EP1966294B1 - Polyamide molding materials - Google Patents

Polyamide molding materials Download PDF

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Publication number
EP1966294B1
EP1966294B1 EP06829485A EP06829485A EP1966294B1 EP 1966294 B1 EP1966294 B1 EP 1966294B1 EP 06829485 A EP06829485 A EP 06829485A EP 06829485 A EP06829485 A EP 06829485A EP 1966294 B1 EP1966294 B1 EP 1966294B1
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EP
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Prior art keywords
polyamide
weight
use according
succinic acid
monoesters
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EP06829485A
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German (de)
French (fr)
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EP1966294A1 (en
Inventor
Robert Hubertus Van Mullekom
Marcus SCHÄFER
Detlev Joachimi
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Lanxess Deutschland GmbH
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Lanxess Deutschland GmbH
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/11Esters; Ether-esters of acyclic polycarboxylic acids

Definitions

  • the invention relates to the use of monoesters of succinic acid as a molecular weight-degrading additive for improving the flowability in the production of polyamide molding compositions.
  • Polyamides are characterized by a variety of advantageous properties, e.g. high toughness, high temperature resistance u.a. which secure their place in the market in the field of engineering thermoplastics. These basic properties of the polymer resin are generally modified by the addition of additives. Polymer resin and additive together give the so-called molding compound. For mechanical property improvement of polyamide, fillers such as glass fibers, wollastonite, kaolin or talc are often added to the base polymer resin, for example, by a melt extrusion method. Polyamide molding compounds are used in many applications. Examples include injection molded parts z. For the automotive market.
  • the fillers used in the molding compositions can lead to a considerable increase in the melt viscosity of the molding compositions and thus limit the flowability of these molding compositions.
  • a high flowability is advantageous for the uniform and complete filling of a mold, as well as for short cycle times and low filling pressures in injection molding.
  • One way to ensure the high flowability of the polyamide molding compounds in the injection molding is the use of polyamide resins with the lowest possible melt viscosity.
  • polyamide resins show a decreasing melt viscosity as the molecular weight decreases. It therefore makes sense to use a polyamide base resin which has a reduced molecular weight for the applications where high flowability of the molding composition is advantageous or necessary.
  • polyamide 6 base resin is preferably produced in a continuous process by feeding liquid caprolactam with about 1-4% water from above to one or a series of vertical tubular reactors. The polymerization is carried out at temperatures between 240 ° C and 270 ° C and a residence time of 1 to 30 hours. This means very long lead and lag times for product changes, which makes the process economically and ecologically disadvantaged. Furthermore, the melt stiffness is reduced in low molecular weight polyamides, which is for example when used Conventional strand granulation reduces the overall production capacity by reducing the pull-off speeds due to the risk of strand breakage.
  • Polyamides of conventional average molecular weight are understood to mean aliphatic polyamides which have a relative solution viscosity of 2.9 +/- 0.3 in meta-cresol (1.0% solution, 25 ° C.).
  • Polyamide molding compositions are generally produced by a melt-extrusion process or compounding process, wherein the polyamide resin is melted in an extruder and optionally mixed with further additives. Fillers and / or reinforcing materials such as glass fibers are usually metered into the polymer melt via a separate metering funnel. The resulting polyamide molding compound is extruded as a strand, cooled and granulated. The granules are then further processed by further processing steps, such as injection molding, to form parts or semi-finished products.
  • dicarboxylic acids such as sebacic acid are added during the compounding step to reduce the viscosity.
  • WO 03/060001 A2 describes the use of ortho-hydroxytriazines, (sterically) hindered hydroxybenzoates and optionally (sterically) hindered amines as UV stabilizers, inter alia, in polymaiden.
  • WO 03/01159 A discloses degradable compositions of biodegradable aliphatic-aromatic copolyesters and a plasticizer, preferably esters of citric acid, which Benzoic acid or mixtures thereof, inter alia, for use in polyether-polyamide block copolymers.
  • Plasticizers include monomeric esters of succinic acid.
  • WO 99/46323 discloses the avoidance of discoloration of nylon under the influence of light or the influence of heat by the use of, inter alia, aliphatic dicarboxylic acids.
  • EP 0 469 542 A2 describes polyamide compositions having a flow modifier.
  • methyl- or bromine-substituted succinic acid as well as succinic anhydride are listed.
  • EP 0 516 150 A1 discloses compositions based on A) poly (phenylene) ethers, B) polyamide and C) alkenyl succinic anhydride.
  • the molecular weight reduction may take place only in the preparation of the polyamide molding composition and must be completed as far as possible before the subsequent processing steps of the molding composition.
  • the subsequent processing by injection molding at melt temperatures which are in the range of temperatures in the preparation of the molding composition further degradation of the resin is undesirable.
  • the further reduction in the molecular weight of the molding compound in the processing steps following the compounding is undesirable because this leads to a non-reproducible behavior during the processing of the molding compound and, moreover, can impair the mechanical properties of the molding compound.
  • the solution to this problem and thus the subject of the invention is the use of mono-esters of succinic acid as a molecular weight-degrading additive for improving the flowability in the production of polyamide molding compositions.
  • the mono-esters of succinic acid are particularly suitable as molecular weight-reducing additives in the production of polyamide molding compositions by extrusion, by leading to a reduction of the relative solution viscosity of the polyamide resin and thus significantly improve its flowability.
  • the molecular weight degrading effect of the mono-esters of succinic acid is largely limited to the extrusion step, and, for example, in the subsequent injection molding step, there is no further significant reduction in the relative solution viscosity of the polyamide resin to use other carboxylic acid compounds.
  • the components C) and / or D) can be added.
  • the relative solution viscosity is determined according to ISO 307: 2003 and is applicable to polyamides designated PA 46, PA 6, PA 66, PA 69, PA 610, PA 612, PA 11, PA 12, PA 6T and PA MXD6.
  • compositions to be improved in their flowability comprise at least one partially crystalline thermoplastic polyamide having a relative solution viscosity in m-cresol of from 2.6 to 3.2, preferably from 99.9 to 10 parts by weight, more preferably 99, 0 to 55 parts by weight.
  • the polyamides to be improved in their fluidity according to the invention can be prepared by various processes and synthesized from very different building blocks and in special applications alone or in combination with processing aids, stabilizers, polymeric alloying partners (eg elastomers) or reinforcing materials (such as eg mineral fillers or glass fibers) to materials with specially adjusted property combinations. Also suitable are blends with shares of other polymers, eg. Example of polyethylene, polypropylene, ABS (acrylonitrile-butadiene-styrene copolymer), where appropriate, one or more compatibilizers can be used.
  • the properties of the polyamides can be improved by adding elastomers, for. B. with regard to the impact strength of, for example, reinforced polyamides. The multitude of possible combinations enables a very large number of products with different properties.
  • polyamides are partially crystalline polyamides, which can be prepared starting from diamines and dicarboxylic acid and / or lactams with at least 5 ring members or corresponding amino acids.
  • Suitable starting materials are aliphatic and / or aromatic dicarboxylic acids such as adipic acid, 2,2,4- and 2,4,4-trimethyladipic acid, azelaic acid, sebacic acid, isophthalic acid, terephthalic acid, aliphatic and / or aromatic diamines such as.
  • caprolactams very particularly preferably ⁇ -caprolactam
  • the semicrystalline polyamides to be improved according to the invention as component A) in their flowability can also be used in a mixture with other polyamides and / or further polymers.
  • the polyamides conventional additives such. As mold release agents, stabilizers and / or flow aids are added in the melt or applied to the surface.
  • the mono-esters of succinic acid to 0.1 to 2 wt .-%, particularly preferably used to 0.15 to 1.5 wt .-% based on the total amount of polyamide resin.
  • Especially preferred according to the invention are the mono-esters of succinic acid with aliphatic monohydric or polyhydric alcohols, for example succinic acid monomethyl ester, succinic acid monoethyl ester, monopropyl succinate, and ethylene glycol disuccinate, propylene glycol disuccinate, butylene glycol disuccinate, glycerol trisuccinate, pentaerythritol tetrasuccinate, dipentaerythritol hexasuccinate and tripentaerythritol octasuccinate.
  • succinic acid monomethyl ester succinic acid monoethyl ester, monopropyl succinate
  • ethylene glycol disuccinate propylene glycol disuccinate
  • butylene glycol disuccinate butylene glycol disuccinate
  • glycerol trisuccinate pentaerythritol tetrasuccinate
  • plasticizers for example, dioctyl phthalate, dibenzyl phthalate, butyl benzyl phthalate, hydrocarbon oils, N- (n-butyl) benzenesulfonamide can be used.
  • Suitable colorants are both organic and inorganic pigments and / or dyes. Carbon black is optionally present in very small amounts as part of the pigment mixture. If appropriate, the pigments / dyes and / or carbon blacks can also be used as a batch.
  • inorganic pigments are antimony trioxide, antimony pentoxide, basic lead carbonate, basic lead sulfate or lead silicate, lithopones, titanium dioxide (anatase, rutile), zinc oxide, zinc sulfide, metal oxides such as Powell blue, lead chromate, lead sulfochromates, chromium antimony titanate, chromium oxides, iron oxides, cobalt blue, cobalt chrome blue, cobalt nickel gray, Manganese blue, manganese violet, molybdate orange, molybdate red, nickel antimony titanate, ultramarine blue, and metal sulfides such as antimony trisulfide, cadmium sulfide, cadmium sulfoselenides, zirconium silicates, zirconium vanadium blue, zirconium praseodym yellow.
  • organic pigments examples include anthraquinone, azo, azomethine, benzanthrone, quinacridone, quinophthalone, dioxazine, flavanthrone, indanthrone, isoindoline, isoindolinone, methine, perinone, perylene, phthalocyanine, Pyranthrone, Pyrrolopyrrol-, Thioindigopigmente and metal complexes of z.
  • azo, azomethine, methine dyes or metal salts of azo compounds examples include anthraquinone, azo, azomethine, benzanthrone, quinacridone, quinophthalone, dioxazine, flavanthrone, indanthrone, isoindoline, isoindolinone, methine, perinone, perylene, phthalocyanine, Pyranthrone, Pyrrolopyrrol-, Thioindigopigmente and metal
  • Suitable polymer-soluble dyes are, for example, disperse dyes, such as those of the anthraquinone series, for example alkylamino, amino, arylamino, cyclohexylamino, hydroxy, hydroxyamino or phenylmercaptoanthraquinones, and metal complexes of azo dyes, in particular 1: 2 chromium or cobalt complexes of monoazo dyes , as well as fluorescent dyes, for example those from the benzthiazole, coumarin, oxarin, or thiazine series.
  • disperse dyes such as those of the anthraquinone series, for example alkylamino, amino, arylamino, cyclohexylamino, hydroxy, hydroxyamino or phenylmercaptoanthraquinones
  • metal complexes of azo dyes in particular 1: 2 chromium or cobalt complexes of monoazo dyes
  • the polymer-soluble dyes can also be used in combinations with fillers and / or pigments, in particular with inorganic pigments such as titanium dioxide.
  • Pigments and / or polymer-soluble dyes can be used.
  • the dyes or pigments used in the case of coloring molding compositions which are to be laser translucent have no or only a very low absorption in the NIR spectral range and should be compatible with the thermoplastic polymers used according to the invention be compatible and do not significantly affect their mechanical or other properties.
  • Suitable pigment additives are, for example, fatty acids having at least 12 carbon atoms, such as behenic acid or stearic acid, their amides, salts or esters, such as aluminum stearate, magnesium stearate, zinc stearate or magnesium behenate, and quaternary ammonium compounds, such as tri- (C 1 -C 4) -alkylbenzylammonium salts, waxes such as polyethylene wax, resin acids such as abietic acid, rosin soap, hydrogenated or dimerized rosin, C12-C18 paraffin disulfonic acids or alkylphenols.
  • fatty acids having at least 12 carbon atoms such as behenic acid or stearic acid, their amides, salts or esters, such as aluminum stearate, magnesium stearate, zinc stearate or magnesium behenate
  • quaternary ammonium compounds such as tri- (C 1 -C 4) -alkylbenzylammonium salt
  • dyes of the pyrazolone, perinone and anthraquinone type Preference is given to dyes of the pyrazolone, perinone and anthraquinone type, furthermore of the methine, azo and coumarin type.
  • the metal-containing pigments such as the inorganic pigments and the metal complexes of azo, azomethine or methine dyes, azomethine, quinacridone, dioxazine, isoindoline, isoindolinone, perylene, phthalocyanine, pyrrolopyrrole and thioindigo Colorants and bismuth vanadate.
  • nucleating agents e.g. Calciumphenylphosphinat, lithium chloride, sodium phenylphosphinate, alumina, silica, barium sulfate, montmorillonite and preferably talc can be used.
  • impact modifiers are generally copolymers which are preferably composed of at least two of the following monomers: ethylene, propylene, butadiene, isobutene, isoprene, chloroprene, vinyl acetate, styrene, acrylonitrile and acrylic or methacrylic acid ester with 1 to 18 C atoms in the alcohol component.
  • Known flame retardants in polyamides are, for example, halogen compounds, red phosphorus, organic phosphorus and nitrogen compounds or mineral flame retardants, such as e.g. Magnesium hydroxide.
  • polyamide molding compositions are prepared in the following manner:
  • Polyamide-6 resin and the other additives are mixed and melted in a continuous twin-screw extruder (Werner & Pfleiderer ZSK 32). Glass fibers are dosed into the melt via a second metering funnel. The cylinder temperatures are chosen so; that melt temperatures of 260 to 300 ° C are maintained. The melt strand is introduced into water, granulated and dried. The molding compositions are used to determine the relative solution viscosity of the polyamide resin in m-cresol. From the molding compositions test specimens for the mechanical tests are produced on an injection molding machine. During the injection molding process, the filling pressure required for the production of the tension rods is determined.
  • the measurement of the filling pressure takes place during spraying of the standard test specimen for the tensile test via a pressure sensor near the sprue on the injection mold.
  • the pressure at the discontinuity in the mold internal pressure curve is determined between the shallower pressure rise during the mold filling phase and the steeper rise during the compression phase of the melt.
  • the following tests are carried out on the test specimens obtained: Tensile test to ISO 527, bending test to ISO 178, impact test to Izod ISO 180 1U. Yellowness index according to ASTM E313. To determine the flowability, an 8 x 20 mm flow spiral is injected and the flow path is determined in cm.
  • the test specimens determine the relative solution viscosity (RV) of the polyamide resin in m -cresol. (1.0% solution, 25 ° C, ISO 307: 2003)
  • Comparative Example 1 Preparation of polyamide molding compounds from a polyamide-6 resin having a relative solution viscosity of 2.9 in m -cresol (polyamide resin having a conventional viscosity):
  • Polyamide 6 of relative solution viscosity 2.9 in m -cresol (® Durethan B29, Lanxess Germany GmbH): 69.6% by weight Glass fibers (CS 7928, Lanxess Germany GmbH): 30% by weight Nucleating agent (microtalkum) 0.2% by weight Mold release agent (montan ester wax) 0.2% by weight
  • Comparative Example 2 Preparation of Polyamide Molding Polyamide Resins with a Relative Solution Viscosity of 2.6 in m Cresol (about 10% Reduced Relative Solution Viscosity in Comparison to Comparative Example 1)
  • Polyamide 6 of relative solution viscosity 2.6 in m -cresol (Durethan ® B26, Lanxess Germany GmbH): 69.6% by weight Glass fibers (CS 7928, Lanxess Germany GmbH): 30% by weight Nucleating agent (microtalkum) 0.2% by weight Mold release agent (montan ester wax) 0.2% by weight
  • Polyamide 6 of relative solution viscosity 2.9 in m -cresol (® Durethan B29, Lanxess Germany GmbH): 69.1% by weight Triaminocaproic acid triazine (TACT) 0.5% by weight Glass fibers (CS 7928, Lanxess Germany GmbH): 30% by weight Nucleating agent (microtalkum) 0.2% by weight Mold release agent (montan ester wax) 0.2% by weight
  • Polyamide 6 of relative solution viscosity 2.9 in m -cresol (® Durethan B29, Lanxess Germany GmbH): 69.1% by weight Cyclohexanontetrapropion Acid (CHTP) 0.5% by weight Glass fibers (CS 7928, Lanxess Germany GmbH): 30% by weight Nucleating agent (microtalkum) 0.2% by weight Mold release agent (montan ester wax) 0.2% by weight
  • Polyamide 6 of relative solution viscosity 2.9 in m -cresol (® Durethan B29, Lanxess Germany GmbH): 69.1% by weight Sebacic acid (SEBS) 0.5% by weight Glass fibers (CS 7928, Lanxess Germany GmbH): 30% by weight Nucleating agent (microtalkum) 0.2% by weight Mold release agent (montan ester wax) 0.2% by weight
  • Polyamide 6 of relative solution viscosity 2.9 in m -cresol (® Durethan B29, Lanxess Germany GmbH): 69.1% by weight Pentaerythritol tetrasuccinate (PTS) 0.5% by weight Glass fibers (CS 7928, Lanxess Germany GmbH): 30% by weight Nucleating agent (microtalkum) 0.2% by weight Mold release agent (montan ester wax) 0.2% by weight
  • Polyamide 6 of relative solution viscosity 2.9 in m -cresol (® Durethan B29, Lanxess Germany GmbH): 69.1% by weight Dipentaerythritol tetrasuccinate (DPHS) 0.5% by weight Glass fibers (CS 7928, Lanxess Germany GmbH): 30% by weight Nucleating agent (microtalkum) 0.2% by weight Mold release agent (montan ester wax) 0.2% by weight
  • Polyamide 6 of relative solution viscosity 2.9 in m -cresol (® Durethan B29, Lanxess Germany GmbH): 69.25% by weight Succinic acid monomethyl ester (BMMS) 0.35% by weight Glass fibers (CS 7928, Lanxess Germany GmbH): 30% by weight Nucleating agent (microtalkum) 0.2% by weight Mold release agent (montan ester wax) 0.2% by weight

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Polyamides (AREA)
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Abstract

Use of a succinic acid ester compound (I) as a molecular weight reducing additives for the preparation of polyamide molded mass. Use of a succinic acid ester compound (I) of formula (R-(O-C(=O)-Y 1>-C(=O)-OH) n), as a molecular weight reducing additives for the preparation of polyamide molded mass. R, Y 1>1-30C aliphatic or aromatic carbon further optionally with an heteroatom such as N, O, S or P; and n : 1-20. Independent claims are included for: (1) a polyamide molded material comprising at least a polyamide with a relative solution viscosity of 2.6-3.2 in m-cresol, and (I); and (2) a method for the preparation of the polyamide molded mass comprising melt mixing the polyamide and (I) in a multi-shaft extruder.

Description

Die Erfindung betrifft die Verwendung von Mono-Estern der Bernsteinsäure als molekulargewichtsabbauendes Additiv zur Verbesserung der Fließfähigkeit bei der Herstellung von Polyamidformmassen.The invention relates to the use of monoesters of succinic acid as a molecular weight-degrading additive for improving the flowability in the production of polyamide molding compositions.

Polyamide zeichnen sich durch eine Vielzahl vorteilhafter Eigenschaften wie z.B. hohe Zähigkeit, hohe Temperaturfestigkeit u.a. aus, die ihnen im Bereich der technischen Thermoplaste einen festen Platz im Markt sichern. Diese Basiseigenschaften des Polymerharzes werden im Allgemeinen durch die Zugabe von Zusatzstoffen modifiziert. Polymerharz und Zusatzstoff zusammen ergeben die sogenannte Formmasse. Zur mechanischen Eigenschaftsverbesserung von Polyamid werden oft Füllstoffe wie beispielsweise Glasfasern, Wollastonit, Kaolin oder Talkum zu dem Basispolymerharz gegeben, beispielsweise über ein Schmelze-Extrusionsverfahren. Polyamidformmassen kommen in vielen Anwendungen zum Einsatz. Beispielhaft genannt seien Spritzgussteile z. B. für den Automobilmarkt.Polyamides are characterized by a variety of advantageous properties, e.g. high toughness, high temperature resistance u.a. which secure their place in the market in the field of engineering thermoplastics. These basic properties of the polymer resin are generally modified by the addition of additives. Polymer resin and additive together give the so-called molding compound. For mechanical property improvement of polyamide, fillers such as glass fibers, wollastonite, kaolin or talc are often added to the base polymer resin, for example, by a melt extrusion method. Polyamide molding compounds are used in many applications. Examples include injection molded parts z. For the automotive market.

Die in den Formmassen eingesetzten Füllstoffe können aber zu einer erheblichen Erhöhung der Schmelzeviskosität der Formmassen führen und begrenzen so die Fließfähigkeit dieser Formmassen. Eine hohe Fließfähigkeit ist jedoch für die gleichmäßige und vollständige Füllung einer Form, sowie für kurze Zykluszeiten und niedrige Fülldrucke bei der Spritzgießverarbeitung vorteilhaft. Eine Möglichkeit um die hohe Fließfähigkeit der Polyamidformmassen bei der Spritzgießverarbeitung zu gewährleisten, ist der Einsatz von Polyamidharzen mit einer möglichst geringen Schmelzeviskosität.However, the fillers used in the molding compositions can lead to a considerable increase in the melt viscosity of the molding compositions and thus limit the flowability of these molding compositions. However, a high flowability is advantageous for the uniform and complete filling of a mold, as well as for short cycle times and low filling pressures in injection molding. One way to ensure the high flowability of the polyamide molding compounds in the injection molding, is the use of polyamide resins with the lowest possible melt viscosity.

Generell zeigen Polyamidharze bei abnehmendem Molekulargewicht eine abnehmende Schmelzeviskosität. Es liegt daher nahe, für die Anwendungen, wo eine hohe Fließfähigkeit der Formmasse vorteilhaft oder notwendig ist, ein Polyamidbasisharz einzusetzen, das ein verringertes Molekulargewicht hat.In general, polyamide resins show a decreasing melt viscosity as the molecular weight decreases. It therefore makes sense to use a polyamide base resin which has a reduced molecular weight for the applications where high flowability of the molding composition is advantageous or necessary.

Aus Sicht der industriellen Herstellung von Polyamiden ist dies aber nachteilig, da es den Einsatz eines zusätzlichen Basisharzes bedeutet, was mit einem erhöhten logistischen und wirtschaftlichen Aufwand verbunden ist. Im industriellen Maßstab wird Polyamid-6-Basisharz vorzugsweise in einem kontinuierlichen Prozess produziert, indem flüssiges Caprolactam mit ca. 1 - 4 % Wasser von oben einem oder einer Reihe von vertikalen Rohrreaktoren zugeführt wird. Die Polymerisation wird bei Temperaturen zwischen 240 °C und 270 °C und einer Verweilzeit von 1 bis zu 30 Stunden durchgeführt. Dies bedeutet bei Produktwechsel sehr lange Vor- und Nachlaufzeiten, wodurch das Verfahren ökonomisch und ökologisch benachteiligt ist. Weiterhin ist bei niedermolekularen Polyamiden die Schmelzesteifigkeit verringert, was beispielsweise beim Einsatz einer konventionellen Stranggranulierung die Gesamtproduktionskapazität dadurch senkt, dass durch die Gefahr des Strangabrisses erniedrigte Abzugsgeschwindigkeiten notwendig werden.However, from the point of view of the industrial production of polyamides, this is disadvantageous, since it means the use of an additional base resin, which is associated with increased logistical and economic costs. On an industrial scale, polyamide 6 base resin is preferably produced in a continuous process by feeding liquid caprolactam with about 1-4% water from above to one or a series of vertical tubular reactors. The polymerization is carried out at temperatures between 240 ° C and 270 ° C and a residence time of 1 to 30 hours. This means very long lead and lag times for product changes, which makes the process economically and ecologically disadvantaged. Furthermore, the melt stiffness is reduced in low molecular weight polyamides, which is for example when used Conventional strand granulation reduces the overall production capacity by reducing the pull-off speeds due to the risk of strand breakage.

Es ist daher vorteilhaft, Polyamidformmassen mit verbesserter Fliessfähigkeit auf Basis von Polyamidharzen mit einem üblichen mittleren Molekulargewicht herzustellen. Als Polyamide mit üblichem mittlerem Molekulargewicht werden dabei aliphatische Polyamide verstanden, die eine relative Lösungsviskosität von 2,9 +/- 0,3 in meta-Kresol (1,0 % Lösung, 25°C) haben.It is therefore advantageous to produce polyamide molding compositions with improved flowability based on polyamide resins having a customary average molecular weight. Polyamides of conventional average molecular weight are understood to mean aliphatic polyamides which have a relative solution viscosity of 2.9 +/- 0.3 in meta-cresol (1.0% solution, 25 ° C.).

Polyamidformmassen werden in der Regel über ein Schmelze-Extrusionsverfahren oder Compoundierverfahren hergestellt, wobei in einem Extruder das Polyamidharz aufgeschmolzen und gegebenenfalls mit weiteren Additiven vermischt wird. Füll- und/oder Verstärkungsstoffe wie Glasfasern werden in der Regel über einen separaten Dosiertrichter in die Polymerschmelze zudosiert. Die so entstandene Polyamidformmasse wird als Strang extrudiert, abgekühlt und granuliert. Das Granulat wird anschließend über weitere Verarbeitungsschritte, beispielsweise Spritzgussverfahren, zu Formteilen oder Halbzeugen weiterverarbeitet.Polyamide molding compositions are generally produced by a melt-extrusion process or compounding process, wherein the polyamide resin is melted in an extruder and optionally mixed with further additives. Fillers and / or reinforcing materials such as glass fibers are usually metered into the polymer melt via a separate metering funnel. The resulting polyamide molding compound is extruded as a strand, cooled and granulated. The granules are then further processed by further processing steps, such as injection molding, to form parts or semi-finished products.

Es ist möglich, über den Zusatz von Additiven während eines Extrusionsprozesses die molekularen Eigenschaften des Polymerharzes zu beeinflussen. So ist in der Patentanmeldung EP 0672703 A1 ein Verfahren zur Herstellung sternförmig verzweigter Polyamidharze beschrieben, wobei tri- oder höherfunktionelle Amine als Additive zu einer Polyamidschmelze während eines Extrusionsprozesses zugegeben werden.It is possible to influence the molecular properties of the polymer resin via the addition of additives during an extrusion process. So is in the patent application EP 0672703 A1 describes a process for the preparation of star-branched polyamide resins, wherein tri- or higher-functional amines are added as additives to a polyamide melt during an extrusion process.

Aus dem Stand der Technik ist bekannt, dass durch Zusatz von Säuren als Additive während eines Extrusionsprozesses sich Fließfähigkeiten von Formmassen erreichen lassen, die normalerweise nur mit Polyamidharzen mit verringertem Molekulargewicht erhalten werden.It is known from the prior art that by adding acids as additives during an extrusion process, it is possible to achieve flowabilities of molding compositions which are normally obtained only with polyamide resins of reduced molecular weight.

In der Patentschrift US 6,835,771 B2 werden zum Beispiel Dicarbonsäuren wie Sebacinsäure während des Compoundierschrittes zugefügt, um die Viskosität zu reduzieren.In the patent US 6,835,771 B2 For example, dicarboxylic acids such as sebacic acid are added during the compounding step to reduce the viscosity.

WO 03/060001 A2 beschreibt den Einsatz von ortho-Hydroxytriazinen, (sterisch) gehinderten Hydroxybenzoaten und gegebenenfalls (sterisch) gehinderten Aminen als UV-Stabilisatoren u.a. in Polymaiden. WO 03/060001 A2 describes the use of ortho-hydroxytriazines, (sterically) hindered hydroxybenzoates and optionally (sterically) hindered amines as UV stabilizers, inter alia, in polymaiden.

US 6,376,584 B1 beschreibt den Einsatz (sterisch) gehinderter Amine die am N-Atom durch N-Alkoxy-Gruppen substituiert sind und 1 bis 3 Hydroxygruppen aufweisen als Antistatika in Polycarbonaten und Polycarbonat/ABS Blends. Ferner lehrt diese Schrift den Einsatz dieser Verbindungen in Polymaid/EPDM Blends. US 6,376,584 B1 describes the use of (sterically) hindered amines which are substituted on the N atom by N-alkoxy groups and have 1 to 3 hydroxyl groups as antistatic agents in polycarbonates and polycarbonate / ABS blends. Furthermore, this document teaches the use of these compounds in Polymaid / EPDM blends.

WO 03/01159 A offenbart abbaubare Zusammensetzungen aus biologisch abbaubaren aliphatischaromatischen Copolyestern und einem Weichmacher, bevorzugt Ester der Citronensäure, der Benzoesäure oder deren Mischungen u.a. zur Verwendung in Polyether-Polyamid-BlockCopolymeren. WO 03/01159 A discloses degradable compositions of biodegradable aliphatic-aromatic copolyesters and a plasticizer, preferably esters of citric acid, which Benzoic acid or mixtures thereof, inter alia, for use in polyether-polyamide block copolymers.

US 6,423,768 B1 beschreibt die Verbesserung von Polymer-Organoclay-Zusammensetzungen u.a. auf Basis von Polyamid. Zum Einsatz kommen dabei Dicarbonsäuren, Tricarbonsäuren und cyclische Carbonsäureanhydride, u.a. 2-Hydroxysuccinicanhydrid. US Pat. No. 6,423,768 B1 describes the improvement of polymer organoclay compositions, inter alia based on polyamide. Dicarboxylic acids, tricarboxylic acids and cyclic carboxylic anhydrides, including 2-hydroxysuccinic anhydride, are used.

WO 01/94464 A lehrt die Verbesserung der Viskositätseigenschaften von Plastisolen zwecks Einsatz als Klebstoffe in der Kraftfahrzeugfabrikation. Als Weichmacher werden dabei u.a. monomere Ester der Bernsteinsäure aufgeführt. WO 01/94464 A teaches improving the viscosity properties of plastisols for use as adhesives in automotive manufacturing. Plasticizers include monomeric esters of succinic acid.

WO 99/46323 offenbart die Vermeidung der Entfärbung von Nylon bei Lichteinfluss oder Wärmeeinfluss durch den Einsatz u.a. aliphatischer Dicarbonsäuren. WO 99/46323 discloses the avoidance of discoloration of nylon under the influence of light or the influence of heat by the use of, inter alia, aliphatic dicarboxylic acids.

EP 0 469 542 A2 beschreibt Polyamidzusammensetzungen, die einen Fließfähigkeitsmodifizierer aufweisen. Als Beispiele werden Methyl- oder Brom-substituierte Bernsteinsäure sowie Bernsteinsäureanhydrid aufgelistet. EP 0 469 542 A2 describes polyamide compositions having a flow modifier. As examples, methyl- or bromine-substituted succinic acid as well as succinic anhydride are listed.

EP 0 516 150 A1 offenbart Zusammensetzungen auf Basis von A) Poly(phenylen)ethern, B) Polyamid und C) Alkenylbernsteinsäureanhydrid. EP 0 516 150 A1 discloses compositions based on A) poly (phenylene) ethers, B) polyamide and C) alkenyl succinic anhydride.

Der Molekulargewichtsabbau darf aber nur bei der Herstellung der Polyamidformmasse stattfinden und muss vor den nachfolgenden Verarbeitungsschritten der Formmasse möglichst weitestgehend abgeschlossen sein. Insbesondere bei der nachfolgenden Verarbeitung im Spritzguss bei Massetemperaturen die im Bereich der Temperaturen bei der Herstellung der Formmasse liegen ist ein weiterer Abbau des Harzes unerwünscht. Der weitere Molekulargewichtsabbau der Formmasse bei den der Compoundierung folgenden Verarbeitungsschritten ist unerwünscht, da dies zu einem nicht-reproduzierbaren Verhalten bei der Verarbeitung der Formmasse führt und zudem die mechanischen Eigenschaften der Formmasse beeinträchtigen kann.However, the molecular weight reduction may take place only in the preparation of the polyamide molding composition and must be completed as far as possible before the subsequent processing steps of the molding composition. In particular, in the subsequent processing by injection molding at melt temperatures which are in the range of temperatures in the preparation of the molding composition further degradation of the resin is undesirable. The further reduction in the molecular weight of the molding compound in the processing steps following the compounding is undesirable because this leads to a non-reproducible behavior during the processing of the molding compound and, moreover, can impair the mechanical properties of the molding compound.

Aufgabe der vorliegenden Erfindung war es daher, leichtfließende Polyamidformmassen zur Verfügung zu stellen die:

  • aus Polyamidharzen mit einem herkömmlichen Molekulargewicht, d. h. Polyamidharze mit einer relativen Lösungsviskosität in m-Kresol von 2,6 bis 3,2 hergestellt werden, und
  • mechanische und rheologische Eigenschaften aufweisen, die vergleichbar sind, mit den mechanischen und rheologischen Eigenschaften von leichtfließenden Formmassen, die aus einem Polyamidharz mit einem verringerten Molekulargewicht hergestellt sind, d. h. um weniger als 10 % von diesen abweichen,
  • verarbeitungsstabil sind, d. h. deren relative Lösungsviskosität in einem mittels Spritzgussverfahren hergestellten Formteil maximal nur 5 % geringer ist, als die relative Lösungsviskosität des Polyamidharzes im Ausgangsmaterial.
Object of the present invention was therefore to provide easy-flowing polyamide molding compositions which:
  • of polyamide resins having a conventional molecular weight, ie, polyamide resins having a relative solution viscosity in m -cresol of 2.6 to 3.2, and
  • have mechanical and rheological properties comparable to the mechanical and rheological properties of easily flowing molding compounds prepared from, ie less than 10% of, a polyamide resin of reduced molecular weight;
  • are stable to processing, ie their relative solution viscosity in a molded part produced by injection molding is only 5% less than the relative solution viscosity of the polyamide resin in the starting material.

Die Lösung dieser Aufgabe und somit Gegenstand der Erfindung ist der Einsatz von Mono-Estern der Bernsteinsäure als molekulargewichtsabbauendes Additiv zur Verbesserung der Fließfähigkeit bei der Herstellung von Polyamidformmassen.The solution to this problem and thus the subject of the invention is the use of mono-esters of succinic acid as a molecular weight-degrading additive for improving the flowability in the production of polyamide molding compositions.

Überraschenderweise eignen sich die Mono-Ester der Bernsteinsäure besonders gut als molekulargewichtsabbauende Additive bei der Herstellung von Polyamidformmassen mittels Extrusionsverfahren, indem sie zu einer Verringerung der relativen Lösungsviskosität des Polyamidharzes führen und so dessen Fließfähigkeit deutlich verbessern. Zudem bleibt die molekulargewichtsabbauende Wirkung der Mono-Ester der Bernsteinsäure weitgehend auf den Extrusionsschritt beschränkt und es findet beispielsweise im nachfolgenden Spritzgussschritt keine weitere signifikante Reduktion der relativen Lösungsviskosität des Polyamidharzes zur Verwendung anderer Carbonsäureverbindungen statt.Surprisingly, the mono-esters of succinic acid are particularly suitable as molecular weight-reducing additives in the production of polyamide molding compositions by extrusion, by leading to a reduction of the relative solution viscosity of the polyamide resin and thus significantly improve its flowability. In addition, the molecular weight degrading effect of the mono-esters of succinic acid is largely limited to the extrusion step, and, for example, in the subsequent injection molding step, there is no further significant reduction in the relative solution viscosity of the polyamide resin to use other carboxylic acid compounds.

In einer bevorzugten Ausführungsform können zusätzlich zu den Komponenten A) Polyamid und B) Mono-Ester der Bernsteinsäure noch die Komponenten C) und/oder D) hinzu gegeben werden.In a preferred embodiment, in addition to the components A) polyamide and B) mono-esters of succinic acid, the components C) and / or D) can be added.

Die relative Lösungsviskosität wird entsprechend der ISO 307:2003 bestimmt und ist auf Polyamide mit der Bezeichnung PA 46, PA 6, PA 66, PA 69, PA 610, PA 612, PA 11, PA 12, PA 6T und PA MXD6 anwendbar.The relative solution viscosity is determined according to ISO 307: 2003 and is applicable to polyamides designated PA 46, PA 6, PA 66, PA 69, PA 610, PA 612, PA 11, PA 12, PA 6T and PA MXD6.

Als Komponente A) enthalten die in ihrer Fließfähigkeit zu verbessernden Zusammensetzungen mindestens ein teilkristallines thermoplastisches Polyamid mit einer relativen Lösungsviskosität in m-Kresol von 2,6 bis 3,2 bevorzugt zu 99,9 bis 10 Gew.-Teilen, besonders bevorzugt zu 99,0 bis 55 Gew.-Teilen.As component A), the compositions to be improved in their flowability comprise at least one partially crystalline thermoplastic polyamide having a relative solution viscosity in m-cresol of from 2.6 to 3.2, preferably from 99.9 to 10 parts by weight, more preferably 99, 0 to 55 parts by weight.

Die erfindungsgemäß in ihrer Fließfähigkeit zu verbessernden Polyamide können nach verschiedenen Verfahren hergestellt und aus sehr unterschiedlichen Bausteinen synthetisiert werden und im speziellen Anwendungsfall allein oder in Kombination mit Verarbeitungshilfsmitteln, Stabilisatoren, polymeren Legierungspartnern (z. B. Elastomeren) oder auch Verstärkungsmaterialien (wie z. B. mineralischen Füllstoffen oder Glasfasern) zu Werkstoffen mit speziell eingestellten Eigenschaftskombinationen ausgerüstet werden. Geeignet sind auch Blends mit Anteilen von anderen Polymeren, z. B. von Polyethylen, Polypropylen, ABS (AcrylnitrilButadien-Styrol-Copolymer), wobei ggf. ein oder mehrere Kompatibilisatoren eingesetzt werden können. Die Eigenschaften der Polyamide lassen sich durch Zusatz von Elastomeren verbessern, z. B. im Hinblick auch die Schlagzähigkeit von beispielsweise verstärkten Polyamiden. Die Vielzahl der Kombinationsmöglichkeiten ermöglicht eine sehr große Zahl von Produkten mit unterschiedlichsten Eigenschaften.The polyamides to be improved in their fluidity according to the invention can be prepared by various processes and synthesized from very different building blocks and in special applications alone or in combination with processing aids, stabilizers, polymeric alloying partners (eg elastomers) or reinforcing materials (such as eg mineral fillers or glass fibers) to materials with specially adjusted property combinations. Also suitable are blends with shares of other polymers, eg. Example of polyethylene, polypropylene, ABS (acrylonitrile-butadiene-styrene copolymer), where appropriate, one or more compatibilizers can be used. The properties of the polyamides can be improved by adding elastomers, for. B. with regard to the impact strength of, for example, reinforced polyamides. The multitude of possible combinations enables a very large number of products with different properties.

Zur Herstellung von Polyamiden sind eine Vielzahl von Verfahrensweisen bekannt geworden, wobei je nach gewünschtem Endprodukt unterschiedliche Monomerbausteine, verschiedene Kettenregler zur Einstellung eines angestrebten Molekulargewichtes oder auch Monomere mit reaktiven Gruppen für spätere beabsichtigte Nachbehandlungen eingesetzt werden.For the production of polyamides, a variety of procedures have become known, depending on the desired end product different monomer units, different Chain regulators for setting a desired molecular weight or monomers with reactive groups for later intended post-treatments can be used.

Die technisch relevanten Verfahren zur Herstellung von Polyamiden laufen meist über die Polykondensation in der Schmelze. In diesem Rahmen wird auch die hydrolytische Polymerisation von Lactamen als Polykondensation verstanden.The technically relevant processes for the preparation of polyamides usually run via the polycondensation in the melt. In this context, the hydrolytic polymerization of lactams is understood as a polycondensation.

Erfindungsgemäß bevorzugt als Komponente A) einzusetzende Polyamide sind teilkristalline Polyamide, die ausgehend von Diaminen und Dicarbonsäure und/oder Lactamen mit wenigstens 5 Ringglieder oder entsprechenden Aminosäuren hergestellt werden können.According to the invention preferably used as component A) polyamides are partially crystalline polyamides, which can be prepared starting from diamines and dicarboxylic acid and / or lactams with at least 5 ring members or corresponding amino acids.

Als Edukte kommen aliphatische und/oder aromatische Dicarbonsäuren wie Adipinsäure, 2,2,4-und 2,4,4-Trimethyladipinsäure, Azelainsäure, Sebazinsäure, Isophthalsäure, Terephthalsäure, aliphatische und/oder aromatische Diamine wie z. B. Tetramethylendiamin, Hexamethylendiamin, 1,9-Nonandiamin, 2,2,4- und 2,4,4-Trimethylhexamethylendiamin, die isomeren Diaminodicyclohexlmethane, Diaminodicyclohexylpropane, Bis-aminomethyl-Cyclohexan, Phenylendiamine, Xylylendiamine, Aminocarbonsäuren wie z. B. Aminocapronsäure, bzw. die entsprechenden Lactame in Betracht. Copolyamide aus mehreren der genannten Monomeren sind eingeschlossen.Suitable starting materials are aliphatic and / or aromatic dicarboxylic acids such as adipic acid, 2,2,4- and 2,4,4-trimethyladipic acid, azelaic acid, sebacic acid, isophthalic acid, terephthalic acid, aliphatic and / or aromatic diamines such as. As tetramethylenediamine, hexamethylenediamine, 1,9-nonanediamine, 2,2,4- and 2,4,4-trimethylhexamethylenediamine, the isomeric Diaminodicyclohexlmethane, Diaminodicyclohexylpropane, bis-aminomethyl-cyclohexane, phenylenediamines, xylylenediamines, aminocarboxylic acids such. B. aminocaproic acid, or the corresponding lactams into consideration. Copolyamides of several of the monomers mentioned are included.

Erfindungsgemäß besonders bevorzugt werden Caprolactame, ganz besonders bevorzugt ε-Caprolactam sowie die meisten auf PA6, PA66 und auf anderen aliphatischen und/oder aromatischen Polyamiden bzw. Copolyamiden basierenden Compounds, bei denen auf eine Polyamidgruppe in der Polymerkette 3 bis 11 Methylengruppen kommen, eingesetzt.Particularly preferred according to the invention are caprolactams, very particularly preferably ε-caprolactam, and most of the compounds based on PA6, PA66 and other aliphatic and / or aromatic polyamides or copolyamides in which 3 to 11 methylene groups are present on a polyamide group in the polymer chain.

Die erfindungsgemäß als Komponente A) in ihrer Fließfähigkeit zu verbessernden teilkristallinen Polyamide können auch im Gemisch mit anderen Polyamiden und/oder weiteren Polymeren eingesetzt werden.The semicrystalline polyamides to be improved according to the invention as component A) in their flowability can also be used in a mixture with other polyamides and / or further polymers.

Den Polyamiden können übliche Additive wie z. B. Entformungsmittel, Stabilisatoren und/oder Fließhilfsmittel in der Schmelze zugemischt oder auf der Oberfläche aufgebracht werden.The polyamides conventional additives such. As mold release agents, stabilizers and / or flow aids are added in the melt or applied to the surface.

In bevorzugter Weise werden die Mono-Ester der Bernsteinsäure zu 0,1 bis 2 Gew.-%, besonders bevorzugt zu 0,15 bis 1,5 Gew.-% bezogen auf die Gesamtmenge Polyamidharz eingesetzt.Preferably, the mono-esters of succinic acid to 0.1 to 2 wt .-%, particularly preferably used to 0.15 to 1.5 wt .-% based on the total amount of polyamide resin.

Erfindungsgemäß insbesondere besonders bevorzugt sind die Mono-Ester der Bernsteinsäure mit aliphatischen ein- oder mehrwertigen Alkoholen, beispielsweise Bernsteinsäuremonomethylester, Bernsteinsäuremonoethylester, Bernsteinsäuremonopropylester, sowie Ethylenglykoldisuccinat, Propylenglykoldisuccinat, Butylenglykoldisuccinat, Glyceroltrisuccinat, Pentaerythritoltetrasuccinat, Dipentaerythritolhexasuccinat und Tripentaerythritoloctasuccinat.Especially preferred according to the invention are the mono-esters of succinic acid with aliphatic monohydric or polyhydric alcohols, for example succinic acid monomethyl ester, succinic acid monoethyl ester, monopropyl succinate, and ethylene glycol disuccinate, propylene glycol disuccinate, butylene glycol disuccinate, glycerol trisuccinate, pentaerythritol tetrasuccinate, dipentaerythritol hexasuccinate and tripentaerythritol octasuccinate.

Insbesondere ganz besonders bevorzugt werden eingesetzt:

  • Bernsteinsäuremonomethylester,
  • Pentaerythritoltetrasuccinat der Formel (II) aus DE-A 2 411 480 :
    Figure imgb0001
In particular, very particular preference is given to using:
  • Bernsteinsäuremonomethylester,
  • Pentaerythritol tetrasuccinate of the formula (II) DE-A 2 411 480 :
    Figure imgb0001

Dipentaerythritolhexasuccinat der Formel (III) aus WO 2005 090441 A1

Figure imgb0002
Dipentaerythritolhexasuccinate of the formula (III) WO 2005 090441 A1
Figure imgb0002

Wie bereits oben erwähnt, können die erfindungsgemäß in ihrer Fließfähigkeit zu verbessernden Polyamidformmassen weiterhin enthalten:

  • A) Füllstoffe und/oder Verstärkungsstoffe wie z. B. Minerale, synthetische Fasern, Glasfasern, Whisker oder Kohlenstofffasem. Als verstärkendes Additiv werden Additive verstanden, die das Zug-Modul der Formmasse erhöhen. Als faserförmige Verstärkungsstoffe neben Glasfasern kommen Aramidfasern, Mineralfasern und Whisker in Betracht. Als geeignete mineralische Füllstoffe seien beispielhaft Kalziumcarbonat, Dolomit, Kalziumsulfat, Glimmer, Fluorglimmer, Wollastonit, Talkum und Kaolin genannt. Zur Verbesserung der mechanischen Eigenschaften können die faserförmige Verstärkungsstoffe und die mineralischen Füllstoffe oberflächenbehandelt sein.
  • D) weitere Additive und Hilfsstoffe wie beispielsweise Flammschutzmittel, Elastomermodifikatoren, Farbmittel, Gleit- und Entformungsmittel oder Nukleirungsmittel. Als Gleit und Entformungsmittel können beispielsweise Esterwachse, Pentaerytritoltetrastearat (PETS), langkettige Fettsäuren (z.B. Stearinsäure oder Behensäure), deren Salze (z.B. Ca- oder Zn-Stearat) sowie Amidderivate (z.B. Ethylen-bis-stearylamid) oder Montanwachse (Mischungen aus geradkettigen, gesättigten Carbonsäuren mit Kettenlängen von 28 bis 32 C Atomen) eingesetzt werden. Erfindungsgemäß werden bevorzugt Gleit- und/oder Entformungsmittel aus der Gruppe der Ester oder Amide gesättigter oder ungesättigter aliphatischer Carbonsäuren mit 8 bis 40 C-Atomen mit aliphatischen gesättigten Alkoholen oder Aminen mit 2 bis 40 C-Atomen eingesetzt, wobei Ethylen-bis-stearylamid oder Pentaerythrittetrastearat (PETS) ganz besonders bevorzugt sind.
As already mentioned above, the polyamide molding compositions to be improved according to the invention in their flowability can furthermore contain:
  • A) fillers and / or reinforcing agents such. As minerals, synthetic fibers, glass fibers, whiskers or carbon fibers. As a reinforcing additive additives are understood that increase the tensile modulus of the molding material. As fibrous reinforcing materials in addition to glass fibers are aramid fibers, mineral fibers and whiskers into consideration. Examples of suitable mineral fillers are calcium carbonate, dolomite, calcium sulfate, mica, fluoromica, wollastonite, talc and kaolin. To improve the mechanical properties, the fibrous reinforcing materials and the mineral fillers may be surface-treated.
  • D) other additives and auxiliaries such as flame retardants, elastomer modifiers, colorants, lubricants and mold release agents or nucleating agents. Examples of lubricants and mold release agents include ester waxes, pentaerythritol tetrastearate (PETS), long-chain fatty acids (eg stearic acid or behenic acid), their salts (eg Ca or Zn stearate) and amide derivatives (eg ethylene-bis-stearylamide) or montan waxes (mixtures of straight-chain, saturated carboxylic acids with chain lengths of 28 to 32 C atoms) can be used. Lubricants and / or mold release agents from the group of esters or amides of saturated or unsaturated aliphatic carboxylic acids having 8 to 40 carbon atoms with aliphatic are preferably used according to the invention saturated alcohols or amines having 2 to 40 carbon atoms, with ethylene-bis-stearylamide or pentaerythritol tetrastearate (PETS) are very particularly preferred.

Als Weichmacher können zum Beispiel Phthalsäuredioctylester, Phthalsäuredibenzylester, Phthalsäurebutylbenzylester, Kohlenwasserstofföle, N-(n-Butyl)benzolsulfonamid eingesetzt werden.As plasticizers, for example, dioctyl phthalate, dibenzyl phthalate, butyl benzyl phthalate, hydrocarbon oils, N- (n-butyl) benzenesulfonamide can be used.

Als Farbmittel eignen sich sowohl organische als auch anorganische Pigmente und / oder Farbstoffe. Ruß ist gegebenenfalls in sehr geringen Mengen Bestandteil der Pigmentmischung. Die Pigmente/ Farbstoffe und / oder Ruße können gegebenenfalls auch als Batch eingesetzt werden.Suitable colorants are both organic and inorganic pigments and / or dyes. Carbon black is optionally present in very small amounts as part of the pigment mixture. If appropriate, the pigments / dyes and / or carbon blacks can also be used as a batch.

Beispiele für anorganische Pigmente sind Antimontrioxid, Antimonpentoxid, basisches Bleicarbonat, basisches Bleisulfat oder Bleisilikat, Lithopone, Titandioxid (Anatas, Rutil), Zinkoxid, Zinksulfid, Metalloxide wie Berlinerblau, Bleichromat, Bleisulfochromate, Chromantimontitanat, Chromoxide, Eisenoxide, Kobaltblau, Kobaltchromblau, Kobaltnickelgrau, Manganblau, Manganviolett, Molybdatorange, Molybdatrot, Nickelantimontitanat, Ultramarinblau, sowie Metallsulfide wie Antimontrisulfid, Cadmiumsulfid, Cadmiumsulfoselenide, Zirkonsilikate, Zirkonvanadiumblau, Zirkonpraseodymgelb.Examples of inorganic pigments are antimony trioxide, antimony pentoxide, basic lead carbonate, basic lead sulfate or lead silicate, lithopones, titanium dioxide (anatase, rutile), zinc oxide, zinc sulfide, metal oxides such as Berliner blue, lead chromate, lead sulfochromates, chromium antimony titanate, chromium oxides, iron oxides, cobalt blue, cobalt chrome blue, cobalt nickel gray, Manganese blue, manganese violet, molybdate orange, molybdate red, nickel antimony titanate, ultramarine blue, and metal sulfides such as antimony trisulfide, cadmium sulfide, cadmium sulfoselenides, zirconium silicates, zirconium vanadium blue, zirconium praseodym yellow.

Beispiele für organische Pigmente sind Antrachinon-, Azo-, Azomethin-, Benzanthron-, Chinacridon-, Chinophthalon-, Dioxazin-, Flavanthron-, Indanthron-, Isoindolin-, Isoindolinon-, Methin-, Perinon-, Perylen-, Phthalocyanin-, Pyranthron-, Pyrrolopyrrol-, Thioindigopigmente sowie Metallkomplexe von z. B. Azo-, Azomethin-, Methinfarbstoffen oder Metallsalzen von Azoverbindungen.Examples of organic pigments are anthraquinone, azo, azomethine, benzanthrone, quinacridone, quinophthalone, dioxazine, flavanthrone, indanthrone, isoindoline, isoindolinone, methine, perinone, perylene, phthalocyanine, Pyranthrone, Pyrrolopyrrol-, Thioindigopigmente and metal complexes of z. As azo, azomethine, methine dyes or metal salts of azo compounds.

Als polymerlösliche Farbstoffe eignen sich beispielsweise Dispersionsfarbstoffe, wie solche der Anthrachinonreihe, beispielsweise Alkylamino-, Amino-, Arylamino-, Cyclohexylamino-, Hydroxy-, Hydroxyamino- oder Phenylmercaptoanthrachinone, sowie Metallkomplexe von Azofarbstoffen, insbesondere 1:2-Chrom- oder Kobaltkomplexe von Monoazofarbstoffen, sowie Fluoreszenzfarbstoffe, zum Beispiel solche aus der Benzthiazol-, Cumarin-, Oxarin-, - oder Thiazinreihe.Suitable polymer-soluble dyes are, for example, disperse dyes, such as those of the anthraquinone series, for example alkylamino, amino, arylamino, cyclohexylamino, hydroxy, hydroxyamino or phenylmercaptoanthraquinones, and metal complexes of azo dyes, in particular 1: 2 chromium or cobalt complexes of monoazo dyes , as well as fluorescent dyes, for example those from the benzthiazole, coumarin, oxarin, or thiazine series.

Die polymerlöslichen Farbstoffe können auch in Kombinationen mit Füllern und/ oder Pigmenten, insbesondere mit anorganischen Pigmenten wie Titandioxid eingesetzt werden.The polymer-soluble dyes can also be used in combinations with fillers and / or pigments, in particular with inorganic pigments such as titanium dioxide.

Es können Pigmente und/oder polymerlösliche Farbstoffe verwendet werden. Die verwendeten Farbstoffe oder Pigmente dürfen im Falle der Einfärbung von Formmassen, die lasertransluzent sein sollen, selbstverständlich im NIR-Spektralbereich keine oder nur eine sehr geringe Absorption aufweisen und sollten mit den erfindungsgemäß verwendeten thermoplastischen Polymeren verträglich sein und deren mechanische oder sonstigen Eigenschaften nicht wesentlich beeinträchtigen.Pigments and / or polymer-soluble dyes can be used. The dyes or pigments used in the case of coloring molding compositions which are to be laser translucent, of course, have no or only a very low absorption in the NIR spectral range and should be compatible with the thermoplastic polymers used according to the invention be compatible and do not significantly affect their mechanical or other properties.

Geeignete Pigmentzusätze sind beispielsweise Fettsäuren mit mindestens 12 C-Atomen, wie Behensäure oder Stearinsäure, deren Amide, Salze oder Ester, wie Aluminiumstearat, Magnesiumstearat, Zinkstearat, oder Magnesiumbehenat, sowie quartäre Ammoniumverbindungen, wie Tri-(C1-C4)-alkylbenzylammoniumsalze, Wachse, wie Polyethylenwachs, Harzsäuren, wie Abietinsäure, Kolophoniumseife, hydriertes oder dimeriesiertes Kolophonium, C12-C18-Paraffindisulfonsäuren oder Alkylphenole.Suitable pigment additives are, for example, fatty acids having at least 12 carbon atoms, such as behenic acid or stearic acid, their amides, salts or esters, such as aluminum stearate, magnesium stearate, zinc stearate or magnesium behenate, and quaternary ammonium compounds, such as tri- (C 1 -C 4) -alkylbenzylammonium salts, waxes such as polyethylene wax, resin acids such as abietic acid, rosin soap, hydrogenated or dimerized rosin, C12-C18 paraffin disulfonic acids or alkylphenols.

Bevorzugt sind Farbstoffe vom Pyrazolon-, Perinon- und Anthrachinontyp, weiterhin vom Methin-, Azo- und Cumarin-Typ.Preference is given to dyes of the pyrazolone, perinone and anthraquinone type, furthermore of the methine, azo and coumarin type.

Ebenfalls bevorzugt sind die metallhaltigen Pigmente, wie die anorganischen Pigmente und die Metallkomplexe von Azo-, Azomethin- oder Methin-Farbstoffen, Azomethin-, Chinacridon-, Dioxazin-, Isoindolin-, Isoindolinon-, Perylen-, Phthalocyanin-, Pyrrolopyrrol- und Thioindigo-Farbmitteln und Wismut-Vanadat.Likewise preferred are the metal-containing pigments, such as the inorganic pigments and the metal complexes of azo, azomethine or methine dyes, azomethine, quinacridone, dioxazine, isoindoline, isoindolinone, perylene, phthalocyanine, pyrrolopyrrole and thioindigo Colorants and bismuth vanadate.

Als Nukleierungsmittel können z.B. Calciumphenylphosphinat, Lithiumchlorid, Natriumphenylphosphinat, Aluminiumoxid, Siliziumdioxid, Bariumsulfat, Montmorillonit sowie bevorzugt Talkum eingesetzt werden.As nucleating agents, e.g. Calciumphenylphosphinat, lithium chloride, sodium phenylphosphinate, alumina, silica, barium sulfate, montmorillonite and preferably talc can be used.

Im Falle von Schlagzähmodifikatoren (Elastomermodifikatoren, Modifikatoren) handelt es sich ganz allgemein um Copolymerisate, die bevorzugt aus mindestens zwei der folgenden Monomeren aufgebaut sind: Ethylen, Propylen, Butadien, Isobuten, Isopren, Chloropren, Vinylacetat, Styrol, Acrylnitril und Acryl bzw. Methacrylsäureester mit 1 bis 18 C Atomen in der Alkoholkomponente.In the case of impact modifiers (elastomer modifiers, modifiers) are generally copolymers which are preferably composed of at least two of the following monomers: ethylene, propylene, butadiene, isobutene, isoprene, chloroprene, vinyl acetate, styrene, acrylonitrile and acrylic or methacrylic acid ester with 1 to 18 C atoms in the alcohol component.

Bekannte Flammschutzmittel in Polyamiden sind beispielsweise Halogenverbindungen, roter Phosphor, organische Phosphor- und Stickstoffverbindungen oder mineralische Flammschutzmittel wie z.B. Magnesiumhydroxid.Known flame retardants in polyamides are, for example, halogen compounds, red phosphorus, organic phosphorus and nitrogen compounds or mineral flame retardants, such as e.g. Magnesium hydroxide.

In einer bevorzugten Ausführungsform können die erfindungsgemäßen Polyamidformmassen zusätzlich zu den Komponenten A) und B) also noch

  • C) 5 bis 70 Gew.-% bezogen auf die Gesamtmenge an Polyamidformmasse Füllstoffe und/oder Verstärkungsstoffe, bevorzugt Minerale, synthetische Fasern, Glasfasern, Whisker oder Kohlenstofffasern, besonders bevorzugt Glasfasern enthalten.
    In einer weiteren bevorzugten Ausführungsform können die erfindungsgemäßen Polyamidformmassen zusätzlich zu den Komponenten A), B) und/oder anstelle für C) noch
  • D) 0,1 - 70 Gew.-% weitere Additive und Hilfsstoffe, bevorzugt Flammschutzmittel, Elastomermodifikatioren, Farbmittel, Gleit- und Entformungsmittel oder Nukleierungsmittel enthalten.
In a preferred embodiment, the polyamide molding compositions according to the invention can therefore in addition to the components A) and B)
  • C) 5 to 70 wt .-% based on the total amount of polyamide molding compound fillers and / or reinforcing materials, preferably minerals, synthetic fibers, glass fibers, whiskers or carbon fibers, particularly preferably glass fibers.
    In a further preferred embodiment, the polyamide molding compositions according to the invention can be used in addition to components A), B) and / or instead of C)
  • D) 0.1 to 70 wt .-% further additives and auxiliaries, preferably flame retardants, Elastomermodifikatioren, colorants, lubricants and mold release agents or nucleating agents.

Beispiele:Examples: Erfindungsgemäße Einsatzstoffe:Inventive starting materials:

  • Bernsteinsäuremonomethylester, Fa. Aldrich, Milwaukee, USAMonomethyl succinate, Aldrich, Milwaukee, USA
  • Pentaerythritoltetrasuccinat gemäß DE-A 2 411 480 Pentaerythritol tetrasuccinate according to DE-A 2 411 480
  • Dipentaerythritolhexasuccinat gemäß WO 2005 090441 A1 Dipentaerythritol hexasuccinate according to WO 2005 090441 A1
Nicht-Erfindungsgemäße Einsatzstoffe:Non-inventive starting materials:

  • Sebacinsäure, Fa. Aldrich, Milwaukee, USASebacic acid, Aldrich, Milwaukee, USA
  • Tris(aminocapronsäure)triazin (TACT) gemäß Nestler, Fürst, J. Prakt. Chem. 1963 4 (22), 173 Tris (aminocaproic acid) triazine (TACT) according to Nestler, Fürst, J. Prakt. Chem. 1963 4 (22), 173
  • Cyclohexanontetrapropionsäure (CHTP) gemäß Bruson, Riener, J. Am. Chem. Soc., 1942, 64, 2850 Cyclohexanone tetrapropionic acid (CHTP) according to Bruson, Riener, J. Am. Chem. Soc., 1942, 64, 2850
Compoundierungcompounding

In allen Beispielen und Vergleichsbeispielen werden Polyamidformmassen auf folgende Weise hergestellt:In all examples and comparative examples, polyamide molding compositions are prepared in the following manner:

Polyamid-6-Harz und die weiteren Additive werden gemischt und in einem kontinuierlich arbeitenden Doppelwellenextruder (Werner & Pfleiderer ZSK 32) aufgeschmolzen. Über einen zweiten Dosiertrichter werden Glasfasern in die Schmelze dosiert. Die Zylindertemperaturen werden dabei so gewählt; dass Massetemperaturen von 260 bis 300 °C eingehalten werden. Der Schmelzstrang wird in Wasser eingeleitet, granuliert und getrocknet. Von den Formmassen wird die relative Lösungsviskosität des Polyamidharzes in m-Kresol bestimmt. Von den Formmassen werden auf einer Spritzgussmaschine Prüfkörper für die mechanischen Prüfungen hergestellt. Während des Spritzgussvorgangs wird der für die Herstellung der Zugstäbe benötigte Fülldruck ermittelt. Die Messung des Fülldrucks erfolgt beim Spritzen der Normprüfkörper für den Zugversuch über einen Drucksensor angussnah am Spritzgießwerkzeug. Es wird der Druck an der Unstetigkeitsstelle im Werkzeuginnendruck-Verlauf zwischen dem flacheren Druckanstieg während der Formfüllphase und dem steileren Anstieg während der Verdichtungsphase der Schmelze bestimmt. An den erhaltenen Prüfkörpern werden folgende Prüfungen durchgeführt: Zugversuch nach ISO 527, Biegeversuch nach ISO 178, Schlagversuch nach Izod ISO 180 1U. Yellowness Index nach ASTM E313. Zur Ermittlung der Fließfähigkeit wird eine 8 x 20 mm Fließspirale gespritzt und der erreichte Fließweg in cm ermittelt. Außerdem wird von den Prüfkörper die relative Lösungsviskosität (R.V.) des Polyamidharzes in m-Kresol bestimmt. (1,0 % Lösung, 25°C, ISO 307:2003)Polyamide-6 resin and the other additives are mixed and melted in a continuous twin-screw extruder (Werner & Pfleiderer ZSK 32). Glass fibers are dosed into the melt via a second metering funnel. The cylinder temperatures are chosen so; that melt temperatures of 260 to 300 ° C are maintained. The melt strand is introduced into water, granulated and dried. The molding compositions are used to determine the relative solution viscosity of the polyamide resin in m-cresol. From the molding compositions test specimens for the mechanical tests are produced on an injection molding machine. During the injection molding process, the filling pressure required for the production of the tension rods is determined. The measurement of the filling pressure takes place during spraying of the standard test specimen for the tensile test via a pressure sensor near the sprue on the injection mold. The pressure at the discontinuity in the mold internal pressure curve is determined between the shallower pressure rise during the mold filling phase and the steeper rise during the compression phase of the melt. The following tests are carried out on the test specimens obtained: Tensile test to ISO 527, bending test to ISO 178, impact test to Izod ISO 180 1U. Yellowness index according to ASTM E313. To determine the flowability, an 8 x 20 mm flow spiral is injected and the flow path is determined in cm. In addition, the test specimens determine the relative solution viscosity (RV) of the polyamide resin in m -cresol. (1.0% solution, 25 ° C, ISO 307: 2003)

Vergleichsbeispiel 1: Herstellung von Polyamidformmassen aus einem Polyamid-6-Harz mit einer relativen Lösungsviskosität von 2,9 in m-Kresol (Polyamidharz mit einer herkömmlichen Viskosität):Comparative Example 1: Preparation of polyamide molding compounds from a polyamide-6 resin having a relative solution viscosity of 2.9 in m -cresol (polyamide resin having a conventional viscosity):

Es werden eingesetzt: Polyamid-6 der relativen Lösungsviskosität 2,9 in m-Kresol (Durethan® B29, Lanxess Deutschland GmbH): 69,6 Gew.-% Glasfasern (CS 7928, Lanxess Deutschland GmbH): 30 Gew.-% Nukleierungsmittel (Mikrotalkum) 0,2 Gew.-% Entformungsmittel (Montanesterwachs) 0,2 Gew.-% The following are used: Polyamide 6 of relative solution viscosity 2.9 in m -cresol Durethan B29, Lanxess Germany GmbH): 69.6% by weight Glass fibers (CS 7928, Lanxess Deutschland GmbH): 30% by weight Nucleating agent (microtalkum) 0.2% by weight Mold release agent (montan ester wax) 0.2% by weight

Vergleichsbeispiel 2: Herstellung von leichtfließenden Polyamidformmassen aus einem Polyamidharz mit einer relativen Lösungsviskosität von 2,6 in m-Kresol (ca. 10% verringerte relative Lösungviskosität im Vergleich mit Vergleichsbeispiel 1)Comparative Example 2 Preparation of Polyamide Molding Polyamide Resins with a Relative Solution Viscosity of 2.6 in m Cresol (about 10% Reduced Relative Solution Viscosity in Comparison to Comparative Example 1)

Es werden eingesetzt: Polyamid-6 der relativen Lösungsviskosität 2,6 in m-Kresol (Durethan® B26, Lanxess Deutschland GmbH): 69,6 Gew.-% Glasfasern (CS 7928, Lanxess Deutschland GmbH): 30 Gew.-% Nukleierungsmittel (Mikrotalkum) 0,2 Gew.-% Entformungsmittel (Montanesterwachs) 0,2 Gew.-% The following are used: Polyamide 6 of relative solution viscosity 2.6 in m -cresol (Durethan ® B26, Lanxess Germany GmbH): 69.6% by weight Glass fibers (CS 7928, Lanxess Deutschland GmbH): 30% by weight Nucleating agent (microtalkum) 0.2% by weight Mold release agent (montan ester wax) 0.2% by weight

Vergleichsbeispiel 3: Versuch zur Herstellung von leichtfließenden Polyamidformmassen aus einem Polyamidharz herkömmlicher relativen Lösungsviskosität und 0,5 Gew.-% Triaminocapronsäuretriazin (TACT)Comparative Example 3 Attempt to Produce Easy Flow Polyamide Molding Compositions from a Polyamide Resin of Conventional Relative Solution Viscosity and 0.5% by Weight of Triaminocaproic Acid Triazine (TACT)

Es werden eingesetzt: Polyamid-6 der relativen Lösungsviskosität 2,9 in m-Kresol (Durethan® B29, Lanxess Deutschland GmbH): 69,1 Gew.-% Triaminocapronsäuretriazin (TACT) 0,5 Gew.-% Glasfasern (CS 7928, Lanxess Deutschland GmbH): 30 Gew.-% Nukleierungsmittel (Mikrotalkum) 0,2 Gew.-% Entformungsmittel (Montanesterwachs) 0,2 Gew.-% The following are used: Polyamide 6 of relative solution viscosity 2.9 in m -cresol Durethan B29, Lanxess Germany GmbH): 69.1% by weight Triaminocaproic acid triazine (TACT) 0.5% by weight Glass fibers (CS 7928, Lanxess Deutschland GmbH): 30% by weight Nucleating agent (microtalkum) 0.2% by weight Mold release agent (montan ester wax) 0.2% by weight

Vergleichsbeispiel 4: Versuch zur Herstellung von leichtfließenden Polyamidformmassen aus einem Polyamidharz herkömmlicher relativer Lösungsviskosität und 0,5 Gew.-% Cyclohexanontetrapropionsäure (CHTP)Comparative Example 4 Attempt to Produce Easy-flowing Polyamide Molding Compositions from a Polyamide Resin of Conventional Relative Solution Viscosity and 0.5% by Weight of Cyclohexanone Tetrapropionic Acid (CHTP)

Es werden eingesetzt: Polyamid-6 der relativen Lösungsviskosität 2,9 in m-Kresol (Durethan® B29, Lanxess Deutschland GmbH): 69,1 Gew.-% Cyclohexanontetrapropionsäure(CHTP) 0,5 Gew.-% Glasfasern (CS 7928, Lanxess Deutschland GmbH): 30 Gew.-% Nukleierungsmittel (Mikrotalkum) 0,2 Gew.% Entformungsmittel (Montanesterwachs) 0,2 Gew.-% The following are used: Polyamide 6 of relative solution viscosity 2.9 in m -cresol Durethan B29, Lanxess Germany GmbH): 69.1% by weight Cyclohexanontetrapropionsäure (CHTP) 0.5% by weight Glass fibers (CS 7928, Lanxess Deutschland GmbH): 30% by weight Nucleating agent (microtalkum) 0.2% by weight Mold release agent (montan ester wax) 0.2% by weight

Vergleichsbeispiel 5: Versuch zur Herstellung von leichtfließenden Polyamidformmassen aus einem Polyamidharz herkömmlicher relativer Lösungsviskosität und 0,5 Gew.-% Sebacinsäure (SEBS)Comparative Example 5 Attempt to Produce Easy-flowing Polyamide Molding Compositions from a Polyamide Resin of Conventional Relative Solution Viscosity and 0.5% by Weight Sebacic Acid (SEBS)

Es werden eingesetzt: Polyamid-6 der relativen Lösungsviskosität 2,9 in m-Kresol (Durethan® B29, Lanxess Deutschland GmbH): 69,1 Gew.-% Sebacinsäure (SEBS) 0,5 Gew.-% Glasfasern (CS 7928, Lanxess Deutschland GmbH): 30 Gew.-% Nukleierungsmittel (Mikrotalkum) 0,2 Gew.-% Entformungsmittel (Montanesterwachs) 0,2 Gew.-% The following are used: Polyamide 6 of relative solution viscosity 2.9 in m -cresol Durethan B29, Lanxess Germany GmbH): 69.1% by weight Sebacic acid (SEBS) 0.5% by weight Glass fibers (CS 7928, Lanxess Deutschland GmbH): 30% by weight Nucleating agent (microtalkum) 0.2% by weight Mold release agent (montan ester wax) 0.2% by weight

Beispiel 1: Herstellung von leichtfließenden Polyamidformmassen aus einem Polyamidharz herkömmlicher relativer Lösungsviskosität und 0,5 Gew.-% Pentaerythritoltetrasuccinat (PTS)Example 1 Production of Easy-Flowing Polyamide Molding Compositions from a Polyamide Resin of Conventional Relative Solution Viscosity and 0.5% by Weight of Pentaerythritol Tetrasuccinate (PTS)

Es werden eingesetzt: Polyamid-6 der relativen Lösungsviskosität 2,9 in m-Kresol (Durethan® B29, Lanxess Deutschland GmbH): 69,1 Gew.-% Pentaerythritoltetrasuccinat (PTS) 0,5 Gew.-% Glasfasern (CS 7928, Lanxess Deutschland GmbH): 30 Gew.-% Nukleierungsmittel (Mikrotalkum) 0,2 Gew.-% Entformungsmittel (Montanesterwachs) 0,2 Gew.-% The following are used: Polyamide 6 of relative solution viscosity 2.9 in m -cresol Durethan B29, Lanxess Germany GmbH): 69.1% by weight Pentaerythritol tetrasuccinate (PTS) 0.5% by weight Glass fibers (CS 7928, Lanxess Deutschland GmbH): 30% by weight Nucleating agent (microtalkum) 0.2% by weight Mold release agent (montan ester wax) 0.2% by weight

Beispiel 2: Herstellung von leichtfließenden Polyamidformmassen aus einem Polyamidharz herkömmlicher relativer Lösungsviskosität und 0,5 Gew.-% Dipentaerythritolhexasuccinat (DPHS)Example 2 Production of Easy Flowing Polyamide Molding Compounds from a Polyamide Resin of Conventional Relative Solution Viscosity and 0.5% by Weight of Dipentaerythritol Hexasuccinate (DPHS)

Es werden eingesetzt: Polyamid-6 der relativen Lösungsviskosität 2,9 in m-Kresol (Durethan® B29, Lanxess Deutschland GmbH): 69,1 Gew.-% Dipentaerythritoltetrasuccinat (DPHS) 0,5 Gew.-% Glasfasern (CS 7928, Lanxess Deutschland GmbH): 30 Gew.-% Nukleierungsmittel (Mikrotalkum) 0,2 Gew.-% Entformungsmittel (Montanesterwachs) 0,2 Gew.-% The following are used: Polyamide 6 of relative solution viscosity 2.9 in m -cresol Durethan B29, Lanxess Germany GmbH): 69.1% by weight Dipentaerythritol tetrasuccinate (DPHS) 0.5% by weight Glass fibers (CS 7928, Lanxess Deutschland GmbH): 30% by weight Nucleating agent (microtalkum) 0.2% by weight Mold release agent (montan ester wax) 0.2% by weight

Beispiel 3: Herstellung von leichtfließenden Polyamidformmassen aus einem Polyamidharz herkömmlicher relativen Lösungsviskosität und 0,35 Gew.-% Bernsteinsäuremonomethylester (BMMS)Example 3 Production of Easy Flowing Polyamide Molding Compositions from a Polyamide Resin of Conventional Relative Solution Viscosity and 0.35% by Weight of Succinic Monomethyl Ester (BMMS)

Polyamid-6 der relativen Lösungsviskosität 2,9 in m-Kresol (Durethan® B29, Lanxess Deutschland GmbH):Polyamide 6 of relative solution viscosity 2.9 in m -cresol Durethan B29, Lanxess Germany GmbH): 69,25 Gew.-%69.25% by weight Bernsteinsäuremonomethylester (BMMS)Succinic acid monomethyl ester (BMMS) 0,35 Gew.-%0.35% by weight Glasfasern (CS 7928, Lanxess Deutschland GmbH):Glass fibers (CS 7928, Lanxess Deutschland GmbH): 30 Gew.-%30% by weight Nukleierungsmittel (Mikrotalkum)Nucleating agent (microtalkum) 0,2 Gew.-%0.2% by weight Entformungsmittel (Montanesterwachs)Mold release agent (montan ester wax) 0,2 Gew.-%0.2% by weight

Ergebnisse:Results:

V.Bsp. 1V.Bsp. 1 V.Bsp. 2V.Bsp. 2 V.Bsp. 3V.Bsp. 3 V.Bsp. 4V.Bsp. 4 V.Bsp. 5V.Bsp. 5 Bsp.1Ex.1 Bsp.2Ex.2 Bsp.3EX3 R.V. des eingesetzten PolyamidharzesR. V. of the polyamide resin used 2,902.90 2,602.60 2,902.90 2,902.90 2,902.90 2,902.90 2,902.90 2,902.90 R.V. des Polyamidharzes nach CompoundierungR. V. of the polyamide resin after compounding 2,772.77 2,532.53 2,602.60 2,642.64 2,572.57 2,542.54 2,492.49 2,582.58 R.V. des Polyamidharzes nach SpritzgussR. V. of the polyamide resin after injection molding 2,772.77 2,532.53 2,462.46 2,442.44 2,412.41 2,492.49 2,472.47 2,542.54 Änderung der R.V. bei CompoundierungChange of R.V. at compounding -2,7%-2.7% -4,5 %-4.5% -10,3%-10.3% -9,0 %-9.0% -11,4%-11.4% -12,4%-12.4% -14,1 %-14.1% -11,0 %-11.0% Änderung der R.V. beim SpritzgussChange of R.V. during injection molding 0 %0% 0 %0% -5,4%-5.4% -7,6 %-7.6% -6,2 %-6.2% -2,0 %-2.0% -0,8%-0.8% -1,6 %-1.6% Fülldruck bei Spritzgiessverarbeitung [bar]Injection molding pressure [bar] 254254 190190 182182 164164 152152 192192 188188 196196 Länge der Fließspirale [cm]Length of the flow spiral [cm] 5050 6060 6363 6666 7171 6161 6161 6161 Schlagzähigkeit [kJ/m2]Impact strength [kJ / m 2 ] 7979 6868 5959 5757 5858 6666 6767 6666 Yellowness IndexYellowness index 3030 3131 3434 3535 3737 2828 2828 3131 RV = relative LösungsviskositätRV = relative solution viscosity

Aus den Ergebnissen ist ersichtlich, dass sich mit den erfindungsgemäßen Bernsteinsäuremonoestern aus den Beispielen 1 bis 3 aus einem Polyamidharz herkömmlicher Viskosität leichtfließende Formmassen herstellen lassen, die zu Formteilen mit den gleichen mechanischen und rheologischen Eigenschaften führen, wie sie normalerweise nur mit leichtfließenden Formmassen, hergestellt aus einem Polyamidharz mit verringerter Viskosität (Vergleichsbeispiel 2), erreichbar sind. Eine thermische Schädigung tritt ebenfalls nicht auf, wie der Yellowness Index zeigt. Versucht man dieses mit anderen Säureverbindungen (Vergleichsbeispiele 3 bis 5) zu erreichen, dann werden Formmassen erhalten, die deutlich schlechtere Eigenschaften zeigen, insbesondere bei der Zähigkeit und den Gelbwerten.From the results it can be seen that with the succinic acid monoesters according to the invention from Examples 1 to 3 from a polyamide resin of conventional viscosity easily flowing molding compositions can be produced which lead to moldings with the same mechanical and rheological properties, as they normally only with easily flowing molding compositions, made a polyamide resin of reduced viscosity (Comparative Example 2) can be achieved. Thermal damage also does not occur, as shown by the Yellowness Index. If this is attempted with other acid compounds (Comparative Examples 3 to 5), then molding compositions are obtained which show markedly poorer properties, in particular with regard to toughness and yellowness values.

Claims (9)

  1. Use of monoesters of succinic acid as molecular-weight-reducing additive for improving flowability during the production of polyamide moulding compositions.
  2. Use according to Claim 1, characterized in that the monoesters of succinic acid used comprise those with mono- or polyhydric alcohols.
  3. Use according to Claim 1 or 2, characterized in that the monoesters of succinic acid used comprise monoethyl succinate, monopropyl succinate, ethylene glycol disuccinate, propylene glycol disuccinate, butylene glycol disuccinate, glycerol trisuccinate, pentaerythritol tetrasuccinate, dipentaerythritol hexasuccinate and tripentaerythritol octasuccinate.
  4. Use according to Claims 1 to 3, characterized in that the polyamide moulding compositions also comprise
    C) fillers and/or reinforcing materials which are preferably minerals, synthetic fibres, glass fibres, whiskers or carbon fibres.
  5. Use according to Claims 1 to 4, characterized in that the polyamide moulding compositions also comprise D) further additives and auxiliaries, preferably flame retardants, elastomer modifiers, colorants, lubricants and mould-release agents and nucleating agents.
  6. Use according to Claims 1 to 5, characterized in that the amounts used of the monoesters of succinic acid are from 0.1 to 2% by weight, based on component A), polyamide.
  7. Use according to Claim 4, characterized in that the amounts used of component C) are from 5 to 70% by weight, based on the total amount of polyamide moulding composition.
  8. Use according to Claims 4 and 7, characterized in that component C) involves glass fibres.
  9. Use according to Claim 5, characterized in that the amounts used of the further additives and auxiliaries D) are from 0.1 to 70% by weight.
EP06829485A 2005-12-22 2006-12-11 Polyamide molding materials Not-in-force EP1966294B1 (en)

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