EP2167718A1 - Device and method for locking and unlocking the door of a household appliance - Google Patents
Device and method for locking and unlocking the door of a household applianceInfo
- Publication number
- EP2167718A1 EP2167718A1 EP08719344A EP08719344A EP2167718A1 EP 2167718 A1 EP2167718 A1 EP 2167718A1 EP 08719344 A EP08719344 A EP 08719344A EP 08719344 A EP08719344 A EP 08719344A EP 2167718 A1 EP2167718 A1 EP 2167718A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- solenoid
- thermistor
- voltage
- door
- household appliance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000010438 heat treatment Methods 0.000 claims description 10
- 230000003247 decreasing effect Effects 0.000 claims description 3
- 230000007257 malfunction Effects 0.000 description 10
- 238000005406 washing Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 230000007935 neutral effect Effects 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000005294 ferromagnetic effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000009347 mechanical transmission Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009533 lab test Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/42—Safety arrangements, e.g. for stopping rotation of the receptacle upon opening of the casing door
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F39/00—Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00
- D06F39/12—Casings; Tubs
- D06F39/14—Doors or covers; Securing means therefor
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F34/00—Details of control systems for washing machines, washer-dryers or laundry dryers
- D06F34/10—Power supply arrangements, e.g. stand-by circuits
Definitions
- the present invention relates to a method for locking and unlocking the door of a household appliance according to the preamble of claim 1 , as well as to an associated door lock.
- the present invention relates to the field of washing and drying machines, wherein it is necessary to ensure that the load door is locked during some laundry treatment steps which are considered to be dangerous.
- washing and/or drying machines are provided with devices for locking and unlocking the door.
- Safety Standards require that any malfunction or fault, e.g. a short circuit or
- the electric actuator consists of a solenoid in which a movable element can slide axially. When pulses are applied to the solenoid, the movable element moves to a position which depends on the number and polarity of the applied pulses. The actuator is thus controlled in such a manner that the movable element extends to at least two locking positions and can move backwards inside the solenoid to a door unlocking position.
- the electric actuator consists of a solenoid in which a sliding ferromagnetic core is moved by applying an alternating voltage to the solenoid for short intervals of time.
- Each voltage pulse applied to the solenoid causes the movable element to move and engage into a mechanical transmission which can cyclically take three positions, i.e. two door locking positions and one door unlocking position.
- the safety level imposed by the Standards is thus achieved through the aforementioned mechanical transmission, which requires that two pulses be applied to the solenoid in order to switch from a locking position to the unlocking position.
- the present invention is based on the general idea of using a thermistor, in particular a PTC (Positive Temperature Coefficient) thermistor, arranged in series with the solenoid of the electric actuator as a safety device against any unintentional unlocking of the door due to malfunctions or faults such as a short circuit or "diode mode" operation of the triac controlling the power to the solenoid.
- a thermistor in particular a PTC (Positive Temperature Coefficient) thermistor, arranged in series with the solenoid of the electric actuator as a safety device against any unintentional unlocking of the door due to malfunctions or faults such as a short circuit or "diode mode" operation of the triac controlling the power to the solenoid.
- the invention provides for a safety locking step to be carried out before the potentially dangerous operating steps of the machine, wherein the door of the household appliance is locked and the thermistor is heated for the purpose of increasing its resistance up to a value such that, even if the full power voltage of the household appliance is applied across the actuator-thermistor pair, the voltage drop generated across the actuator will be lower than the voltage value to be exceeded for the electric actuator to actuate the locking and unlocking means.
- FIG. 1 shows a locking device according to the present invention
- - Fig. 2 shows a detail of the device of Fig. 1 in the position of door unlocked
- - Fig. 3 shows a detail of the device of Fig. 1 in the position of door locked
- - Fig. 4 is a time-based diagram of the voltage applied to the door lock device according to a first embodiment of the method according to the present invention
- - Fig. 5 is a time-based diagram of the voltage applied to the door lock device according to a second embodiment of the method according to the present invention.
- - Fig. 6 is a time-based diagram of the voltage applied to the door lock device according to a third embodiment of the method according to the present invention
- - Fig. 7 shows a first curve representing the increase in the voltage applied to the device according to the present invention during an operating step prior to dangerous cycles of the household appliance
- - Fig. 8 shows a second curve representing the increase in the voltage applied to the device according to the present invention during an operating step prior to dangerous cycles of the household appliance.
- Fig. 1 diagrammatically shows a locking device according to the present invention.
- the device has a pair of terminals (L and N) for its connection to the wires
- the device comprises an electric actuator 1 comprising a solenoid 2 connected to phase and neutral through a PTC thermistor 3 and a triac 4.
- the triac 4 is essentially a switch controlled by a control unit 5 (in particular a microcontroller) which regulates the opening and closing thereof, thus adjusting the current flow through solenoid 2 and thermistor 3.
- a control unit 5 in particular a microcontroller
- microcontroller 5 carries out a phase control of triac 4 in order to apply to the solenoid-thermistor pair an alternating voltage having a root mean square value between zero and a maximum value obtained when the triac is kept constantly closed.
- locking means 7 comprise a movable rod 8 which can engage into an aperture 9 and stop the movement of a slider 10, thus locking the door.
- a metal contact 1 1 e.g. a copper plate, of a master switch 12 that, when closed, allows power to be supplied to loads 13 of the household appliance, e.g. motor, pumps, etc.
- rod 8 On the other side, rod 8 has a protrusion 14 that engages under teeth 15 of a cogwheel 16.
- the wheel 16 also has an upper toothing 19 acted upon by a lever 17 which makes wheel 16 turn.
- lever 17 makes wheel 16 rotate at each stroke in such a manner that protrusion 14 of rod 8 alternatively engages either under a tooth 15 (position p i in Fig. 2) or within the space between two consecutive teeth 15
- Lever 17 is slideably mounted in a direction parallel to the longitudinal axis
- a ratchet 18 acts upon the toothing 19 in order to prevent the wheel 16 from turning in the opposite direction to the motion caused by lever 17.
- Ratchet 18 is held against the wheel by a spring 20 acting between the ratchet and lever 17. Through lever 17, spring 20 exerts a force onto movable element 6 to push it into solenoid 2.
- the movable element For wheel 16 to turn, the movable element must therefore be pushed out of the solenoid by a force being great enough to overcome the resistance of spring 20. This is attained by applying to the solenoid a voltage having an root mean square value higher than a preset value.
- teeth 15 of wheel 16 are so spaced that at each stroke of lever 17 the wheel moves by an angle corresponding to one tooth 19, with protrusion 14 being alternatively held either in a lower position p i (shown in Fig. 2), corresponding to a situation wherein the door is unlocked and switch 12 is open, or a position p2 (shown in Fig. 3), in which protrusion 14 gets between two teeth 15 and allows rod 8 to come back up and engage slider 10, thus closing switch 12.
- Fig. 4 shows a time-based diagram that clearly illustrates the control carried out by microcontroller 5 for the purpose of providing the machine safety locking function.
- Fig. 4 indicates the root mean square value of the voltage applied across the solenoid-thermistor pair of Fig. 1.
- the wash cycle starts at time t 0 and lasts until time ti ; as known, said cycle includes different steps with the drum being turned in alternate directions.
- the drum is turned at rather low speeds, e.g. approx. 45-55 rpm, and with a small quantity of water in the tub; for this reason, the wash step is not considered to be dangerous.
- the details of the wash cycle are not relevant for the purposes of the present invention; therefore, hereafter they will not be described any further.
- the rinse step takes place from time t ⁇ to time t 2 , wherein the drum is turned at high speeds (exceeding 60 rpm) and there is more water in the tub than during the wash step; this step is therefore considered to be dangerous and therefore the door must remain locked for its entire duration.
- the drum is turned at high speeds (exceeding 60 rpm) and there is more water in the tub than during the wash step; this step is therefore considered to be dangerous and therefore the door must remain locked for its entire duration.
- the microcontroller closes the triac, so that the full power voltage of the household appliance is applied across the solenoid-thermistor pair; in this example, said voltage is assumed to be the mains voltage typically available in household environments, namely 220V rms @50Hz in Europe and 1 1 OV rms @60Hz in the USA.
- the solenoid and the thermistor remain energized for the whole wash and rinse steps.
- the impedance of the solenoid and of the thermistor is substantially the same, amounting to a few tens of Ohms, so that the drop across the solenoid amounts to several tens of Volts and exceeds the aforementioned preset value; thus, movable element 6 is pushed out of the solenoid by a length and with a force that overcome the resistance of spring 20 and consequently trip the wheel.
- Rod 8 thus engages into aperture 9 and the door is locked (position p2 in Fig. 3).
- the thermistor warms up due to losses (this phenomenon is known as self-heating), and so its resistance increases. After a few seconds, the resistance of the thermistor becomes much greater than that of the solenoid, therefore the voltage drop across the solenoid is reduced through the effect of the solenoid-thermistor resistive divider. Under these conditions, the strength of spring 20 overcomes the force exerted onto movable element 6, which then goes back into the solenoid, while rod 8 stays engaged with slider 10.
- the method according to the invention provides for de- energizing solenoid 2 and thermistor 3 through a command sent by microcontroller 5 to open triac 4.
- the thermistor can thus cool down and its impedance decreases.
- the impedance of the solenoid and of the thermistor become comparable again.
- microcontroller 5 can apply a voltage pulse across the solenoid-thermistor pair in order to trip lever 17 and wheel 16, thus moving rod 8 from the position p2 to the position p i , in which the door is unlocked.
- said unlocking pulse has an amplitude equal to the power voltage and a duration t 3 -t 4 of 40 ms, corresponding to two power voltage cycles, assuming a frequency of 50 Hz.
- the microcontroller receives the user' s instruction and opens triac 4 in order to let thermistor 3 cool down, after which it sends an unlocking pulse as described above.
- FIG. 5 there is shown an alternative solution for controlling the device for locking and unlocking the door of a household appliance.
- the solenoid remains de-energized until time t 5 ; during the interval t 5 -t 6 the microcontroller, following an instruction sent by the user (and after having verified that the household appliance is not carrying out a dangerous operating step) can instantly unlock the door by sending a new 220V pulse to the solenoid-thermistor pair.
- the invention Prior to the rinse step (which is regarded as dangerous), the invention provides for putting the machine in a safety condition, so that a malfunction or fault (such as a short circuit or the triac operating in "diode mode") cannot cause the door of the household appliance to unlock as rinsing is taking place.
- a malfunction or fault such as a short circuit or the triac operating in "diode mode
- microcontroller 5 acts upon triac 4 to increase the voltage applied across the solenoid-thermistor pair, so that said voltage increases without the voltage drop across the solenoid exceeding the value at which the locking means are actuated; this is made possible by the increased thermistor resistance.
- microcontroller 5 progressively increases the duty cycle of triac 4 so as to increase the root mean square value of the voltage applied across the solenoid-thermistor pair without thereby determining the actuation of the locking means, because the voltage on the solenoid is always too low to allow said actuation.
- microcontroller 5 detects the opening of master switch 12 and applies a new pulse to the solenoid- thermistor pair in order to lock the door. If the fault is due to a short circuit or to the triac operating in "diode mode", a new locking pulse cannot of course be sent, but the machine will be in a safe condition with all loads turned off.
- the method forces the solenoid-thermistor pair to remain energized during all dangerous steps, while still keeping the voltage drop across the solenoid below the value of actuation of the locking means.
- the dangerous operating steps may also include those steps of wash treatment wherein the temperature of the wash liquid exceeds 50°C (although these steps are not regarded as dangerous by the Standards currently in force).
- the solenoid-thermistor pair may therefore be conveniently kept energized, while keeping the voltage drop across the solenoid below the value of actuation of locking means, also when the temperature of the wash liquid is higher than 50°C.
- a second dangerous step e.g. a spin step
- a voltage pulse instants ts-tg
- microcontroller 5 At the end of the spin cycle, the machine is in a safe condition.
- microcontroller 5 When the user sends a door unlocking command, microcontroller 5 generates a voltage pulse (instants t 12 -tj 3 ) to unlock the door.
- the PTC thermistor heating step (aiming at increasing the thermistor resistance) can be carried out by increasing the voltage applied across the solenoid-thermistor pair according to a strictly increasing monotonic curve, e.g. a ramp (as shown in Fig. 5), or according to a non-decreasing monotonic curve, comprising for example step-like profiles.
- the microcontroller controls the triac in such a manner that a rather high voltage is applied right away, e.g. 40 V rms, which voltage is anyway lower than the value at which the force exerted onto the movable element overcomes the resistance of the return means (e.g. the spring 20 of Fig. 1 ).
- the microcontroller can increase the applied voltage according to a ramp, as shown in Fig. 7.
- Fig. 8 shows another possible curve representing the increase in the voltage applied across the solenoid-thermistor pair, wherein between time t 6 and time t 8 the voltage is increased according to a ramp having a different slope than the ramp from t 8 to t 7 .
- triac 4 is then controlled by microcontroller 5 in such a manner as to apply across the solenoid a voltage having a root mean square value which is lower than the 220V power voltage but anyway great enough to ensure that the current flowing through the PTC thermistor can keep the latter' s resistance at a sufficiently high value.
- the value of the voltage to be applied to the solenoid is determined on the basis of the fact that the heating caused by the current flow must be sufficient to prevent the PTC thermistor from cooling down; since this current can be obtained by means of a voltage lower than the maximum voltage (220V rms) across the phase and neutral terminals, a reduction in energy consumption is also obtained.
- the preferred values of the voltage to be constantly applied to the solenoid are between 80V and 150V rms.
- the root mean square voltage lower than 220V rms can be obtained through a phase control which, by modulating the closing instant of the triac 4, allows to suitably cut a portion of the half-waves of the alternating voltage and obtain the desired root mean square value.
- the root mean square voltage lower than 220V rms can be obtained through a waveform consisting of a sequence of wave trains of the mains voltage, said sequence of wave trains being predetermined and in particular depending on the root mean square value of the voltage to be applied to the solenoid (and consequently to the PTC thermistor arranged in series with the solenoid).
- a power cycle may be implemented wherein the solenoid is supplied with the full mains voltage (e.g. 220V @ 50Hz) for a time corresponding to N half-waves of the mains voltage (where N is a whole number >1 ) and then de-energized by opening the triac 4 for a time corresponding to N (X- I) half-waves of the mains voltage.
- the waveform therefore consists of a series of N wave trains followed by a null voltage for a period corresponding to N (X- I ) half-waves mains voltage.
- the invention is not limited to the locking means described with reference to Figs. 1 -3 : several alternative mechanical solutions may in fact replace the above-described cogwheel and lever 17 used for transmitting the locking/unlocking command from the movable element to the locking means.
- triac 4 may be replaced with any other electromechanical or semiconductor-type switch.
- Triac 4 and microcontroller 5 may then be arranged on an independent printed circuit connected to a module containing the solenoid, the thermistor and the locking and unlocking means.
- the thermistor resistance may also be increased by using external devices, such as heating elements, thus further reducing the heating step duration.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Main Body Construction Of Washing Machines And Laundry Dryers (AREA)
- Vending Machines For Individual Products (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Electric Ovens (AREA)
- Lock And Its Accessories (AREA)
- Washing And Drying Of Tableware (AREA)
- Cookers (AREA)
Abstract
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL08719344T PL2167718T3 (en) | 2007-07-10 | 2008-03-20 | Method for locking and unlocking the door of a household appliance |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT000501A ITTO20070501A1 (en) | 2007-07-10 | 2007-07-10 | DEVICE AND METHOD TO BLOCK AND UNLOCK THE DOOR OF A HOUSEHOLD APPLIANCE |
| PCT/IB2008/000660 WO2009007802A1 (en) | 2007-07-10 | 2008-03-20 | Device and method for locking and unlocking the door of a household appliance |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2167718A1 true EP2167718A1 (en) | 2010-03-31 |
| EP2167718B1 EP2167718B1 (en) | 2012-03-28 |
Family
ID=39714056
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08719344A Not-in-force EP2167718B1 (en) | 2007-07-10 | 2008-03-20 | Method for locking and unlocking the door of a household appliance |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP2167718B1 (en) |
| AT (1) | ATE551461T1 (en) |
| IT (1) | ITTO20070501A1 (en) |
| PL (1) | PL2167718T3 (en) |
| WO (1) | WO2009007802A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITTO20080224A1 (en) * | 2008-03-25 | 2009-09-26 | Bitron Spa | ELECTRICAL EQUIPMENT WITH CONTROLLED DOOR OF AN ELECTRIC CONTROL LOCKING DEVICE |
| IT1402217B1 (en) * | 2010-10-05 | 2013-08-28 | Bitron Spa | CONTROL CIRCUIT FOR AN ELECTRICALLY OPERATED ACTUATOR, IN PARTICULAR AN SOLENOID ACTUATOR |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1236884B (en) | 1989-12-18 | 1993-04-26 | Onofrio Rocchitelli | DEVICE FOR THE LOCKING OF THE CLOSING AND OPENING VEHICLES OF MACHINES HAVING INTERNAL PARTS SUBJECT TO INERTIAL ROTATION REALIZING THE CLOSING AND OPENING OF THE SWITCH CONTACTS SERIES RESPECTIVELY POSTPONED AND ANTICIPATED TO THE LOCKING OF THE LOCKING |
| IT1303590B1 (en) | 1998-12-18 | 2000-11-14 | Bitron Spa | LOCKING AND UNLOCKING DEVICE OF THE DOOR OF A HOUSEHOLD APPLIANCE. |
| EP1217117B1 (en) * | 2000-12-22 | 2005-03-02 | Elektromanufaktur Zangenstein, Hanauer GmbH & Co. KGaA | Apparatus to lock and unlock a door closure for an electrical appliance |
| ITTO20030554A1 (en) * | 2003-07-17 | 2005-01-18 | Eltek Spa | IMPLEMENTATION AND / OR LOCKING DEVICE FOR APPLIANCE APPLIANCES WITH AN IMPROVED IMPLEMENTATION SYSTEM. |
| ITMI20050297A1 (en) * | 2005-02-25 | 2006-08-26 | Elettrotecnica Rold Srl | BLOCCOPORTA FOR WASHING MACHINES |
-
2007
- 2007-07-10 IT IT000501A patent/ITTO20070501A1/en unknown
-
2008
- 2008-03-20 AT AT08719344T patent/ATE551461T1/en active
- 2008-03-20 WO PCT/IB2008/000660 patent/WO2009007802A1/en not_active Ceased
- 2008-03-20 EP EP08719344A patent/EP2167718B1/en not_active Not-in-force
- 2008-03-20 PL PL08719344T patent/PL2167718T3/en unknown
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2009007802A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| ITTO20070501A1 (en) | 2009-01-11 |
| EP2167718B1 (en) | 2012-03-28 |
| ATE551461T1 (en) | 2012-04-15 |
| WO2009007802A1 (en) | 2009-01-15 |
| PL2167718T3 (en) | 2012-08-31 |
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