EP2087074A1 - Stabilised biodiesel fuel compositions - Google Patents

Stabilised biodiesel fuel compositions

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Publication number
EP2087074A1
EP2087074A1 EP07847200A EP07847200A EP2087074A1 EP 2087074 A1 EP2087074 A1 EP 2087074A1 EP 07847200 A EP07847200 A EP 07847200A EP 07847200 A EP07847200 A EP 07847200A EP 2087074 A1 EP2087074 A1 EP 2087074A1
Authority
EP
European Patent Office
Prior art keywords
tert
butyl
group
triazole
bis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP07847200A
Other languages
German (de)
French (fr)
Inventor
Natalie R. Li
Eugene Scanlon Iv
Patrice Cusatis
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BASF Schweiz AG
Original Assignee
Ciba Holding AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ciba Holding AG filed Critical Ciba Holding AG
Publication of EP2087074A1 publication Critical patent/EP2087074A1/en
Withdrawn legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/04Liquid carbonaceous fuels essentially based on blends of hydrocarbons
    • C10L1/08Liquid carbonaceous fuels essentially based on blends of hydrocarbons for compression ignition
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/02Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only
    • C10L1/026Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only for compression ignition
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/182Organic compounds containing oxygen containing hydroxy groups; Salts thereof
    • C10L1/183Organic compounds containing oxygen containing hydroxy groups; Salts thereof at least one hydroxy group bound to an aromatic carbon atom
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/232Organic compounds containing nitrogen containing nitrogen in a heterocyclic ring
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/18Use of additives to fuels or fires for particular purposes use of detergents or dispersants for purposes not provided for in groups C10L10/02 - C10L10/16
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1011Biomass
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/182Organic compounds containing oxygen containing hydroxy groups; Salts thereof
    • C10L1/183Organic compounds containing oxygen containing hydroxy groups; Salts thereof at least one hydroxy group bound to an aromatic carbon atom
    • C10L1/1832Organic compounds containing oxygen containing hydroxy groups; Salts thereof at least one hydroxy group bound to an aromatic carbon atom mono-hydroxy
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/182Organic compounds containing oxygen containing hydroxy groups; Salts thereof
    • C10L1/183Organic compounds containing oxygen containing hydroxy groups; Salts thereof at least one hydroxy group bound to an aromatic carbon atom
    • C10L1/1835Organic compounds containing oxygen containing hydroxy groups; Salts thereof at least one hydroxy group bound to an aromatic carbon atom having at least two hydroxy substituted non condensed benzene rings
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/185Ethers; Acetals; Ketals; Aldehydes; Ketones
    • C10L1/1852Ethers; Acetals; Ketals; Orthoesters
    • C10L1/1855Cyclic ethers, e.g. epoxides, lactides, lactones
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/19Esters ester radical containing compounds; ester ethers; carbonic acid esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/19Esters ester radical containing compounds; ester ethers; carbonic acid esters
    • C10L1/191Esters ester radical containing compounds; ester ethers; carbonic acid esters of di- or polyhydroxyalcohols
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/222Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
    • C10L1/224Amides; Imides carboxylic acid amides, imides
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/24Organic compounds containing sulfur, selenium and/or tellurium
    • C10L1/2406Organic compounds containing sulfur, selenium and/or tellurium mercaptans; hydrocarbon sulfides
    • C10L1/2418Organic compounds containing sulfur, selenium and/or tellurium mercaptans; hydrocarbon sulfides containing a carboxylic substituted; derivatives thereof, e.g. esters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P30/00Technologies relating to oil refining and petrochemical industry
    • Y02P30/20Technologies relating to oil refining and petrochemical industry using bio-feedstock

Definitions

  • the invention is aimed at biodiesel fuel (or bio-fuel) compositions, stabilized against the deleterious effects of heat, light, oxygen and metals by an effective amount of a combination of one or more compounds selected from the group consisting of the sterically hindered phe- nolic antioxidants and one or more compounds selected from the group consisting of the tria- zole metal deactivators.
  • Biodiesel fuel is of increasing importance as a renewable fuel source. It may, for example, be employed as a fuel itself, or may be used in combination with diesel fuel.
  • WO 2004055141 teaches the stabilization of fats, oils and food.
  • the stabilizers are selected from the group consisting of the 3-arylbenzofuranones, long chain N,N-dialkylhydroxyl- amines, substituted hydroxylamines, nitrones and amine oxides.
  • EP-A-1 486 555, EP-A-1 484 387 and EP-A-1 484 388 disclose a low corrosive fuel composition for use in a blue flame burner or an optimized yellow flame burner of a boiler.
  • U.S. Pat. Spec. No. 4,701,273 discloses lubricants and discloses combinations of a benzotri- azole metal deactivator and phenolic antioxidants.
  • U.S. Pat. Spec. No. 6,410,490 teaches a composition comprising a hydrotreated oil or a hy- drowaxed oil and a combination of a triazole metal deactivator, a phenolic antioxidant, an aromatic amine antioxidant, an alkylphenoxy alkanoic acid and an N-acyl sarcosine derivative.
  • U.S. Pat. Publication No. 2006/0218855 discloses a method of increasing the oxidation stability of biodiesel.
  • the invention relates to improved biodiesel fuel compositions stabilized against the deleterious effects of heat, light, oxygen and metals, which compositions comprise
  • a biodiesel fuel and An effective stabilizing amount of a combination of i) At least one compound selected from the group consisting of the sterically hindered phenolic antioxidants and ii) At least one compound selected from the group consisting of the triazole metal deactivators. Also disclosed is a process for the stabilization of a biodiesel fuel against the deleterious effects of heat, light, oxygen and metals, which process comprises incorporating into a biodiesel fuel
  • Biodiesel fuels are a renewable resource and are of increasing importance.
  • Biodiesel fuels comprise lower alkyl fatty acid esters, prepared, for example, by transesteri- fying triglycerides with lower alcohols, e.g. methanol or ethanol.
  • a typical biodiesel fuel is the fatty acid methyl ester of rapeseed oil or of soy oil.
  • Sources for biodiesel fuel include vegetable and animal sources. Recycled cooking oil may be a source of biodiesel fuel.
  • Biodiesel fuel and its preparation is taught, for example, in U.S. Pat. Spec. Nos. 5,578,090, 5,713,965, 5,891,203, 6,015,440, 6, 174,501 and 6,398, 707.
  • Biodiesel fuel of the invention for example, comprises lower esters of a mixture of saturated and unsaturated straight chain fatty acids of from 12 to 22 carbon atoms, derived from vegetable or oleaginous seeds.
  • lower alkyl ester means CrC 5 esters, in particular methyl and ethyl esters.
  • the mixture of methyl esters of the saturated, monounsaturated and polyunsaturated C 1 6-C 22 fatty acids is known as “biodiesel” or "rapeseed methyl ester”.
  • Biodiesel fuel according to the invention essentially consists of up to 100 wt.-% lower alkyl fatty acid ester, or is a combination of a lower alkyl fatty acid ester with regular diesel fuel.
  • the biodiesel fuel contains, for example, from about 2 to about 98 wt.-% fatty acid ester and from about 98 to about 2 wt.-% regular diesel fuel.
  • the biodiesel fuel contains from about 10 to about 90 wt.-% fatty acid ester and from about 90 to about 10 wt.-% diesel fuel.
  • the biodiesel fuel contains from about 25 to about 75 wt.-% fatty acid ester and from about 75 to about 25 wt.-% diesel fuel.
  • hindered phenolic antioxidants are:
  • Alkylated monophenols for example 2,6-di-tert-butylphenol, 2,6-di-tert-butyl-4-methyl- phenol, 2-tert-butyl-4,6-dimethylphenol, 2,6-di-tert-butyl-4-ethylphenol, 2,6-di-tert-butyl-
  • Alkylthiomethylphenols for example 2,4-dioctylthiomethyl-6-tert-butylphenol, 2,4-dioc- tylthiomethyl-6-methylphenol, 2,4-dioctylthiomethyl-6-ethylphenol, 2,6-di-dodecyl- thiomethyl-4-nonylphenol.
  • Hydroquinones and alkylated hydroquinones for example 2,6-di-tert-butyl-4-methoxy- phenol, 2,5-di-tert-butylhydroquinone, 2,5-di-tert-amylhydroquinone, 2,6-diphenyl-4- octadecyloxyphenol, 2,6-di-tert-butylhydroquinone, 2,5-di-tert-butyl-4-hydroxyanisole, 3,5-di-tert-butyl-4-hydroxyanisole, 3,5-di-tert-butyl-4-hydroxyphenyl stearate, bis-(3,5- di-tert-butyl-4-hydroxyphenyl) adipate.
  • Tocopherols for example ⁇ -, ⁇ -, ⁇ - and ⁇ -tocopherol and mixtures thereof (Vitamin E).
  • Hydroxylated thiodiphenyl ethers for example 2,2'-thiobis(6-tert-butyl-4-methylphenol), 2,2'-thiobis(4-octylphenol), 4,4'-thiobis(6-tert-butyl-3-methylphenol), 4,4'-thiobis(6-tert- butyl-2-methylphenol), 4,4'-thiobis-(3,6-di-sec-amylphenol), 4,4'-bis(2,6-dimethyl-4-hy- droxyphenyl)disulfide.
  • Alkylidenebisphenols for example 2,2'-methylenebis(6-tert-butyl-4-methylphenol), 2,2'- methylenebis(6-tert-butyl-4-ethylphenol), 2,2'-methylenebis[4-methyl-6-( ⁇ -methylcyclo- hexyl)phenol], 2,2'-methylenebis(4-methyl-6-cyclohexylphenol), 2,2'-methylenebis(6- nonyl-4-methylphenol), 2,2'-methylenebis(4,6-di-tert-butylphenol), 2,2'-ethylidenebis-
  • Benzyl compounds for example 3,5,3',5'-tetra-tert-butyl-4,4'-dihydroxydibenzyl ether, octadecyl-4-hydroxy-3,5-dimethylbenzylmercaptoacetate, tridecyl-4-hydroxy-3,5-di-tert- - A-
  • butylbenzylmercaptoacetate tris(3,5-di-tert-butyl-4-hydroxybenzyl)amine, 1 ,3,5-tri-(3,5- di-tert-butyl-4-hydroxybenzyl)-2,4,6-trimethylbenzene, di-(3,5-di-tert-butyl-4-hydroxy- benzyl) sulfide, S.S-di-tert-butyM-hydroxybenzyl-mercapto-acetic acid isooctyl ester, bis-(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)dithiol terephthalate, 1 ,3,5-tris-(3,5-di- tert-butyl-4-hydroxybenzyl) isocyanurate, 1 ,3,5-tris-(4-tert-butyl-3-hydroxy-2,6-di- methylbenzyl) isocyanurate, 3,5-d
  • Hydroxybenzylated malonates for example dioctadecyl-2,2-bis-(3,5-di-tert-butyl-2-hy- droxybenzyl)-malonate, di-octadecyl-2-(3-tert-butyl-4-hydroxy-5-methylbenzyl)-malo- nate, di-dodecylmercaptoethyl-2,2-bis-(3,5-di-tert-butyl-4-hydroxybenzyl)malonate, bis[4-(1 ,1 ,3,3-tetramethylbutyl)phenyl]-2,2-bis(3,5-di-tert-butyl-4-hydroxybenzyl)malo- nate.
  • Aromatic hydroxybenzyl compounds for example 1 ,3,5-tris-(3,5-di-tert-butyl-4-hydroxy- benzyl)-2,4,6-trimethylbenzene, 1 ,4-bis(3,5-di-tert-butyl-4-hydroxybenzyl)-2,3,5,6-tetra- methylbenzene, 2,4,6-tris(3,5-di-tert-butyl-4-hydroxybenzyl)phenol.
  • Triazine compounds for example 2,4-bis(octylmercapto)-6-(3,5-di-tert-butyl-4-hydroxy- anilino)-1 ,3,5-triazine, 2-octylmercapto-4,6-bis(3,5-di-tert-butyl-4-hydroxyanilino)-1 ,3,5- triazine, 2-octylmercapto-4,6-bis(3,5-di-tert-butyl-4-hydroxyphenoxy)-1 ,3,5-triazine, 2,4,6-tris(3,5-di-tert-butyl-4-hydroxyphenoxy)-1 ,2,3-triazine, 1 ,3,5-tris-(3,5-di-tert-butyl-
  • Benzylphosphonates for example dimethyl-2,5-di-tert-butyl-4-hydroxybenzylphospho- nate, diethyl-3,5-di-tert-butyl-4-hydroxybenzylphosphonate, dioctadecyl3,5-di-tert-butyl- 4-hydroxybenzylphosphonate, dioctadecyl- ⁇ -tert-butyl ⁇ -hydroxy-S-methylbenzylphos- phonate, the calcium salt of the monoethyl ester of 3,5-di-tert-butyl-4-hydroxybenzyl- phosphonic acid. 12.
  • Acylaminophenols for example 4-hydroxy-lauric acid anilide, 4-hydroxy-stearic acid anilide, 2,4-bis-octylmercapto-6-(3,5-tert-butyl-4-hydroxyanilino)-s-triazine and octyl-N- (3,5-di-tert-butyl-4-hydroxyphenyl)-carbamate.
  • esters of ⁇ -(3,5-di-tert-butyl-4-hvdroxyphenyl)propionic acid with mono- or polyhydric alcohols e.g. with methanol, ethanol, n-octanol, i-octanol, octadecanol, 1 ,6-hexanediol, 1 ,9-nonanediol, ethylene glycol, 1 ,2-propanediol, neopentyl glycol, thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl)isocyanurate, N,N'-bis(hydroxyethyl)oxamide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhex- anediol, trimethylolpropane, 4-hydroxymethyl-1 -phospha ⁇ j
  • esters of ⁇ -(5-tert-butyl-4-hvdroxy-3-methylphenyl)propionic acid with mono- or polyhy- dric alcohols e.g. with methanol, ethanol, n-octanol, i-octanol, octadecanol, 1 ,6-hex- anediol, 1 ,9-nonanediol, ethylene glycol, 1 ,2-propanediol, neopentyl glycol, thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl) iso- cyanurate, N,N'-bis(hydroxyethyl)oxamide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhexanediol, trimethylolpropane, 4-hydroxymethyl-1 -
  • esters of ⁇ -(3,5-dicvclohexyl-4-hvdroxyphenyl)propionic acid with mono- or polyhydric alcohols e.g. with methanol, ethanol, octanol, octadecanol, 1 ,6-hexanediol, 1 ,9-non- anediol, ethylene glycol, 1 ,2-propanediol, neopentyl glycol, thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl)isocyanurate, N, N'- bis(hydroxyethyl)oxamide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhexanediol, trimethylolpropane, 4-hydroxymethyl-1-phospha-2,6,7-trioxabicyclo[2.2.2]oc
  • esters of 3,5-di-tert-butyl-4-hvdroxyphenyl acetic acid with mono- or polyhydric alco- hols e.g. with methanol, ethanol, octanol, octadecanol, 1 ,6-hexanediol, 1 ,9-nonanediol, ethylene glycol, 1 ,2-propanediol, neopentyl glycol, thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl)isocyanurate, N,N'-bis(hydroxy- ethyl)oxamide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhexanediol, trimethylolpropane, 4-hydroxymethyl-1-phospha-2,6,7-trioxabicyclo[2.2.2]o
  • the sterically hindered phenolic compounds are selected from the group consisting of butylated phenol, butylated hydroxytoluene, butylated hydroxyanisole, tocopherol, benzylphosphonates, esters of ⁇ -(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid with mono- or polyhydric alcohols, esters of ⁇ -(5-tert-butyl-4-hydroxy-3-methylphenyl)propionic acid with mono- or polyhydric alcohols, esters of ⁇ -(3,5-dicyclohexyl-4-hydroxyphenyl)propionic acid with mono- or polyhydric alcohols and esters of 3,5-di-tert-butyl-4-hydroxyphenyl acetic acid with mono- or polyhydric alcohols.
  • the sterically hindered phenolic antioxidants are selected from the group consisting of 2,6-di-tert-butylphenol, 2,6-di-tert-butyl-4-methylphenol (BHT), 2,2'-methylene bis- (4,6-di-tert-butylphenol), 1 ,6-hexamethylene-bis-(3,5-di-tert-butyl-4-hydroxyhydrocinnamate), ((3,5-bis(1 ,1-dimethylethyl)-4-hydroxphenyl)methylthio)acetic acid Ci 0 -Ci 4 isoalkyl esters, 3,5- di-tert-butyl-4-hydroxyhydrocinnamic acid C ⁇ -Cgalkyl esters, 3,5-di-tert-butyl-4-hydroxyhydro- cinnamic acid methyl ester, tetrakis-(3-(3,5-di-tert-butyl-4-hydroxypheny
  • the sterically hindered phenolic antioxidants are selected from the group consisting of 2,6-di-tert-butylphenol, 3,5-di-tert-butyl-4-hydroxyhydrocinnamic acid methyl ester and tetrakis-(3-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionyloxymethyl)methane.
  • Suitable triazole metal deactivators are of the 1 ,2,4-triazole class or the benzotriazole class. Metal deactivators of the 1 ,2,4-triazole class are disclosed, for example, in U.S. Pat. Spec. No. 4, 734,209.
  • Suitable 1 ,2,4-triazole metal deactivators are, for example, of the formula
  • Ri and R 2 are the same or different and are hydrogen, CrC 2 oalkyl, C 3 -C 2 oalkenyl, C 5 -C 12 Cy- cloalkyl, C 7 -Ci 3 aralkyl, C ⁇ -C-ioaryl or hydroxy or R 1 and R 2 , together with the nitrogen atom to which they are each attached may form a 5-, 6- or 7-membered heterocylic ring, or R 1 and R 2 are a group of the partial formula
  • X represents O, S or NR 3 ,
  • R 3 represents hydrogen or CrC 20 alkyl
  • R 4 represents CrC 12 alkylene, n represents 0 or an integer from 1 to 6,
  • Ri and R 2 represents a group of the partial formula
  • R 2 represents a group of formula (II) and Ri represents a group of the partial formula -[R 4 ] n -N(R 5 )-A-[N(R 5 ) 2 ] m , wherein m represents 0 or 1 and, when m represents zero, A represents a group of formula (II) and, when m represents 1 , A represents alkylene or C 6 -Ci 0 arylene and
  • R 5 represents a group of formula (II).
  • R 4 represents, for example, a Ci-C 6 alkylene group, for instance a C 2 -C 3 alkylene.
  • n represents for instance 0, 1 , 2, 3, 4, 5 or 6.
  • Specific compounds of formula (I) include:
  • a preferred compound of formula (I) is, for example, 1-(di-isooctylaminomethyl)triazole, that is 1-(di-isooctylaminomethyl)-1 ,2,4-triazole, or is 1-(di-(2-ethylhexyl)aminomethyl)-1 ,2,4-triazole.
  • Suitable benzotriazole metal deactivators are, for example, those disclosed in U.S. Pat. Spec. Nos. 5,032,300 and 5, 171,463.
  • Suitable benzotriazole metal deactivators are, for example, of the formula
  • R 6 represents d-C ⁇ alkyl
  • R 7 represents d-C ⁇ alkyl, d-C ⁇ alkyl interrupted by one or more O atoms or represents C 5 - Ci 2 cycloalkyl and
  • R 8 and R 9 represent hydrogen or methyl.
  • Specific examples of compounds of formula (III) include:
  • a preferred compound of formula (III) is, for example, 1-(2-methoxyprop-2-yl)tolyltriazole, 1- (1 -cyclohexyloxypropyl)tolyltriazole, 1 -(1 -cyclohexyloxyheptyl)tolyltriazole or 1 -(1 -cyclohexyl- oxybutyl)tolyltriazole.
  • the benzotriazole metal deactivators may also be, for example, those disclosed in U.S. Pat. Spec. Nos. 5,580,482 and 6,410,490.
  • Suitable benzotriazole metal deactivators are, for example, of the formula
  • Rio represents hydrogen or CrC 12 alkyl
  • Rn and Ri 2 are the same or different and are hydrogen, CrC 2 oalkyl, C 3 -C 2 oalkenyl, C 5 -
  • Ci 2 cycloalkyl, C 7 -Ci 3 aralkyl, C 6 -Ci 0 aryl or hydroxy or R 11 and R 12 , together with the nitrogen atom to which they are each attached may form a 5-, 6- or 7-membered heterocylic ring, or R 11 and R 12 are a group of the partial formula
  • X represents O, S or NR 13 ,
  • R 13 represents hydrogen or CrC 20 alkyl
  • Ri 4 represents d-C ⁇ alkylene
  • n represents 0 or an integer from 1 to 6, or one of Rn and Ri 2 represents a group of formula
  • R 12 represents a group of formula (II) and Rn represents a group of the partial formula
  • Preferred benzotriazoles of formula (IV) are, for example, 4-(or 5)-methyl-1-(di(2-ethylhexyl)- aminomethyl)-benzotriazole or 4-(or 5)-methyl-1-(di-isooctylaminomethyl)-benzotriazole.
  • Alkyl is a branched or unbranched radical such as, for example, methyl, ethyl, propyl, isopro- pyl, n-butyl, sec-butyl, isobutyl, tert-butyl, 2-ethylbutyl, n-pentyl, isopentyl, 1-methylpentyl, 1 ,3-dimethylbutyl, n-hexyl, 1-methylhexyl, n-heptyl, isoheptyl, 1 ,1 ,3,3-tetramethylbutyl, 1- methylheptyl, 3-methylheptyl, n-octyl, 2-ethylhexyl, 1 ,1 ,3-trimethylhexyl, 1 ,1 ,3,3-tetramethyl- pentyl, nonyl, decyl, undecyl, 1-methylundecyl, dodecyl,
  • Alkenyl is a branched or unbranched radical such as, for example, propenyl, 2-butenyl, 3- butenyl, isobutenyl, n-2,4-pentadienyl, 3-methyl-2-butenyl, n-2-octenyl, n-2-dodecenyl, iso- dodecenyl, oleyl, n-2-octadecenyl or n-4-octadecenyl.
  • Preference is given to alkenyl having 3 to 18, especially 3 to 12, for example, 3 to 6, in particular 3 to 4 carbon atoms.
  • Cycloalkyl is, for example, cyclopentyl, methylcyclopentyl, dimethylcyclopentyl, cyclohexyl, methylcyclohexyl, dimethylcyclohexyl, trimethylcyclohexyl, tert-butylcyclohexyl, cycloheptyl or cyclooctyl. Preference is given to cyclohexyl and tert-butylcyclohexyl.
  • Aralkyl is, for example, benzyl, ⁇ -methylbenzyl, ⁇ , ⁇ -dimethylbenzyl or 2-phenylethyl. Benzyl and ⁇ , ⁇ -dimethylbenzyl are preferred.
  • Aryl is, for example, phenyl or naphthyl, but also comprised are Ci-C 4 alkyl substituted phenyl, d-C 4 alkoxy substituted phenyl, hydroxy, halogen or nitro substituted phenyl.
  • alkyl substituted phenyl are ethylbenzene, toluene, xylene and its isomers, mesity- lene or isopropylbenzene.
  • Halogen substituted phenyl is, for example, dichlorobenzene or bromotoluene.
  • Alkylene is a branched or unbranched radical such as, for example, methylene, ethylene, propylene, trimethylene, tetramethylene, pentamethylene, hexamethylene, heptamethylene, octamethylene, decamethylene, dodecamethylene or octadecamethylene. Preference is given to Ci-C 8 alkylene.
  • Arylene is a divalent aryl, for instance phenylene or naphthalene.
  • Components i) and ii) each are employed at levels of about 5 ppm to about 5000 ppm, for example from about 50 ppm to about 5000 ppm, for example from about 100 to about 5000 ppm by weight, based on the weight of the biodiesel fuel.
  • each of the additives are present from about 150 to about 4000 ppm, from about 200 to about 3000 ppm, or from about 250 to about 2500 ppm by weight, based on the weight of the biodiesel fuel.
  • the levels may be as high as about 1 %, about 2% or about 3% by weight, based on the weight of the biodiesel fuel.
  • the stabilized biodiesel fuels exhibit increased storage stability vs. unstabilized samples.
  • biodiesel fuels under the conditions of heat, light, oxygen or metals is observed by the formation of carboxylic acids, peroxides, aldehydes and alcohols. Degradation under the conditions of metals means metal contamination.
  • the stabilized biodiesel fuels may also contain known metal chelating compounds.
  • the known metal chelating compounds include hydroxycarboxylic acid chelators such as citric acid, hydroxycarboxylic acid ester chelators such as triethyl citrate and monostearyl citrate, Schiff bases such as N,N-disalicylidene-1 ,2-propanediamine (DMD), aminoalcohols such as triethanolamine and N-hydroxyethylethylenediamine, polyamines such as ethylenediamine and diethylenetriamine and aminocarboxylic acid chelators such as ethylenediamine- tetraacetic acid (EDTA). Mixtures of these compounds may also be employed.
  • hydroxycarboxylic acid chelators such as citric acid, hydroxycarboxylic acid ester chelators such as triethyl citrate and monostearyl citrate, Schiff bases such as N,N-disalicylidene-1 ,2-propanediamine (DMD), aminoalcohols such as triethanolamine and N-hydroxyethylethylenediamine,
  • the stabilized biodiesel fuels may also contain one or more stabilizers selected from the group consisting of the 3-arylbenzofuranone stabilizers and the sterically hindered amine light stabilizers.
  • a preferred embodiment relates to
  • Suitable 3-arylbenzofuranones antioxidants are, for example, those disclosed in U.S. patent Spec. Nos. 4,325,863;4,388,244;5, 175,312; 5,252,643; 5,216,052; 5,369, 159; 5,488, 117; 5,356,966; 5,367,008; 5,428, 162; 5,428, 177; and 5,516,920.
  • benzofuranone type stabilizers include 3-[4-(2-acetoxyethoxy)phenyl]- 5,7-di-tert-butyl-benzofuran-2-one; 5,7-di-tert-butyl-3-[4-(2-stearoyloxyethoxy)phenyl]benzo- furan-2-one; 3,3'-bis[5,7-di-tert-butyl-3-(4-[2-hydroxyethoxy]phenyl)benzofuran-2-one]; 5,7-di- tert-butyl-3-(4-ethoxyphenyl)benzofuran-2-one; 3-(4-acetoxy-3,5-dimethylphenyl)-5,7-di-tert- butylbenzofuran-2-one; 3-(3,5-dimethyl-4-pivaloyloxy-phenyl)-5,7-di-tert-butyl-benzofuran-2- one; 5,7-
  • So-called sterically hindered amines are disclosed, for example, in U.S. Pat. Spec. Nos. 5,004,770, 5,204,473, 5,096,950, 5,300,544, 5, 112,890, 5, 124,378, 5, 145,893, 5,216, 156, 5,844,026, 5,980, 783, 6,046,304, 6, 117,995, 6,271,377, 6,297,299, 6,392,041, 6,376,584 and 6,472,456, and U.S. Pat. App. Nos. 09/714, 717, and 10/485,377. Suitable so-called sterically hindered amines include for example:
  • oligomeric compound which is the condensation product of 4,4'-hexamethylene- bis(amino-1-acyloxy-2,2,6,6-tetramethylpiperidine) and 2,4-dichloro-6-[(1-acyloxy-
  • N-H sterically hindered N-H, N-methyl, N-methoxy, N-propoxy, N-octyloxy, N-cyclohexyloxy, N-acyloxy and N-(2-hydroxy-2-methylpropoxy) analogues of any of the above mentioned compounds.
  • N-H hindered amine replacing an N-H hindered amine with an N- methyl hindered amine would be employing the N-methyl analogue in place of the N-H.
  • the benzofuranone and sterically hindered amine stabilizers are employed at the same concentration levels as components i) and ii).
  • the loss in stability of biodiesel may be observed by gum formation.
  • a particularly preferred embodiment of the invention relates to a composition, which comprises At least one sterically hindered phenolic antioxidant selected from the group consisting of 2,6-di-tert-butylphenol, 3,5-di-tert-butyl-4-hydroxyhydrocinnamic acid methyl ester and tetrakis-(3-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionyloxymethyl)methane;
  • At least one triazole metal deactivator selected from the group consisting of 1-(di-isooc- tylaminomethyl)-1 ,2,4-triazole, 1 -(di-(2-ethylhexyl)aminomethyl)1 ,2,4-triazole, 1 -(2-meth- oxyprop-2-yl)tolyltriazole, 1-(1-cyclohexyloxypropyl)tolyltriazole, 1-(1-cyclohexyloxyhep- tyl)tolyltriazole and 1-(1-cyclohexyloxybutyl)tolyltriazole.
  • the Rancimat test developed by the food industry, is employed to test the oxidative stability of soy biodiesel (methyl ester of soy fatty acid).
  • soy biodiesel methyl ester of soy fatty acid.
  • a 3.0 g sample of soy biodiesel is held at 1 11.7 0 C and exposed to a bubbling stream of air (10 I per hour).
  • the sample vessel is vented to a secondary container, where the off-gases are bubbled through 50 ml of distilled water.
  • the test measures the volatile oxidation decomposition products such as peroxides, alcohols, aldehydes and carboxylic acids.
  • the volatile decomposition products (chiefly formic acid) are swept through the sample vessel and vented into the secondary container where they are trapped by the distilled water.
  • the conductivity of the water is constantly monitored as a function of time through use of an electrode.
  • the inflection point (not a specific value) of the conductivity curve is the measured induction time. It should be pointed out that some samples will be highly conductive before the inflection point is achieved, while others will only be slightly conductive. An increase of the induction time indicates an increase in oxidative stability. Results are in the tables below. Levels of additive are in wt.-% based on the weight of the biodiesel.
  • the above test are repeated where the biodiesel is spiked with 5 ppm of copper.
  • the first control formulation contains no copper.
  • Soy biodiesel is stored outdoors from August 3, 2006 until October 13, 2006.
  • the Rancimat induction times are monitored as a function of time (weeks) and additive level.
  • the containers are closed and opened once per week for sampling. The following results are observed.
  • Example 5 The tests of Example 5 are repeated with soy biodiesel spiked with 0.25 ppm Fe naphthen- ate and with 0.01 ppm Cu naphthenate. Table 6
  • Tests are performed on a blend B20, 20% soy biodiesel and 80% petroleum diesel and on B20 spiked with 1 ppm Cu naphthenate.
  • Tests are performed in soy bioediesel spiked with different levels of Cu acetate.

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Abstract

The invention relates to stabilized biodiesel fuel compositions, which compositions comprise a biodiesel fuel and a combination of i) one or more compounds selected from the group consisting of the sterically hindered phenolic antioxidants and ii) one or more compounds selected from the group consisting of the triazole metal deactivators.

Description

Stabilised biodiesel fuel compositions
The invention is aimed at biodiesel fuel (or bio-fuel) compositions, stabilized against the deleterious effects of heat, light, oxygen and metals by an effective amount of a combination of one or more compounds selected from the group consisting of the sterically hindered phe- nolic antioxidants and one or more compounds selected from the group consisting of the tria- zole metal deactivators.
Biodiesel fuel is of increasing importance as a renewable fuel source. It may, for example, be employed as a fuel itself, or may be used in combination with diesel fuel.
WO 2004055141 teaches the stabilization of fats, oils and food. The stabilizers are selected from the group consisting of the 3-arylbenzofuranones, long chain N,N-dialkylhydroxyl- amines, substituted hydroxylamines, nitrones and amine oxides.
EP-A-1 486 555, EP-A-1 484 387 and EP-A-1 484 388 disclose a low corrosive fuel composition for use in a blue flame burner or an optimized yellow flame burner of a boiler.
U.S. Pat. Spec. No. 4,701,273 discloses lubricants and discloses combinations of a benzotri- azole metal deactivator and phenolic antioxidants.
U.S. Pat. Spec. No. 6,410,490 teaches a composition comprising a hydrotreated oil or a hy- drowaxed oil and a combination of a triazole metal deactivator, a phenolic antioxidant, an aromatic amine antioxidant, an alkylphenoxy alkanoic acid and an N-acyl sarcosine derivative. U.S. Pat. Publication No. 2006/0218855 discloses a method of increasing the oxidation stability of biodiesel.
The invention relates to improved biodiesel fuel compositions stabilized against the deleterious effects of heat, light, oxygen and metals, which compositions comprise
A biodiesel fuel; and An effective stabilizing amount of a combination of i) At least one compound selected from the group consisting of the sterically hindered phenolic antioxidants and ii) At least one compound selected from the group consisting of the triazole metal deactivators. Also disclosed is a process for the stabilization of a biodiesel fuel against the deleterious effects of heat, light, oxygen and metals, which process comprises incorporating into a biodiesel fuel
An effective stabilizing amount of a combination of i) At least one compound selected from the group consisting of the sterically hindered phenolic antioxidants and ii) At least one compound selected from the group consisting of the triazole metal deactivators.
Biodiesel fuels are a renewable resource and are of increasing importance. Biodiesel fuels comprise lower alkyl fatty acid esters, prepared, for example, by transesteri- fying triglycerides with lower alcohols, e.g. methanol or ethanol. A typical biodiesel fuel is the fatty acid methyl ester of rapeseed oil or of soy oil. Sources for biodiesel fuel include vegetable and animal sources. Recycled cooking oil may be a source of biodiesel fuel.
Biodiesel fuel and its preparation is taught, for example, in U.S. Pat. Spec. Nos. 5,578,090, 5,713,965, 5,891,203, 6,015,440, 6, 174,501 and 6,398, 707.
Biodiesel fuel of the invention, for example, comprises lower esters of a mixture of saturated and unsaturated straight chain fatty acids of from 12 to 22 carbon atoms, derived from vegetable or oleaginous seeds. The term "lower alkyl ester" means CrC5 esters, in particular methyl and ethyl esters. The mixture of methyl esters of the saturated, monounsaturated and polyunsaturated C16-C22 fatty acids is known as "biodiesel" or "rapeseed methyl ester".
Biodiesel fuel according to the invention essentially consists of up to 100 wt.-% lower alkyl fatty acid ester, or is a combination of a lower alkyl fatty acid ester with regular diesel fuel. The biodiesel fuel contains, for example, from about 2 to about 98 wt.-% fatty acid ester and from about 98 to about 2 wt.-% regular diesel fuel. For example, the biodiesel fuel contains from about 10 to about 90 wt.-% fatty acid ester and from about 90 to about 10 wt.-% diesel fuel. For instance, the biodiesel fuel contains from about 25 to about 75 wt.-% fatty acid ester and from about 75 to about 25 wt.-% diesel fuel.
Representative examples of hindered phenolic antioxidants are:
1. Alkylated monophenols, for example 2,6-di-tert-butylphenol, 2,6-di-tert-butyl-4-methyl- phenol, 2-tert-butyl-4,6-dimethylphenol, 2,6-di-tert-butyl-4-ethylphenol, 2,6-di-tert-butyl-
4-n-butylphenol, 2,6-di-tert-butyl-4-isobutylphenol, 2,6-dicyclopentyl-4-methylphenol, 2- (α-methylcyclohexyl)-4,6-dimethylphenol, 2,6-dioctadecyl-4-methylphenol, 2,4,6- tricyclohexylphenol, 2,6-di-tert-butyl-4-methoxymethylphenol, nonylphenols which are linear or branched in the side chains, for example, 2,6-di-nonyl-4-methylphenol, 2,4- dimethyl-6-(1 -methylundec-1 -yl)phenol, 2,4-dimethyl-6-(1 -methylheptadec-1 -yl)phenol, 2,4-dimethyl-6-(1-methyltridec-1-yl)phenol and mixtures thereof.
2. Alkylthiomethylphenols, for example 2,4-dioctylthiomethyl-6-tert-butylphenol, 2,4-dioc- tylthiomethyl-6-methylphenol, 2,4-dioctylthiomethyl-6-ethylphenol, 2,6-di-dodecyl- thiomethyl-4-nonylphenol.
3. Hydroquinones and alkylated hydroquinones, for example 2,6-di-tert-butyl-4-methoxy- phenol, 2,5-di-tert-butylhydroquinone, 2,5-di-tert-amylhydroquinone, 2,6-diphenyl-4- octadecyloxyphenol, 2,6-di-tert-butylhydroquinone, 2,5-di-tert-butyl-4-hydroxyanisole, 3,5-di-tert-butyl-4-hydroxyanisole, 3,5-di-tert-butyl-4-hydroxyphenyl stearate, bis-(3,5- di-tert-butyl-4-hydroxyphenyl) adipate.
4. Tocopherols, for example α-, β-, γ- and δ-tocopherol and mixtures thereof (Vitamin E).
5. Hydroxylated thiodiphenyl ethers, for example 2,2'-thiobis(6-tert-butyl-4-methylphenol), 2,2'-thiobis(4-octylphenol), 4,4'-thiobis(6-tert-butyl-3-methylphenol), 4,4'-thiobis(6-tert- butyl-2-methylphenol), 4,4'-thiobis-(3,6-di-sec-amylphenol), 4,4'-bis(2,6-dimethyl-4-hy- droxyphenyl)disulfide.
6. Alkylidenebisphenols, for example 2,2'-methylenebis(6-tert-butyl-4-methylphenol), 2,2'- methylenebis(6-tert-butyl-4-ethylphenol), 2,2'-methylenebis[4-methyl-6-(α-methylcyclo- hexyl)phenol], 2,2'-methylenebis(4-methyl-6-cyclohexylphenol), 2,2'-methylenebis(6- nonyl-4-methylphenol), 2,2'-methylenebis(4,6-di-tert-butylphenol), 2,2'-ethylidenebis-
(4,6-di-tert-butylphenol), 2,2'-ethylidenebis(6-tert-butyl-4-isobutylphenol), 2,2'-methyle- nebis[6-(α-methylbenzyl)-4-nonylphenol], 2,2'-methylenebis[6-(α,α-dimethylbenzyl)-4- nonylphenol], 4,4'-methylenebis(2,6-di-tert-butylphenol), 4,4'-methylenebis(6-tert-butyl- 2-methylphenol), 1 ,1-bis(5-tert-butyl-4-hydroxy-2-methylphenyl)butane, 2,6-bis(3-tert- butyl-5-methyl-2-hydroxybenzyl)-4-methylphenol, 1 ,1 ,3-tris(5-tert-butyl-4-hydroxy-2- methylphenyl)butane, 1 ,1-bis(5-tert-butyl-4-hydroxy-2-methyl-phenyl)-3-n-dodecylmer- captobutane, ethylene glycol bis[3,3-bis(3-tert-butyl-4-hydroxyphenyl)butyrate], bis(3- tert-butyl-4-hydroxy-5-methyl-phenyl)dicyclopentadiene, bis[2-(3'tert-butyl-2-hydroxy-5- methylbenzyl)-6-tert-butyl-4-methylphenyl]terephthalate, 1 ,1-bis-(3,5-dimethyl-2-hy- droxyphenyl)butane, 2,2-bis-(3,5-di-tert-butyl-4-hydroxyphenyl)propane, 2,2-bis-(5-tert- butyl-4-hydroxy2-methylphenyl)-4-n-dodecylmercaptobutane, 1 ,1 ,5,5-tetra-(5-tert-butyl- 4-hydroxy-2-methylphenyl)pentane.
7. Benzyl compounds, for example 3,5,3',5'-tetra-tert-butyl-4,4'-dihydroxydibenzyl ether, octadecyl-4-hydroxy-3,5-dimethylbenzylmercaptoacetate, tridecyl-4-hydroxy-3,5-di-tert- - A-
butylbenzylmercaptoacetate, tris(3,5-di-tert-butyl-4-hydroxybenzyl)amine, 1 ,3,5-tri-(3,5- di-tert-butyl-4-hydroxybenzyl)-2,4,6-trimethylbenzene, di-(3,5-di-tert-butyl-4-hydroxy- benzyl) sulfide, S.S-di-tert-butyM-hydroxybenzyl-mercapto-acetic acid isooctyl ester, bis-(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)dithiol terephthalate, 1 ,3,5-tris-(3,5-di- tert-butyl-4-hydroxybenzyl) isocyanurate, 1 ,3,5-tris-(4-tert-butyl-3-hydroxy-2,6-di- methylbenzyl) isocyanurate, 3,5-di-tert-butyl-4-hydroxybenzyl-phosphoric acid diocta- decyl ester and 3,5-di-tert-butyl-4-hydroxybenzyl-phosphoric acid monoethyl ester, calcium-salt.
8. Hydroxybenzylated malonates, for example dioctadecyl-2,2-bis-(3,5-di-tert-butyl-2-hy- droxybenzyl)-malonate, di-octadecyl-2-(3-tert-butyl-4-hydroxy-5-methylbenzyl)-malo- nate, di-dodecylmercaptoethyl-2,2-bis-(3,5-di-tert-butyl-4-hydroxybenzyl)malonate, bis[4-(1 ,1 ,3,3-tetramethylbutyl)phenyl]-2,2-bis(3,5-di-tert-butyl-4-hydroxybenzyl)malo- nate.
9. Aromatic hydroxybenzyl compounds, for example 1 ,3,5-tris-(3,5-di-tert-butyl-4-hydroxy- benzyl)-2,4,6-trimethylbenzene, 1 ,4-bis(3,5-di-tert-butyl-4-hydroxybenzyl)-2,3,5,6-tetra- methylbenzene, 2,4,6-tris(3,5-di-tert-butyl-4-hydroxybenzyl)phenol.
10. Triazine compounds, for example 2,4-bis(octylmercapto)-6-(3,5-di-tert-butyl-4-hydroxy- anilino)-1 ,3,5-triazine, 2-octylmercapto-4,6-bis(3,5-di-tert-butyl-4-hydroxyanilino)-1 ,3,5- triazine, 2-octylmercapto-4,6-bis(3,5-di-tert-butyl-4-hydroxyphenoxy)-1 ,3,5-triazine, 2,4,6-tris(3,5-di-tert-butyl-4-hydroxyphenoxy)-1 ,2,3-triazine, 1 ,3,5-tris-(3,5-di-tert-butyl-
4-hydroxybenzyl)isocyanurate, 1 ,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)iso- cyanurate, 2,4,6-tris(3,5-di-tert-butyl-4-hydroxyphenylethyl)-1 ,3,5-triazine, 1 ,3,5-tris(3,5- di-tert-butyl-4-hydroxyphenylpropionyl)-hexahydro-1 ,3,5-triazine, 1 ,3,5-tris(3,5-dicyclo- hexyl-4-hydroxybenzyl)isocyanurate. 1 1. Benzylphosphonates, for example dimethyl-2,5-di-tert-butyl-4-hydroxybenzylphospho- nate, diethyl-3,5-di-tert-butyl-4-hydroxybenzylphosphonate, dioctadecyl3,5-di-tert-butyl- 4-hydroxybenzylphosphonate, dioctadecyl-δ-tert-butyl^-hydroxy-S-methylbenzylphos- phonate, the calcium salt of the monoethyl ester of 3,5-di-tert-butyl-4-hydroxybenzyl- phosphonic acid. 12. Acylaminophenols, for example 4-hydroxy-lauric acid anilide, 4-hydroxy-stearic acid anilide, 2,4-bis-octylmercapto-6-(3,5-tert-butyl-4-hydroxyanilino)-s-triazine and octyl-N- (3,5-di-tert-butyl-4-hydroxyphenyl)-carbamate.
13. Esters of β-(3,5-di-tert-butyl-4-hvdroxyphenyl)propionic acid with mono- or polyhydric alcohols, e.g. with methanol, ethanol, n-octanol, i-octanol, octadecanol, 1 ,6-hexanediol, 1 ,9-nonanediol, ethylene glycol, 1 ,2-propanediol, neopentyl glycol, thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl)isocyanurate, N,N'-bis(hydroxyethyl)oxamide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhex- anediol, trimethylolpropane, 4-hydroxymethyl-1 -phospha^θj-trioxabicyclo- [2.2.2]octane.
14. Esters of β-(5-tert-butyl-4-hvdroxy-3-methylphenyl)propionic acid with mono- or polyhy- dric alcohols, e.g. with methanol, ethanol, n-octanol, i-octanol, octadecanol, 1 ,6-hex- anediol, 1 ,9-nonanediol, ethylene glycol, 1 ,2-propanediol, neopentyl glycol, thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl) iso- cyanurate, N,N'-bis(hydroxyethyl)oxamide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhexanediol, trimethylolpropane, 4-hydroxymethyl-1 -phospha-2,6,7-trioxabicy- clo[2.2.2]octane.
15. Esters of β-(3,5-dicvclohexyl-4-hvdroxyphenyl)propionic acid with mono- or polyhydric alcohols, e.g. with methanol, ethanol, octanol, octadecanol, 1 ,6-hexanediol, 1 ,9-non- anediol, ethylene glycol, 1 ,2-propanediol, neopentyl glycol, thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl)isocyanurate, N, N'- bis(hydroxyethyl)oxamide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhexanediol, trimethylolpropane, 4-hydroxymethyl-1-phospha-2,6,7-trioxabicyclo[2.2.2]octane.
16. Esters of 3,5-di-tert-butyl-4-hvdroxyphenyl acetic acid with mono- or polyhydric alco- hols, e.g. with methanol, ethanol, octanol, octadecanol, 1 ,6-hexanediol, 1 ,9-nonanediol, ethylene glycol, 1 ,2-propanediol, neopentyl glycol, thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl)isocyanurate, N,N'-bis(hydroxy- ethyl)oxamide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhexanediol, trimethylolpropane, 4-hydroxymethyl-1-phospha-2,6,7-trioxabicyclo[2.2.2]octane. 17. Amides of β-(3,5-di-tert-butyl-4-hvdroxyphenyl)propionic acid e.g. N,N'-bis(3,5-di-tert- butyl-4-hydroxyphenylpropionyl)hexamethylenediamide, N,N'-bis(3,5-di-tert-butyl-4-hy- droxyphenylpropionyl)trimethylenediamide, N,N'-bis(3,5-di-tert-butyl-4-hydroxyphenyl- propionyl)hydrazide, N,N'-bis[2-(3-[3,5-di-tert-butyl-4-hydroxyphenyl]propiony- loxy)ethyl]oxamide (Naugard®XL-1 supplied by Uniroyal). For example, the sterically hindered phenolic compounds are selected from the group consisting of butylated phenol, butylated hydroxytoluene, butylated hydroxyanisole, tocopherol, benzylphosphonates, esters of β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid with mono- or polyhydric alcohols, esters of β-(5-tert-butyl-4-hydroxy-3-methylphenyl)propionic acid with mono- or polyhydric alcohols, esters of β-(3,5-dicyclohexyl-4-hydroxyphenyl)propionic acid with mono- or polyhydric alcohols and esters of 3,5-di-tert-butyl-4-hydroxyphenyl acetic acid with mono- or polyhydric alcohols.
For instance, the sterically hindered phenolic antioxidants are selected from the group consisting of 2,6-di-tert-butylphenol, 2,6-di-tert-butyl-4-methylphenol (BHT), 2,2'-methylene bis- (4,6-di-tert-butylphenol), 1 ,6-hexamethylene-bis-(3,5-di-tert-butyl-4-hydroxyhydrocinnamate), ((3,5-bis(1 ,1-dimethylethyl)-4-hydroxphenyl)methylthio)acetic acid Ci0-Ci4isoalkyl esters, 3,5- di-tert-butyl-4-hydroxyhydrocinnamic acid Cβ-Cgalkyl esters, 3,5-di-tert-butyl-4-hydroxyhydro- cinnamic acid methyl ester, tetrakis-(3-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionyloxy- methyl)methane, thiodiethylene bis(3,5-di-tert-butyl-4-hydroxyhydrocinnamate), octadecyl 3,5-di-tert-butyl-4-hydroxyhydrocinnamate and 2,5-di-tert-butylhydroquinone.
For example, the sterically hindered phenolic antioxidants are selected from the group consisting of 2,6-di-tert-butylphenol, 3,5-di-tert-butyl-4-hydroxyhydrocinnamic acid methyl ester and tetrakis-(3-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionyloxymethyl)methane.
Suitable triazole metal deactivators are of the 1 ,2,4-triazole class or the benzotriazole class. Metal deactivators of the 1 ,2,4-triazole class are disclosed, for example, in U.S. Pat. Spec. No. 4, 734,209.
Suitable 1 ,2,4-triazole metal deactivators are, for example, of the formula
wherein Ri and R2 are the same or different and are hydrogen, CrC2oalkyl, C3-C2oalkenyl, C5-C12Cy- cloalkyl, C7-Ci3aralkyl, Cβ-C-ioaryl or hydroxy or R1 and R2, together with the nitrogen atom to which they are each attached may form a 5-, 6- or 7-membered heterocylic ring, or R1 and R2 are a group of the partial formula
R3XK-R4-PU-R4)-, wherein
X represents O, S or NR3,
R3 represents hydrogen or CrC20alkyl,
R4 represents CrC12alkylene, n represents 0 or an integer from 1 to 6,
Or one of Ri and R2 represents a group of the partial formula
or R2 represents a group of formula (II) and Ri represents a group of the partial formula -[R4]n-N(R5)-A-[N(R5)2 ]m, wherein m represents 0 or 1 and, when m represents zero, A represents a group of formula (II) and, when m represents 1 , A represents alkylene or C6-Ci0 arylene and
R5 represents a group of formula (II). R4 represents, for example, a Ci-C6alkylene group, for instance a C2-C3alkylene. n represents for instance 0, 1 , 2, 3, 4, 5 or 6. Specific compounds of formula (I) include:
1 -(or 4)-(Dimethylaminomethyl)triazole, 1 -(or 4)-(diethylaminomethyl)triazole, 1 -(or 4)-(di-iso- propylaminomethyl)triazole, 1 -(or 4)-(di-n-butylaminomethyl)triazole, 1 -(or 4)-(di-n-hexylami- nomethyl)triazole, 1-(or 4)-(di-isooctylaminomethyl)triazole, 1-(or 4)-(di-(2-ethylhexyl)ami- nomethyl)triazole,1-(or 4)-(di-n-octylaminomethyl)triazole, 1-(or 4)-(di-n-decylaminomethyl)- triazole, 1 -(or 4)-(di-n-dodecylaminomethyl)triazole, 1 -(or 4)-(di-n-octadecylaminomethyl)- triazole, 1 -(or 4)-(di-n-eicosylaminomethyl)triazole, 1 -(or 4)-[di-(prop-2'-enyl)aminomethyl]- triazole, 1 -(or 4)-[di-(but-2'-enyl)aminomethyl]triazole, 1 -(or 4)-[di-(eicos-2'-enyl)amino- methyl]triazole, 1-(or 4)-(di-cyclohexylaminomethyl)triazole, 1-(or 4)-(di-benzylaminomethyl)- triazole, 1-(or 4)-(di-phenylaminomethyl)triazole, 1-(or 4)-(4'-morpholinomethyl)triazole, 1-(or 4)-(1 '-pyrrolidinomethyl)triazole, 1 -(or 4)-(1 '-piperidinomethyl)triazole, 1 -(or 4)-(1 '-perhydoro- azepinomethyl)triazole, 1-(or 4)-(2',2"-dihydroxyethyl)aminomethyl]triazole, 1-(or 4)-(dibutoxy- propyl-aminomethyl)triazole, 1 -(or 4)-(dibutylthiopropyl-aminomethyl)triazole, 1 -(or 4)-(di- butylaminopropyl-aminomethyl)triazole, N,N-bis-(1- or 4-triazolylmethyl) laurylamine, N,N-bis- (1- or 4-triazolylmethyl) oleylamine, N,N-bis-(1- or 4-triazolylmethyl) ethanolamine and N, N, N', N'-tetra(1- or 4-triazolylmethyl) ethylene diamine.
A preferred compound of formula (I) is, for example, 1-(di-isooctylaminomethyl)triazole, that is 1-(di-isooctylaminomethyl)-1 ,2,4-triazole, or is 1-(di-(2-ethylhexyl)aminomethyl)-1 ,2,4-triazole. Suitable benzotriazole metal deactivators are, for example, those disclosed in U.S. Pat. Spec. Nos. 5,032,300 and 5, 171,463.
Suitable benzotriazole metal deactivators are, for example, of the formula
wherein
R6 represents d-C^alkyl,
R7 represents d-C^alkyl, d-C^alkyl interrupted by one or more O atoms or represents C5- Ci2cycloalkyl and
R8 and R9 represent hydrogen or methyl. Specific examples of compounds of formula (III) include:
1 -(2-Methoxyprop-2-yl)tolyltriazole, 1 -(1 -methoxyethyl)tolyltriazole, 1 -(1 -methoxpropyl)tolyltri- azole, 1 -(1 -isobutoxybutyl)tolyltriazole, 1 -(1 -tert-butoxybutyl)tolyltriazole, 1 -(1 -hexyloxybutyl)- tolyltriazole, 1 -(1 -octyloxybutyl)tolyltriazole, 1 -(1 -butoxy-2-methylpropyl)tolyltriazole, 1 -(1 -do- decyloxybutyl)tolyltriazole, 1 -(1 -isopropyloxyethyl)tolyltriazole, 1 -(1 -isopropyloxypropyl)tolyl- triazole, 1-(1-isopropyloxybutyl)tolyltriazole, 1-(1-cyclohexyloxypropyl)tolyltriazole, 1-(1-cyclo- hexyloxyheptyl)tolyltriazole, 1 -(1 -cyclohexyloxybutyl)tolyltriazole, 1 -[1 -(2-methoxyethoxy)- butyl]tolyltriazole and 1 -[1 -(2-ethoxyethoxy)butyl]tolyltriazole.
A preferred compound of formula (III) is, for example, 1-(2-methoxyprop-2-yl)tolyltriazole, 1- (1 -cyclohexyloxypropyl)tolyltriazole, 1 -(1 -cyclohexyloxyheptyl)tolyltriazole or 1 -(1 -cyclohexyl- oxybutyl)tolyltriazole.
(1-(2-methoxyprop-2-yl)tolyltriazole is represented by the formula
1-(1-cyclohexyloxyheptyl)tolyltriazole is represented by the formula
The benzotriazole metal deactivators may also be, for example, those disclosed in U.S. Pat. Spec. Nos. 5,580,482 and 6,410,490.
Suitable benzotriazole metal deactivators are, for example, of the formula
wherein Rio represents hydrogen or CrC12alkyl, Rn and Ri2 are the same or different and are hydrogen, CrC2oalkyl, C3-C2oalkenyl, C5-
Ci2cycloalkyl, C7-Ci3aralkyl, C6-Ci0aryl or hydroxy or R11 and R12, together with the nitrogen atom to which they are each attached may form a 5-, 6- or 7-membered heterocylic ring, or R11 and R12 are a group of the partial formula
Ri3X[(-Ri4-)O]n(-R14)- wherein
X represents O, S or NR13,
R13 represents hydrogen or CrC20alkyl, Ri4 represents d-C^alkylene, n represents 0 or an integer from 1 to 6, or one of Rn and Ri2 represents a group of formula
or R12 represents a group of formula (II) and Rn represents a group of the partial formula
-[R14]n-N(R15)-A-[N(R15)2 ]m wherein m represents 0 or 1 and, when m represents zero, A represents a group of formula (II) and, when m represents 1 , A represents alkylene or C6-Ci0arylene and Ri5 represents a group of formula (II).
Representative benzotriazoles (IV) are, for example,
4-(or 5)-Methyl-1-(di(2-ethylhexyl)-aminomethyl)-benzotriazole, 4-(or 5)-methyl-1-(dimethyl- aminomethyl)-benzotriazole, 4-(or 5)-methyl-1-(diethylaminomethyl)-benzotriazole, 4-(or 5)- methyl-1 -(di-isopropylaminomethyl)-benzotriazole, 4-(or 5)-methyl-1 -(di-n-butylaminomethyl)- benzotriazole, 4-(or 5)-methyl-1 -(di-n-hexylaminomethyl)-benzotriazole, 4-(or 5)-methyl-1 -(di- isooctylaminomethyl)-benzotriazole,4-(or 5)-methyl-1-(di-n-octylaminomethyl)-benzotriazole, 4-(or 5)-methyl-1-(di-n-decylaminomethyl)-benzotriazole, 4-(or 5)-methyl-1-(di-n-dodecylami- nomethyl)-benzotriazole, 4-(or 5)-methyl-1-(di-n-octadecylaminomethyl)-benzotriazole, 4-(or 5)-methyl-1 -(di-n-eicosylaminomethyl)-benzotriazole, 4-(or 5)-methyl-1 -[di-(prop-2'-enyl)ami- nomethyl]-benzotriazole, 4-(or 5)-methyl-1-[di-(but-2'-enyl)aminomethyl]-benzotriazole, 4-(or 5)-methyl-1 -[di-(eicos-2'-enyl)aminomethyl]-benzotriazole, 4-(or 5)-methyl-1 -(di-cyclohexyl- aminomethyl)-benzotriazole, 4-(or 5)-methyl-1-(di-benzylaminomethyl)-benzotriazole, 4-(or 5)-methyl-1 -(di-phenylaminomethyl)-benzotriazole, 4-(or 5)-methyl-1 -(4'-morpholinomethyl)- benzotriazole, 4-(or 5)-methyl-1 -(1 '-pyrrolidinomethyl)-benzotriazole, 4-(or 5)-methyl-1 -(1 '- piperidinomethyl)-benzotriazole, 4-(or 5)-methyl-1 -(1 '-perhydoroazepinomethyl)-benzo- triazole, 4-(or 5)-methyl-1-(2',2"-dihydroxyethyl)aminomethyl]-benzotriazole, 4-(or 5)-methyl- 1 -(dibutoxypropyl-aminomethyl)-benzotriazole, 4-(or 5)-methyl-1 -(dibutylthiopropyl- aminomethyl)-benzotriazole and4-(or 5)-methyl-1 -(di-butylaminopropyl-aminomethyl)- benzotriazole. Preferred benzotriazoles of formula (IV) are, for example, 4-(or 5)-methyl-1-(di(2-ethylhexyl)- aminomethyl)-benzotriazole or 4-(or 5)-methyl-1-(di-isooctylaminomethyl)-benzotriazole. Alkyl is a branched or unbranched radical such as, for example, methyl, ethyl, propyl, isopro- pyl, n-butyl, sec-butyl, isobutyl, tert-butyl, 2-ethylbutyl, n-pentyl, isopentyl, 1-methylpentyl, 1 ,3-dimethylbutyl, n-hexyl, 1-methylhexyl, n-heptyl, isoheptyl, 1 ,1 ,3,3-tetramethylbutyl, 1- methylheptyl, 3-methylheptyl, n-octyl, 2-ethylhexyl, 1 ,1 ,3-trimethylhexyl, 1 ,1 ,3,3-tetramethyl- pentyl, nonyl, decyl, undecyl, 1-methylundecyl, dodecyl, 1 ,1 ,3,3,5,5-hexamethylhexyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, eicosyl or docosyl.
Alkenyl is a branched or unbranched radical such as, for example, propenyl, 2-butenyl, 3- butenyl, isobutenyl, n-2,4-pentadienyl, 3-methyl-2-butenyl, n-2-octenyl, n-2-dodecenyl, iso- dodecenyl, oleyl, n-2-octadecenyl or n-4-octadecenyl. Preference is given to alkenyl having 3 to 18, especially 3 to 12, for example, 3 to 6, in particular 3 to 4 carbon atoms.
Cycloalkyl is, for example, cyclopentyl, methylcyclopentyl, dimethylcyclopentyl, cyclohexyl, methylcyclohexyl, dimethylcyclohexyl, trimethylcyclohexyl, tert-butylcyclohexyl, cycloheptyl or cyclooctyl. Preference is given to cyclohexyl and tert-butylcyclohexyl.
Aralkyl is, for example, benzyl, α-methylbenzyl, α,α-dimethylbenzyl or 2-phenylethyl. Benzyl and α,α-dimethylbenzyl are preferred.
Aryl is, for example, phenyl or naphthyl, but also comprised are Ci-C4alkyl substituted phenyl, d-C4alkoxy substituted phenyl, hydroxy, halogen or nitro substituted phenyl. Examples for alkyl substituted phenyl are ethylbenzene, toluene, xylene and its isomers, mesity- lene or isopropylbenzene. Halogen substituted phenyl is, for example, dichlorobenzene or bromotoluene.
Alkylene is a branched or unbranched radical such as, for example, methylene, ethylene, propylene, trimethylene, tetramethylene, pentamethylene, hexamethylene, heptamethylene, octamethylene, decamethylene, dodecamethylene or octadecamethylene. Preference is given to Ci-C8alkylene. Arylene is a divalent aryl, for instance phenylene or naphthalene.
Components i) and ii) each are employed at levels of about 5 ppm to about 5000 ppm, for example from about 50 ppm to about 5000 ppm, for example from about 100 to about 5000 ppm by weight, based on the weight of the biodiesel fuel. For example, each of the additives are present from about 150 to about 4000 ppm, from about 200 to about 3000 ppm, or from about 250 to about 2500 ppm by weight, based on the weight of the biodiesel fuel. The levels may be as high as about 1 %, about 2% or about 3% by weight, based on the weight of the biodiesel fuel. The stabilized biodiesel fuels exhibit increased storage stability vs. unstabilized samples. Degradation of biodiesel fuels under the conditions of heat, light, oxygen or metals is observed by the formation of carboxylic acids, peroxides, aldehydes and alcohols. Degradation under the conditions of metals means metal contamination. The stabilized biodiesel fuels may also contain known metal chelating compounds. The known metal chelating compounds include hydroxycarboxylic acid chelators such as citric acid, hydroxycarboxylic acid ester chelators such as triethyl citrate and monostearyl citrate, Schiff bases such as N,N-disalicylidene-1 ,2-propanediamine (DMD), aminoalcohols such as triethanolamine and N-hydroxyethylethylenediamine, polyamines such as ethylenediamine and diethylenetriamine and aminocarboxylic acid chelators such as ethylenediamine- tetraacetic acid (EDTA). Mixtures of these compounds may also be employed.
The stabilized biodiesel fuels may also contain one or more stabilizers selected from the group consisting of the 3-arylbenzofuranone stabilizers and the sterically hindered amine light stabilizers. A preferred embodiment relates to
Suitable 3-arylbenzofuranones antioxidants are, for example, those disclosed in U.S. patent Spec. Nos. 4,325,863;4,388,244;5, 175,312; 5,252,643; 5,216,052; 5,369, 159; 5,488, 117; 5,356,966; 5,367,008; 5,428, 162; 5,428, 177; and 5,516,920.
Particularly suitable benzofuranone type stabilizers include 3-[4-(2-acetoxyethoxy)phenyl]- 5,7-di-tert-butyl-benzofuran-2-one; 5,7-di-tert-butyl-3-[4-(2-stearoyloxyethoxy)phenyl]benzo- furan-2-one; 3,3'-bis[5,7-di-tert-butyl-3-(4-[2-hydroxyethoxy]phenyl)benzofuran-2-one]; 5,7-di- tert-butyl-3-(4-ethoxyphenyl)benzofuran-2-one; 3-(4-acetoxy-3,5-dimethylphenyl)-5,7-di-tert- butylbenzofuran-2-one; 3-(3,5-dimethyl-4-pivaloyloxy-phenyl)-5,7-di-tert-butyl-benzofuran-2- one; 5,7-di-tert-butyl-3-phenylbenzofuran-2-one; 5,7-di-tert-butyl-3-(3,4-dimethylphenyl)-ben- zofuran-2-one; or 5,7-di-tert-butyl-3-(2,3-dimethylphenyl)benzofuran-2-one.
So-called sterically hindered amines are disclosed, for example, in U.S. Pat. Spec. Nos. 5,004,770, 5,204,473, 5,096,950, 5,300,544, 5, 112,890, 5, 124,378, 5, 145,893, 5,216, 156, 5,844,026, 5,980, 783, 6,046,304, 6, 117,995, 6,271,377, 6,297,299, 6,392,041, 6,376,584 and 6,472,456, and U.S. Pat. App. Nos. 09/714, 717, and 10/485,377. Suitable so-called sterically hindered amines include for example:
1 ) 1 -Cyclohexyloxy^^θ.θ-tetramethyM-octadecylaminopiperidine,
2) bis(2,2,6,6-Tetramethylpiperidin-4-yl) sebacate,
3) bis(1-Acetoxy-2,2,6,6-tetramethylpiperidin-4-yl) sebacate, 4) bis(1 !2!2!6,6-Pentamethyl-4-yl) sebacate,
5) bis(1 -Cyclohexyloxy^^θ.θ-tetramethylpiperidin^-yl) sebacate,
6) bis(1-Octyloxy-2,2,6,6-tetramethylpiperidin-4-yl) sebacate;
7) bis(1-Acyl-2,2,6,6-tetramethylpiperidin-4-yl) sebacate, 8) bis(1 ,2,2,6,6-Pentamethyl-4-piperidyl) n-butyl-3,5-di-tert-butyl-4-hydroxybenzylmalo- nate,
9) 2,4-bis[(1-Cyclohexyloxy-2,2,6,6-tetramethylpiperidin-4-yl)butylamino]-6-(2-hydroxy- ethylamino-s-triazine,
10) bis(1 -Cyclohexyloxy^^θ.θ-tetramethylpiperidin^-yl) adipate, 1 1 ) 2,4-bis[(1-Cyclohexyloxy-2,2,6,6-piperidin-4-yl)butylamino]-6-chloro-s-triazine,
12) 1 -(2-Hydroxy-2-methylpropoxy)-4-hydroxy-2,2,6,6-tetramethylpiperidine,
13) 1 -(2-Hydroxy-2-methylpropoxy)-4-oxo-2,2,6,6-tetramethylpiperidine,
14) 1 -(2-Hydroxy-2-methylpropoxy)-4-octadecanoyloxy-2,2,6,6-tetramethylpiperidine,
15) bis(1 -(2-Hydroxy-2-methylpropoxy)-2,2,6,6-tetramethylpiperidin-4-yl) sebacate, 16) bis(1-(2-Hydroxy-2-methylpropoxy)-2,2,6,6-tetramethylpiperidin-4-yl) adipate,
17) 2,4-bis{N-[1 -(2-Hydroxy-2-methylpropoxy)-2,2,6,6-tetramethylpiperidin-4-yl]-N-butyl- amino}-6-(2-hydroxyethylamino)-s-triazine,
18) 4-Benzoyl-2,2,6,6-tetramethylpiperidine,
19) Di-(1 ,2,2,6,6-pentamethylpiperidin-4-yl) p-methoxybenzylidenemalonate, 20) 4-Stearyloxy-2,2,6,6-tetramethylpiperidine,
21 ) bis(1-Octyloxy-2,2,6,6-tetramethylpiperidyl) succinate,
22) 1 ,2,2,6,6-Pentamethyl-4-aminopiperidine,
23) 2-Undecyl-7,7,9,9-tetramethyl-1-oxa-3,8-diaza-4-oxo-spiro[4,5]decane,
24) tris(2,2,6,6-Tetramethyl-4-piperidyl) nitrilotriacetate, 25) tris(2-Hydroxy-3-(amino-(2,2,6,6-tetramethylpiperidin-4-yl)propyl) nitrilotriacetate,
26) tetrakis(2,2,6,6-Tetramethyl-4-piperidyl)-1 ,2,3,4-butane-tetracarboxylate,
27) tetrakis(1 ,2,2,6,6-Pentamethyl-4-piperidyl)-1 ,2,3,4-butane-tetracarboxylate,
28) 1 ,1 '-(1 ,2-Ethanediyl)-bis(3,3,5,5-tetramethylpiperazinone), 29) 3-n-Octyl-7,7,9,9-tetramethyl-1 ,3,8-triazaspiro[4.5]decan-2,4-dione,
30) δ-Acetyl-S-dodecyl-yj^θ-tetramethyl-I Aδ-triazaspiroμ.δldecane^-dione,
31 ) 3-Dodecyl-1-(2,2,6,6-tetramethyl-4-piperidyl)pyrrolidin-2,5-dione,
32) 3-Dodecyl-1 -(1 ,2,2,6,6-pentamethyl-4-piperidyl)pyrrolidine-2,5-dione, 33) N,N'-bis-Formyl-N,N'-bis(2,2,6,6-tetramethyl-4-piperidyl)hexamethylenediamine,
34) The reaction product of 2,4-bis[(1-cyclohexyloxy-2,2,6,6-piperidin-4-yl)butylamino]-6- chloro-s-triazine with N,N'-bis(3-aminopropyl)ethylenediamine),
35) The condensate of 1-(2-hydroxyethyl)-2,2,6,6-tetramethyl-4-hydroxypiperidine and succinic acid, 36) Linear or cyclic condensates of N,N'-bis(2,2,6,6-tetramethyl-4-piperidyl)-hexamethyl- enediamine and 4-tert-octylamino-2,6-dichloro-1 ,3,5-triazine,
37) Linear or cyclic condensates of N,N'-bis(2,2,6,6-tetramethyl-4-piperidyl)-hexamethyl- enediamine and 4-cyclohexylamino-2,6-dichloro-1 ,3,5-triazine,
38) Linear or cyclic condensates of N,N'-bis-(2,2,6,6-tetramethyl-4-piperidyl)hexamethyl- enediamine and 4-morpholino-2,6-dichloro-1 ,3,5-triazine,
39) Linear or cyclic condensates of N,N'-bis-(1 ,2,2,6,6-pentamethyl-4-piperidyl)hexamethyl- enediamine and 4-morpholino-2,6-dichloro-1 ,3,5-triazine,
40) The condensate of 2-chloro-4,6-bis(4-n-butylamino-2,2,6,6-tetramethylpiperidyl)-1 ,3,5- triazine and 1 ,2-bis(3-aminopropylamino)ethane, 41 ) The condensate of 2-chloro-4,6-di-(4-n-butylamino-1 ,2,2,6, 6-pentamethylpiperidyl)- 1 ,3,5-triazine and 1 ,2-bis-(3-aminopropylamino)ethane,
42) The reaction product of /J^Θ-tetramethyl^-cycloundecyl-i-oxa-S.δ-diaza^-oxospiro [4,5]decane and epichlorohydrin,
43) Poly[methyl,(3-oxy-(2,2,6,6-tetramethylpiperidin-4-yl)propyl)] siloxane, CAS Reg. No.182635-99-0,
44) The reaction product of maleic acid anhydride-Ci8-C22-α-olefin-copolymer with 2,2,6,6- tetramethyl-4-aminopiperidine,
45) The oligomeric compound which is the condensation product of 4,4'-hexamethylene- bis(amino-2,2,6,6-tetramethylpiperidine) and 2,4-dichloro-6-[(2,2,6,6-tetramethyl- piperidin-4-yl)butylamino]-s-triazine end-capped with 2-chloro-4,6-bis(dibutylamino)-s- triazine, 46) The oligomeric compound which is the condensation product of 4,4'-hexamethylene- bis(amino-1 ,2,2,6,6-pentamethylpiperidine) and 2,4-dichloro-6-[(1 ,2,2,6,6-pentamethyl- piperidin-4-yl)butylamino]-s-triazine end-capped with 2-chloro-4,6-bis(dibutylamino)-s- triazine, 47) The oligomeric compound which is the condensation product of 4,4'-hexamethylene- bis(amino-1 -propoxy-2,2,6,6-tetramethylpiperidine) and 2,4-dichloro-6-[(1 -propoxy- 2,2,6,6-tetramethylpiperidin-4-yl)butylamino]-s-triazine end-capped with 2-chloro-4,6- bis(dibutylamino)-s-triazine,
48) The oligomeric compound which is the condensation product of 4,4'-hexamethylene- bis(amino-1-acyloxy-2,2,6,6-tetramethylpiperidine) and 2,4-dichloro-6-[(1-acyloxy-
2,2,6,6-tetramethylpiperidin-4-yl)butylamino]-s-triazine end-capped with 2-chloro-4,6- bis(dibutylamino)-s-triazine and
49) The product obtained by reacting a product, obtained by reacting 1 ,2-bis(3-aminopro- pylamino)ethane with cyanuric chloride, with (2,2,6,6-tetramethylpiperidin-4-yl)butyl- amine.
Also included are the sterically hindered N-H, N-methyl, N-methoxy, N-propoxy, N-octyloxy, N-cyclohexyloxy, N-acyloxy and N-(2-hydroxy-2-methylpropoxy) analogues of any of the above mentioned compounds. For example, replacing an N-H hindered amine with an N- methyl hindered amine would be employing the N-methyl analogue in place of the N-H. The benzofuranone and sterically hindered amine stabilizers are employed at the same concentration levels as components i) and ii).
The loss in stability of biodiesel may be observed by gum formation.
A particularly preferred embodiment of the invention relates to a composition, which comprises At least one sterically hindered phenolic antioxidant selected from the group consisting of 2,6-di-tert-butylphenol, 3,5-di-tert-butyl-4-hydroxyhydrocinnamic acid methyl ester and tetrakis-(3-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionyloxymethyl)methane;
At least one triazole metal deactivator selected from the group consisting of 1-(di-isooc- tylaminomethyl)-1 ,2,4-triazole, 1 -(di-(2-ethylhexyl)aminomethyl)1 ,2,4-triazole, 1 -(2-meth- oxyprop-2-yl)tolyltriazole, 1-(1-cyclohexyloxypropyl)tolyltriazole, 1-(1-cyclohexyloxyhep- tyl)tolyltriazole and 1-(1-cyclohexyloxybutyl)tolyltriazole.
The following Examples illustrate the invention. Unless otherwise indicated, parts and percentages are by weight. Examples
Material and Methods
Rancimat Tests
The Rancimat test, developed by the food industry, is employed to test the oxidative stability of soy biodiesel (methyl ester of soy fatty acid). A 3.0 g sample of soy biodiesel is held at 1 11.70C and exposed to a bubbling stream of air (10 I per hour). The sample vessel is vented to a secondary container, where the off-gases are bubbled through 50 ml of distilled water. The test measures the volatile oxidation decomposition products such as peroxides, alcohols, aldehydes and carboxylic acids. The volatile decomposition products (chiefly formic acid) are swept through the sample vessel and vented into the secondary container where they are trapped by the distilled water. The conductivity of the water is constantly monitored as a function of time through use of an electrode. The inflection point (not a specific value) of the conductivity curve is the measured induction time. It should be pointed out that some samples will be highly conductive before the inflection point is achieved, while others will only be slightly conductive. An increase of the induction time indicates an increase in oxidative stability. Results are in the tables below. Levels of additive are in wt.-% based on the weight of the biodiesel.
The stabilizer combination of components i) and ii) provide for outstanding performance for the Rancimat test. A 6 hour induction time is necessary to meet the EN 14214 specification. Additive Components used in test series P: butylated hydroxytoluene (BHT) Q: 2,6-di-tert-butylphenol R: Vitamin E S: Mixture of 4-(and 5)-methyl-1-(di(2-ethylhexyl)-aminomethyl)-benzotriazole T: 41 wt.-% tetrakis-(3-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionyloxymethyl)methane, 29 wt.-% 2,6-di-tert-butylphenol, 30 wt.-% methyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl)- propionate
U: 1-(di-(2-ethylhexyl)aminomethyl)1 ,2,4-triazole Additive mixtures of the invention: A: 90% Additive T, 10% Additive S B: 90% Additive P, 10% Additive S C: 90% Additive Q, 10% Additive S D: 90% Additive R, 10% Additive S E: 89% Additive T, 1 1 % Additive S F: 89% Additive T, 1 1% Additive U G: 86% Additive T, 14% Additive S H: 86% Additive T, 14% Additive U Results Example 1
Table 1 Rancimat Induction Time
Example 2
The above test are repeated where the biodiesel is spiked with 5 ppm of copper. The first control formulation contains no copper.
Table 2
Rancimat Induction Time
Example 3
Soy biodiesel is stored outdoors from August 3, 2006 until October 13, 2006. The Rancimat induction times are monitored as a function of time (weeks) and additive level. The containers are closed and opened once per week for sampling. The following results are observed.
Table 3
Rancimat Induction Times
Example 4
The tests are repeated with other fatty acid methyl esters, rapeseed oil methyl ester, recycled cooking oil methyl ester and jatropha oil methyl ester. The following induction time results are found. Table 4
Rancimat Induction Times
Example 5
Further rancimat induction time tests in soy biodiesel are performed.
Table 5
Rancimat Induction Times
Example 6
The tests of Example 5 are repeated with soy biodiesel spiked with 0.25 ppm Fe naphthen- ate and with 0.01 ppm Cu naphthenate. Table 6
Rancimat Induction Times
Example 7
Tests are performed on a blend B20, 20% soy biodiesel and 80% petroleum diesel and on B20 spiked with 1 ppm Cu naphthenate.
Table 7
Rancimat Induction Times
Example 8
Tests are performed in soy bioediesel spiked with different levels of Cu acetate.
Table 8
Rancimat Induction Times [hours]
Example 9
Experiments are performed with soy biodiesel contaminated with mixed metals. The mixed metal spike is 0.00006 ppm Cu naphthenate and 0.0032 ppm Fe naphthenate.
Table 9
Rancimat Induction Times

Claims

Claims:
1. A biodiesel fuel composition stabilized against the deleterious effects of heat, light, oxygen and metals, which composition comprises
A biodiesel fuel and An effective stabilizing amount of a combination of i) At least one compound selected from the group consisting of the sterically hindered phenolic antioxidants and ii) At least one compound selected from the group consisting of the triazole metal deactivators. 2. A composition according to claim 1 comprising one or more sterically hindered phenolic antioxidants selected from the group consisting of 2,6-di-tert-butylphenol, 2,6-di-tert- butyl-4-methylphenol (BHT), 2,
2'-methylene bis-(4,6-di-tert-butylphenol), 1 ,6-hexame- thylene-bis-(3,5-di-tert-butyl-4-hydroxyhydrocinnamate), ((3,5-bis(1 ,1-dimethylethyl)-4- hydroxphenyl)methylthio)acetic acid Ci0-Ci4isoalkyl esters, 3,5-di-tert-butyl-4-hydroxy- hydrocinnamic acid C6-C9alkyl esters, 3,5-di-tert-butyl-4-hydroxyhydrocinnamic acid methyl ester, tetrakis-(3-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionyloxymethyl)me- thane, thiodiethylene bis(3,5-di-tert-butyl-4-hydroxyhydrocinnamate), octadecyl 3,5-di- tert-butyl-4-hydroxyhydrocinnamate and 2,5-di-tert-butylhydroquinone.
3. A composition according to claim 1 comprising one or more sterically hindered phenolic antioxidants selected from the group consisting of 2,6-di-tert-butylphenol, 3,5-di-tert- butyl-4-hydroxyhydrocinnamic acid methyl ester and tetrakis-(3-(3,5-di-tert-butyl-4-hy- droxyphenyl)-propionyloxymethyl)methane.
4. A composition according to claim 1 comprising one or more triazole metal deactivators selected from the group consisting of compounds of the formula
wherein
Ri and R2 are the same or different and are hydrogen, CrC2oalkyl, C3-C2oalkenyl, C5-Ci2cycloalkyl, C7-Ci3aralkyl, C6-Ci0aryl or hydroxy or R1 and R2, together with the nitrogen atom to which they are each attached may form a 5-, 6- or 7-membered het- erocylic ring, or R1 and R2 are a group of formula
R3XK-R4-PU-R4)-, wherein
X represents O, S or NR3,
R3 represents hydrogen or CrC20alkyl,
R4 represents CrC12alkylene, n represents 0 or an integer from 1 to 6, Or one of R1 and R2 represents a group of formula
or R2 represents a group of formula (II) and R1 represents a group of the partial formula
-[R4]n-N(R5)-A-[N(R5)2 ]m, wherein m represents 0 or 1 and, when m represents zero, A represents a group of formula (II) and, when m represents 1 , A represents alkylene or C6-C10 arylene and R5 represents a group of formula (II).
5. A composition according to claim 4 comprising 1-(di-isooctylaminomethyl)-1 ,2,4-triazole or 1-(di-(2-ethylhexyl)aminomethyl)1 ,2,4-triazole.
6. A composition according to claim 1 comprising one or more triazole metal deactivators selected from the group consisting of compounds of the formula
wherein
R6 represents d-C^alkyl,
R7 represents d-C^alkyl, d-C^alkyl interrupted by one or more O atoms or represents C5-Ci2cycloalkyl and Rs and Rg are hydrogen or methyl.
7. A composition according to claim 6 comprising 1-(2-methoxyprop-2-yl)tolyltriazole, 1- (i-cyclohexyloxypropyl)tolyltriazole, 1-(1-cyclohexyloxyheptyl)tolyltriazole or 1-(1- cyclohexyloxybutyl)tolyltriazole.
8. A composition according to claim 1 comprising At least one sterically hindered phenolic antioxidant selected from the group consisting of 2,6-di-tert-butylphenol, 3,5-di-tert-butyl-4-hydroxyhydrocinnamic acid methyl ester and tetrakis-(3-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionyloxymethyl)methane and
At least one triazole metal deactivator selected from the group consisting of 1 -(di-iso- octylaminomethyl)-1 ,2,4-triazole, 1 -(di-(2-ethylhexyl)aminomethyl)1 ,2,4-triazole, 1 -(2- methoxyprop-2-yl)tolyltriazole, 1-(1-cyclohexyloxypropyl)tolyltriazole, 1-(1-cyclohexy- loxyheptyl)tolyltriazole and 1 -(1 -cyclohexyloxybutyl)tolyltriazole.
9. A composition according to claim 1 further comprising one or more stabilizers selected from the group consisting of the 3-arylbenzofuranone stabilizers and the sterically hindered amine light stabilizers.
10. A process for the stabilization of a biodiesel fuel against the deleterious effects of heat, light, oxygen and metals, which process comprises incorporating into a biodiesel fuel an effective stabilizing amount of a combination of i) At least one compound selected from the group consisting of the sterically hindered phenolic antioxidants and ii) At least one compound selected from the group consisting of the triazole metal deactivators.
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