EP2004913A2 - Structural engineering sliding elements having high wear-proof and low coefficient of friction - Google Patents
Structural engineering sliding elements having high wear-proof and low coefficient of frictionInfo
- Publication number
- EP2004913A2 EP2004913A2 EP07713128A EP07713128A EP2004913A2 EP 2004913 A2 EP2004913 A2 EP 2004913A2 EP 07713128 A EP07713128 A EP 07713128A EP 07713128 A EP07713128 A EP 07713128A EP 2004913 A2 EP2004913 A2 EP 2004913A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- wear resistant
- sliding element
- molecular weight
- highly wear
- uhmwpe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethylene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F110/00—Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F110/02—Ethene
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/04—Bearings; Hinges
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2500/00—Characteristics or properties of obtained polyolefins; Use thereof
- C08F2500/01—High molecular weight, e.g. >800,000 Da.
Definitions
- the present invention addresses a sliding element having high wear resistance and low coefficient of friction for use in structural engineering, according to the preamble of claim 1.
- the invention relates to a highly wear resistant sliding element for use in the building industry as a friction sliding element in civil works, such as bridge bearings, seismic energy dissipators and joints.
- bridge bearings for instance subjected to heavy load conditions, such as bridges for high speed railway line sections or bridges subjected to particularly intense traffic conditions.
- Civil structures of the above mentioned type are known to be designed and constructed in such a manner as to allow limited relative movements between structure parts. This allows the structure to adapt to different seismic or other load stresses, and to limit the maximum stress value within the structure.
- Such movements generally include sliding or pivotal movements between two or more structure parts, sliding or hinged connections being provided in the structure to allow such movements.
- connections generally comprise a pair of flat or curved surfaces susceptible of sliding/pivoting relative to each other to allow such relative displacements and/or pivotal movements to occur.
- a first surface of such pair of surfaces is made of steel, such as an austenitic steel, and the other surface is conveniently made from an engineering polymer, a lubricant such as a silicone fat being possibly used between the sliding surfaces.
- the requirement to be met is that at least one of the contact surfaces is made from a material that: has a low coefficient of static and dynamic friction, to facilitate slipping, sliding and/or rotation between the parts, while meeting the peculiar technical requirements for this specific use.
- the engineering polymer shall also have at least a high or long-lasting resistance to compressive loads and wear in a temperature range from -2O 0 C to +4O 0 C.
- sliding elements the material that is commonly used in prior art for sliding elements is PTFE (polytetrafluoroethylene).
- ultra high molecular weight polyethylene UHMWPE
- UHMWPE ultra high molecular weight polyethylene
- the invention is based on the issue of conceiving a highly wear resistant sliding element for use in structural engineering that has such structural and functional features as to meet the above requirements, while considerably improving the performance of the sliding element in the various conditions of use as compared with prior art sliding elements, especially in particularly heavy conditions.
- the highly wear resistant sliding element for use in structural engineering comprises at least one sliding surface made from ultra high molecular weight polyethylene (UHMWPE).
- UHMWPE ultra high molecular weight polyethylene
- the molecular weight of such ultra high molecular weight polyethylene (UHMWPE) is at least 6.5x10 6 g/mol, as an average detectable value.
- the molecular weight of such ultra high molecular weight polyethylene is preferably higher than 8 x 10 6 g/mol, at least 9 x 10 6 g/mol and, more preferably from 9.I x IO 6 g/mol to 9.6 x 10 6 g/mol.
- ultra high molecular weight polyethylene UHMWEPE
- a few additives to be incorporated in such high molecular weight polyethylene and particular treatments for such polyethylene will be mentioned below.
- ultra high molecular weight polyethylene comprises aluminum powder or aluminum compounds to further improve the wear resistance of the sliding surface of the sliding element.
- ultra high molecular weight polyethylene comprises additives for increasing the creep resistance of the sliding surface of the sliding element.
- additives preferably include talc and/or calcium stearate.
- the ultra high molecular weight polyethylene comprises antioxidants for increasing the oxidation resistance of the sliding surface of the sliding element.
- ultra high molecular weight polyethylene comprises heat stabilizers for preserving mechanical properties such as toughness and strength of the sliding surface of the sliding element under high temperatures.
- ultra high molecular weight polyethylene comprises mixtures of fluoropolymers to provide a further reduction of the coefficients of friction in the sliding surface of the sliding element.
- These mixtures of fluoropolymers preferably have a 60% fluorine content by weight.
- the ultra high molecular weight polyethylene may be crosslinked through gamma or beta radiation at high radiation doses, above 40 kGy and below 1000 kGy, possibly followed by a stabilization treatment for reactive free radical scavenging, which is a thermal treatment preferably conducted at a temperature above the melting point.
- the ultra high molecular weight polyethylene may be crosslinked through addition of crosslinking agents and free-radical initiators, such as peroxides, followed by a stabilization treatment for scavenging reactive free radicals and reducing the likelihood of oxidation, which is effected by a thermal treatment preferably conducted at a temperature above the melting point.
- crosslinking agents and free-radical initiators such as peroxides
- crosslinking induced by radiation or free-radical initiators increases the molecular weight of polyethylene by forming intermolecular bonds, which can modify the physico-chemical and mechanical properties of the polymer.
- Such crosslinking particularly causes an increase in wear resistance and mechanical stability of the material (creep reduction).
- Chemical crosslinking is more effective in limiting the loss of toughness and elongation at break that can occur in certain cases after radiation crosslinking.
- the sliding element is advantageously subjected to a heat treatment adapted to reduce or eliminate free radicals from the crosslinked polyethylene, to provide oxidation resistance and preserve mechanical properties with time.
- the semifinished or finished sliding element may be conveniently held in an oven for more than one hour and at such a temperature as to cause the polyethylene structure to soften, e.g. a temperature from 135°C to 150 0 C
- a temperature e.g. a temperature from 135°C to 150 0 C
- the semifinished or finished sliding element may be conveniently held in an oven for more than one hour and at a temperature below the softening point of the polyethylene, e.g. a temperature from HO 0 C to 135 0 C. This will reduce degradation of the above mentioned mechanical properties (toughness and elongation at break), while dramatically decreasing the free radical content therein.
- Ultra high molecular weight polyethylene suitable for this specific application among those commercially available is the one sold by Rochling under the trade name Polystone® X-Slide M, which has the following properties:
- UHMWPE having a molecular weight of 9.2 x 10 6 g/mol; added with fluoropolymers to improve its sliding behavior and reduce friction; added with antioxidants to increase stability and inertness to oxygen.
- Polystone® X-Slide M polyethylene are improved by the crosslinking process and following thermal treatment as described above.
- UHMWPE ultra high molecular weight polyethylene
- the base material may be filled with aluminum microspheres and powder or aluminum compounds.
- the sliding element may be initially lubricated with a silicone lubricant and the sliding surface of the sliding element may have a plurality of surface cells for containing and holding lubricants even under mutual sliding of the surfaces.
- the sliding elements may be provided in any conformation, such as skids, caps, belts and guides.
- the sliding surface made from ultra high molecular weight polyethylene (UHMWPE):
- the highly wear resistant sliding element for use in structural engineering meets the above requirements, while considerably improving the performance of the sliding element in the various conditions of use as compared with prior art sliding elements.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Sliding-Contact Bearings (AREA)
- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Lubricants (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT000735A ITMI20060735A1 (en) | 2006-04-12 | 2006-04-12 | ELEMENTS OF SLIDING WITH HIGH RESISTANCE TO WEAR AND LOW FRICTION COEFFICIENT FOR STRUCTURAL ENGINEERING |
| PCT/IB2007/000651 WO2007116257A2 (en) | 2006-04-12 | 2007-03-12 | Structural engineering sliding elements having high wear-proof and low coefficient of friction |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2004913A2 true EP2004913A2 (en) | 2008-12-24 |
Family
ID=38537665
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP07713128A Withdrawn EP2004913A2 (en) | 2006-04-12 | 2007-03-12 | Structural engineering sliding elements having high wear-proof and low coefficient of friction |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP2004913A2 (en) |
| KR (1) | KR20090009859A (en) |
| CN (1) | CN101421462B (en) |
| IT (1) | ITMI20060735A1 (en) |
| WO (1) | WO2007116257A2 (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ATE512269T1 (en) * | 2007-02-06 | 2011-06-15 | Alga Spa | EARTHQUAKE ISOLATOR WITH SLIDING PENDULUM |
| KR101378411B1 (en) * | 2011-06-02 | 2014-03-28 | 한국수력원자력 주식회사 | Manufacturing of wear resistance reinforced engineering plastics using the radiation method and plastics using thereof |
| CN104863046A (en) * | 2015-05-04 | 2015-08-26 | 株洲时代新材料科技股份有限公司 | Rubber support containing ultrahigh wear-resistance plate and manufacturing method thereof |
| DE102015110443A1 (en) * | 2015-06-29 | 2016-12-29 | Maurer Söhne Engineering GmbH & Co. KG | Use of a thermoplastic material as a sliding material, method for producing a sliding element and structural bearing with a sliding element made of thermoplastic material |
| CN105602064B (en) * | 2016-02-01 | 2017-12-05 | 西申(上海)新材料科技有限公司 | Railroad bridge spherical bearing modified ultra-high molecular weight polyethylene and its processing method |
| CN109251390A (en) * | 2018-07-20 | 2019-01-22 | 上海化工研究院有限公司 | The preparation method of the wear-resisting lubricating composite of ultra-high molecular weight polyethylene multipurpose |
| CN111135343B (en) * | 2019-12-19 | 2021-09-14 | 江苏集萃先进高分子材料研究所有限公司 | High-crosslinking high-antioxidant-doped artificial joint prosthesis material and preparation method thereof |
| US12100859B2 (en) | 2020-05-01 | 2024-09-24 | Celanese International Corporation | Reduced shutdown temperature membrane including HDPE particles and shutdown reducing additive and polymer composition for making the same |
| CN111748141A (en) * | 2020-08-08 | 2020-10-09 | 深州市工程塑料有限公司 | Slide plate for shock-absorbing and isolating bearing and preparation method thereof |
| IT202000027122A1 (en) * | 2020-11-12 | 2022-05-12 | Fip Mec S R L | ANTI-FRICTION STRUCTURAL SUPPORT |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4210351A1 (en) * | 1992-03-30 | 1993-10-07 | Hoechst Ag | Pelletising ultrahigh-mol. wt. polyethylene - by extrusion agglomeration under pressure with given compression ratio, and then cutting into pellets |
| DE19748616A1 (en) * | 1997-11-04 | 1999-08-12 | Hans Henig | Welding perforated immersion drum of high or ultra-high molecular weight polyethylene |
| JP2003214471A (en) * | 2002-01-23 | 2003-07-30 | Showa Electric Wire & Cable Co Ltd | Damper for vibration control |
| ATE312704T1 (en) * | 2002-01-29 | 2005-12-15 | Paul Smith | SINTERING OF ULTRA HIGH MOLECULAR POLYETHYLENE |
| JP4146142B2 (en) * | 2002-03-12 | 2008-09-03 | 株式会社ブリヂストン | Sliding bearing structure |
| AU2002325349A1 (en) * | 2002-07-19 | 2004-02-09 | Maurer Sohne Gmbh And Co. Kg | Slide bearing for construction and material for the same |
| EP1719839A3 (en) * | 2005-05-03 | 2009-11-04 | RW Sollinger Hütte GmbH | Roller cover for road joints |
-
2006
- 2006-04-12 IT IT000735A patent/ITMI20060735A1/en unknown
-
2007
- 2007-03-12 CN CN2007800131383A patent/CN101421462B/en not_active Expired - Fee Related
- 2007-03-12 KR KR1020087027730A patent/KR20090009859A/en not_active Ceased
- 2007-03-12 EP EP07713128A patent/EP2004913A2/en not_active Withdrawn
- 2007-03-12 WO PCT/IB2007/000651 patent/WO2007116257A2/en not_active Ceased
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2007116257A2 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2007116257A2 (en) | 2007-10-18 |
| ITMI20060735A1 (en) | 2007-10-13 |
| KR20090009859A (en) | 2009-01-23 |
| CN101421462A (en) | 2009-04-29 |
| WO2007116257A3 (en) | 2007-12-21 |
| CN101421462B (en) | 2012-11-14 |
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Inventor name: MARIONI, AGOSTINO Inventor name: POGGI, CARLO Inventor name: QUAGLINI, VIRGINIO Inventor name: CHIESA, ROBERTO Inventor name: TAVECCHIO, CHARLOTTE |
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