the framework 4. Here, on the one hand many elements with the embodiment of the FIGS. 1 to 4 identical and in each case provided with identical reference numerals, in particular the adjusting device 18 for the height position of the coupling counterparts 12 in the coupling stand 11, the connection of the coupling stand 11 to the drive system 9 by means of propeller shafts 15, and on the other hand omitted many elements, in particular adjusting drives for the axial adjustment of Rollumformwerkzeuge (If provided) and for adjusting side rollers and in particular measuring devices for the exact detection of the positions of Rollumformwerkzeuge, which may be integrated in the coupling stand 11 according to a preferred embodiment of the present invention.

In Figur 6 ist - wiederum schematisch - eine Draufsicht auf die Anordnung aus Figur 5 dargestellt, um die seitliche Verschiebbarkeit der kompletten Gerüste 4 mittels der Kupplungsständer 11 zu verdeutlichen. Die Darstellung umfasst insgesamt vier Umformstationen (a), (b), (c) und (d). Deren Gerüste 4 sind in Flachführungen 25 seitlich verschiebbar gelagert, und zwar hier senkrecht zur Bewegungsrichtung des Profils 26, welches in Figur 6 lediglich gestrichelt symbolisiert ist. Die Flachführungen 25 sind in die Schnellwechselplatte 5 eingebracht, die auf dem Maschinengestell 7 lösbar befestigt ist.In FIG. 6 is - again schematically - a plan view of the arrangement FIG. 5 shown to illustrate the lateral displacement of the complete scaffolds 4 by means of the coupling stand 11. The presentation comprises a total of four forming stations (a), (b), (c) and (d). Their scaffolds 4 are laterally displaceably mounted in flat guides 25, here perpendicular to the direction of movement of the profile 26, which in FIG. 6 only symbolized by dashed lines. The flat guides 25 are introduced into the quick-change plate 5, which is detachably mounted on the machine frame 7.

Die Gestelle 4 der Umformstationen a, b, c und d sind wie erwähnt lediglich schematisch dargestellt, wobei insbesondere die auf den Arbeitswellen 2, 3 sitzenden Rollumformwerkzeuge der besseren Übersichtlichkeit halber weggelassen worden sind. Im Gestell 4 der Umformstation a sind Rollumformwerkzeuge gelagert, die lediglich auf den in Bewegungsrichtung rechts liegenden Bereich des Profils 26 einwirken, während in den Gestellen 4 der Umformstationen b, c und d Rollumformwerkzeuge gelagert sind, die im Wesentlichen auf den links angeordneten Bereich des Profils 26 einwirken. Dadurch, dass wie dargestellt die Umformstation a in Bewegungsrichtung des Profils 26 nach links verschoben ist, während die Gestelle 4 der Umformstationen b, c und d nach rechts verschoben sind, ergibt sich insgesamt eine Umformstrecke für schmale Profile 26. Durch ein Verfahren der Umformstationen b, c und d nach links bzw. durch ein gegenläufiges Verfahren der Umformstation a einerseits sowie b, c und d andererseits kann der Umformbereich verbreitert werden. Dieses seitliche Verfahren der Gerüste 4 wird durch die jeweiligen Kupplungsständer 11 bewirkt, die vermittels der einzeln ansteuerbaren Stellmotoren 29 reproduzierbar in jede seitliche Stellung gefahren werden können.The frames 4 of the forming stations a, b, c and d are, as mentioned, shown only schematically, wherein in particular the seated on the working shafts 2, 3 Rollumformwerkzeuge the sake of clarity have been omitted. In the frame 4 of the forming station a Rollumformwerkzeuge are stored, which act only on the lying in the direction of movement right portion of the profile 26, while in the frames 4 of the forming stations b, c and d Rollumformwerkzeuge are stored, which essentially on the left-hand portion of the profile 26 act. Characterized in that, as shown, the forming station a in the direction of movement of the profile 26 to the left is shifted while the racks 4 of the forming stations b, c and d are shifted to the right, results in a total forming line for narrow profiles 26. By a method of forming stations b, c and d to the left or by an opposite method of forming station a on the one hand and b, c and d on the other hand, the forming area can be widened. This lateral process of the scaffolds 4 is effected by the respective coupling stand 11, which can be driven by means of individually controllable servo motors 29 reproducibly in each lateral position.

Auf diese Art und Weise können die Umformstationen a, b, c und d nicht nur zwischen zwei Produktionen verstellt werden, um die Breite des Umformbereichs an das zu fertigende Profil 26 anzupassen, sondern es ist vorteilhafterweise auch möglich, diese Breite während der laufenden Produktion zu variieren, um ein Profil mit in Längsrichtung variierender Breite herzustellen.In this way, the forming stations a, b, c and d can not only be adjusted between two productions in order to adapt the width of the forming area to the profile 26 to be manufactured, but it is also advantageously possible to increase this width during production vary to produce a profile with varying width in the longitudinal direction.

Der Vollständigkeit halber sei an dieser Stelle angemerkt, dass sowohl die Gleitschiene 17 für den Kupplungsständer 11 als auch die Flachführung 25 für das Gerüst 4 im Rahmen der vorliegenden Erfindung anders ausgeführt werden können, beispielsweise als Kugel- oder Rollenführungen.For completeness, it should be noted at this point that both the slide rail 17 for the clutch stand 11 and the flat guide 25 for the frame 4 in the context of the present invention can be performed differently, for example as ball or roller guides.

Des weiteren kann in Abweichung zum vorliegenden Ausführungsbeispiel im Rahmen der vorliegenden Erfindung wie beansprucht vorgesehen sein, die Gerüste durch die jeweils zugeordneten Kupplungsständer nicht nur als Ganzes, in sich unverändert, seitlich zu verschieben, sondern jeweils nur Teile davon, so dass sich die Gerüstbreite mittels der als Manipulatoren ausgestalteten Kupplungsständer leicht und reproduzierbar verändern lässt. Beispielsweise könnte der in Figur 5 links angeordnete Ständer des Gerüsts 4 vom Kupplungsständer 11 verschoben werden, während der in Figur 5 rechts dargestellte Ständer des Gerüsts 4 unverändert bleibt.Furthermore, in deviation from the present embodiment in the context of the present invention as claimed may be provided to move the frameworks by the respective associated coupling stand not only as a whole, unchanged in itself, laterally, but only parts thereof, so that the framework width means the manipulator designed as a clutch stand can be easily and reproducibly change. For example, the in FIG. 5 Stands of the frame 4 arranged on the left are displaced from the coupling stand 11, while the in FIG. 5 Stand of the frame 4 shown on the right remains unchanged.

Claims (18)

  1. Profiling machine for the longitudinal forming of a metal strip or starting profile into a profile or pipe by means of a plurality of roll-forming tools,
    - wherein at least some of the roll-forming tools are combined to form a plurality of tool groups arranged one after the other in the working direction, each of which groups is mounted in a frame (4) and forms therewith a forming station (1),
    - wherein at least some of the roll-forming tools arranged in a forming station (1) are seated on upper (2) and lower (3) working shafts mounted in the frame (4), which shafts are provided with coupling elements (13) extending out of the frame (4) at the sides,
    - wherein there are arranged next to the frames (4) coupling stands (11) which on the one hand have coupling counterparts (12) to the coupling elements (13) of the working shafts (2, 3) and on the other hand have connections (14) for a drive system (9, 15) of the profiling machine in order to transfer a torque from the drive system (9, 15) to the working shafts (2, 3),
    - and wherein the coupling stands (11) are movable towards and away from the frames (4) by means of displacement devices (16, 19, 20) in order to decouple the working shafts (2, 3) from the drive system (9, 15) or to couple them thereto,
    characterised in that
    the coupling stands (11) are in the form of manipulators.
  2. Profiling machine according to claim 1,
    characterised in that
    the coupling stands (11) are provided with first adjusting drives (23) for adjustment of the upper and/or lower working shafts (2, 3) in a direction running substantially transverse to the axes thereof.
  3. Profiling machine according to either one of claims 1 and 2,
    characterised in that
    the coupling stands (11) are provided with second adjusting drives for axial adjustment of the roll-forming tools seated on the upper and/or lower working shafts (2, 3).
  4. Profiling machine according to at least one of claims 1 to 3,
    characterised in that
    the coupling stands (11) are provided with third adjusting drives for adjustment of side rollers associated with the frames (4) of the forming stations (1).
  5. Profiling machine according to at least one of claims 1 to 4,
    characterised in that
    the coupling stands (11) are provided with fourth adjusting drives (19, 20) for lateral adjustment of the frames (4) or of parts of the frames (4).
  6. Profiling machine according to claim 5,
    characterised in that
    the displacement devices (16, 19, 20) for moving the coupling stands (11) towards and away from the frames (4) are simultaneously the fourth adjusting drives for lateral adjustment of the frames (4).
  7. Profiling machine according to at least one of claims 1 to 6,
    characterised in that
    the coupling stands (11) are provided with vertical drive devices (18) for changing the height of the coupling counterparts (12).
  8. Profiling machine according to claim 7,
    characterised in that
    the vertical drive devices (18) are suitable for effecting an oscillating upward and downward movement of the coupling counterparts (12).
  9. Profiling machine according to at least one of claims 1 to 8,
    characterised in that
    the coupling stands (11) are provided with measuring devices for detecting the positions of the upper and/or lower working shafts (2, 3), of the roll-forming tools, of the side rollers and/or of the frames (4).
  10. Profiling machine according to claim 9,
    characterised in that
    the frames (4) or other elements of the forming stations (1) are provided with codes detectable by the measuring devices.
  11. Profiling machine according to at least one of claims 1 to 10,
    characterised in that
    the displacement devices (16, 19, 20) for moving the coupling stands (11) are individually drivable towards and away from the frames (4).
  12. Profiling machine according to claim 11,
    characterised in that
    the displacement devices are pneumatic drives (16).
  13. Profiling machine according to claim 11,
    characterised in that
    the displacement devices are servo motors (19).
  14. Method for the longitudinal forming of a metal strip or starting profile into a profile or tube by means of a profiling machine in accordance with at least one of claims 1 to 13, wherein axial and/or vertical adjustment of the roll-forming tools and/or of side rollers and/or lateral adjustment of the frames (4) or of parts of the frames (4) is carried out by means of the coupling stands (11).
  15. Method according to claim 14,
    characterised in that
    the coupling stand (11) of a forming station (1) to be decoupled from the drive system (9, 15) first moves the upper working shaft (2) thereof vertically upwards and/or moves the lower working shaft (3) thereof vertically downwards and is only then moved away from the frame (4) in order to carry out the decoupling operation.
  16. Method according to either one of claims 14 and 15,
    characterised in that
    the coupling stand (11) of a forming station (1) to be coupled to the drive system (9, 15) causes at least one of the coupling counterparts (12) to perform an oscillating upward and downward movement while it is moved towards the frame (4) in order to carry out the coupling operation.
  17. Method according to at least one of claims 14 to 16,
    characterised in that
    the coupling stand (11) of a forming station (1) in which an individual working shaft (2) is to be decoupled from the drive system (9, 15) moves the coupling counterpart (12) of the working shaft (2) to be decoupled out of axial alignment with that working shaft (2) while the entire forming station (1) is in the decoupled state and is then moved towards the frame (4) in order to carry out the coupling operation.
  18. Method according to at least one of claims 14 to 17,
    characterised in that
    the coupling stands (11) can be moved individually towards their respective associated frames (4) in order to couple the forming stations (1) to the drive system (9, 15) in succession, in accordance with the progress of the setup of a profiling machine to be installed or modified.
EP20090006451 2009-05-13 2009-05-13 Profiling machine and method for longitudinal forming of a metal band or starting profile into a profile or tube Not-in-force EP2251112B1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
ES09006451T ES2397002T3 (en) 2009-05-13 2009-05-13 Roll forming machine and procedure for the longitudinal shaping of a metal tape or a starting profile, in a profile or tube
DK09006451T DK2251112T3 (en) 2009-05-13 2009-05-13 Profiling machine and method for longitudinally forming a metal band or output profile for another profile or pipe
EP20090006451 EP2251112B1 (en) 2009-05-13 2009-05-13 Profiling machine and method for longitudinal forming of a metal band or starting profile into a profile or tube

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP20090006451 EP2251112B1 (en) 2009-05-13 2009-05-13 Profiling machine and method for longitudinal forming of a metal band or starting profile into a profile or tube

Publications (2)

Publication Number Publication Date
EP2251112A1 EP2251112A1 (en) 2010-11-17
EP2251112B1 true EP2251112B1 (en) 2012-10-24

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EP20090006451 Not-in-force EP2251112B1 (en) 2009-05-13 2009-05-13 Profiling machine and method for longitudinal forming of a metal band or starting profile into a profile or tube

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EP (1) EP2251112B1 (en)
DK (1) DK2251112T3 (en)
ES (1) ES2397002T3 (en)

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Publication number Priority date Publication date Assignee Title
CN107470414A (en) * 2017-08-04 2017-12-15 江苏薪泽奇机械股份有限公司 A kind of clod wash welded tube main frame

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3836286A1 (en) 1988-10-25 1990-04-26 Krueckels Gerhard PROFILING MACHINE
DE3912684A1 (en) * 1989-03-21 1990-10-04 Bueltmann Monika ROLLING MILL FOR PROFILE ROLLING OF TAPES (LENGTH SEW PIPE WELDING)
JP3362072B2 (en) * 1993-09-27 2003-01-07 株式会社中田製作所 Drive shaft connecting device for cold roll forming machine
JPH07144229A (en) * 1993-11-22 1995-06-06 Mori Mach Kk Device for connecting universal joint in roll forming machine

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ES2397002T3 (en) 2013-03-01
EP2251112A1 (en) 2010-11-17

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