EP1951436A1 - Coating device comprising flowing coating material for smooth or structured surfaces - Google Patents
Coating device comprising flowing coating material for smooth or structured surfacesInfo
- Publication number
- EP1951436A1 EP1951436A1 EP05823515A EP05823515A EP1951436A1 EP 1951436 A1 EP1951436 A1 EP 1951436A1 EP 05823515 A EP05823515 A EP 05823515A EP 05823515 A EP05823515 A EP 05823515A EP 1951436 A1 EP1951436 A1 EP 1951436A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coating
- web
- coating material
- transport
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 91
- 238000000576 coating method Methods 0.000 title claims abstract description 58
- 239000011248 coating agent Substances 0.000 title claims abstract description 57
- 238000001035 drying Methods 0.000 claims abstract description 7
- 239000004922 lacquer Substances 0.000 claims description 7
- 238000010894 electron beam technology Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims 2
- 239000011888 foil Substances 0.000 abstract description 6
- 239000012530 fluid Substances 0.000 abstract 1
- 230000032258 transport Effects 0.000 description 17
- 239000012876 carrier material Substances 0.000 description 13
- 238000005299 abrasion Methods 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- 230000003287 optical effect Effects 0.000 description 8
- 239000002245 particle Substances 0.000 description 4
- 239000002966 varnish Substances 0.000 description 4
- 230000009969 flowable effect Effects 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 229910052593 corundum Inorganic materials 0.000 description 2
- 239000010431 corundum Substances 0.000 description 2
- 230000007717 exclusion Effects 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 239000002318 adhesion promoter Substances 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000011093 chipboard Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/06—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/14—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a travelling band
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
- B05D7/54—No clear coat specified
- B05D7/542—No clear coat specified the two layers being cured or baked together
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/10—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of wood or with an outer layer of wood
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
- E04F15/045—Layered panels only of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/003—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating incorporating means for heating or cooling the liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2252/00—Sheets
- B05D2252/04—Sheets of definite length in a continuous process
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31971—Of carbohydrate
- Y10T428/31989—Of wood
Definitions
- Coating system with flowable coating material for smooth or structured surfaces Coating system with flowable coating material for smooth or structured surfaces.
- the invention relates to a device for the coating of plates in a pass
- a device for coating plates in a continuous flow emerges.
- Several plates are arranged on a conveyor belt, which are fed individually one after the other, among other things, to coating stations.
- a coating station includes an application roller with which a varnish is applied to a plate.
- a post-processing device with which the varnish is cured, for example with UV radiation.
- the application roller can comprise a structured surface in order to apply varnished structure to the surface of a plate
- An optical pattern is detected on the surface of a plate by an optical scanning device.
- the information obtained is used to synchronize a spatial structure of the lacquer with the optical pattern
- Document DE 20 2004 01 8 71 0 U 1 also shows a coating of workpieces such as plates, which is provided with an adhesion promoter layer and a primer layer. There is a printing layer thereon which represents a decor. A lacquer layer is arranged above the decor A so-called filled varnish can be used. This is understood to mean varnishes that are extremely fine Contain solid particles such as corundum with diameters in the nanometer range,
- DE 1 03 58 1 90 A1 discloses a method for controlling printing presses. Furniture plates are printed with the device known from this.
- the object of the invention is to provide a device for coating a plate
- the device comprises transport means for the transport of plates, the device comprises a feed device with which coating material can be brought onto the surface of the plate. Following the feed device, means for drying and / or hardening the material are above the plate Coating material provided.
- the device according to the invention comprises means for placing a material web between the means of transport for the transport of plates and the means for drying and / or Hard to be able to drive through
- the surface of the coating material can be provided with a structure without having to exert great pressure, since the coating material is dried and / or hardened in this state, so it is possible to coat a plate with a structured surface, without this as in the prior art known from the publication DE 20 2004 01 8 71 0 U l, either having to use a press or a complex printing unit.
- a coating carried out in several steps can also be uniformly dried and / or cured in one work step. Above all, it is possible for a chemical network to extend through the entire structure of the layer, which leads to a particularly stable coating.
- the feed device comprises a collecting device for the coating material, which is arranged adjacent to the transport means for the transport of the plates.
- the collecting device also borders on a roller for the transport of the material web.
- the collecting device is designed in such a way that liquid , Coating material located in the collecting device flows to the roller. It is achieved in this way that, with a sufficiently large filling of the collecting device, liquid coating material can completely coat a material web with a liquid film when a material web is transported over the roller. Overall, with sufficient supply of liquid coating material, it can be achieved that the liquid coating material completely fills the space between the surface of a plate and the material web located above it. No air then gets into the area particularly reliably.
- Curing can thus be carried out particularly reliably with the exclusion of air, With this embodiment it is also possible to apply relatively thick layers of lacquer with a total thickness of, for example, 80 to 1 00 ⁇ m thickness and to dry and harden them uniformly. This in turn enables relatively thick abrasion-resistant particles such as corundum with a diameter of up to 1 00 embed within the paint. Since the abrasion resistance increases with the diameter of the abrasion-resistant particles, a relatively high abrasion resistance can be achieved in this way. With increasing diameter of the abrasion-resistant particles, the amount of abrasion material can also be reduced at the same time. This improves both the abrasion values and the transparency of the abrasion-resistant coating,
- the means for transporting plates comprise a rotating conveyor belt on which the plates are placed for transport.
- the material web is unrolled from a roller, guided over further rollers parallel to the surface of plates that are transported, and then rolled up again by a roller.
- an exchange of the material web is sufficient , if a surface structure is to be changed or if a structure on the material web is damaged, for example due to signs of wear, the use of a material web can also ensure a consistent quality of a surface structure created, because unlike a roller with a structured surface, it rolls off the quality of the surface of the material web that produces the structure is not changed.
- the rollers for the transport of a material web are arranged in such a way that they resemble a funnel in cross-section with the collecting device.
- the coating material is then finally fed to the surface of a plate via a gap. This further ensures the correct supply of coating material between the material web and the surface of the plate to be coated.
- the width of the aforementioned gap can be changed. This serves to control the amount of coating material that is fed to the surface of a plate.
- the gap can also be closed in order to be able to control the time of the supply.
- FIG. 1 shows a device with which a carrier material 6, for example a chipboard, MDF or HDF board, can be coated in one pass.
- a carrier material 6 for example a chipboard, MDF or HDF board
- UV or electron beam crosslinkable, flowable systems with suitable viscosity are preferably used as coating materials
- a carrier material 6 is fed and coated with a flowable material 8.
- the coating is carried out via a collecting device 5, which borders on a roller 4.
- a sheet-like material namely a film 3 which is transparent to UV light and / or electron radiation and is radiation-resistant, is guided over the roller 4.
- the film has a smooth surface facing the coating material 8 if the coating 8 is to have a smooth surface.
- the corresponding surface of the film 3 is structured turiert, if the coating 8 should have a structured surface,
- the web-like material or the film 3 is unwound from a supply roll or supply roll 1 and finally rolled up again on a roll 2. Between the roll 1 and the roll 4 there are three further rolls with a relatively small diameter along the transport path for the sheet-like material 3 , which serve to guide the sheet material.
- the coating material 8 for example a lacquer, is suitably placed between the carrier material 6 and the web-shaped material 3 via this funnel shape,
- the inlet which is funnel-shaped in cross section, opens into a gap, the gap width can be changed in order to be able to control the supply of coating material in such a way
- roller 4 and the roller 2 there are four further guide rollers with a relatively small diameter, which serve to guide the web-shaped material from the roller 4 to the roller 2.
- the first guide roller 10 - from the roller 4 in the transport direction of the web-shaped material seen - together with the roller 4 causes the web-shaped material to be guided parallel to the surface of the carrier material 6.
- the device is used to align a sheet-like smooth or structured material 3 at the same time from the supply roll 1 both in the longitudinal direction and in the transverse direction and to apply it to the still liquid coating material in synchronism with the carrier material 6 by means of the roller 4 and the collecting device 5.
- the aim of the alignment of the web-shaped material is to synchronize certain points of the carrier material 6 with certain points of the web-shaped material suitably one above the other. For this purpose, the speed of a carrier material or a plate 6 with measuring devices is measured in one embodiment of the invention.
- Optical measuring devices are preferably used to determine the speed of the carrier material.
- the speed of rotation is recorded by at least one roller or roller, which is involved in the transport of the web-shaped material.
- the information obtained in this way about the transport speed of each plate 6 and the transport speed of the web-like material are used for control. The two speeds are thus controlled so that a plate is brought together with the web-like material in order to be able to structure a surface in a targeted manner.
- the web-shaped material has, for example, optical markings which are detected with optical sensors.
- the transport of the web-shaped material and / or the transport of the plates ⁇ are controlled in such a way that a plate is coated as a function of such an optical marking and the coating is structured as a function of these optical markings.
- the carrier material with the liquid coating material and the sheet-like material lying thereon then passes through the hardening station 7.
- the liquid coating material 8 is crosslinked and changes into a solid state.
- the surface structure of the linear material is fixed and imaged in the hardened layer,
- the web-like material is drawn off from the hardened solid coating material and wound up again into a roll.
- a plurality of supply rolls 1 and winding rolls 2 are provided for the web-shaped material.
- the supply rolls and the take-up rolls can be endlessly connected to one another during production by a device without a stop,
- connection is preferably made at speeds up to a maximum of 1 20 m / min.
- the respective film take-up station which is at rest, is loaded with a roll of the sheet-like material and the automatic connection is prepared by sticking a double-sided adhesive tape onto the start of the sheet, the beginning of the web-shaped material is inserted into a gap which serves for the connection, the web-shaped material that is currently being rolled is also guided through this gap, the connection is automatically drawn by electronically recording the running meter of the roll from which the web-shaped material is being rolled, or sensory detection of the associated end of a web-shaped material, before the joining, the running web-shaped material is stored in a dancer device working as a web store, the driven roller is reduced to an alternating speed of approx.
- the device for the automatic connection comprises at least two unwinding stations with folding bearings and pneumatic tensioning shafts.
- the unwinds are driven by a servomotor each. Means are available in order to be able to automatically distribute trolleys with the foils or sheet-like materials.
- the actual connecting device comprises four pneumatically operated ironing rollers. There are also two cut-off knives for cutting off the web-like material after connection.
- the carrier material or a plate 6 is first passed through the two rotating rollers 4 and 11 arranged one above the other and transported in this way. From here, the carrier material 6 arrives at a conveyor belt 12, which transports the carrier material further, the web-like material or the film 3 and the carrier material 6 are transported at the same speed,
- the distance between the two rollers 4 and 11 can be changed in order to be able to vary the thickness of the coating.
- the height of the guide roller 10 can also be changed in order to be able to influence the thickness of the coating.
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL05823515T PL1951436T3 (en) | 2005-11-24 | 2005-11-24 | Coating device comprising flowing coating material for smooth or structured surfaces |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2005/056191 WO2007059805A1 (en) | 2005-11-24 | 2005-11-24 | Coating device comprising flowing coating material for smooth or structured surfaces |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1951436A1 true EP1951436A1 (en) | 2008-08-06 |
EP1951436B1 EP1951436B1 (en) | 2009-08-12 |
Family
ID=36666814
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05823515A Active EP1951436B1 (en) | 2005-11-24 | 2005-11-24 | Coating device comprising flowing coating material for smooth or structured surfaces |
EP20110000147 Active EP2329887B1 (en) | 2005-11-24 | 2006-11-23 | Coating method comprising a flowing coating material |
EP06818767.3A Active EP2019735B2 (en) | 2005-11-24 | 2006-11-23 | Coating method comprising a flowing coating material |
Family Applications After (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20110000147 Active EP2329887B1 (en) | 2005-11-24 | 2006-11-23 | Coating method comprising a flowing coating material |
EP06818767.3A Active EP2019735B2 (en) | 2005-11-24 | 2006-11-23 | Coating method comprising a flowing coating material |
Country Status (12)
Country | Link |
---|---|
US (5) | US8191500B2 (en) |
EP (3) | EP1951436B1 (en) |
CN (2) | CN101484247A (en) |
AT (2) | ATE439193T1 (en) |
DE (2) | DE502005007914D1 (en) |
ES (2) | ES2393959T3 (en) |
MX (2) | MX2009005477A (en) |
NO (1) | NO20092364L (en) |
PL (3) | PL1951436T3 (en) |
PT (1) | PT2329887E (en) |
RU (3) | RU2419495C2 (en) |
WO (2) | WO2007059805A1 (en) |
Families Citing this family (49)
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---|---|---|---|---|
EP1951436B1 (en) | 2005-11-24 | 2009-08-12 | S.D. Warren Company, D/B/A | Coating device comprising flowing coating material for smooth or structured surfaces |
DE102006004144B4 (en) | 2006-01-27 | 2022-12-29 | Hymmen GmbH Maschinen- und Anlagenbau | Apparatus and method for coating panels |
BE1017157A3 (en) | 2006-06-02 | 2008-03-04 | Flooring Ind Ltd | FLOOR COVERING, FLOOR ELEMENT AND METHOD FOR MANUFACTURING FLOOR ELEMENTS. |
UA94133C2 (en) * | 2006-11-23 | 2011-04-11 | С.Д. Варрен Компани, Д/Б/А | Method for obtaining coating from a flowable material |
US7964243B2 (en) | 2007-04-30 | 2011-06-21 | S.D. Warren Company | Materials having a textured surface and methods for producing same |
ES2391421T3 (en) | 2008-10-27 | 2012-11-26 | Flooring Technologies Ltd. | Procedure for finishing a support plate, in particular a wood or wood composite plate |
PL2179864T3 (en) | 2008-10-27 | 2013-03-29 | Flooring Technologies Ltd | Method for finishing a carrier plate |
BE1018680A5 (en) | 2008-12-19 | 2011-06-07 | Flooring Ind Ltd Sarl | METHODS FOR MANUFACTURING PANELS AND PANEL OBTAINED HEREBY |
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