EP2094654A1 - Radically polymerizable compound having a dithiocarbonate structure and a sulfur-containing allylcarbonate - Google Patents
Radically polymerizable compound having a dithiocarbonate structure and a sulfur-containing allylcarbonateInfo
- Publication number
- EP2094654A1 EP2094654A1 EP07832716A EP07832716A EP2094654A1 EP 2094654 A1 EP2094654 A1 EP 2094654A1 EP 07832716 A EP07832716 A EP 07832716A EP 07832716 A EP07832716 A EP 07832716A EP 2094654 A1 EP2094654 A1 EP 2094654A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- group
- radically polymerizable
- formula
- allyl
- polymerizable compound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C329/00—Thiocarbonic acids; Halides, esters or anhydrides thereof
- C07C329/12—Dithiocarbonic acids; Derivatives thereof
- C07C329/14—Esters of dithiocarbonic acids
- C07C329/16—Esters of dithiocarbonic acids having sulfur atoms of dithiocarbonic groups bound to acyclic carbon atoms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
- C08F222/10—Esters
- C08F222/1006—Esters of polyhydric alcohols or polyhydric phenols
- C08F222/103—Esters of polyhydric alcohols or polyhydric phenols of trialcohols, e.g. trimethylolpropane tri(meth)acrylate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/40—Esters of unsaturated alcohols, e.g. allyl (meth)acrylate
Definitions
- the invention relates to a radically polymeri zable compound having a specific dithiocarbonate structure and a sulfur-containing allylcarbonate group, and optical material with a high refractive index using the compound.
- Organic glass is light as compared with inorganic glass and for its good impact resistance and easiness in thermoplastic formation and coloring, organic glass has been used instead of inorganic glass as window material in buildings and vehicles or as materials in lighting equipments, trade signs, household goods and the like.
- Typical examples of such an organic glass include diethyleneglycol bis (allylcarbonate) polymer such as CR-39 (Product name, manufactured by PPG Industries) and methyl methacrylate polymer .
- Refractive index of organic glass is in a range of 1.49 to 1.50, which is low as compared with that of inorganic glass (1.523 in case of white crown glass) . Therefore, in a case where lens is manufactured by using organic glass, edge thickness of the lens is large as compared with a case using inorganic glass, whereby advantage of lighter weight is offset. Moreover, in a case where vision-corrective lens is manufactured from organic glass, the higher the corrective power of the lens, the worse the appearance. Under these circumstances, there have been demands for resin for optical material which cangivea polymer having a high refractive index.
- Japanese Patent Application Laid-Open No . S63-46213 describes as resin for an optical material having a high refractive index, thiourethane-based resin obtained by reaction between an isocyanate compound and a mercapto compound.
- thiourethane-based resin obtained by reaction between an isocyanate compound and a mercapto compound.
- toxicity of raw material isocyanate compound and extremely unpleasant odor inherent to raw material thiol compound are of concern.
- Japanese Patent Application Laid-Open No .H03-217412 describes as resin for an optical material having a high refractive index, a sulfur-atom-containing (meth) acrylate compound.
- a sulfur-atom-containing (meth) acrylate compound tend to yield high viscosity and have high reactivity. Therefore, use of such a material requires a lot of know-how in storage and is not always easy.
- Japanese Patent Application Laid-Open No . H02-261808, H10-175947 and Hll-49744 describe as resin for optical material having high refractive indices, radically polymerizable compounds having sulfur-containing allylcarbonate groups. Although these compounds having high refractive indices and having good photocurability, oxidation readily occurs in sulfide structure of molecules when a peroxide is used as a polymerization initiator in heat curing reaction, sometimes causing problems such as coloring. Also, polymerization control is difficult.
- the object of the present invention is to provide a radically polymerizable compound which can be stably subjected to heat curing reaction with little coloring, and an optical material having a high refractive index and excellent transparency using the compound.
- the present inventors have found out that a radically polymerizable compound having a specific dithiocarbonate structure and a sulfur-containing allylcarbonate group, stable and almost free of being colored at the time of thermal curing reaction, can give an optical material having a high refractive index and excellent transparency, and thus they have completed the invention. That is, the present invention relates to the following items 1 to 16.
- a radically polymerizable compound represented by formula ( 1 ) 1.
- R 1 and R 2 each independently represents a hydrogen atom or methyl group
- X and Y each independently represents a divalent group selected from group consisting of an alkylene group having 1 to 10 carbon atoms which may be branched, an arylene group and a cycloalkylene group.
- a method of producing the radically polymerizable compound represented by formula (1) comprising allowing a thiol compound represented by formula (2) with a dithiol compound represented by formula (3) in the presence of a base to thereby obtain a thiol compound represented by formula (4) and further allowing the thiol compound with N, N' -carbonyl diimidazole .
- R 2 each independently represents a hydrogen atom or methyl group
- X and Y each independently represents a divalent group selected from group consisting of an alkylene group having 1 to 10 carbon atoms which may be branched, an arylene group and a cycloalkylene group.
- L represents a divalent group selected from a group consisting of an alkylene group having 1 to 10 carbon atoms which may be branched, an arylene group and a cycloalkylene group.
- R 4 represents a hydrogen atom or a methyl group and Z represents a chlorine atom or a bromine atom.
- copolymer according to 7 which is a copolymer of the radically polymerizable compound according to any one of 1 to 3 and other radically polymerizable compounds.
- copolymer according to 8 which is a copolymer of the radically polymerizable compound according to any one of 1 to 3 and allyl methacrylate and/or diallyl maleate.
- a polymerizable composition for an optical material comprising the radically polymerizable compound according to any one of 1 to 3 .
- the polymerizable composition for an optical material according to 10 further comprising other radically polymerizable compounds.
- the other radically polymerizable compounds include at least allyl methacrylate and/or diallyl maleate .
- a cured product of the polymerizable composition for an optical material according to any one of 10 to 12.
- a molded body for an optical material comprising the cured product according to 13.
- composition for optical material using the radically polymerizable compound according to the present invention has a high refractive index and excellent transparency when cured and involves little coloring at the time of thermal curing reaction. Therefore, the composition is especially useful for optical materials such as optical lens including eyeglass lens and camera lens, optical waveguide, optical sealant, optical film, prism, light guide plate for liquid crystal panel and optical fiber.
- optical lens including eyeglass lens and camera lens, optical waveguide, optical sealant, optical film, prism, light guide plate for liquid crystal panel and optical fiber.
- Fig. 1 is the 1 H-NMR spectrum of S, S' -bis [2- ( allyloxycarbonylthio) ethyl ] dithiocarbonate obtained in Example 1.
- Fig. 2 is the 13 C-NMR spectrum of S, S' -bis [2- (allyloxycarbonylthio) ethyl] dithiocarbonate obtained in Example 1.
- Fig. 3 is the IR spectrum of S,S'-bis[2-
- the radically polymerizable compound having a dithiocarbonate structure and a sulfur-containing allylcarbonate group of the present invention is a compound represented by formula (1) .
- the compound is sometimes referred to as "the radically polymerizable compound of the invention".
- R 1 and R 2 each independently represents a hydrogen atom or methyl group. Of the two, in terms of enhancing refractive index, hydrogen atom is the more preferred.
- X and Y each independently represents a divalent group selected from a group consisting of an alkylene group having 1 to 10 carbon atoms which may be branched, an arylene group and a cycloalkylene group. Examples of alkylene group include methylene group, ethylene group, 1, 2-propylene group, 1 , 3-propylene group, butylene group, amylene group and hexylene group.
- Examples of arylene group include 1, 2-phenylene group, 1 , 3-phenylene group, 1, 4-phenylene group, toluylene group, naphthalenylene group and biphenylene group.
- Examples of cycloalkylene group include 1, 3-cyclopentylene group, 1 , 2-cyclopentylene group, 1 , 1-cyclopentylene group, 1 , 4-cyclohexylene group, 1 , 3-cyclohexylene group, 1 , 2-cyclohexylene group and 1 , 1-cyclohexylene group.
- X and Y are alkylene group having 1 to 4 carbon atoms and cycloalkylene group having 1 to 6 carbon atoms .
- methylene group, ethylene group, 1 , 2-propylene group and 1 , 3-propylene group are most preferred.
- radically polymerizable compound represented by formula (1) S , S' -bis [2- (allyloxycarbonylthio ) ethyl] dithiocarbonate is most preferred.
- the radically polymerizable compounds for optical materials described in paragraphs about background art contain a sulfide skeleton (-CH2-S-CH2-) containing a sulfur atom for enhancing refractive index.
- the sulfur atom is readily oxidized, causing coloring at the time of polymerization or curing reaction and there are disadvantages in stability at the time of curing such as a problem that due to deactivation of polymerization initiator, curing becomes incomplete.
- This structure in which a carbonyl group having electron-withdrawing property placed next to a sulfur atom prevents the sulfur atom from being oxidized to thereby avoid coloring during polymerization or curing reaction, is stable.
- the radically polymerizable compound having a dithiocarbonate structure and a sulfur-containing allylcarbonate group represented by formula (1) can be produced by (i) allowing dithiol to react with halogenated (meth) allyl formate in the presence of a base, and then (ii) react with N, N' -carbonyl diimidazole.
- (meth) allyl means “methallyl and/or allyl”
- (meth) acrylate” means "methacrylate and/or acrylate”.
- L represents a divalent group selected from a group consisting of an alkylene group having 1 to 10 carbon atoms which may be branched, an arylene group and a cycloalkylene group.
- the halogenated (meth) allyl formate used in the present invention is a compound represented by formula (3).
- R 4 represents a hydrogen atom or a methyl group and Z represents a chlorine atom or a bromine atom.
- the amounts of dithiol of formula (2) and halogenated (meth) allyl formate of formula (3) used here are no particular limitation on the amounts of dithiol of formula (2) and halogenated (meth) allyl formate of formula (3) used here.
- the amount of the halogenated (meth) allyl formate be within a range of 0.1 to 1.5 mol based on 1 mol of the dithiol, particularly preferably from 0.5 to 1.1 mol. If the amount of the halogenated (meth) allyl formate is less than 0.1 mol, the yield of reaction with dithiol decreases while if it exceeds 1.5 mol, the amount of by-products increases.
- This reaction can be carried out by using either a method where the reaction is allowed to proceed while removing from the reaction system hydrogen halides generated as by-product in the absence of catalyst or a method where the reaction is conducted with addition of a hydrogen halide scavenger".
- hydrogen halide scavenger examples include organic bases such as pyridine, triethylamine, picoline, dimethyl aniline, diethyl aniline, 1 , 4-diazabicyclo [2.2.2 ] octane and 1 , 8-diazabicyclo [ 5.4.0] undeca-7-ene, and inorganic bases such as sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide, sodium carbonate, potassium carbonate, lithium carbonate and sodium hydrogen carbonate .
- organic bases such as pyridine, triethylamine, picoline, dimethyl aniline, diethyl aniline, 1 , 4-diazabicyclo [2.2.2 ] octane and 1 , 8-diazabicyclo [ 5.4.0] undeca-7-ene
- inorganic bases such as sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide, sodium carbonate, potassium carbonate, lithium carbonate and sodium hydrogen carbonate .
- the reaction may be conducted without a solvent or with a solvent not reactive with the substrate.
- the reaction can proceed in the copresence of water without any problems.
- the solvent include hydrocarbon-based solvents such as n-hexane, toluene, xylene and benzene, ketone-based solvents such as acetone, methylethyl ketone and methyl isobutyl ketone, ester-based solvents such as ethyl acetate andbutyl acetate, ether-based solvents such as diethyl ether, diethylene glycol dimethyl ether and tetrahydrofuran, tetrahydropyran, halogen-based solvents such as dichloromethane, dichloroethane, chloroform and chlorobenzene, and polar solvents such as acetonitrile, N, N-dimethylformamide and dimethyl sulfoxide .
- hydrocarbon-based solvents such as n-hex
- reaction temperature there is no particular limitation on the reaction temperature. Generally, a preferred range of the temperature is from -30 to 100 °C, particularly preferred is from 0 to 50 °C. If the temperature is less than -30 0 C, the reaction rate is extremely slow. If the temperature exceeds 100 °C, side-reaction such as polymerization of thiol compound as intermediate body through ene-thiol reaction tends to occur.
- a polymerization inhibitor may be added in order to suppress polymerization.
- polymerization inhibitor examples include quinones such as p-benzoquinone, naphthoquinone and 2 , 5-diphenyl-p-benzoquinone, polyvalent phenols such as hydroquinone, p-t-butylcatechol and 2 , 5-di-t-butylhydroquinone, and phenols such as hydroquinone monomethyl ether, di-t-butyl paracresol and ⁇ -naphthol.
- quinones such as p-benzoquinone, naphthoquinone and 2 , 5-diphenyl-p-benzoquinone, polyvalent phenols such as hydroquinone, p-t-butylcatechol and 2 , 5-di-t-butylhydroquinone, and phenols such as hydroquinone monomethyl ether, di-t-butyl paracresol and ⁇ -naphthol.
- the thus obtained thiol compound (4) can be refined through distillation, separation, recrystallization, chromatography or treatments using activated carbon, activated earth or synthetic adsorbent.
- N, N' -carbonyl diimidazole be used based on 1 mol of the thiol compound, particularly preferred is 0.3 to 0.5 mol of N, N' -carbonyl diimidazole. If the amount of N, N' -carbonyl diimidazole is less than 0.1 mol, yield of reaction with thiol compound (4) decreases. If the amount exceeds 0.7 mol, the amount of side-products increases .
- This reaction may be carried out either in the presence or absence of a base.
- examples of base used here include organic bases such as methylamine, dimethylamine, triethylamine, pyridine, picoline, aniline, dimethylaniline, diethylaniline, toluidine, anisidine,
- DBU 1, 4-diazabicyclo [2.2.2] octane
- DBU 1, 8-diazabicyclo [5.4.0] undeca-7-ene
- inorganic bases such as sodium hydrogencarbonate, sodium carbonate, potassium carbonate, lithium carbonate, sodium hydroxide, potassium hydroxide, calcium hydroxide and magnesium oxide .
- 0.1 to 5 mol of the base beusedbasedon 1 mol of the thiol compound ( 4 ) , more preferred is 0.5 to 3 mol of the base, particularly preferred is 0.8 to 1.2 mol of the base.
- This reaction may be carried out either without any solvent or in an inert solvent.
- the solvent include hydrocarbon-based solvents such as n-hexane, benzene, toluene and xylene, alcohol-based solvents such as methanol, ethanol, isopropanol, n-butanol, methoxy ethanol, ethoxyethanol, butoxy ethanol, diethyleneglycol monomethylether, diethyleneglycol monoethylether and diethyleneglycol monobutylether, ketone-based solvents such as acetone, methylethyl ketone and methyl isobutylketone, ester-based solvents such as ethyl acetate andbutyl acetate, ether-based solvents such as diethylether, diethyleneglycol dimethylether, tetrahydrofuran and dioxane, halogen-based solvents such
- One of these solvent may be used singly or two or more of them may be used in combination.
- reaction temperature there is no particular limitation on the reaction temperature. Generally, a preferred range of the temperature is from -78 to 150 0 C, more preferred is from
- -20 to 120 °C particularly preferred is from 0 to 100 °C.
- the above-described reaction between thiol compound (4) and N, N' -carbonyl diimidazole may be conducted by a phased method where thiol compound (4) as an intermediate compound generated in reaction between dithiol of the initial stage and halogenated (meth) allyl formate is taken out to then be used in the carbonylation reaction of the second stage or a method where without taking out such an intermediate of thiol compound (4), carbonylation reaction is conducted in the same stage.
- thiol compound (4) as an intermediate compound of the first stage reaction may be isolated as a high-purity compound by further conducting known separation or purification method (such as distillation, recrystallization, chromatography and treatment with activated carbon), if necessary.
- a polymerization inhibitor may be used for the purpose of preventing polymerization of the intermediate thiol compound (4) through ene-thiol reaction.
- polymerization inhibitor usable herein include various known compounds such as 4-methoxyphenol, 2, 6-di-tert-butylcresol, hydroquinone and phenothiazine .
- There is no limitation on the used amounts of the polymerization inhibitor Generally, it is preferable that 0.001 to 5 parts by mass be used based on 100 parts by mass of the raw material mixture in the reaction system or the reaction product, more preferred is 0.05 to 3 parts by mass, particularly preferred is 0.01 to 1 parts by mass.
- the reaction product, the radically polymerizable compound of formula (1) according to the present invention is separated in post-treatment of a known operation or treatment method (such as neutralization, solvent extraction, washing with water, separation and distilling off solvent).
- a known operation or treatment method such as neutralization, solvent extraction, washing with water, separation and distilling off solvent.
- the radically polymerizable compound represented by formula (1) according to the present invention is easily radically polymerizedby heat, ultraviolet ray, electronbeam or the like. Further, copolymers can be produced in combination with other radically polymerizable compounds.
- the radically polymerizable compound of formula (1) is bifunctional in a sense that it has two polymerizable double bonds and therefore, it forms a cross-linking structure even through homopolymerization (curing reaction) .
- it can be copolymerized with other radically polymerizable compounds .
- a cured product having an enhanced crosslinking density can be prepared.
- a monofunctional radically polymerizable monomer may be used.
- the radically polymerizable compound to be copolymeri zedwith the radicallypolymerizable compound as long as it can copolymerize with the radically polymerizable compound of formula (1).
- allyl esters such as di (meth) allyl phthalate, di (meth) allyl isophthalate, di (meth) allyl terephthalate, (meth) allyl benzoate, (meth) allyl ⁇ -naphthoate, (meth) allyl ⁇ -naphthoate, (meth) allyl 2-phenylbenzoate, (meth) allyl 3-phenylbenzoate, (meth) allyl 4-phenylbenzoate, (meth) allyl o-chlorobenzoate, (meth) allyl m-chlorobenzoate, (meth) allyl p-chlorobenzoate, (meth) allyl o-bromobenzoate, (meth) allyl m-bromobenzoate, (meth) allyl p-bromobenzoate, (meth) allyl 2, 6-dichlor
- (meth) acrylate isobornyl (meth) acrylate, trimethylol propane tri (meth) acrylate, ethyleneglycol di (meth) acrylate,
- (meth) acrylate tricyclodecane dimethanol di (meth) acrylate, ethoxylated cyclohexane dimethanol dimethacrylate and adamantyl (meth) acrylate
- aromatic vinyl compounds such as styrene, ⁇ -methylstyrene, methoxystyrene and divinylbenzene
- vinyl esters of aliphatic carboxylic acids such as vinyl acetate, vinyl propionate, vinyl lactate, vinyl pivalate, vinyl stearate and vinyl caproate
- alicyclic vinyl esters such as vinyl ester of cyclohexanecarboxylic acid
- aromatic vinyl esters such as vinyl ester of benzoic acid and vinyl ester of t-butylbenzoic acid
- allylcarbonate compounds such as diallylcarbonate, diethyleneglycol bisallyl carbonate and polyethyleneglycol bis(allyl) carbonate such as the compound having a product name CR-39, manufactured
- (meth) acrylate and di (meth) allyl maleate having polymerizable double bonds having different reactivities in molecules and nitrogen-containing polyfunctional allyl compounds such as triallyl isocyanurate and triallyl cyanurate .
- radically polymerizable compounds are only examples and the compounds usable here are by no means limited thereto. Moreover, in order to obtain target properties, two or more kinds of such a radically polymerizable compound may be used in combination.
- Preferred among these radically polymerizable compounds from the viewpoint of balancing the refractive index and the abbe number are di (meth) allyl 1, 4-cyclohexane dicarboxylate, trimethylolpropane tri (meth) acrylate, di (meth) allyl isophthalate, di (meth) allyl terephthalate, tri (meth) allyl trimellitate, tetra (meth) allyl pyromellitate and oligomers comprising a (meth) allylester group at a terminal and an ester structure in its inside derived from polyvalent carboxylic acid and polyvalent alcohol .
- compounds such as (meth) allyl (meth) acryate, vinyl (meth) acrylate and di (meth) allyl maleate, having radically polymerizable double bonds having different reactivities in the molecule. Thanks to difference in reactivity, these compounds are useful from the viewpoint of controlling the curing degree in curing and molding processes through radical polymerization.
- the compound may be thermally polymerized without using an initiator.
- a radical polymerization initiator be used. Any radical polymerization initiator may be used as long as it can generate radicals by heat, ultraviolet ray, electron beam, radioactive ray or the like.
- a heat radical polymerization initiator and other initiators for radial polymerization or the like may be used in combination.
- heat radical polymerization initiator examples include azo compounds such as 2, 2' -azobisisobutyronitrile, 2 , 2 ' -azobisisovaleronitrile and dimethyl-2, 2' -azobisisobutyrate; ketone peroxides such as methylethyl ketone peroxide, methyl isobutyl ketone peroxide and cyclohexanone peroxide; diacyl peroxides such as benzoyl peroxide, decanoyl peroxide and lauroyl peroxide; dialkyl peroxides such as dicumyl peroxide, t-butylcumyl peroxide and di-t-butylperoxide; peroxy ketals such as
- initiators for radical polymerization by UV-ray, electron beam or radioactive-ray include acetophenone derivatives such as acetophenone, 2, 2-dimethoxy-2-phenyl acetophenone, diethoxyacetophenone, l-hydroxy-cyclohexyl-phenylketone, and
- the invention is not limited by these examples. Also, two or more kinds of these UV-ray, electron beam or radioactive-ray radical polymerization initiators may beusedin combination .
- the addition amount of the polymerization initiator differs according to curing temperature, composition ratios of radical polymerizable composition and kinds and amounts of additives and cannot be flatly defined. Apreferred amount is within a range of 0.01 to 15 parts by mass, particularly preferably 0.1- to 10 parts by mass, based on 100 parts by mass of the total amount of radically polymerizable compound of formula (1) of the present invention and other radically polymerizable compounds added for copolymerization when necessary. If the amount of the radical polymerization initiator is less than 0.01 parts by mass, polymerization and curing tend to be insufficient . Also, addition exceeding 15 parts by mass is economically disadvantageous.
- Appropriate polymerization temperature may be selected according to the type of the polymerization initiator. In case of UV-ray polymerization or the like, room temperature can be selected. In case of heat polymerization, it is preferable that the temperature be selected according to decomposition temperature of the initiator and it is generally within a range of 30 to 130 0 C. Also, the temperature may be gradually changed during the polymerization (curing) . In polymerization, inert solvent may be used.
- the resin obtained by polymerizing the radically polymerizable compound of formula (1) of the present invention has high transparency and is useful as a resin for optical material having a high refractive index.
- composition for optical material The composition for optical material and its cured product according to the present invention comprises the above-described radically polymerizable compound of formula
- Cured product is prepared by homopolymerizing the compound of formula (1) or copolymerizing it with other radically polymerizable compounds and curing the obtained composition. It may include radical polymerization initiators when necessary.
- crosslinking density can be controlled.
- Radically polymerizable compound used for copolymerization, radical polymerization initiators and polymerization (curing) methods are as described above. However, it is preferable that solvent not be used, since it requires removal from the cured product.
- the radically polymerizable compound of the present invention and other radically polymerizable compounds are copolymerized, there is no particular limitation on blending amounts in the composition. It is preferable that the radically polymerizable compound of the present invention be contained at 60 mass % or more in the composition, more preferably 75 mass % or more.
- a monofunctional radical polymerizable monomer is appropriately blended therein as a reactive diluent to thereby adjust viscosity, so that the composition with decreased viscosity can be easily infused in a mold. It is preferable that the viscosity be 600 mPa's or less at the temperature when the composition is infused into a mold, more preferably 300 mPa's or less, particularly preferably 200 mPa*s or less. The viscosity is measured according to JIS Z8803.
- monofunctional radical polymerizable monomer include monofunctional compounds among the compounds described above as examples for radically polymerizable compounds used in copolymerization with the radically polymerizable compound of the present invention.
- composition for optical material according to the present invention, various known additives such as ultraviolet absorber, antioxidant, mold-releasing agent, colorant (pigment, dye) , liquidity adjuster, leveling agent , inorganic filler and the like can be added.
- UV absorber examples include triazoles such as 2- (2' -hydroxy-tert-butylphenyl ) benzotriazole, benzophenones such as 2 , 4-dihydroxybenzophenone, salicylates such as 4-tert-butylphenyl salicylate, and hindered amines such as bis- (2, 2, 6, 6-tetramethyl-4-piperidinyl) sebacate .
- triazoles such as 2- (2' -hydroxy-tert-butylphenyl ) benzotriazole
- benzophenones such as 2
- salicylates such as 4-tert-butylphenyl salicylate
- hindered amines such as bis- (2, 2, 6, 6-tetramethyl-4-piperidinyl) sebacate .
- the UV absorber is not limited to these examples.
- the blending amount of the UV absorber differs depending on the kinds and amounts of the other additives .
- a preferred amount is within a range of 0.01 to 2 parts by mass, more preferably 0.03 to 1.7 parts by mass, most preferably 0.05 to 1.4 parts by mass based on 100 parts by mass of the total radically polymerizable compound contained in the composition for optical material. If the amount of the UV absorber is less than 0.01 parts by mass, sufficient effect cannot be expected . Also, addition exceeding 2 parts by mass is economically disadvantageous.
- antioxidant examples include phenol-based ones such as 2, 6-di-tert-butyl-4-methylphenol, tetrakis- [methylene-3- ( 3' , 5' -di-tert-butyl-4-hydroxyphe nyl) propionate] methane, sulfur-based ones such as dilauryl-3, 3' -thiodipropionate, and phosphorus based ones such as trisnonylphenyl phosphite.
- the antioxidant is not limited to these examples.
- the blending amount of the antioxidant differs depending on the kinds and amounts of the other additives. Generally, a preferred amount is within a range of 0.01 to 5 parts by mass, more preferably 0.05 to 4 parts by mass, most preferably 1 to 3 parts by mass based on 100 parts by mass of the total radically polymerizable compound contained in the composition for optical material. If the amount of the antioxidant is less than 0.01 parts by mass, sufficient effect cannot be expected. Also, addition exceeding 5 parts by mass is economically disadvantageous.
- mold-releasing agent examples include stearic acid, butyl stearate, zinc stearate, stearic acid amide, fluorine-based compound and silicon compound.
- the mold-releasing agent is not limited to these examples.
- the blending amount of the mold-releasing agent differs depending on the kinds and amounts of the other additives. Generally, a preferred amount is within a range of 0.01 to 2 parts by mass, more preferably 0.03 to 1.7 parts by mass, most preferably 0.05 to 1.4 parts by mass based on 100 parts by mass of the total radically polymerizable compound contained in the composition for optical material. If the amount of the mold-releasing agent is less than 0.01 parts by mass, sufficient effect cannot be expected. Also, addition exceeding 5 parts by mass is economically disadvantageous and may cause problems, e.g., making the surface of the cured product sticky.
- colorant examples include organic pigments such as anthraquinone series, azo series, carbonium series, quinoline series, quinone imine series, indigoid series and phthalocyanine series; organic dyes such as azoic dye and sulfide dye; inorganic pigments such as titanium yellow, yellow iron oxide, zinc yellow, chrome orange, molybdenum red, cobalt violet , cobalt blue, cobalt green, chromium oxide, titanium oxide, zinc sulfide and carbon black .
- the colorant is not limited to these examples.
- the blending amount of the colorant is not limited specifically. In a case where the composition for optical material of the present invention is formed into an optical material like plastic lens, cast-molding is suitable.
- a method where, after adding radical polymerization initiator to the composition, the composition is injected through a tube or pipe into a mold fixed with an elastomer gasket or a spacer and cured by heat in an oven can be cited.
- the material used for the mold be metal or inorganic glass.
- the molds used for forming plastic lens require washing with strong acid or strong alkali . Therefore, inorganic glass, which is not denatured by washing and can easily give a flat surface by polishing, is particularly preferred.
- the curing temperature in forming the composition for optical material of the present invention into plastic lens depends on the composition ratio of the radically polymerizable composition and the kinds and amounts of the additives and cannot be flatly determined, however, generally it is about 20 to 150 0 C, preferably 30 to 120 °C.
- the composition be gradually cured by raising the curing temperature.
- curing take 0.5 to 100 hours, preferably 3 to 50 hours, more preferably 10 to 30 hours.
- a molded body comprising cured product of the composition for optical material of the present invention maybe subj ected to various coating treatments when necessary.
- a layer with high hardness can be formed on the molded body by using a coating solution containing organic silicon compound or fine particulate inorganic substance such as tin oxide, silicon oxide, zirconium oxide or titanium oxide, in order to enhance abrasion resistance.
- a primer layer mainly comprising polyurethane or polyester can be provided.
- an antireflective layer can be provided by using silicon oxide, titanium oxide, zirconium oxide, tantalum oxide or the like .
- a water-repellent layer can be provided on the antireflective layer by using an organic silicon compound containing fluorine atoms .
- the cured product of the composition for optical material of the present invention can be used for optical lenses such as eyeglass lens and camera lens and as optical materials such as light waveguide, optical sealant, optical adhesive, optical film, prism, light guide plate for liquid crystal panel, optical fiber, transparent panel, transparent film and transparent sheet.
- optical lenses such as eyeglass lens and camera lens
- optical materials such as light waveguide, optical sealant, optical adhesive, optical film, prism, light guide plate for liquid crystal panel, optical fiber, transparent panel, transparent film and transparent sheet.
- Measuring method A sample piece of 9 mm x 16 mm x 4 mm was prepared, by using Abbe refractometer lT-type, the refractive index (n D ) and the abbe number (v D ) at 25 °C were measured. As contact solution, diiodomethane was used.
- Measuring method The sample was measured by using a KBr plate according to liquid membrane technique. 4. Barcol hardness
- Hardness was measured according to JIS K6911 by using an impressor, GYZJ934-1, manufactured by Barber-Coleman .
- the temperature inside the reaction system was kept at 10 °C or less and the solution was stirred for 3 hours.
- 50 mL of pure water was added thereto and the reaction solution was transferred to a separating funnel and separation operation was conducted. Further, the obtained organic layer was treated with 15 mL of 5% sodium hydroxide aqueous solution, 50 ml of pure water and 15 mL of 5% hydrochloric acid and finally was washed with pure water repeatedly until the water layer became neutral.
- the organic layer recovered here was dried with anhydrous sodium sulfate, sodium sulfate was removed through filtration and substances having low boiling points were removed under reducedpressure, to thereby obtain 37.6 g of a crude product .
- Example 2 Curing reaction of BADTC To the BADTC (2.500 g) obtained in Example 1, 1, 1-di (t-hexylperoxy) -3, 3, 5-trimethylcyclohexane (manufactured by NOF Corporation, Product Name: Perhexa TMH, O.OlOg), which is a radical polymerization initiator, was added and the mixture was infused into a 4mm-thick molding die consisting of two glass plates and a silicone tube as a spacer.
- Perhexa TMH, O.OlOg which is a radical polymerization initiator
- This molding die was placed in an oven to be heated in a curing temperature program where the temperature was first 70 °C for 7 hours, then increased to 90 °C over 10 hours, further to 120 °C over 3 hours and the temperature was kept at 120 °C for 2 hours, to thereby thermally cure the BADTC.
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product (refractive index, abbe number and Barcol hardness) are shown in Table 2.
- Example 3 Curing of copolymerized composition of BADTC and trimethylol propane trimethacrylate To a mixture of the BADTC (2.375 g) obtained in Example 1 and trimethylol propane trimethacrylate (manufactured by Tokyo Chemical Industry Co., Ltd., 0.125 g) , t-hexylperoxy-2-ethyl hexanoate (manufactured by NOF Corporation, Product Name: Perhexyl 0 ,0.075 g) and Perhexa TMH ( 0.025g) , which are a radical polymerization initiators, were added. The mixture was cured by using the same type of molding die and curing temperature program as used in Example 1.
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 5 Curing of copolymerized composition of BADTC and diallyl 1, 4-cyclohexane dicarboxylate To a mixture of the BADTC (1.807 g) obtained in Example 1 and diallyl 1 , 4-cyclohexane dicarboxylate (0.202g), Perocta-0 (0.066g) and Perhexa-TMH (0.02Og) were added. The mixture was cured by heat by using the same type of the molding die and curing temperature program as used in Example 4. The physical properties of the resultant colorless transparent cured product were measured. The resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 6 Curing of copolymerized composition of BADTC and isobornyl methacrylate
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 2 To a mixture of the BADTC (1.900 g) obtained in Example 1 and dicyclopentanyl methacrylate (manufactured by Hitachi Chemical Co . , Ltd. , product name : FA-513M, 0.10Ig), Perocta-0 (0.064 g) and Perhexa-TMH (0.023 g) were added. The mixture was cured by heat by using the same type of the molding die and curing temperature program as used in Example 4.
- dicyclopentanyl methacrylate manufactured by Hitachi Chemical Co . , Ltd. , product name : FA-513M, 0.10Ig
- Perocta-0 0.064 g
- Perhexa-TMH 0.023 g
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 8 Curing of copolymerized composition of BADTC and allyl ester oligomer-1
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- the allyl ester oligomer-1 used here was synthesized as follows. In a three-necked 3L-volume flask equipped with distillation equipment, 1500.0 g (6.09 mol) of diallyl isophthalate, 154.5 g (2.03mol) of propylene glycol and 1.50 g of dibutyl tin oxide were placed. The content was heated at 180 0 C under nitrogen atmosphere and allyl alcohol generatedwas distilled off . At the time point when the amount of the allyl alcohol distilled off became about 140 g, the inside of the reaction system was depressurized to 1.33 kPa, to thereby increase the distillation rate of allyl alcohol.
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- the allyl ester oligomer-2 used here was synthesized as follows.
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- the allyl ester oligomer-3 used here was synthesized as follows.
- Example 11 Curing of copolymerized composition of BADTC and triallyl trimellitate
- Example 4 To a mixture of the BADTC (1.907 g) obtained in Example 1 and triallyl trimellitate (manufactured by Wako Pure Chemical Industries, Ltd. ,0.103 g) , Perocta-0 (0.061 g) and Perhexa-TMH (0.022 g) were added. The mixture was cured by heat by using the same type of the molding die and curing temperature program as used in Example 4.
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 12 Curing of copolymerized composition of BADTC and triallyl isocyanurate
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 1 diallyl maleate (0.202g), Perocta-0 (0.062 g) and Perhexa-TMH (0.023 g) were added. The mixture was cured by heat by using the same type of the molding die and curing temperature program as used in Example 4.
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 14 Curing of copolymerized composition of BADTC and allyl methacrylate To a mixture of the BADTC (4.759 g) obtained in
- Example 1 and allyl methacrylate (manufactured by Wako Pure Chemical Industries, Ltd., 0.256 g), Perocta-0 (0.150 g) and Perhexa-TMH (0.053 g) were added. The mixture was cured by heat by using the same type of the molding die and curing temperature program as used in Example 4.
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 15 Curing of copolymerized composition of BADTC, allyl ester oligomer-2 and allyl methacrylate
- Example 16 Curing of copolymerized composition of BADTC, allyl ester oligomer-1 and allyl methacrylate
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 17 Curing of copolymerized composition of BADTC and diallyl 1 , 4-cyclohexane dicarboxylate and allyl methacrylate
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 18 Curing of copolymerized composition of BADTC, allyl ester oligomer-2 and diallyl maleate
- BADTC allyl ester oligomer-2
- diallyl maleate 0.251 g
- Perocta-0 0.15Ig
- Perhexa-TMH 0.053 g
- Example 2 To a mixture of the BADTC (1.810 g) obtained in Example 1 Example 1 and CR-39 (manufactured by PPG Industries, Ltd. ,0.201 g), Perocta-0 (0.065 g) and Perhexa-TMH (0.022 g) were added. The mixture was cured by heat by using the same type of the molding die and curing temperature program as used in Example 4. The physical properties of the resultant colorless transparent cured product were measured. The resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 20 Curing of copolymerized composition of BADTC, diallyl isophthalate and benzyl methacrylate
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 21 Curing of copolymerized composition of BADTC, allyl ester oligomer-2 and benzyl methacrylate
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 22 Curing of copolymerized composition of BADTC, allyl ester oligomer-4 and allyl methacrylate To a mixture of the BADTC (2.250 g) obtained in Example
- the allyl ester oligomer-4 used here was prepared as follows .
- Example 23 Curing of copolymerized composition of BADTC and triallyl cyanurate
- Example 22 To a mixture of the BADTC (2.550 g) obtained in Example 1 and triallyl cyanurate (manufacturedby Wako Pure Chemical Industries, Ltd., 0.450 g) , Perocta-0 (0.090 g) and Perhexa-TMH (0.030 g) were added. The mixture was cured by heat in the same manner as in Example 22.
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 24 Curing of copolymerized composition of BADTC, triallyl cyanurate and allyl methacrylate
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 25 Curing of copolymerized composition of BADTC, divinyl benzene and diallyl maleate
- Example 2 To a mixture of the BADTC (1.50Og) obtained in Example 1, divinyl benzene (manufactured by Wako Pure Chemical Industries, Ltd., 0.100 g) and diallyl maleate (0.399 g) , Perocta-0 (0.060 g) and Perhexa-TMH (0.020 g) were added. The mixture was cured by heat in the same manner as in Example 22.
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 26 Curing of copolymerized composition of BADTC, divinyl benzene and allyl methacrylate
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 27 Curing of copolymerized composition of BADTC, allyl methacrylate and diallyl maleate
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 2 To the BADTC (2.00Og) obtained in Example 1, Perocta-0 (0.06Og) and Perhexa-TMH (0.02Og) were added. The mixture was cured by using the same molding dye and temperature program as in Example 4.
- the physical properties of the resultant colorless transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- Example 29 Forming a lens of copolymerized composition of BADTC, allyl ester oligomer-2 and allyl methacrylate
- a compound represented by formula (14), bis (allyloxycarbonyl thioethyl) sulfide was synthesized according to Example 1 in paragraph [0025] of Japanese Patent Application Laid-Open No. 10-175947.
- the physical properties of the resultant yellow transparent cured product were measured.
- the resin composition is shown in Table 1 and the properties of the cured product are shown in Table 2.
- TMPTMA trimethylolpropane trimethacrylate
- H-DATP diallyl 1 , 4-cyclohexane dicarboxylate
- IBMA isobornyl methacrylate
- the radically polymerizable compound having a dithiocarbonate structure and a sulfur-containing allylcarbonate group of the present invention which is stable and little colored at the time of heat curing reaction, can give an optical material having a high refractive index and an excellent transparency.
- the cured product of the composition for optical material of the present invention can be used as optical materials such as optical lenses for eyeglasses and cameras, light waveguide, optical sealant, optical adhesive, optical film, prism, light guide plate for liquid crystal panel, optical fiber, transparent panel, transparent film and transparent sheet.
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- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
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Abstract
Description
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2006316122 | 2006-11-22 | ||
| JP2007109222 | 2007-04-18 | ||
| PCT/JP2007/072999 WO2008062903A1 (en) | 2006-11-22 | 2007-11-21 | Radically polymerizable compound having a dithiocarbonate structure and a sulfur-containing allylcarbonate |
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| Publication Number | Publication Date |
|---|---|
| EP2094654A1 true EP2094654A1 (en) | 2009-09-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| EP07832716A Withdrawn EP2094654A1 (en) | 2006-11-22 | 2007-11-21 | Radically polymerizable compound having a dithiocarbonate structure and a sulfur-containing allylcarbonate |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP2094654A1 (en) |
| JP (1) | JP4955518B2 (en) |
| KR (1) | KR101060626B1 (en) |
| TW (1) | TW200848396A (en) |
| WO (1) | WO2008062903A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2014133052A1 (en) | 2013-02-28 | 2014-09-04 | 昭和電工株式会社 | Curable composition, transparent heat-resistant material, and use thereof |
| US11529230B2 (en) | 2019-04-05 | 2022-12-20 | Amo Groningen B.V. | Systems and methods for correcting power of an intraocular lens using refractive index writing |
| US11944574B2 (en) | 2019-04-05 | 2024-04-02 | Amo Groningen B.V. | Systems and methods for multiple layer intraocular lens and using refractive index writing |
| US11583388B2 (en) | 2019-04-05 | 2023-02-21 | Amo Groningen B.V. | Systems and methods for spectacle independence using refractive index writing with an intraocular lens |
| US11564839B2 (en) | 2019-04-05 | 2023-01-31 | Amo Groningen B.V. | Systems and methods for vergence matching of an intraocular lens with refractive index writing |
| US11583389B2 (en) | 2019-04-05 | 2023-02-21 | Amo Groningen B.V. | Systems and methods for correcting photic phenomenon from an intraocular lens and using refractive index writing |
| US12377622B2 (en) | 2019-04-05 | 2025-08-05 | Amo Groningen B.V. | Systems and methods for vergence matching with an optical profile and using refractive index writing |
| US12357509B2 (en) | 2019-04-05 | 2025-07-15 | Amo Groningen B.V. | Systems and methods for improving vision from an intraocular lens in an incorrect position and using refractive index writing |
| US11678975B2 (en) | 2019-04-05 | 2023-06-20 | Amo Groningen B.V. | Systems and methods for treating ocular disease with an intraocular lens and refractive index writing |
| US12410283B2 (en) | 2019-06-07 | 2025-09-09 | The Regents Of The University Of Colorado | Photopolymerizable thermoplastics and methods of making and using same |
| US11590006B2 (en) | 2019-11-14 | 2023-02-28 | The Regents Of The University Of Colorado, A Body Corporate | Systems and methods of soft robotic actuation with a liquid metal actuator |
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| JP3525986B2 (en) | 1996-12-13 | 2004-05-10 | 三井化学株式会社 | Sulfur-containing allyl carbonate compound and method for producing the same |
| JP3891652B2 (en) * | 1997-08-01 | 2007-03-14 | 三井化学株式会社 | Sulfur-containing allyl carbonate compound, resin and lens using the same, and production method thereof |
| JP4534857B2 (en) | 2004-04-28 | 2010-09-01 | 宇部興産株式会社 | New polythiourethane |
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2007
- 2007-11-21 EP EP07832716A patent/EP2094654A1/en not_active Withdrawn
- 2007-11-21 KR KR1020097008482A patent/KR101060626B1/en not_active Expired - Fee Related
- 2007-11-21 WO PCT/JP2007/072999 patent/WO2008062903A1/en not_active Ceased
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| JP4955518B2 (en) | 2012-06-20 |
| KR20090061067A (en) | 2009-06-15 |
| JP2008285644A (en) | 2008-11-27 |
| TW200848396A (en) | 2008-12-16 |
| WO2008062903A1 (en) | 2008-05-29 |
| KR101060626B1 (en) | 2011-08-31 |
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