EP2147138A1 - Procédé et dispositif permettant de faire fonctionner une ligne de bancs d'étirage ou un banc d'étirage - Google Patents
Procédé et dispositif permettant de faire fonctionner une ligne de bancs d'étirage ou un banc d'étirageInfo
- Publication number
- EP2147138A1 EP2147138A1 EP08734486A EP08734486A EP2147138A1 EP 2147138 A1 EP2147138 A1 EP 2147138A1 EP 08734486 A EP08734486 A EP 08734486A EP 08734486 A EP08734486 A EP 08734486A EP 2147138 A1 EP2147138 A1 EP 2147138A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- speed
- torque
- drafting
- godets
- drive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000005457 optimization Methods 0.000 claims description 9
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 238000013459 approach Methods 0.000 claims description 2
- 230000007257 malfunction Effects 0.000 claims 1
- 229920000642 polymer Polymers 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 238000009826 distribution Methods 0.000 description 7
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G1/00—Severing continuous filaments or long fibres, e.g. stapling
- D01G1/06—Converting tows to slivers or yarns, e.g. in direct spinning
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G1/00—Severing continuous filaments or long fibres, e.g. stapling
- D01G1/06—Converting tows to slivers or yarns, e.g. in direct spinning
- D01G1/08—Converting tows to slivers or yarns, e.g. in direct spinning by stretching or abrading
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H5/00—Drafting machines or arrangements ; Threading of roving into drafting machine
- D01H5/18—Drafting machines or arrangements without fallers or like pinned bars
- D01H5/22—Drafting machines or arrangements without fallers or like pinned bars in which fibres are controlled by rollers only
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H5/00—Drafting machines or arrangements ; Threading of roving into drafting machine
- D01H5/18—Drafting machines or arrangements without fallers or like pinned bars
- D01H5/30—Drafting machines or arrangements without fallers or like pinned bars incorporating arrangements for severing continuous filaments, e.g. in direct spinning
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/22—Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J13/00—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
- D02J13/005—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass by contact with at least one rotating roll
Definitions
- the invention relates to a method and a device for operating a drafting line or a drafting system according to the preamble of the method or the device claim.
- the invention is based on the object, a method and a
- each draw roll is taken place via a separate drive device which can be controlled via an actuator to a designated rotational speed or a respectively required torque for driving the corresponding draw roll.
- a separate drive device which can be controlled via an actuator to a designated rotational speed or a respectively required torque for driving the corresponding draw roll.
- the cumulative speed ratio between the first inlet and the last outlet stretch roller is between 1: 3 and 1: 4.
- the drive of the individual drafting rollers or godets not centrally via a drive device, but each godet is driven individually, the drafting can be operated differentiated. It is also advantageous that the drives within a drafting system are approximately equal and the load distribution can be made uniform. By the individual drive, the slip can be significantly reduced.
- the motors are designed as asynchronous drives and the control / regulating device has a frequency converter (inverter, frequency converter) together with the motor coupled to the speed sensor.
- a frequency converter inverter, frequency converter
- the required optimum speed can be set for each individual motor.
- Control requirements find field oriented inverter use. These consist of a speed controller based on a lower-level current controller. In an engine model stored electronically in the inverter, the engine parameters are stored or, if necessary, automatically determined and adapted. This has the advantage that there does not have to be separate RPM measurement and feedback to control RPM and torque. The recirculated, used for control size is rather exclusively the instantaneous current. On the basis of its size and phase position to the voltage all required engine conditions (speed, slip, torque and even the thermal power loss) can be determined. If a disturbance occurs, for.
- the frequency converter associated with the motor compares the actual torque with the desired torque and then makes an adjustment of the drive speed of the corresponding motor.
- the first godet is driven at a predetermined speed which does not vary by the control, and the speed of the last godet and thus the draw ratio are determined;
- the speeds are stored in a setpoint curve and can be used to accelerate the startup process at the next startup.
- an optimal drive setting of all the motors or the setting of the desired drive torque of each motor is carried out automatically by means of a stepwise approach or iteration to a desired torque curve or desired torque curve.
- 1 is a schematic representation of a drafting line with two drafting
- 2 is a plan view of the drafting line with two drafting units, each with a collective drive
- FIG. 3 is a schematic representation of an arrangement of individual motors for individual and direct drive of the godets of a drafting system in plan view
- FIG. 4 shows a diagram of the process speed of the godets of a drawing line with two drafting devices according to FIG. 2, FIG.
- Fig. 5 is a diagram of the torque absorption of the individual
- Fig. 6 is a diagram of the torque absorption of the individual godets of a drafting line with two drafting according to
- Fig. 7 is a diagram with the torque at an equalized torque increasing speed
- FIG. 8 is a diagram of the torques of the individual godets according to FIG. 3 with the machine in the closed position.
- FIG. 1 shows the principle of the structure of a known drafting line 1 with draw rolls or godets 2, which are arranged in two drafting units 1.1, 1.2. In the two drafting units 1.1 and 1.2 each seven godets 2 are arranged.
- the godets 2 of the drafting systems 1.1, 1.2 via a central drive device or via an associated engine 3.1, 3.2 and a symbolically represented gear in the respective frame 4.1, 4.2 driven.
- Fig. 3 the drafting line 1 according to the invention with a total of fourteen godets 2 is shown.
- the drafting line 1 according to this embodiment consists of a first drafting system 1.1 and a second drafting system 1.2.
- individual motors 31.1, 31.2,... 32.14 are accommodated in the drafting devices 1.1, 1.2, each in a holder 5.1, 5.2, which also rotatably support the godets 2.
- the brackets 5.1, 5.2 are shown only schematically. 2
- the overall arrangement of the drafting line 1 is shown as FIG. 1, so that the assignment of the drives 31.1, 31.2,... 32.14 to the fourteen godets of the two drafting systems 1.1, 1.2 reveals.
- Each motor 31.1, 31.2 ... 32.14 which is preferably designed as a water-cooled motor, is used for direct drive of a single Galette 2.
- a joint, a propeller shaft or a self-aligning bearing is provided between the drive shaft of the motor 3 and the drive shaft of the godet 2, whereby lateral offset or caused by bending moments effects are compensated.
- the solid line shows a higher, the dashed line a lower draw ratio.
- FIGS. 5 and 6 The course of the applied by the cable 6 on the godets 2 torques M (starting from an average torque) is shown in the diagrams of FIGS. 5 and 6.
- the bars in solid lines according to FIG. 5 correspond to a higher and the bars shown in dashed lines in FIG. 6 to a lower draw ratio - see the velocities shown in solid or dashed lines in FIG.
- FIG. 4 illustrates that the first drafting device 1.1 is driven more slowly than the second drafting device 1.2, so that the cables 6 shown schematically in FIG. 1 are stretched. As a result, the torque absorption of the second drafting system 1.2 in the
- the difference in the torques of the first and second drafting systems 1.1 and 1.2 represents the friction heat or the stretching force required to stretch the cable or the filaments 6.
- the stretching of the molecules of a filament requires a certain amount
- Stretching force By stretching the molecule of a filament, a certain friction between the individual molecules is generated, so that the filaments or the cable can be heated to about 100 0 C.
- FIG. 5 shows the distribution of the torques M of the fourteen godets 2 in the two drafting units 1.1, 1.2 (see FIG. 4-solid line).
- FIG. 6 shows the torque distribution at a smaller draft (FIG. 4 - dashed line).
- the maximum and minimum torque values are marked with M-tmax, M2max, M2min etc.
- the last drive roller of the last godet 2 of the first drafting system 1.1 and the first drive roller of the first godet 2 of the second drafting system 1.2 is wrapped by the cable 6 only 90 °, so that there is no full torque transmission at this point , This also implies that at this point an increased slip occurs.
- the selection of the drive motor is determined by the maximum torque Ivbmax (FIG. 5 or FIG. h.
- the drive device is oversized. As a result, larger gears are required, so that known systems according to FIG. 1 are complicated and expensive.
- the energy consumption can be reduced.
- the drives are designed individually for each maximum need of the associated godets 2, by the
- M d M / N
- M d the average torque
- M the torque of a motor
- N the number of drives for driving a single godet 2.
- the individual motors 31.1-32.14 are designed for the respective maximum torque of a godet 2. With the aid of a frequency converter, the necessary speeds Vi and V 2 can be monitored and adjusted in order to achieve the desired extension of the cable 6.
- a torque control is used to drive all the motors 31.1-32.14.
- the previously determined Md is the target torque for the drive of all motors, compare FIGS. 7 and 8.
- Vi is the initial speed, which is gradually increased according to the desired extension of the cable 6 to the subsequent values shown in FIG. 7 in order to achieve the desired extension. If the actual torque deviates from the setpoint torque, the current speed is iteratively adjusted to the setpoint speed using the control.
- the cable 6 can be forgiven slightly at the beginning, since it can still be stretched very much.
- the speed gradations are much larger in the godets one to seven than the speed gradations in the following godets.
- the torques of the godets 2 are scanned several times per unit time, in order to adjust the drive speed for the individual godets 2 in this way.
- the signal sampled by the control represents the control variable for determining the required drive speed and thus for determining the required torque of the godets 2. Due to the continuous torque monitoring and adjustment of the required torque, the drive system is continuously optimally adjusted to the required conditions after a short break-in period. As a result, only as much drive energy is provided as is necessary to drive each individual motor 3. An oversizing of the drive device can be avoided by the control according to the invention with the aid of the control cam according to FIG. 7.
- Speed value is selected, with the example coming from the spinning cable 6 is supplied). Also specified is the speed V 2 to be traveled during operation of the last godet (as shown in FIG. 3 - driven by motor 32.14). This determines the draw ratio. This value also depends on how the drawn cable 6 is to be further processed.
- the drives 31.1, 31.2 ... 32.14 of the individual godets 2 are continuously monitored by means of the control and the actual torques are compared with the predetermined target torques. Accordingly, the speeds of the individual godets are regulated.
- the predefined final speed value V 2 which defines the draw ratio. reached.
- Torques of the individual drives 31.1, 31.2... 32.14 are preferably regulated until the situation shown in FIG. 8 results, ie the same torque prevails everywhere.
- Speed changes (Vi u / o V 2 ) during operation of the drafting line according to the invention are carried out in an analogous manner.
- an optimization of the speeds of the individual godets is such that predetermined solenoids are achieved.
- N 1 first godet according to FIGS. 3, 4, 7
- N 14 last godet according to FIGS. 3, 4, 7
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Coiling Of Filamentary Materials In General (AREA)
- Metal Extraction Processes (AREA)
- Control Of Multiple Motors (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL08734486T PL2147138T3 (pl) | 2007-05-24 | 2008-04-15 | Zespół mechanizmu rozciągowego, bądź mechanizm rozciągowy, i sposób jego eksploatacji |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007024350 | 2007-05-24 | ||
PCT/DE2008/000663 WO2008141602A1 (fr) | 2007-05-24 | 2008-04-15 | Procédé et dispositif permettant de faire fonctionner une ligne de bancs d'étirage ou un banc d'étirage |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2147138A1 true EP2147138A1 (fr) | 2010-01-27 |
EP2147138B1 EP2147138B1 (fr) | 2015-06-03 |
Family
ID=39811781
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08734486.7A Active EP2147138B1 (fr) | 2007-05-24 | 2008-04-15 | Ligne de bancs d'étirage ou un banc d'étirage et son procédé de fonctionnement |
Country Status (8)
Country | Link |
---|---|
US (2) | US20100072650A1 (fr) |
EP (1) | EP2147138B1 (fr) |
JP (1) | JP5470244B2 (fr) |
CN (1) | CN101668884B (fr) |
BR (1) | BRPI0812151B1 (fr) |
ES (1) | ES2546085T3 (fr) |
PL (1) | PL2147138T3 (fr) |
WO (1) | WO2008141602A1 (fr) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009009107A1 (de) | 2009-02-16 | 2010-08-19 | Fleissner Gmbh | Verfahren und Vorrichtung zum Verstrecken von Kabeln |
DE102009015265A1 (de) | 2009-03-26 | 2010-09-30 | Fleissner Gmbh | Streckwerk |
MX2011001458A (es) * | 2011-02-08 | 2012-08-30 | Rodolfo Villalobos Davila | Equipo industrial para reciclado de mezclas asfalticas en caliente. |
DE102011012513A1 (de) | 2011-02-25 | 2012-08-30 | Trützschler Nonwovens Gmbh | Streckwerk |
DE102015002133A1 (de) | 2015-02-19 | 2016-08-25 | Oerlikon Textile Gmbh & Co. Kg | Verfahren zum Antreiben einer Walzengruppe und Walzengruppe |
CN105831806B (zh) * | 2016-06-06 | 2022-12-27 | 张家口市东力机械制造有限责任公司 | 成形机丝预拽松送料装置 |
CN107254750B (zh) * | 2017-06-16 | 2024-04-26 | 惠州市泓融新型材料有限公司 | 一种节约油量的加弹机上油装置 |
JP7216091B2 (ja) * | 2017-11-25 | 2023-01-31 | エーリコン テクスティル ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフト | 巻取り装置を監視するための方法、および巻取り装置 |
Family Cites Families (22)
Publication number | Priority date | Publication date | Assignee | Title |
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DE1111901B (de) | 1959-05-26 | 1961-07-27 | Rhodiaceta Ag | Reinigung von Spinnduesen und Duesenfiltergarnierungen in Fluessigkeiten unter gleichzeitiger Einwirkung von Schallwellen im Hoerbereich |
CH605272A5 (fr) * | 1975-08-08 | 1978-09-29 | Barmag Barmer Maschf | |
JPS5931639Y2 (ja) * | 1978-12-26 | 1984-09-06 | 日本エステル株式会社 | 合成繊維トウ処理装置 |
JPS56101910A (en) * | 1980-01-21 | 1981-08-14 | Nippon Ester Co Ltd | Drawing of polyester fiber tow |
JPS62170538A (ja) * | 1986-01-17 | 1987-07-27 | Toyoda Autom Loom Works Ltd | 紡機のドラフト異常検出装置 |
JPH02118134A (ja) * | 1988-10-24 | 1990-05-02 | Toray Eng Co Ltd | 延伸機の制御装置 |
DE3919687A1 (de) * | 1989-04-15 | 1990-10-18 | Skf Textilmasch Komponenten | Spinnmaschine |
DE3933839A1 (de) * | 1989-10-10 | 1991-04-18 | Skf Textilmasch Komponenten | Verfahren zur garnvergleichmaessigung bei ringspinnmaschinen |
DE4126392C1 (en) | 1991-08-09 | 1992-12-17 | Neumag - Neumuenstersche Maschinen- Und Anlagenbau Gmbh, 2350 Neumuenster, De | Appts. for spooling up fibres, preventing slippage and power fluctuations - includes controlling spooling speed by regulating spool spindle revolutions acccording to contact roller speed |
US5519670A (en) | 1992-08-25 | 1996-05-21 | Industrial Sound Technologies, Inc. | Water hammer driven cavitation chamber |
FR2755038B1 (fr) | 1996-10-28 | 1998-12-24 | Forward Technology Ind | Procede de nettoyage de pieces metalliques |
JP3007346B1 (ja) * | 1998-12-25 | 2000-02-07 | 川崎重工業株式会社 | 紡糸設備の繊維延伸装置 |
JP2002155443A (ja) * | 2000-11-16 | 2002-05-31 | Murata Mach Ltd | 繊維機械の制御装置の内部パラメータをチェックする方法及び装置 |
FR2817494B1 (fr) | 2000-12-05 | 2003-04-11 | Realisation En Fonderie Soc Et | Dispositif pour le nettoyage de pieces de fonderie |
CN2604449Y (zh) * | 2002-08-30 | 2004-02-25 | 吕恒正 | 混并机 |
CN2565848Y (zh) * | 2002-09-05 | 2003-08-13 | 于金镒 | 竹节须条生成装置 |
DE10343460A1 (de) * | 2002-10-04 | 2004-04-15 | Saurer Gmbh & Co. Kg | Vorrichtung zum Spinnen und Aufwickeln zumindest eines synthetischen Fadens |
DE10259367A1 (de) | 2002-12-18 | 2004-07-08 | Siemens Ag | Verfahren zur Verbesserung der Wechselwirkung zwischen einem Medium und einem Bauteil |
WO2005026417A1 (fr) * | 2003-09-12 | 2005-03-24 | Saurer Gmbh & Co. Kg | Dispositif pour guider, acheminer ou traiter un cable de fibres |
EP1522613A1 (fr) * | 2003-10-06 | 2005-04-13 | Schärer Schweiter Mettler AG | Dispositif pour produire des filés de fibres synthétiques |
EP1559485A1 (fr) | 2004-01-30 | 2005-08-03 | Siemens Aktiengesellschaft | Procédé pour l'enlèvement d'une couche |
EP2148619A4 (fr) | 2007-05-22 | 2010-06-09 | Antonio Talluri | Procédé et système permettant de mesurer un volume/une surface corporelle, d'estimer une densité et une composition corporelle sur la base d'une évaluation d'image numérique |
-
2008
- 2008-04-15 JP JP2010508692A patent/JP5470244B2/ja active Active
- 2008-04-15 WO PCT/DE2008/000663 patent/WO2008141602A1/fr active Application Filing
- 2008-04-15 EP EP08734486.7A patent/EP2147138B1/fr active Active
- 2008-04-15 CN CN2008800139002A patent/CN101668884B/zh active Active
- 2008-04-15 BR BRPI0812151-6A patent/BRPI0812151B1/pt not_active IP Right Cessation
- 2008-04-15 PL PL08734486T patent/PL2147138T3/pl unknown
- 2008-04-15 ES ES08734486.7T patent/ES2546085T3/es active Active
-
2009
- 2009-11-24 US US12/625,032 patent/US20100072650A1/en not_active Abandoned
-
2014
- 2014-08-20 US US14/464,303 patent/US9657414B2/en active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2008141602A1 * |
Also Published As
Publication number | Publication date |
---|---|
US9657414B2 (en) | 2017-05-23 |
CN101668884A (zh) | 2010-03-10 |
US20100072650A1 (en) | 2010-03-25 |
EP2147138B1 (fr) | 2015-06-03 |
BRPI0812151A2 (pt) | 2014-11-18 |
PL2147138T3 (pl) | 2015-11-30 |
CN101668884B (zh) | 2011-12-07 |
BRPI0812151A8 (pt) | 2017-04-04 |
JP2010529305A (ja) | 2010-08-26 |
US20140353866A1 (en) | 2014-12-04 |
BRPI0812151B1 (pt) | 2018-06-12 |
ES2546085T3 (es) | 2015-09-18 |
JP5470244B2 (ja) | 2014-04-16 |
WO2008141602A1 (fr) | 2008-11-27 |
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