EP2176874A1 - A switch - Google Patents
A switchInfo
- Publication number
- EP2176874A1 EP2176874A1 EP07858901A EP07858901A EP2176874A1 EP 2176874 A1 EP2176874 A1 EP 2176874A1 EP 07858901 A EP07858901 A EP 07858901A EP 07858901 A EP07858901 A EP 07858901A EP 2176874 A1 EP2176874 A1 EP 2176874A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- electrical switch
- actuation
- actuation member
- switch according
- guide track
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 41
- 230000004888 barrier function Effects 0.000 claims description 22
- 230000009471 action Effects 0.000 claims description 2
- 230000004044 response Effects 0.000 claims description 2
- 238000010408 sweeping Methods 0.000 claims description 2
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000881 depressing effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- -1 for example Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H3/00—Mechanisms for operating contacts
- H01H3/02—Operating parts, i.e. for operating driving mechanism by a mechanical force external to the switch
- H01H3/20—Operating parts, i.e. for operating driving mechanism by a mechanical force external to the switch wherein an auxiliary movement thereof, or of an attachment thereto, is necessary before the main movement is possible or effective, e.g. for unlatching, for coupling
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H23/00—Tumbler or rocker switches, i.e. switches characterised by being operated by rocking an operating member in the form of a rocker button
- H01H23/02—Details
- H01H23/12—Movable parts; Contacts mounted thereon
- H01H23/16—Driving mechanisms
- H01H23/20—Driving mechanisms having snap action
- H01H23/205—Driving mechanisms having snap action using a compression spring between tumbler and an articulated contact plate
Definitions
- the present invention relates to switches and, more particularly to electrical switches with a safety mechanism against inadvertent actuation.
- Switches are essential for operation of many electrical devices or appliances.
- power tools especially power cutting tools
- inadvertent actuation of the device can be dangerous.
- an electrical switch comprising an actuator member and a switching mechanism, wherein said actuator member is movable between a first position and a second position corresponding respectively to on- and off- positions of said switching mechanism; characterized in that said actuator member is arranged such that a two-stage movement is required to move said actuator member from said second position to said first position to operate said switching mechanism.
- the switch may comprise a guide means defining a path along which said actuation member is moveable between said on- and off-positions and a one-way barrier means formed on said guide means; and wherein said one-way barrier means is configured such that said actuation member is moveable from said on- position to off-position unobstructed by barrier resistance of said barrier means, and said actuation member is moveable from said off- position to said on-position after overcoming barrier resistance of said barrier means.
- a one-way barrier means provides a simple means to devise a switch which requires a two-stage movement to actuate the switch.
- its non- symmetrical barrier resistance means only a single stage movement is required to deactivate the switch.
- the switch may comprise a guide means which is formed on a housing and defining a path along which said actuation member is moveable between said on- and off-positions
- said actuation member may comprise an urging means which is arranged to urge said actuation member to close said switching mechanism when at said on-position, and to urge said actuation member out of engagement with said guide means when at said off-position.
- the guide means may comprise a guide track moulded on said housing, and the two-stage movement may comprises a first- stage movement in a first direction to move said actuator member from said off- position into said guide track, and a second-stage movement in a second direction, different from the first direction, to move said actuator member along said guide track to said on-position.
- a switch with a guide means which requires a user to perform a two-stage movement in two different directions in order to move an actuator member into the on-state would alleviate the risks of inadvertent actuation since a clear actuation intention of a user is required before a switch is actuated.
- a discontinuity on the guide track adjacent the off-position may be devised as a one-way barrier.
- an abrupt or salient diversion may be formed at the off-end of the guide track to implement a two-stage actuatable switch so that a user will have to firstly move the actuator member intentionally through the discontinuation or abrupt diversion and then into the on-state.
- Figure 1 shows a first side view of a switch comprising a safety mechanism of this invention
- Figure 2 is a second side view of the switch of Figure 1 from another, opposite, side of Figure 1 ,
- Figure 3 shows an end view of the switch of Figure 1 .
- Figure 4 is a longitudinal cross-sectional view along the section line A-A' of Figure 3 of a first embodiment of the switch of Figure 1 with the actuation member in the off-position,
- Figure 4A shows the lower portion of the switch housing of Figure 4, with the actuation member, the upper housing portion removed and the switching mechanism
- Figure 4B is a transverse cross-sectional view of the lower housing portion of Figure 4A along the line B-B',
- Figure 4C shows the switch of Figure 4A, with the actuation member at the on- position
- Figure 5 shows the longitudinal cross-sectional view of a second embodiment of the switch of Figure 1 in the off-position along the section line A-A' of Figure 3,
- Figure 5A shows the lower portion of the switch housing of Figure 5, with the actuation member, the upper housing portion and the switching mechanism removed,
- Figure 5B is a transverse cross-sectional view of the lower housing portion of Figure 5A along the line C-C, Figure 5C shows the switch of Figure 5A with the actuation member at the on-position;
- Figures 6A and 6B show respectively a first and second side view of the actuation member of the embodiments of Figures 4 and 5;
- Figure 6C is a longitudinal cross-sectional view of the actuation member of the switch of Figure 1 along the line D-D';
- Figure 7 is a longitudinal cross-sectional view of a lower portion of the housing of a third embodiment of the present invention.
- Figure 8 is a longitudinal cross-sectional view of a lower portion of the housing of a fourth embodiment of the present invention.
- a first exemplary embodiment of a switch 100 of this invention comprising a switching mechanism, an actuation mechanism and a safety mechanism installed on an insulated housing is shown.
- the switching mechanism comprises a first contact terminal 120 and a second contact terminal 122 which are connectable by a moveable conductive member 124.
- the switching mechanism When the first and second contact terminals are connected by the conductive member, the switching mechanism will be in its "make” condition and a closed circuit is formed so that electrical power can flow from a power source to a load, corresponding to an "on" state of the switch.
- the switching mechanism On the other hand, when the conduction path between the first and second contact terminals is broken, the switching mechanism will be in its "break” condition, thereby isolating a load from a power source, and correspond to the "off" state of the switch.
- the first and second contact terminals are fixedly mounted on the bottom portion of the housing and are connected respectively to a first 130 and a second 132 switch terminal provided for making external connection.
- the conductive member 124 comprises a bridge-like member permanently connected electrically to the first contact terminal and having a length covering at least the span between the first and second contact terminals.
- the conductive member may be made of steel, for example, stainless steel, a rigid copper alloy, or other rigid alloys to give good rigidity and durability for repeated operations.
- One end of the conductive member is moveable between a make position when it is in electrical contact with the second terminal and a break position when it is lifted clear of the second contact terminal, thereby insulated from the second contact terminal. By moving the conductive member between the contact and no-contact positions, the switching mechanism will be toggled between the make- and break- conditions respectively.
- the conductive member is arranged as a conductive cantilever extending from the first contact terminal as a base and supported on a conductive fulcrum 126 at a location intermediate its longitudinal ends.
- the conductive fulcrum is an electrical extension of the first contact terminal and comprises a transversely extending knife or sharp edge which is elevated from a base level to permit pivotal movement of the conductive member about the conductive fulcrum.
- the knife edge is adapted to ensure good electrical contact with the conductive member, as well as to facilitate more efficient toggling of the conductive member during switching operations.
- the end of the conductive member distal from the cantilever base comprises a contact head 128 which is moveable between the contact ( Figure 4C) and no-contact ( Figure 4) positions when driven by an actuation member as explained below.
- the lower side of the conductive fulcrum is permanently connected, again electrically, to the first contact terminal so that the conductive member will always be in electrical contact with the first terminal, irrespective of the position of the free end.
- the contact head 128 of the conductive member will be lifted clear of the second contact terminal, leaving an air-gap sufficient to isolate the second terminal from the bridge member.
- the contact head will be pushed into compressive contact to form a contact engagement with the second contact terminal to complete electrical connection between the first and second contact terminals.
- the switching mechanism can be switched or toggled between the on- and off- states by operation of an actuation mechanism, which comprises an actuation member 140 moveably mounted on the housing. More specifically, the operation state of the switching mechanism is toggled in response to actuation and de- actuation movements of the actuation member 140 relative to the housing.
- the housing is made of hard plastics and comprises an upper housing portion 160 and a lower housing portion 162, which are snap fitted together by means of a snap-fit arrangement.
- the snap-fit arrangement comprises a pair of tapered protruding wings 156 formed on opposite external walls of the lower housing. The pair of wings is adapted for detachable engagement with a pair of corresponding windows 158 formed on the upper housing.
- the switching mechanism is mounted on the bottom of the lower housing portion with the switch terminals 130, 132 protruding downwardly from the floor of the lower housing portion.
- the actuation member 140 is arranged to drive the switching mechanism to operate between on- and off-states. As such, the actuation member is required to drive the conductive bridge to move or toggle between make- and break- positions.
- the actuation member 140 comprises an actuation lever 142 having an elongate body which defines at its lower end an axially extending bore 144 for receiving the actuation tongue 146.
- the dimension of the bore is adapted to permit slidable movement of the actuation tongue axially along the bore and relative to the elongate body so as to vary the length or extent of the actuation tongue protruding from the elongate body under spring urge.
- the length of the bore is shorter than that of the actuation tongue while its cross-sectional dimension is slightly larger that of the actuation tongue.
- a helical spring which is substantially coaxial with the bore is disposed intermediate the actuation tongue and the top end of the bore to provide spring urge to urge the actuation tongue to protrude away from the elongate body.
- the actuation tongue further comprises a thinner neck portion which protrudes inside the helical spring.
- the upper end of the elongate body distal from the bore is adapted and dimensioned to provide an operation interface for a user.
- a partially spherical portion 150 is formed on the actuation lever immediate the upper and lower portions of the elongate body. This partially spherical portion 150 is adapted to be received within a neck portion 164 of the housing formed on the top part of the upper housing. Upon coupling with a sealing ring 170 or a sealing collar disposed on the inner periphery of the neck portion, this partially spherical portion enhances the water-tightness of the switch while permitting pivotal movement of the actuation lever 142 relative to the switch housing.
- a pair of transversal protrusions 152 is formed diametrically on the partial spherical portion, as depicted more particularly in Figure 6B.
- This pair of transversal protrusions 152 is arranged to cooperate with a pair of axially extending channels formed inside the neck portion (no shown) so as to restrict the transversal protrusions 152 to be slidable axially along the pair of channels while making pivotal or swivel movements to move between the on- and off positions.
- Another pair of diametrically extending guide protrusions 154 is formed on the lower portion of the actuation lever.
- This pair of guide protrusions is adapted to engage with a guide means to facilitate guided sliding movements of the actuation member along a guide means formed on the housing as explained below.
- the axes of the two pairs of protrusions 152 154 formed on the actuation lever are parallel to each other and both are orthogonal to the longitudinal axis x-x' of the actuation lever.
- the guide channels are parallel to the longitudinal axis x-x'.
- a guide track 166 is formed on the housing as a form of guide means to facilitate guided pivotal movement of the actuation member along a guided movement path to operate the switch.
- the guide track comprises a pair of arcuate recesses formed, for example, by moulding on opposite walls on the upper portion of the housing (as shown more clearly in Figures 4A and 4B) for cooperative engagement with the pair of guide protrusions 154 formed on the lower portion of the actuation lever.
- the guide track defined by an upper flange and a lower flange on a side wall of the housing, defines a movement path along which the actuation lever is guided to move between a first position when the switching mechanism is actuated, as depicted in Figure 4C, and a second position when the switching mechanism is de-actuated, as depicted in Figure 4.
- the actuation member When the switch is at its on-state as depicted in Figure 4C, the actuation member will be pivoted with the actuation tongue proximal the contact head 128.
- the pair of transversal protrusions on the upper part of the actuation lever is received by the pair of channels formed on the neck portion of the switch housing, the pair of guide protrusions 154 is in coupling engagement with the guide track, and the contact head 128 is firmly pressed into electrical contact engagement with the second contact terminal by the actuation tongue.
- the spring bias is devised so that it is sufficiently strong to bring about a firm compressive contact between the contact head 128 and the second contact terminal 122.
- the spring urge due to the helical spring will tend to push the elongate body axially upwards.
- the upper portion of the guide track or more specifically the upper flange, prevents upward movement of the elongate body.
- the spring urge operates to urge the actuation tongue to press downwards to close the contact head and the second terminal.
- the actuation tongue acts on the end of the conductive member, which is distal from the contact head 128, thereby lifting the contact head 128 out of contact with the second terminal 122. Furthermore, since the transversal protrusions 154 are no longer in engagement with the guide track, the spring urge due to the helical spring will now push the elongate body axially upwards. The end of the axial channels on the next portion of the housing will then limit the maximum upward displacement of the elongate body.
- the guide track 166 is devised to provide a guided movement path for the actuation member to pivotally movable between the on- and off- states.
- the actuation tongue When moving between the on- and off-states, the actuation tongue will gradually retract axially when it approaches the conductive fulcrum, and then extend to depress the contact head 128 or the distal end of the conductive member 124 after it has passed the knife edge of the fulcrum. More particularly, the actuation tongue is fully extended when it is at the stable on- or off states.
- the guide track is discontinued at one end corresponding to the end at which the actuation member has completed its journey to lift the contact head 128 clear of the second contact terminal.
- the pair of guide protrusions 154 on the actuation member is no longer engaged by the guide track, but is released and is slidably movable along its longitudinal axis and along a pair of longitudinal recesses formed on the neck portion of the upper housing. Since the actuation tongue is now resting on the conductive member, spring bias on the actuation tongue will operate to push the actuation member axially upwards and abruptly away from the locus of the guide track.
- the components of the switch 200 are substantially identical to that of the first embodiment shown above except with a modified guide track on the housing.
- Parts of the first embodiment are incorporated herein by reference, and parts which are common or equivalent to the parts of the first embodiment are designated by the same numerals increased by 100.
- the guide track 266 is also discontinued at a location corresponding to the position at which the actuation lever is in the off- position.
- the guide tracks 266 is joined by an extension guide track, which extends axially upwards and joins the guide track 266 with an abrupt junction at the discontinuity as an upward extension of the guide track.
- an extension guide track which extends axially upwards and joins the guide track 266 with an abrupt junction at the discontinuity as an upward extension of the guide track.
- the components of the switch 300 are substantially identical to that of the first embodiment shown above except, again, with a modified guide track on the housing.
- Parts of the first embodiment are incorporated herein by reference, and parts which are common or equivalent to the parts of the first embodiment are designated by the same numerals increased by 200.
- the guide track 366 is defined by an upper arcuate wall and a lower arcuate wall. The upper arcuate wall is longer than the lower arcuate wall, with the lower arcuate wall terminating at a location corresponding to the position when the actuation member has reached the off- position.
- the components of the switch 400 are substantially identical to that of the first embodiment shown above except, again, with a modified guide track on the housing.
- Parts of the first embodiment are incorporated herein by reference, and parts which are common or equivalent to the parts of the first embodiment are designated by the same numerals increased by 300.
- the axial track formed at the discontinued entry end of the guide track permits axial movement of the actuation movement upwards and downwards, so that a user may either lift or depress the actuation member to gain entry into the guide track and then to move the actuation member along the guide track 466 to turn on the switching mechanism.
- the discontinuity may be in the form of a oneway barrier on the guide track, such as a wedge-shaped barrier located intermediate adjacent the off-position of the actuation member, so that the actuation member will have to overcome the barrier before it can move along the guide track into the on-state.
Landscapes
- Push-Button Switches (AREA)
- Tumbler Switches (AREA)
- Arc-Extinguishing Devices That Are Switches (AREA)
- Switch Cases, Indication, And Locking (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200710024095 CN100576398C (en) | 2007-07-16 | 2007-07-16 | switchgear |
| PCT/IB2007/003645 WO2009010823A1 (en) | 2007-07-16 | 2007-11-26 | A switch |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2176874A1 true EP2176874A1 (en) | 2010-04-21 |
| EP2176874B1 EP2176874B1 (en) | 2015-01-07 |
Family
ID=39036046
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP07858901.7A Not-in-force EP2176874B1 (en) | 2007-07-16 | 2007-11-26 | A switch |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2176874B1 (en) |
| CN (2) | CN100576398C (en) |
| WO (1) | WO2009010823A1 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102623230A (en) * | 2012-03-22 | 2012-08-01 | 瑞安市华通器具开关有限公司 | Driving lever type electric tool switch |
| CN104505295B (en) * | 2014-12-15 | 2017-01-04 | 国威科技有限公司 | A kind of rocker switch |
| ES1210239Y (en) * | 2018-03-15 | 2018-07-06 | Fontini Sa | SWITCH |
| CN112223432B (en) * | 2019-07-15 | 2022-10-18 | 株式会社牧田 | Fixed working machine for carpenter |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3684850A (en) * | 1970-05-26 | 1972-08-15 | Guardian Electric Mfg Co | Programmable lever switch with snap-in detachable cam detent means |
| US3604868A (en) | 1970-07-30 | 1971-09-14 | Pollak Corp Joseph | Locking toggle switch |
| US4121065A (en) * | 1977-10-31 | 1978-10-17 | Cutler-Hammer, Inc. | Toggle switch lever lock |
| JPS577029A (en) * | 1980-06-14 | 1982-01-14 | Matsushita Electric Works Ltd | Handle locking device |
| JP4296897B2 (en) * | 2003-10-08 | 2009-07-15 | マツダ株式会社 | Switch structure |
| DE102005053955B3 (en) * | 2005-07-15 | 2007-01-04 | Preh Gmbh | Rocker switch e.g. for vehicle sun-roof, has rocker key with device for preventing inadvertent tilting movements |
-
2007
- 2007-07-16 CN CN 200710024095 patent/CN100576398C/en active Active
- 2007-11-26 WO PCT/IB2007/003645 patent/WO2009010823A1/en not_active Ceased
- 2007-11-26 EP EP07858901.7A patent/EP2176874B1/en not_active Not-in-force
- 2007-11-26 CN CN200780100383.8A patent/CN101785074B/en not_active Expired - Fee Related
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2009010823A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101785074A (en) | 2010-07-21 |
| CN101785074B (en) | 2014-05-21 |
| CN101101828A (en) | 2008-01-09 |
| WO2009010823A1 (en) | 2009-01-22 |
| CN100576398C (en) | 2009-12-30 |
| EP2176874B1 (en) | 2015-01-07 |
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