EP2204460B1 - Method and device for heating workpieces - Google Patents
Method and device for heating workpieces Download PDFInfo
- Publication number
- EP2204460B1 EP2204460B1 EP20090015769 EP09015769A EP2204460B1 EP 2204460 B1 EP2204460 B1 EP 2204460B1 EP 20090015769 EP20090015769 EP 20090015769 EP 09015769 A EP09015769 A EP 09015769A EP 2204460 B1 EP2204460 B1 EP 2204460B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- furnace
- workpieces
- levels
- height
- removal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/005—Furnaces in which the charge is moving up or down
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0018—Details, accessories not peculiar to any of the following furnaces for charging, discharging or manipulation of charge
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/142—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving along a vertical axis
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/673—Quenching devices for die quenching
Definitions
- the invention relates to a method for treating workpieces, in which the workpieces are heated in a furnace in a plurality of horizontal furnace levels, wherein the furnace levels are arranged vertically one above the other and each furnace level is in each case at a certain height.
- each furnace level is designed to accommodate at least one workpiece, and the workpieces are removed after heating in a defined order from the oven levels.
- the invention further relates to a device or a furnace for carrying out this method.
- the important goals of the automotive industry today and in the future include the reduction of fuel consumption, the reduction of CO 2 emissions and the increase in occupant safety.
- a common means of reducing fuel consumption and thus reducing CO 2 emissions is, for example, the reduction of vehicle weight.
- the body panels used must have higher strength at a lower weight.
- ovens usually have the disadvantage that they have a large amount of space due to their length expansion.
- ovens with a plurality of oven levels arranged one above the other horizontally, which are also referred to as stack ovens.
- the individual oven levels can be provided with drawer elements which are pulled horizontally out of the oven for loading and unloading of workpieces.
- the loading and the removal of workpieces from the individual stacked oven levels is preferably carried out via a height-traversable loading and unloading device.
- the US patent US Pat. No. 6,227,848 B1 discloses a method of treating workpieces having the workpieces in a furnace in a plurality of horizontal Oven levels are heated.
- the oven levels are vertically stacked, with each oven level at a height.
- Each furnace level is designed to receive a workpiece.
- the workpieces are removed after heating in a defined order from the oven levels.
- the oven levels are moved stepwise vertically, so that the respective heights of the individual oven levels change.
- the oven levels are moved vertically in a stepwise manner so that the height of the respective oven level, from which a workpiece is removed, corresponds to a fixed removal height and the respective oven level is at the removal level for a certain period of time.
- the removal is difficult depending on the geometry of the workpieces, whereby different periods of time can be required when gripping.
- German patent DE 10 2006 020781 B3 discloses a furnace for heating steel blanks having a plurality of horizontally stacked furnace planes, each furnace plane being provided for receiving at least one steel blank, and means being provided in each furnace plane for moving the steel blanks during heating.
- German patent application DE 199 48 606 A1 discloses a method for tempering components, e.g. As semiconductor circuits, printed circuit boards and the like, in which the components are conveyed on carriers through an entrance slot in a tempering provided with Temperierorganen and discharged through an entrance slot opposite the exit slot.
- the carriers are received in the housing by a magazine which is provided with adjacently arranged holders and, after loading the first holder, is successively shifted in a direction from a starting position to successive receiving positions in which the individual holders of the magazine are successively fed.
- An object of the invention is therefore to provide a method by means of which workpieces, in particular body steels, can be heated to They then press-harden, without there being any major fluctuations in the quality of the finished body components.
- the method should both keep the time of the transfer of the heated workpieces from the oven to the subsequent shape for each workpiece as constant as possible, as well as minimize the space required for the oven for heating the workpieces.
- An object of the invention is also to provide an apparatus for carrying out such a method.
- the invention comprises a method for treating workpieces, in which the workpieces to be treated are heated in a furnace in a plurality of horizontal furnace planes (E 1 ... E n ), which are arranged vertically one above the other.
- Each furnace level (E 1 ... E n ) is in each case at a certain height (h 1 ... h n ) and can accommodate at least one workpiece to be heated.
- the workpieces are removed from the oven levels (E 1 ... E n ) in a defined sequence.
- the oven levels (E 1 ... E n ) are moved stepwise vertically, thereby changing the respective heights (h 1 ... h n ) of the individual oven levels (E 1 ...
- the stepwise vertical movement takes place in such a way that the height (h 1 ... H n ) of the respective furnace plane (E 1 ... E n ), from which at least one heated workpiece is removed, corresponds to a defined removal height h x and the respective furnace level (E 1 ... E n ) is at the extraction height h x for a time t> 0.
- the position of the oven levels (E 1 ... E n ) is fixed in relation to the furnace, and the furnace is heated for the removal Workpieces from the oven levels (E 1 ... E n ) are moved stepwise vertically by adjusting means.
- One embodiment of the method uses a lifting system as adjusting means, while another embodiment uses a pulling system.
- the heated workpieces are removed in a development of the method by means of a transfer device on the removal height h x from the respective furnace levels (E 1 ... E n ).
- the removal takes place in such a way that the transfer device picks up the workpieces at the defined removal height h x and at least partially removes them horizontally.
- the workpieces are removed horizontally at the defined removal height h x .
- a new workpiece to be treated is introduced into the same oven level (E 1 ... E n ).
- the workpieces are introduced into drawer elements which are arranged on the individual oven levels. In this case, a drawer element on the removal height h x horizontally moved out, removed a workpiece and then moved back the drawer element.
- the invention further comprises a device for treating workpieces, comprising a furnace with a plurality of horizontal furnace levels (E 1 ... E n ), which are arranged vertically one above the other and in which workpieces are heated.
- Each furnace level (E 1 ... E n ) is located at a height (h 1 ... h n ) and is designed to receive and remove at least one workpiece.
- the device has adjusting means for stepwise vertical movement of the oven levels (E 1 ... E n ), which are designed such that they correspond to the respective heights (h 1 ... H n ) of the individual oven levels (E 1 n ) can change.
- the adjusting means can move the oven levels (E 1 ...
- the position of the oven levels (E 1 ... E n ) is fixed with respect to the oven, and the adjusting means are designed so that they can move the oven stepwise vertically.
- One embodiment comprises a lifting system as adjusting means, while another embodiment comprises a pulling system.
- the device according to the invention preferably comprises a transfer device for removing heated workpieces from the oven levels (E 1 ... E n ) at the removal height h x .
- This transfer device is also designed to charge the oven levels with workpieces to be heated.
- the transfer device has means to take the heated workpieces at the defined removal height h x and remove them at least partially horizontally.
- the transfer device may have means for transporting workpieces horizontally at the defined removal height h x .
- the transfer device can introduce a new workpiece to be heated into the same oven level (E 1 ... E n ).
- the oven levels (E 1 ... E n ) comprise drawer elements which are provided for receiving workpieces and can be moved horizontally on the removal height h x .
- the oven comprises several oven levels (E 1 ... E n ), the targeted be changed in height (h 1 ... h n ) and so can be adapted to a fixed extraction height h x .
- the respective height (h 1 ... H n ) of the oven levels (E 1 ... E n ) is thereby changed such that it corresponds in each case to the removal height h x , so that workpieces from the oven levels are always removed at the removal height h x and preferably also be charged.
- the required stepwise vertical movement of the oven levels (E 1 ... E n ) is made possible by the use of adjusting means.
- the invention thus turns away from continuous furnaces in which the workpieces are moved successively through an oven for heating. It also turns away from height-adjustable removal devices, which are used in floor ovens for removing the heated workpieces use.
- An advantage of the invention over conventional methods for preventing variations in quality in the manufacture of body components is always the same time for the transfer of workpieces from the oven for further shaping.
- a continuous furnace also offers this possibility, however, it has a corresponding length extension and an associated high space requirement.
- the invention solves this problem advantageously by a height adjustment of the oven levels to a fixed extraction height h x .
- Each furnace level is moved to this removal height h x for removal of the heated workpiece and held there for a time t> 0 so that the transfer path from the furnace to further shaping is the same for each removed workpiece.
- Fig. 1 schematically shows the example of a height-adjustable furnace 101 for heating workpieces, which typically includes a housing with an opening for the assembly and removal of the workpieces to be heated.
- the oven also comprises any number n of horizontal oven levels (E 1 ... E n ), on each of which at least one workpiece can be heated.
- the oven levels (E 1 ... E n ) are separated from each other and lie vertically one above the other. This in Fig. 1 Example shown shows seven oven levels.
- Each of the oven levels contains at least one receptacle for storage of the workpieces during heating.
- the design of the images is variable and depends, inter alia, for example, on the shape of the workpieces to be heated.
- the workpieces are in the receptacles during heating and are removed again after heating.
- the recordings are, for example, drawers 102, which can be extended and retracted via a horizontal movement 103.
- Fig. 1 For example, the example of an extended drawer 104 is shown in which a workpiece 105 is located. For heating, the drawer is equipped with a workpiece 105, retracted for heating the workpiece 105 and then extended again.
- the size of the base surface of the furnace 101 can be minimized with such an oven principle. This leads to a reduction in the space required for the furnace 101. Furthermore, with this furnace principle, the size the surface of the furnace 101 are minimized, which in turn leads to a reduction of energy consumption by reduced surface losses.
- the furnace 101 further comprises a lifting system with which the oven levels (E 1 .. E n ) can be moved by an up and down movement.
- the height-adjustable oven 101 is shown as having the lifting system mounted on the bottom outside of the oven 101 so that the movement of the oven levels (E 1 ... E n ) is realized by movement of the entire oven 101.
- the lifting system is not exposed to the prevailing in the furnace high temperatures T of up to 1000 ° C and thus need not have required for these temperatures temperature resistance.
- Another advantage is that the housing of the furnace 101 only needs to enclose the oven levels (E 1 ... E n ) with all the necessary accessories for heating workpieces 105. As a result, it is not necessary to heat additional volume within the furnace 101, which among other things leads to an optimization of the energy requirement of the furnace 101.
- the lifting system is, for example, adjusting means 106, which can influence the height of the furnace 101 via a vertical movement 107.
- Fig. 2 is shown as an example of an adjustment 106, a ball screw.
- Ball screws are helical gears for converting a rotational movement 201 into a translational movement 202.
- One component of the ball screw is a ball screw 203, which is driven by a motor 204 and carries out the rotational movement 201.
- the ball screw 203 consists of a ball screw rod 205 in the form of a cylindrical round rod on which a ball screw 206 is applied.
- On the ball screw 203 is a non-rotatably mounted spindle nut 207, which performs the translatory movement 202.
- Balls 208 pass through a recirculating ball 209 for ball return within the spindle nut 207.
- the spindle nut 207 is driven by a motor 204 and thus moved with respect to the ball screw shaft 203. In this way, the spindle nut 207 carries out the rotary movement 201, while the non-rotatably mounted ball screw 203 controls the translational movement 202.
- a roller screw drive is used in which rollers are used instead of the balls 208, but they are also other adjustment 106 can be used.
- any other suitable devices can be used as traction means.
- Another embodiment of the invention used for height adjustment of the furnace 101 for example, pulleys or chain hoists with lifting chains.
- pulleys or chain hoists with lifting chains can result in corresponding cost savings.
- counterweights can be used, for example.
- push chains for height adjustment of the furnace 101 are used.
- Thrust chains are special chains, which stiffen in contrast to the known tension chains in the thrust direction, but over Sprockets remain deflectable.
- the ability to push is made possible by specially shaped chain links, which interlock positively and support each other with little play. Due to the geometry of the link plates buckling under pressure load by the weight of the furnace 101 is prevented.
- Push chains thus work like a conventional linear drive as a rigid telescopic drive rods. But they are extremely flexible when it comes to storage. The chains can be redirected to where there is room, and they can be wound up to save space.
- Advantages of push chains are in particular the implementation of uniform smooth movements of the oven levels (E 1 ... E n ) in the height adjustment, holding an absolute position for removal of the workpieces 105 and a compact storage possibility of the push chains.
- FIGS. 3a-3c The schematic sequence of a process for heating workpieces in a height-adjustable furnace show the FIGS. 3a-3c an example.
- Fig. 3a the steps in the assembly of the furnace up to a process point 1 again.
- the furnace 101 is heated to a defined temperature T, which is usually 800 ° C to 1000 ° C during press hardening.
- a lifting system changes the height of the furnace 101 until the height h 1 of the furnace level E 1 corresponds to a defined height h x in which the furnace plane E 1 then remains for a time t> 0.
- a height h designates the distance of an object point from a reference line or reference surface.
- the distance between object point and reference line is preferably determined by the direct comparison of the distance to be determined with a scale.
- a scale In this case, for example, serve as a reference line, the bottom surface on which the furnace is placed, so that the height h x corresponds to a certain distance from the ground.
- the variable heights of the oven levels are adjusted to this height h x by a vertical movement of the oven.
- the drawer 102 of the furnace level E 1 is extended, equipped with a workpiece to be heated 105 and then retracted again. It follows a renewed change in the amount of Furnace 101 by the lifting system, so that then the height h 2 of the furnace level E 2 corresponds to the height h x , in which then the furnace level E 2 for a period t> 0 remains.
- the drawer 102 of the furnace level E 2 is extended, equipped with a workpiece to be heated 105 and then retracted again. This process is repeated stepwise until the drawers 102 of all oven levels (E 1 ... E n ) are equipped by the oven levels are each moved to the defined height h x .
- the process of repetitively heating workpieces 105 in a height adjustable furnace 101 is terminated when the in Fig. 3b illustrated Process point 2 is reached and after a successful removal no further workpieces 105 are introduced for heating in the oven levels E n . Thereafter, the furnace 101 may be cooled, for example.
- the steps in the last removal of heated workpieces from the individual oven levels are in Fig. 3c shown.
- all furnace levels (E 1 ... E n ) with workpieces 105, remove the workpieces after heating from the furnace levels (E 1 to E n ) and only when all workpieces the oven levels (E 1 to E n ) were removed, the oven levels (E 1 to E n ) to re-stocking.
- not all oven levels (E 1 to E n ) are used to heat workpieces 105. This is particularly advantageous if only a few parts to be heated.
- the workpieces 105 to be heated are, in particular, sheet metal parts made of body steel for press-hardened body components in automobile construction. However, other or non-formed workpieces of other materials may also be heated.
- One embodiment provides for producing workpieces 105 with partially different properties, in particular for the aforementioned body components in the automotive industry are beneficial.
- a drawer 102 is partially moved out some time before the actual removal of the workpiece 105, so that the workpiece 105 partially cooled to a temperature below the austenite or hardening temperature and a subsequent press hardening in the already cooled part no very hard martensite, but a perlite Forms ferrite structure.
- This structure has significantly higher strain rates and is less susceptible to breakage in the event of a vehicle crash.
- the height-adjustable oven 101 is part of a system for press-hardening of workpieces.
- the removal takes place for example by a transfer device 401, which is equipped with at least one gripper 402 for receiving and storing workpieces.
- Fig. 4 shows by way of example a transfer device 402 with four grippers. After removal of the heated workpiece 105, the transfer device 402 performs a movement 403 from the furnace 101 to a pressing tool 404 and transfers the workpiece to the pressing tool 404.
- the pressing process can be carried out by methods and pressing tools that are well known to those skilled in the art.
- the pressing tool 404 the workpiece 105 is deposited by the transfer device 402, and the transfer device 402 then returns from the pressing tool 404 to the furnace 101.
- the transfer device 401 is designed both for removing a workpiece 105 from a furnace level and for further transport to a pressing tool 404 and for loading a furnace level. To this end, the transfer device 401 picks up a workpiece to be heated on the way from the pressing tool 404 to the furnace 101, transports it to the furnace 101 and deposits it in one of the oven levels.
- the height of the pressing tool 404 based on the floor of its location, for example, also represented by the height h x , which is firmly defined and unchangeable. Both for the removal of a heated workpiece 105 from a furnace level E I and for equipping a furnace level E I with a workpiece 105 to be heated, the height h i of the furnace level E I is adapted to the height h x of the pressing tool 404.
- the height h x of the pressing tool 404 is thus the determining height for the removal and loading of the oven levels (E 1 ... E n ).
- Fig. 5 shows by way of example the arrangement of two ovens 101 and 101 'and a pressing tool 404.
- the furnace 101 and a comparable furnace 101' face each other in this example so that the associated drawers 102 each move in the axis of the pressing tool 404 during extension.
- a workpiece 105 after heating is removed from the extended drawer 104 of the oven 101 'and transferred to the die 404.
- the extended drawer 104 of the oven 101 ' is then refitted and retracted.
- the drawer 102 of the furnace 101 can be extended to remove the heated workpiece 105 and re-equipped after the removal and transfer of the heated workpiece to the pressing tool 404 and retracted again.
- the process of the mutual extension of the drawers 102 of the ovens 101 and 101 ' is repeatable as often as desired.
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Description
Die Erfindung betrifft ein Verfahren zum Behandeln von Werkstücken, bei dem die Werkstücke in einem Ofen in mehreren horizontalen Ofenebenen erwärmt werden, wobei die Ofenebenen vertikal übereinander angeordnet sind und sich jede Ofenebene jeweils in einer bestimmten Höhe befindet. Dabei ist jede Ofenebene zur Aufnahme wenigstens eines Werkstücks ausgebildet, und die Werkstücke werden nach der Erwärmung in einer definierten Reihenfolge aus den Ofenebenen entnommen.The invention relates to a method for treating workpieces, in which the workpieces are heated in a furnace in a plurality of horizontal furnace levels, wherein the furnace levels are arranged vertically one above the other and each furnace level is in each case at a certain height. In this case, each furnace level is designed to accommodate at least one workpiece, and the workpieces are removed after heating in a defined order from the oven levels.
Die Erfindung betrifft ferner eine Vorrichtung bzw. einen Ofen zur Durchführung dieses Verfahrens.The invention further relates to a device or a furnace for carrying out this method.
Zu den wichtigen Zielen der Fahrzeugindustrie zählen heute und auch zukünftig die Reduzierung des Kraftstoffverbrauchs, die Senkung des CO2-Ausstoßes und die Erhöhung der Insassensicherheit. Ein übliches Mittel zur Reduzierung des Kraftstoffverbrauchs und somit zur Senkung des CO2-Ausstoßes liegt dabei beispielsweise in der Reduzierung des Fahrzeuggewichts. Um jedoch gleichzeitig eine Erhöhung der Insassensicherheit zu erreichen, müssen die verwendeten Karosseriebaustähle bei geringerem Gewicht eine höhere Festigkeit aufweisen.The important goals of the automotive industry today and in the future include the reduction of fuel consumption, the reduction of CO 2 emissions and the increase in occupant safety. A common means of reducing fuel consumption and thus reducing CO 2 emissions is, for example, the reduction of vehicle weight. However, at the same time to achieve an increase in occupant safety, the body panels used must have higher strength at a lower weight.
Es besteht daher ein stark zunehmendes Interesse an Karosseriebaustählen mit einem günstigen Verhältnis von Festigkeit zu Gewicht. Dies wird üblicherweise durch den Prozess des so genannten Presshärtens oder auch Formhärtens erreicht. Dabei wird ein Blechteil auf etwa 800°C bis 1004°C erwärmt und anschließend in einem gekühlten Werkzeug verformt und abgeschreckt. Die Festigkeit des Bauteils nimmt dadurch bis auf etwa das Dreifache zu. Das Presshärten ermöglicht den Bau leichter und dennoch steifer Karosseriebauteile durch die Kombination von Wärmebehandlung, Formgebung und gleichzeitiger kontrollierter Abkühlung.There is therefore a growing interest in body steels with a favorable strength to weight ratio. This is usually achieved by the process of so-called press-hardening or also form-hardening. In this case, a sheet metal part is heated to about 800 ° C to 1004 ° C and then deformed in a cooled tool and quenched. The strength of the component thereby increases up to about three times. Press hardening makes construction easier and still rigid body components through the combination of heat treatment, shaping and simultaneous controlled cooling.
Für die Wärmebehandlung der Karosseriebaustähle haben sich in der Vergangenheit verschiedene Ofenkonzepte herausgebildet. Insbesondere das Prinzip des Durchlaufofens hat beim Presshärten große Verbreitung gefunden. Bei diesem Ofenprinzip werden die zu erwärmenden Karosseriebaustähle auf Werkstückträgern über Fördereinrichtungen durch den Ofen transportiert. Als Fördereinrichtung kommen Rollen, Ketten oder Bänder zum Einsatz, wobei Fördereinrichtungen in mehreren Ofenebenen vorgesehen sein können.For the heat treatment of body steels different furnace concepts have been developed in the past. In particular, the principle of the continuous furnace has found widespread use in press hardening. In this furnace principle to be heated body steels are transported on workpiece carriers via conveyors through the oven. As a conveyor rollers, chains or belts are used, with conveyors can be provided in several oven levels.
Durchlauföfen bringen jedoch üblicherweise den Nachteil mit sich, dass sie aufgrund ihrer Längenausdehnung einen hohen Platzbedarf haben. Um eine Platzersparnis zu erreichen, können daher alternativ auch Öfen mit mehreren, horizontal übereinander angeordneten Ofenebenen verwendet werden, die auch als Etagenöfen bezeichnet werden. Die einzelnen Ofenebenen können mit Schubladenelementen versehen sein, die zum Beschicken und Entnehmen von Werkstücken horizontal aus dem Ofen gezogen werden. Die Beschickung und die Entnahme von Werkstücken aus den einzelnen übereinander angeordneten Ofenebenen erfolgt vorzugsweise über eine in der Höhe verfahrbare Beschickungs- und Entnahmeeinrichtung.However, continuous ovens usually have the disadvantage that they have a large amount of space due to their length expansion. In order to save space, it is therefore also possible alternatively to use ovens with a plurality of oven levels arranged one above the other horizontally, which are also referred to as stack ovens. The individual oven levels can be provided with drawer elements which are pulled horizontally out of the oven for loading and unloading of workpieces. The loading and the removal of workpieces from the individual stacked oven levels is preferably carried out via a height-traversable loading and unloading device.
Für den nachfolgenden Transport der erwärmten Werkstücke von einem solchen Etagenofen zur anschließenden Formgebung wird eine bestimmte Zeit benötigt. In dieser Zeit erfolgt eine Abkühlung der Werkstücke, während diese durch die Umgebungsluft bewegt werden. Aufgrund der Höhenunterschiede der einzelnen Ofenebenen des Etagenofens unterscheiden sich die Zeiten für den Transport der einzelnen Werkstücke. Aus diesen verschiedenen Zeiten ergeben sich unterschiedlich hohe Temperaturverluste für die Werkstücke. Diese unterschiedlichen Temperaturverluste wiederum können zu Unterschieden in der Qualität der zu fertigenden Karosseriebauteile führen.For the subsequent transport of the heated workpieces of such a multi-deck oven for subsequent shaping a certain time is required. During this time, a cooling of the workpieces, while they are moved by the ambient air. Due to the differences in height of the individual oven levels of the bunk oven, the times for the transport of the individual workpieces differ. These different times result in different high temperature losses for the workpieces. These different temperature losses in turn can lead to differences in the quality of the body parts to be manufactured.
Die US-Patentschrift
Die deutsche Patentschrift
Die deutsche Offenlegungsschrift
Eine Aufgabe der Erfindung ist es daher, ein Verfahren bereitzustellen, mit dessen Hilfe Werkstücke, insbesondere Karosseriebaustähle, erwärmt werden können, um sie anschließend zu presshärten, ohne dass es dabei zu großen Schwankungen in der Qualität der fertigen Karosseriebauteile kommt.An object of the invention is therefore to provide a method by means of which workpieces, in particular body steels, can be heated to They then press-harden, without there being any major fluctuations in the quality of the finished body components.
Das Verfahren sollte dabei sowohl die Zeit des Transfers der erwärmten Werkstücke vom Ofen an die nachfolgende Formgebung für jedes Werkstück möglichst konstant halten, als auch den Platzbedarf für den Ofen zum Erwärmen der Werkstücke minimieren.The method should both keep the time of the transfer of the heated workpieces from the oven to the subsequent shape for each workpiece as constant as possible, as well as minimize the space required for the oven for heating the workpieces.
Eine Aufgabe der Erfindung ist es ferner, eine Vorrichtung zur Durchführung eines solchen Verfahrens bereitzustellen.An object of the invention is also to provide an apparatus for carrying out such a method.
Diese Aufgabe wird gelöst durch ein Verfahren mit den Merkmalen des unabhängigen Anspruchs 1. Vorteilhafte Weiterbildungen des Verfahrens ergeben sich aus den Unteransprüchen 2 bis 7. Die Aufgabe wird ferner durch eine Vorrichtung nach Anspruch 8 gelöst. Vorteilhafte Ausführungsformen dieser Vorrichtung ergeben sich aus den Unteransprüchen 9 bis 14.This object is achieved by a method having the features of
Die Erfindung umfasst ein Verfahren zum Behandeln von Werkstücken, bei dem die zu behandelnden Werkstücke in einem Ofen in mehreren horizontalen Ofenebenen (E1 ... En), die vertikal übereinander angeordnet sind, erwärmt werden. Jede Ofenebene (E1 ... En) befindet sich jeweils in einer bestimmten Höhe (h1 ... hn) und kann wenigstens ein zu erwärmendes Werkstück aufnehmen. Nach der Erwärmung werden die Werkstücke in einer definierten Reihenfolge aus den Ofenebenen (E1 ... En) wieder entnommen. Für die Entnahme der erwärmten Werkstücke werden die Ofenebenen (E1 ... En) schrittweise vertikal bewegt und dadurch die jeweiligen Höhen (h1 ... hn) der einzelnen Ofenebenen (E1 ... En) verändert. Die schrittweise vertikale Bewegung erfolgt so, dass die Höhe (h1 ... hn) der jeweiligen Ofenebene (E1 ... En), aus welcher wenigstens ein erwärmtes Werkstück entnommen wird, einer fest definierten Entnahmehöhe hx entspricht und dass sich dabei die jeweilige Ofenebene (E1 ... En) für eine Zeitdauer t > 0 auf der Entnahmehöhe hx befindet.The invention comprises a method for treating workpieces, in which the workpieces to be treated are heated in a furnace in a plurality of horizontal furnace planes (E 1 ... E n ), which are arranged vertically one above the other. Each furnace level (E 1 ... E n ) is in each case at a certain height (h 1 ... h n ) and can accommodate at least one workpiece to be heated. After heating, the workpieces are removed from the oven levels (E 1 ... E n ) in a defined sequence. For the removal of the heated workpieces, the oven levels (E 1 ... E n ) are moved stepwise vertically, thereby changing the respective heights (h 1 ... h n ) of the individual oven levels (E 1 ... E n ). The stepwise vertical movement takes place in such a way that the height (h 1 ... H n ) of the respective furnace plane (E 1 ... E n ), from which at least one heated workpiece is removed, corresponds to a defined removal height h x and the respective furnace level (E 1 ... E n ) is at the extraction height h x for a time t> 0.
Dabei ist die Lage der Ofenebenen (E1 ... En) in Bezug zum Ofen fixiert, und der Ofen wird für die Entnahme der erwärmten Werkstücke aus den Ofenebenen (E1 ... En) durch Verstellmittel schrittweise vertikal bewegt. Eine Ausführungsform des Verfahren verwendet dabei als Verstellmittel ein Hubsystem, eine andere Ausführungsform dagegen ein Zugsystem.In this case, the position of the oven levels (E 1 ... E n ) is fixed in relation to the furnace, and the furnace is heated for the removal Workpieces from the oven levels (E 1 ... E n ) are moved stepwise vertically by adjusting means. One embodiment of the method uses a lifting system as adjusting means, while another embodiment uses a pulling system.
Die erwärmten Werkstücke werden in einer Weiterbildung des Verfahrens mittels einer Transfervorrichtung auf der Entnahmehöhe hx aus den jeweiligen Ofenebenen (E1 ... En) entnommen. Die Entnahme erfolgt dabei so, dass die Transfervorrichtung die Werkstücke auf der definierten Entnahmehöhe hx aufnimmt und wenigstens teilweise horizontal abtransportiert. Beispielsweise werden die Werkstücke horizontal auf der definierten Entnahmehöhe hx abtransportiert.The heated workpieces are removed in a development of the method by means of a transfer device on the removal height h x from the respective furnace levels (E 1 ... E n ). The removal takes place in such a way that the transfer device picks up the workpieces at the defined removal height h x and at least partially removes them horizontally. For example, the workpieces are removed horizontally at the defined removal height h x .
In einer Weiterbildung des Verfahrens wird nach der Entnahme eines erwärmten Werkstücks aus einer der Ofenebenen (E1 ... En) ein neues zu behandelndes Werkstück in dieselbe Ofenebene (E1... En) eingebracht. In einer weiteren Ausgestaltung des Verfahrens werden die Werkstücke in Schubladenelemente eingebracht, die auf den einzelnen Ofenebenen angeordnet sind. Dabei wird ein Schubladenelement auf der Entnahmehöhe hx horizontal herausgefahren, ein Werkstück entnommen und das Schubladenelement anschließend wieder zurückgefahren.In a further development of the method, after the removal of a heated workpiece from one of the oven levels (E 1 ... E n ), a new workpiece to be treated is introduced into the same oven level (E 1 ... E n ). In a further embodiment of the method, the workpieces are introduced into drawer elements which are arranged on the individual oven levels. In this case, a drawer element on the removal height h x horizontally moved out, removed a workpiece and then moved back the drawer element.
Die Erfindung umfasst ferner eine Vorrichtung zum Behandeln von Werkstücken, umfassend einen Ofen mit mehreren horizontalen Ofenebenen (E1 ... En), die vertikal übereinander angeordnet und in denen Werkstücke erwärmbar sind. Jede Ofenebene (E1 ... En) befindet sich jeweils in einer Höhe (h1 ... hn) und ist zur Aufnahme und Entnahme wenigstens eines Werkstückes ausgebildet. Die Vorrichtung weist Verstellmittel zur schrittweisen vertikalen Bewegung der Ofenebenen (E1 ... En) auf, die so ausgebildet sind, dass sie die jeweiligen Höhen (h1 ... hn) der einzelnen Ofenebenen (E1 ... En) verändern können. Dabei können die Verstellmittel die Ofenebenen (E1 ... En) so schrittweise vertikal bewegen, dass die Höhe (h1 ... hn) einer jeweiligen Ofenebene (E1 ... En) einer fest definierten Entnahmehöhe (hx) entspricht und dass die jeweilige Ofenebene (E1 ... En) für eine Zeitdauer t > 0 auf der Entnahmehöhe hx gehalten werden kann.The invention further comprises a device for treating workpieces, comprising a furnace with a plurality of horizontal furnace levels (E 1 ... E n ), which are arranged vertically one above the other and in which workpieces are heated. Each furnace level (E 1 ... E n ) is located at a height (h 1 ... h n ) and is designed to receive and remove at least one workpiece. The device has adjusting means for stepwise vertical movement of the oven levels (E 1 ... E n ), which are designed such that they correspond to the respective heights (h 1 ... H n ) of the individual oven levels (E 1 n ) can change. The adjusting means can move the oven levels (E 1 ... E n ) in a stepwise vertical manner so that the Height (h 1 ... h n ) of a respective furnace level (E 1 ... E n ) corresponds to a fixed extraction height (h x ) and that the respective furnace level (E 1 ... E n ) for a period t> 0 can be held at the removal height h x .
Dabei ist die Lage der Ofenebenen (E1 ... En) in Bezug zum Ofen fixiert, und die Verstellmittel sind so ausgebildet, dass sie den Ofen schrittweise vertikal bewegen können. Eine Ausführungsform umfasst ein Hubsystem als Verstellmittel, eine andere Ausführungsform hingegen ein Zugsystem.In this case, the position of the oven levels (E 1 ... E n ) is fixed with respect to the oven, and the adjusting means are designed so that they can move the oven stepwise vertically. One embodiment comprises a lifting system as adjusting means, while another embodiment comprises a pulling system.
Vorzugsweise umfasst die erfindungsgemäße Vorrichtung eine Transfervorrichtung zur Entnahme von erwärmten Werkstücken aus den Ofenebenen (E1 ... En) auf der Entnahmehöhe hx, Diese Transfervorrichtung ist ferner zur Beschickung der Ofenebenen mit zu erwärmenden Werkstücken ausgebildet. Dabei weist die Transfervorrichtung Mittel auf, um die erwärmten Werkstücke auf der definierten Entnahmehöhe hx aufzunehmen und sie wenigstens teilweise horizontal abzutransportieren. Beispielsweise kann die Transfervorrichtung Mittel aufweisen, um Werkstücke horizontal auf der definierten Entnahmehöhe hx abzutransportieren.The device according to the invention preferably comprises a transfer device for removing heated workpieces from the oven levels (E 1 ... E n ) at the removal height h x . This transfer device is also designed to charge the oven levels with workpieces to be heated. In this case, the transfer device has means to take the heated workpieces at the defined removal height h x and remove them at least partially horizontally. For example, the transfer device may have means for transporting workpieces horizontally at the defined removal height h x .
In einer Weiterbildung der Vorrichtung kann die Transfervorrichtung nach der Entnahme eines erwärmten Werkstücks aus einer der Ofenebenen (E1 ... En) ein neues zu erwärmendes Werkstück in dieselbe Ofenebene (E1 ... En) einbringen. In einer weiteren Ausgestaltung der Vorrichtung umfassen die Ofenebenen (E1 ... En) Schubladenelemente, die zur Aufnahme von Werkstücken vorgesehen und auf der Entnahmehöhe hx horizontal verfahrbar sind.In a further development of the device, after the removal of a heated workpiece from one of the oven levels (E 1 ... E n ), the transfer device can introduce a new workpiece to be heated into the same oven level (E 1 ... E n ). In a further embodiment of the device, the oven levels (E 1 ... E n ) comprise drawer elements which are provided for receiving workpieces and can be moved horizontally on the removal height h x .
Das beschriebene Verfahren und die Vorrichtung zum Behandeln von Werkstücken haben den Vorteil, dass Werkstücke in einem Ofen mit einem reduzierten Platzbedarf erwärmt und nach dem Erwärmen stets auf gleicher Höhe aus dem Ofen entnommen werden können. Dazu umfasst der Ofen mehrere Ofenebenen (E1 ... En), die gezielt in ihrer Höhe (h1 ... hn) verändert und so an eine fest definierte Entnahmehöhe hx angepasst werden können. Die jeweilige Höhe (h1 ... hn) der Ofenebenen (E1 ... En) wird dabei so verändert, dass sie jeweils der Entnahmehöhe hx entspricht, so dass Werkstücke aus den Ofenebenen stets auf der Entnahmehöhe hx entnommen und vorzugsweise auch beschickt werden können. Die hierfür erforderliche schrittweise vertikale Bewegung der Ofenebenen (E1 ... En) wird dabei durch die Verwendung von Verstellmitteln ermöglicht.The described method and the device for treating workpieces have the advantage that workpieces can be heated in a furnace with a reduced space requirement and can always be removed from the oven after heating at the same height. For this purpose, the oven comprises several oven levels (E 1 ... E n ), the targeted be changed in height (h 1 ... h n ) and so can be adapted to a fixed extraction height h x . The respective height (h 1 ... H n ) of the oven levels (E 1 ... E n ) is thereby changed such that it corresponds in each case to the removal height h x , so that workpieces from the oven levels are always removed at the removal height h x and preferably also be charged. The required stepwise vertical movement of the oven levels (E 1 ... E n ) is made possible by the use of adjusting means.
Die Erfindung wendet sich somit ab von Durchlauföfen, bei denen die Werkstücke zum Erwärmen nacheinander durch einen Ofen bewegt werden. Sie wendet sich ferner ab von höhenverstellbaren Entnahmevorrichtungen, die bei Etagenöfen zur Entnahme der erwärmten Werkstücke Verwendung finden.The invention thus turns away from continuous furnaces in which the workpieces are moved successively through an oven for heating. It also turns away from height-adjustable removal devices, which are used in floor ovens for removing the heated workpieces use.
Ein Vorteil der Erfindung gegenüber herkömmlichen Verfahren zur Verhinderung von Schwankungen in der Qualität bei der Herstellung von Karosseriebauteilen liegt in der stets gleichen Zeit für den Transfer von Werkstücken vom Ofen zur weiteren Formgebung. Ein Durchlaufofen bietet zwar ebenfalls diese Möglichkeit, weist jedoch eine entsprechende Längenausdehnung und einen damit verbundenen hohen Platzbedarf auf.An advantage of the invention over conventional methods for preventing variations in quality in the manufacture of body components is always the same time for the transfer of workpieces from the oven for further shaping. Although a continuous furnace also offers this possibility, however, it has a corresponding length extension and an associated high space requirement.
Der Grund hierfür ist der Aufbau eines Durchlaufofens. Bei diesem Ofenprinzip werden die zu erwärmenden Werkstücke nacheinander auf Werkstückträgern über Fördereinrichtungen horizontal auf einer Ofenebene durch den Ofen transportiert. Neben weiteren Parametern bestimmen dabei sowohl die Erwärmungsdauer als auch die Anzahl der zu erwärmenden Teile die erforderliche Länge des Durchlaufofens. Je länger es dauert, bis die Werkstücke die erforderliche Erwärmungstemperatur erreicht haben und je mehr Werkstücke erwärmt werden sollen, umso größer wird die Längenausdehnung des Durchlaufofens.The reason for this is the construction of a continuous furnace. In this furnace principle, the workpieces to be heated are transported in succession on workpiece carriers via conveyors horizontally on a furnace level through the oven. In addition to other parameters, both the heating time and the number of parts to be heated determine the required length of the continuous furnace. The longer it takes for the workpieces to reach the required heating temperature and the more workpieces to be heated, the greater the length expansion of the continuous furnace.
Diese große Längenausdehnung des Durchlaufofens wäre durch den Einsatz eines Etagenofens kompensierbar. Da bei diesem Ofenprinzip die einzelnen Ofenebenen vertikal übereinander liegen, befindet sich jedes Werkstück zum Erwärmen in einer anderen Höhe, die zur Entnahme der erwärmten Werkstücke von einer Entnahmevorrichtung angefahren werden muss. Aus den verschiedenen Höhen der Ofenebenen resultiert für jede Ofenebene ein anderer Transferweg vom Ofen zur weiteren Formgebung. Je länger der Transferweg ist, umso länger dauert es allerdings, bis das erwärmte Werkstück die weitere Formgebung erreicht und umso größer ist der Temperaturverlust des erwärmten Werkstückes. Große Temperaturverluste können zu großen Schwankungen in der Qualität der Karosseriebeuteile bis hin zu einem Ausfall der Teile führen.This large length extension of the continuous furnace would be compensated by the use of a stack oven. Since in this furnace principle, the individual furnace levels are vertically above each other, each workpiece is located for heating in a different height, which for removing the heated workpieces of a Removal device must be approached. From the different heights of the oven levels, a different transfer path from the oven to further shaping results for each oven level. However, the longer the transfer path, the longer it takes for the heated workpiece to reach the further shape and the greater the temperature loss of the heated workpiece. Large temperature losses can lead to large variations in the quality of the body parts to a failure of the parts.
Die Erfindung löst dieses Problem vorteilhaft durch eine Höhenverstellung der Ofenebenen an eine fest definierte Entnahmehöhe hx. Jede Ofenebene wird für eine Entnahme des erwärmten Werkstückes in diese Entnahmehöhe hx bewegt und dort für eine Zeitdauer t > 0 gehalten, so dass der Transferweg vom Ofen zur weiteren Formgebung für jedes entnommene Werkstück gleich ist. Daraus resultiert für jedes entnommene Werkstück ein vergleichbarer Temperaturvsrlust, der reduzierte Schwankungen in der Qualität der Karosseriebauteile zur Folge hat.The invention solves this problem advantageously by a height adjustment of the oven levels to a fixed extraction height h x . Each furnace level is moved to this removal height h x for removal of the heated workpiece and held there for a time t> 0 so that the transfer path from the furnace to further shaping is the same for each removed workpiece. This results in a comparable Temperaturvsrlust for each removed workpiece, which has reduced fluctuations in the quality of the body components result.
Die zuvor genannten und weitere Vorteile, Besonderheiten und zweckmäßige Weiterbildungen der Erfindung werden auch anhand der Ausführungsbeispiele deutlich, die nachfolgend unter Bezugnahme auf die Figuren beschrieben werden.The above and other advantages, features and expedient developments of the invention will become apparent from the embodiments, which are described below with reference to the figures.
Von den Figuren zeigt:
- Fig. 1
- eine schematische Darstellung eines höhenverstellbaren Ofens mit mehreren Ofenebenen zum Erwärmen von Werkstücken;
- Fig. 2
- eine schematische Darstellung eines Kugelgewindetriebes;
- Fig. 3a
- ein schematisches Ablaufdiagramm, welches den Ablauf bei der Bestückung eines Ofens wiedergibt;
- Fig. 3b
- ein schematisches Ablaufdiagramm, welches den Ablauf bei der wiederholten Bestückung und Entnahme von Werkstücken wiedergibt;
- Fig. 3c
- ein schematisches Ablaufdiagramm, weiches den Ablauf bei Beendigung der Erwärmung von Werkstücken wiedergibt;
- Fig. 4
- eine schematische Darstellung verschiedener Bestandteile einer Anlage zum Presshärten von Werkstücken; und
- Fig. 5
- eine schematische Darstellung einer Anlage zum Presshärten von Werkstücken mit zwei Öfen.
- Fig. 1
- a schematic representation of a height-adjustable oven with multiple furnace levels for heating workpieces;
- Fig. 2
- a schematic representation of a ball screw drive;
- Fig. 3a
- a schematic flow diagram representing the sequence in the equipping of a furnace;
- Fig. 3b
- a schematic flow diagram, which shows the sequence in the repeated assembly and removal of workpieces;
- Fig. 3c
- a schematic flow chart, which shows the process at the completion of the heating of workpieces;
- Fig. 4
- a schematic representation of various components of a plant for press hardening of workpieces; and
- Fig. 5
- a schematic representation of a plant for press hardening workpieces with two ovens.
In
Jede der Ofenebenen (E1 ... En) enthält wenigstens eine Aufnahme zur Lagerung der Werkstücke während des Erwärmens. Die Gestaltung der Aufnahmen ist variabel und hängt unter anderem beispielsweise ab von der Form der zu erwärmenden Werkstücke. Die Werkstücke befinden sich während des Erwärmens in den Aufnahmen und werden nach dem Erwärmen von dort wieder entnommen. Bei den Aufnahmen handelt es sich beispielsweise um Schubladen 102, die über eine horizontale Bewegung 103 aus- und eingefahren werden können. In
Da die Werkstücke nicht horizontal nebeneinander sondern vertikal übereinander erwärmt werden, kann mit einem derartigen Ofenprinzip die Größe der Grundfläche des Ofens 101 minimiert werden. Dies führt zu einer Verringerung des erforderlichen Platzbedarfs für den Ofen 101. Des weiteren kann mit diesem Ofenprinzip die Größe der Oberfläche des Ofens 101 minimiert werden, was wiederum zu einer Reduzierung des Energieverbrauches durch reduzierte Oberflächenverluste führt.Since the workpieces are not heated horizontally next to one another but vertically above one another, the size of the base surface of the
Der Ofen 101 weist ferner ein Hubsystem auf, mit dem die Ofenebenen (E1... En) durch eine Auf- und Abwärtsbewegung bewegt werden können. Bei dem in
Bei dem Hubsystem handelt es sich beispielsweise um Verstellmittel 106, welche die Höhe des Ofens 101 über eine vertikale Bewegung 107 beeinflussen können. In
Mittels eines Kugelgewindetriebes können sehr große Kräfte aufgebracht werden. Dies ist insbesondere im Hinblick auf das hohe Gewicht des Ofens 101, das bei einer Höhenverstellung bewegt werden muss, von Vorteil. Zudem ist die Verwendung eines Kugelgewindetriebes aufgrund seines hohen mechanischen Wirkungsgrades von >90% besonders vorteilhaft für die erforderlichen Taktzeiten von der Bestückung bis zur Entnahme der Werkstücke, die im Bereich von etwa 10 Sekunden liegen. Weitere Vorteile des Kugeigewindetriebes liegen insbesondere in einem geringen Verschleiß und einer damit verbundenen hohen Lebensdauer des Getriebes, in einer hohen Positionier- und Wiederholgenauigkeit sowie in hohen Verfahrgeschwindigkeiten, die umgesetzt werden können.By means of a ball screw very large forces can be applied. This is particularly advantageous in view of the high weight of the
In einer Ausführungsform wird die Spindelmutter 207 von einem Motor 204 angetrieben und somit gegenüber der Kugelgewindespindel 203 bewegt. Dadurch führt die Spindelmutter 207 die rotatorische Bewegung 201 aus, die nicht drehbar gelagerte Kugelgewindespindel 203 hingegen die translatorische Bewegung 202. In einer anderen Ausführungsform kommt anstelle des Kugelgewindetriebes ein Rollengewindetrieb zum Einsatz, bei dem anstelle der Kugeln 208 Rollen verwendet werden, es sind jedoch auch andere Verstellmittel 106 einsetzbar.In one embodiment, the
Alternativ können als Zugmittel jegliche andere geeignete Einrichtungen eingesetzt werden. Eine weitere Ausführungsform der Erfindung verwendet zur Höhenverstellung des Ofens 101 beispielsweise Flaschenzüge oder Kettenzüge mit Hubketten. Insbesondere an Standorten mit bereits vorhandenen Installationen für Zugmittel können sich entsprechende Kosteneinsparungen ergeben. Zur Reduzierung der Antriebsleistung und damit des Energiebedarfes bei Zugmitteln können beispielsweise Gegengewichte verwendet werden.Alternatively, any other suitable devices can be used as traction means. Another embodiment of the invention used for height adjustment of the
In einer anderen Ausführungsform kommen Schubketten zur Höhenverstellung des Ofens 101 zur Anwendung. Schubketten sind Spezialketten, die sich im Gegensatz zu den bekannten Zugketten in Schubrichtung versteifen, die aber dabei über Kettenräder umlenkbar bleiben. Ermöglicht wird die Schubfähigkeit durch speziell geformte Kettenglieder, die formschlüssig ineinander greifen und sich spielarm abstützen. Durch die Geometrie der Kettenlaschen wird ein Einknicken bei Druckbelastung durch das Gewicht des Ofens 101 verhindert. Schubketten arbeiten somit wie ein herkömmlicher Linearantrieb als starre Teleskoptriebstangen. Sie sind aber äußerst flexibel, wenn es um die Speicherung geht. Die Ketten lassen sich dorthin umlenken, wo Platz ist, und sie lassen sich aufwickeln, um Platz zu sparen. Vorteile von Schubketten sind insbesondere die Umsetzung von gleichmäßigen ruckfreien Bewegungen der Ofenebenen (E1 ... En) bei der Höhenverstellung, das Halten einer absoluten Position zur Entnahme der Werkstücke 105 sowie eine kompakte Speicherungsmöglichkeit der Schubketten.In another embodiment, push chains for height adjustment of the
Den schematischen Ablauf eines Prozesses zum Erwärmen von Werkstücken in einem höhenverstellbaren Ofen zeigen die
Eine Höhe h bezeichnet dabei den Abstand eines Objektpunktes von einer Referenzlinie oder Referenzfläche. Der Abstand zwischen Objektpunkt und Referenzlinie wird vorzugsweise ermittelt durch den direkten Vergleich des zu bestimmenden Abstandes mit einem Maßstab. Als Referenzlinie kann hierbei beispielsweise die Bodenfläche dienen, auf welcher der Ofen aufgestellt ist, so dass die Höhe hx einem bestimmten Abstand zum Boden entspricht. Die veränderlichen Höhen der Ofenebenen werden dieser Höhe hx durch eine vertikale Bewegung des Ofens angepasst.A height h designates the distance of an object point from a reference line or reference surface. The distance between object point and reference line is preferably determined by the direct comparison of the distance to be determined with a scale. In this case, for example, serve as a reference line, the bottom surface on which the furnace is placed, so that the height h x corresponds to a certain distance from the ground. The variable heights of the oven levels are adjusted to this height h x by a vertical movement of the oven.
Nach erfolgter Höhenverstellung des Ofens 101 wird die Schublade 102 der Ofenebene E1 ausgefahren, mit einem zu erwärmenden Werkstück 105 bestückt und anschließend wieder eingefahren. Es folgt eine erneute Veränderung der Höhe des Ofens 101 durch das Hubsystem, so dass danach die Höhe h2 der Ofenebene E2 der Höhe hx entspricht, in der dann die Ofenebene E2 für eine Zeitdauer t > 0 verbleibt. Nach abgeschlossener Höhenverstellung des Ofens 101 wird die Schublade 102 der Ofenebene E2 ausgefahren, mit einem zu erwärmenden Werkstück 105 bestückt und anschließend wieder eingefahren. Dieser Vorgang wiederholt sich schrittweise so lange, bis die Schubladen 102 aller Ofenebenen (E1 ... En) bestückt sind, indem die Ofenebenen jeweils auf die definierte Höhe hx verfahren werden.After the height adjustment of the
Die derart in den höhenverstellbaren Ofen 101 eingebrachten Werkstücke 105 werden im Ofen innerhalb einer definierten Verweilzeit auf eine definierte Temperatur T erwärmt, die beispielhaft für einige Karosseriestähle 860-980°C beträgt. Hat zumindest das zuerst zu entnehmende Werkstück die erforderliche Temperatur erreicht, ist der in
Ist die Erwärmung der Werkstücke 105 am Prozesspunkt 1 abgeschlossen, folgt, wie in
Der Prozess des sich wiederholenden Erwärmens von Werkstücken 105 in einem höhenverstellbaren Ofen 101 wird beendet, wenn der in
Innerhalb des Prozesses zum Erwärmen von Werkstücken 105 besteht in einer Weiterbildung die Möglichkeit, die Ofenebenen (E1 ... En) in beliebiger und auch variierender Reihenfolge mit Werkstücken 105 zu bestücken und/oder Werkstücke 105 zu entnehmen. Dies hat den Vorteil, dass unterschiedliche Werkstücke 105, beispielsweise Werkstücke 105 mit unterschiedlicher Dicke, mit verschiedenen Verweilzeiten im Ofen innerhalb eines Prozesses behandelt werden können, was durch eine entsprechende Ansteuerung des Ofens realisiert wird.Within the process for
In einer Ausführungsform ist es ferner möglich, alle Ofenebenen (E1 ... En) mit Werkstücken 105 zu bestücken, die Werkstücke nach dem Erwärmen aus den Ofenebenen (E1 bis En) zu entnehmen und erst dann, wenn alle Werkstücke aus den Ofenebenen (E1 bis En) entnommen wurden, die Ofenebenen (E1 bis En) wieder neu zu bestücken. In einer weiteren Ausführungsform werden nicht alle Ofenebenen (E1 bis En) zum Erwärmen von Werkstücken 105 verwendet. Dies ist insbesondere dann von Vorteil, wenn nur wenige Teile erwärmt werden sollen. Weiterhin ist es möglich, Werkstücke insbesondere bei Störfällen auch dann aus den Ofenebenen (E1 bis En) zu entnehmen, wenn sich die Ofenebenen (E1 bis En) nicht in der Höhe hx befinden. Diese unterschiedlichen Ausführungsformen können in einer Steuerung der gesamten Anordnung realisiert werden, die frei programmierbar ist.In one embodiment, it is also possible to equip all furnace levels (E 1 ... E n ) with
Bei den zu erwärmenden Werkstücken 105 handelt es sich insbesondere um Blechformteile aus Karosseriestahl für pressgehärtete Karosseriebauteile im Automobilbau. Es können jedoch auch anders oder nicht geformte Werkstücke aus anderen Materialien erwärmt werden.The
Eine Ausführungsform sieht vor, Werkstücke 105 mit partiell unterschiedlichen Eigenschaften herzustellen, die insbesondere für die genannten Karosseriebauteile im Automobilbau von Vorteil sind. Hierzu wird eine Schublade 102 einige Zeit vor der eigentlichen Entnahme des Werkstückes 105 teilweise herausgefahren, sodass das Werkstück 105 partiell auf eine Temperatur unterhalb der Austenit- bzw. Härtetemperatur abkühlt und bei einem nachfolgenden Presshärten im bereits abgekühlten Teil keinen sehr harten Martensit, sondern ein Perlit-Ferrit-Gefüge bildet. Dieses Gefüge besitzt deutlich höhere Dehnraten und ist im Falle eines Fahrzeugcrashs weniger bruchempfindlich.One embodiment provides for producing
In dem in
Das Pressverfahren kann mit Verfahren und Presswerkzeugen durchgeführt werden, die dem Fachmann allgemein bekannt sind. Im Presswerkzeug 404 wird das Werkstück 105 von der Transfervorrichtung 402 abgelegt, und die Transfervorrichtung 402 kehrt anschließend vom Presswerkzeug 404 zum Ofen 101 zurück.The pressing process can be carried out by methods and pressing tools that are well known to those skilled in the art. In the
Eine Weiterbildung sieht vor, dass die Transfervorrichtung 401 sowohl zur Entnahme eines Werkstückes 105 aus einer Ofenebene und zum Weitertransport zu einem Presswerkzeug 404 als auch zum Bestücken einer Ofenebene ausgebildet ist. Hierzu nimmt die Transfervorrichtung 401 auf dem Weg vom Presswerkzeug 404 zum Ofen 101 ein zu erwärmendes Werkstück auf, transportiert es zum Ofen 101 und legt es in einer der Ofenebenen ab.A development provides that the
Die Höhe des Presswerkzeuges 404, bezogen auf den Boden seines Standortes, wird beispielsweise ebenfalls durch die Höhe hx dargestellt, die fest definiert und nicht veränderbar ist. Sowohl für die Entnahme eines erwärmten Werkstückes 105 aus einer Ofenebene EI als auch für die Bestückung einer Ofenebene EI mit einem zu erwärmenden Werkstück 105 wird die Höhe hi der Ofenebene EI an die Höhe hx des Presswerkzeuges 404 angepasst. Die Höhe hx des Presswerkzeuges 404 ist somit die bestimmende Höhe für die Entnahme und das Bestücken der Ofenebenen (E1 ... En). Dies hat den Vorteil, dass die Zeitdauer t von der Entnahme eines erwärmten Werkstückes 105 aus einer Ofenebene Ei bis zum Ablegen im Presswerkzeug 404 für alle Ofenebenen (E1 ... En) vergleichbar und möglichst gering ist. Der daraus resultierende Temperaturverlust ist somit ebenfalls vergleichbar, was wiederum zu einer Minimierung von Schwankungen in der Qualität der Karosseriebauteile führt.The height of the
Mit dieser Anordnung der beiden Öfen 101 und101' wird erreicht, dass sich bei gleicher Anzahl der Ofenebenen in den Öfen 101 und 101' die Taktzeit des Prozesses halbiert und die Ausbringung an erwärmten Werkstücken 105 verdoppelt. Falls der vorgesehene Installationsraum für die Öfen eingeschränkte Höhenverhältnisse aufweist, ist es auch möglich, die Höhe der beiden Öfen 101 und 101' bei gleichbleibender Taktzeit zu halbieren und so die Ausbringung an Werkstücken 105 aus dem Prozess konstant zu halten.With this arrangement of the two
Bezugszeichenliste:
- 101
- Höhenverstellbarer Ofen
- 102
- Schublade
- 103
- Horizontale Bewegung
- 104
- Ausgefahrene Schublade
- 105
- Werkstück
- 106
- Verstellmittel
- 107
- Vertikale Bewegung
- 201
- Rotatorische Bewegung
- 202
- Translatorische Bewegung
- 203
- Kugelgewindespindel
- 204
- Motor
- 205
- Kugelgewindestange
- 206
- Kugelgewinde
- 207
- Spindelmutter
- 208
- Kugel
- 209
- Kugelumlauf
- 401
- Transfervorrichtung
- 402
- Greifer
- 403
- Horizontale Bewegung
- 404
- Preßwerkzeug
- 101
- Height adjustable oven
- 102
- drawer
- 103
- Horizontal movement
- 104
- Extended drawer
- 105
- workpiece
- 106
- adjustment
- 107
- Vertical movement
- 201
- Rotatory movement
- 202
- Translational movement
- 203
- Ball screw
- 204
- engine
- 205
- Ball screw rod
- 206
- ball screw
- 207
- spindle nut
- 208
- Bullet
- 209
- recirculating ball
- 401
- transfer device
- 402
- grab
- 403
- Horizontal movement
- 404
- press tool
Claims (14)
- A method for treating workpieces, in which the workpieces are heated in a furnace in several horizontal furnace levels (E1 ... En), whereby the furnace levels (E1 ... En) are arranged vertically one above the other and each furnace level (E1 ... En) is at a height (h1 ... hn), and whereby each furnace level (E1 ... En) is configured to hold at least one workpiece, and, after the workpieces have been heated, they are removed from the furnace levels (E1 ... En) in a defined order,
characterized in that
the furnace levels (E1 ... En) are moved stepwise vertically for purposes of removing the heated workpieces, so that each of the heights (h1 ... hn) of the individual furnace levels (E1 ... En) changes, whereby the furnace levels (E1 ... En) are moved stepwise vertically in such a way that the height (h1 ... hn) of each individual furnace level (E1 ... En) from which at least one workpiece is removed corresponds to a fixed defined removal height hx, and each individual furnace level (E1 ... En) is at the removal height hx for a time period t > 0, whereby the position of the furnace levels (E1 ... En) relative to the furnace is fixed and the furnace is moved stepwise vertically by adjustment means to allow the removal of the heated workpieces from the furnace levels (E1 ... En). - The method according to claim 1, wherein a lifting system or a pulling system is used as the adjustment means.
- The method according to one of claims 1 to 2, wherein the workpieces are removed from the furnace levels (E1 ... En) at the removal height hx by means of a transfer device.
- The method according to claim 3, wherein the transfer device picks up the workpieces at the defined removal height hx during the removal and it transports them away, at least partially horizontally.
- The method according to claim 4, wherein the transfer device picks up the workpieces at the defined removal height hx during the removal and transports them away horizontally at the defined removal height hx.
- The method according to one of claims 1 to 5, wherein, after the removal of a heated workpiece from one of the furnace levels (E1 ... En), a new workpiece that is to be heated is placed into the same furnace level (E1 ... En).
- The method according to one of claims 1 to 6, wherein, in order for the workpieces to be heated in the furnace levels (E1 ... En), they are placed into drawer elements, and a drawer element is pulled out horizontally at the removal height hx and a workpiece is removed from the drawer element, and then the drawer element is pushed back again.
- A device for treating workpieces, comprising a furnace having several horizontal furnace levels (E1 ... En) in which workpieces can be heated, whereby the furnace levels (E1 ... En) are arranged vertically one above the other and each furnace level (E1 ... En) is at a height (h1 ... hn), and whereby each furnace level (E1 ... En) is configured to hold and to allow the removal of at least one workpiece,
characterized in that
the device has adjustment means to move the furnace levels (E1 ... En) stepwise vertically, whereby these adjustment means are configured in such a way that they can change the individual heights (h1 ... hn) of the individual furnace levels (E1 ... En), and they can move the furnace levels (E1 ... En) stepwise vertically in such a way that the height (h1 ... hn) of each individual furnace level (E1 ... En) corresponds to a fixed defined removal height (hx) and each individual furnace level (E1 ... En) can be held at the removal height (hx) for a time period t > 0, whereby the position of the furnace levels (E1 ... En) is fixed relative to the furnace and the adjustment means are configured in such a way that they can move the furnace stepwise vertically. - The device according to claim 8, wherein the adjustment means are configured as a lifting system or a pulling system.
- The device according to one of claims 8 to 9, comprising a transfer device that is configured to remove the workpieces from the furnace levels (E1 ... En) at the removal height hx.
- The device according to one of claims 8 to 10, wherein the transfer device is configured in such a way as to pick up the workpieces at the defined removal height hx and to transport them away, at least partially horizontally.
- The device according to claim 11, wherein the transfer device is configured in such a way as to pick up the workpieces at the defined removal height hx and to transport them away horizontally at the defined removal height hx.
- The device according to one of claims 8 to 12, wherein the transfer device is configured in such a way that, after the removal of a heated workpiece from one of the furnace levels (E1 ... En), it can place a new workpiece that is to be heated into the same furnace level (E1 ... En).
- The device according to one of claims 8 to 13, wherein drawer elements to hold workpieces are provided in the furnace levels (E1 ... En), whereby a drawer element can be moved horizontally at the removal height hx.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200910004089 DE102009004089B3 (en) | 2009-01-05 | 2009-01-05 | Method and device for treating workpieces |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2204460A2 EP2204460A2 (en) | 2010-07-07 |
EP2204460A3 EP2204460A3 (en) | 2012-03-14 |
EP2204460B1 true EP2204460B1 (en) | 2014-12-10 |
Family
ID=42102390
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20090015769 Not-in-force EP2204460B1 (en) | 2009-01-05 | 2009-12-21 | Method and device for heating workpieces |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2204460B1 (en) |
DE (1) | DE102009004089B3 (en) |
ES (1) | ES2530515T3 (en) |
HU (1) | HUE025061T2 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010027439C5 (en) * | 2010-07-17 | 2016-03-24 | Audi Ag | Tower furnace for heating hardenable sheet metal blanks |
DE102012103275A1 (en) * | 2012-04-16 | 2013-10-17 | Benteler Automobiltechnik Gmbh | Laminated furnace plant and method for operating the laminated-bed furnace |
DE102012218159B4 (en) | 2012-10-04 | 2018-02-08 | Ebner Industrieofenbau Gmbh | handling device |
DE102016121354B3 (en) * | 2016-11-08 | 2018-05-09 | Tower Automotive Holding Gmbh | Plant for producing a hot-hardened sheet-metal workpiece |
US10852063B2 (en) | 2017-06-02 | 2020-12-01 | Img-Na, Llc | Modular furnace |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6056405B2 (en) * | 1982-02-15 | 1985-12-10 | ロザイ工業株式会社 | Plate hardening equipment |
US6227848B1 (en) * | 1994-06-07 | 2001-05-08 | Imai Seisakusho Co., Ltd. | Vertical continuous oven |
DE19948606A1 (en) * | 1999-10-08 | 2001-04-12 | Seho Systemtechnik Gmbh | Method and device for tempering components, e.g. Semiconductor circuits and the like. |
DE102006020781B3 (en) * | 2006-05-03 | 2007-11-22 | Benteler Automobiltechnik Gmbh | oven |
-
2009
- 2009-01-05 DE DE200910004089 patent/DE102009004089B3/en not_active Expired - Fee Related
- 2009-12-21 EP EP20090015769 patent/EP2204460B1/en not_active Not-in-force
- 2009-12-21 HU HUE09015769A patent/HUE025061T2/en unknown
- 2009-12-21 ES ES09015769T patent/ES2530515T3/en active Active
Also Published As
Publication number | Publication date |
---|---|
DE102009004089B3 (en) | 2010-12-09 |
EP2204460A2 (en) | 2010-07-07 |
HUE025061T2 (en) | 2016-01-28 |
EP2204460A3 (en) | 2012-03-14 |
ES2530515T3 (en) | 2015-03-03 |
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