EP1934483B1 - Ventilator wheel - Google Patents
Ventilator wheel Download PDFInfo
- Publication number
- EP1934483B1 EP1934483B1 EP07788146A EP07788146A EP1934483B1 EP 1934483 B1 EP1934483 B1 EP 1934483B1 EP 07788146 A EP07788146 A EP 07788146A EP 07788146 A EP07788146 A EP 07788146A EP 1934483 B1 EP1934483 B1 EP 1934483B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- blades
- hub
- ventilator
- mounting flanges
- fan
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 238000003466 welding Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000003698 laser cutting Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/325—Rotors specially for elastic fluids for axial flow pumps for axial flow fans
- F04D29/329—Details of the hub
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/34—Blade mountings
Definitions
- the present invention relates to a fan wheel consisting of a hub, on the periphery of mounting flanges for releasably securing fan blades are arranged.
- Such a fan is, for example, from the DE 39 41 691 C2 known.
- the mounting flanges are cast directly on the hub, which also forms the rotor of a drive motor designed as an external rotor motor.
- the blades of the fan wheel are screwed to these mounting flanges. This requires the preparation of expensive casting tools when fan wheels are to be manufactured with differing number of blades or position of the blades.
- a welded wing hub which consists of a polygonal wreathless hub disc, are welded to the perpendicular to their side surfaces circular plates, to be mounted in the same number as wings.
- This welded wing hub is to serve for the production of the axial fan or an axial fan.
- a fan wheel which has a hollow cylindrical hub, on the periphery of mounting flanges for releasably securing fan blades are arranged.
- Each fan blade is clamped between a mounting flange formed as an injection molded part and an additional connecting flange formed as an injection molded part, wherein the two flanges are fastened to one another by means of a screw connection.
- the present invention is based on the object, starting from the known fan wheel to improve this so that a production with any number of blades and position without expensive special tools is possible, so that a large manufacturing variation width is achieved at low production costs.
- a fan wheel in which the hollow cylindrical hub is made of steel and the mounting flanges are made of steel and are connected to the hub by welding, and the mounting flanges are made of sheet steel as a molded or bent parts.
- the invention is based on the recognition that, in contrast to large-area metal blades, the mounting flanges can weld easily. Because these have a relatively small mass and are compact. In contrast, when welding the fan blades as a whole, there is the problem of accurate adjustment already in the welding process and also a delay problem due to the welding heat. In addition, due to the large blade surface, there is a great deal of heat dissipation during the welding process, which is why high welding temperatures are required, which in turn increases the problems of distortion.
- An inventive fan wheel is advantageously driven by a DC motor with bell rotor, wherein the bell rotor according to the invention forms the hub of the fan wheel. Since the mounting flanges are made of sheet steel as molded parts, a series production of mounting flanges by punching and bending is possible. However, production by a laser cutting method is also possible.
- the wall thickness of the fastening flanges is greater, at least in the region of its contact section, than that of the wheel blades to be fastened.
- a fan according to the invention from a hollow cylindrical hub 1, on the periphery of mounting flanges 2 are attached. Fan blades 3 are in turn attached to these mounting flanges 2.
- the hub 1 consists of a hollow cylindrical bell, which is closed on one side and the front side has a hollow cylindrical rotor bushing 4 for receiving the rotor shaft in its interior.
- the hub 1 is made of steel and can form the rotor of a DC motor.
- mounting flanges 2 are circumferentially arranged substantially equidistantly and to these mounting flanges 2, the rotor blades 3 are screwed by means of a fastening screw 6.
- the mounting flanges 2 consist according to the invention of steel or steel sheet. As a result, a simple and cost-effective production of the mounting flanges 2 is possible.
- the mounting flanges 2 are circumferentially welded to the hub 1.
- the mounting flanges 2 can also be conveniently prepared as stampings or stamped and bent parts. It may also be appropriate to cut them out by a laser cutting process.
- the mounting flanges 2 are relatively compact, wherein the thickness of the mounting flanges 2 may be greater than the thickness of the fan blades to be fastened 3.
- known welding methods for example Mac, laser or laser with additional material be applied.
- the dimensions of a fan wheel according to the invention are, for example, 200 mm diameter of the hub 1 and, for example, 800 mm diameter of the entire fan wheel. Due to the inventive design, the size and orientation of the blades 3 can be varied as desired. By the invention, the number of blades or the mounting height can be varied much easier.
- an inventive mounting flange 2 consists of a sheet steel stamped and bent part, which consists of a central contact portion 7, each with its longitudinal sides 8 bent stiffening webs 9.
- the stiffening webs 9 have a substantially triangular shape, with the stiffening webs 9 tapering towards the free end of the abutment sections 7.
- the result is a cross-sectionally U-shaped design of the mounting flanges 2, in particular in the lower mounting area, where they are welded to the hub 1.
- the mounting flanges 2 are arranged on the circumference of the hub 1 so that the mounting flanges 2 protrude radially and extend on the hub wall 5 obliquely from the front to the back of the hub 1.
- the size and orientation of the mounting flanges 2 can be varied according to the particular requirements of the individual fan wheel. Since both the hub 1 and the mounting flanges 2 are made of steel, a simple welding of the two parts is possible with conventional welding.
- the fan blades 3 are fastened to the fastening flanges 2 in the region of their contact sections 7 on their contact side pointing in the direction of the front side of the hub 1. This attachment takes place by means of the fastening screw 6.
- this screw 6 is screwed into an internal thread opening 10 of the respective fastening flange 2. How out Fig. 4 it can be seen, the threaded opening 10 is formed by a pointing in the direction of the rear hollow cylindrical projection 11.
- the embodiment according to the invention makes it possible for fan blades 3 made of a very wide variety of materials to be fastened to the fastening flanges 2 can, for example, fan blades 3 made of metal or plastic. Also, blades 3 of die-cast or of corresponding metal material punched blades 3 can be used, these different blades 3 are all characterized by the same fastening. Also, it is possible by the invention to build blades 3 of larger engines with slow-rotating axial fans on smaller diameter engines, since the same type of fastening can be provided regardless of the blade size.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Description
Die vorliegende Erfindung betrifft ein Ventilatorrad bestehend aus einer Nabe, an deren Umfang Befestigungsflansche zur lösbaren Befestigung von Ventilatorschaufeln angeordnet sind.The present invention relates to a fan wheel consisting of a hub, on the periphery of mounting flanges for releasably securing fan blades are arranged.
Ein derartiges Ventilatorrad ist zum Beispiel aus der
Aus der
Aus der
Der vorliegenden Erfindung liegt die Aufgabe zu Grunde, ausgehend von dem bekannten Ventilatorrad dieses derart zu verbessern, dass eine Fertigung mit beliebiger Schaufelzahl und stellung ohne teure Spezialwerkzeuge möglich ist, so dass eine große Fertigungs-Variationsbreite bei niedrigen Herstellungskosten erreicht wird.The present invention is based on the object, starting from the known fan wheel to improve this so that a production with any number of blades and position without expensive special tools is possible, so that a large manufacturing variation width is achieved at low production costs.
Erfindungsgemäß wird dies dadurch erreicht, dass ein Ventilatorrad verwendet wird, bei dem die hohlzylindrische Nabe aus Stahl hergestellt ist und die Befestigungsflansche aus Stahl bestehen und mit der Nabe durch Schweißen verbunden sind, und die Befestigungsflansche aus Stahlblech als Form- oder Formbiegeteile ausgebildet sind.According to the invention this is achieved in that a fan wheel is used, in which the hollow cylindrical hub is made of steel and the mounting flanges are made of steel and are connected to the hub by welding, and the mounting flanges are made of sheet steel as a molded or bent parts.
Die Erfindung geht von der Erkenntnis aus, dass im Gegensatz zu großflächigen Metallschaufeln sich die Befestigungsflansche problemlos anschweißen lassen. Denn diese besitzen eine relativ kleine Masse und sind kompakt ausgeführt. Im Gegensatz dazu besteht beim Anschweißen der Ventilatorschaufeln als Ganzes das Problem der genauen Justage schon beim Schweißvorgang und zudem ein Verzugsproblem auf Grund der Schweißwärme. Zudem erfolgt über die große Schaufelfläche eine starke Wärmeabfuhr während des Schweißvorgangs, weshalb hohe Schweißtemperaturen erforderlich sind, was wiederum die Verzugsprobleme erhöht. Ein erfindungsgemäßes Ventilatorrad wird vorteilhafterweise mit einem Gleichstrommotor mit Glockenrotor angetrieben, wobei der Glockenrotor erfindungsgemäß die Nabe des Ventilatorrades bildet. Da die Befestigungsflansche aus Stahlblech als Formteile ausgebildet sind, ist eine Serienfertigung der Befestigungsflansche durch Stanzen und Biegen möglich. Jedoch ist auch eine Herstellung durch ein Laserschneidverfahren möglich.The invention is based on the recognition that, in contrast to large-area metal blades, the mounting flanges can weld easily. Because these have a relatively small mass and are compact. In contrast, when welding the fan blades as a whole, there is the problem of accurate adjustment already in the welding process and also a delay problem due to the welding heat. In addition, due to the large blade surface, there is a great deal of heat dissipation during the welding process, which is why high welding temperatures are required, which in turn increases the problems of distortion. An inventive fan wheel is advantageously driven by a DC motor with bell rotor, wherein the bell rotor according to the invention forms the hub of the fan wheel. Since the mounting flanges are made of sheet steel as molded parts, a series production of mounting flanges by punching and bending is possible. However, production by a laser cutting method is also possible.
Vorteilhaft ist es erfindungsgemäß weiterhin, wenn die Wandstärke der Befestigungsflansche zumindest im Bereich ihres Anlageabschnittes größer ist als die der zu befestigenden Radschaufeln. Hierdurch kann die Festigkeit gegenüber herkömmlichen 6efestigungsmöglichkeiten erheblich vergrößert werden.According to the invention, it is furthermore advantageous if the wall thickness of the fastening flanges is greater, at least in the region of its contact section, than that of the wheel blades to be fastened. As a result, the strength compared to conventional 6e attachment possibilities can be significantly increased.
Weitere vorteilhafte Ausführungen der Erfindung sind in den Unteransprüchen enthalten.Further advantageous embodiments of the invention are contained in the subclaims.
An Hand der in den beiliegenden Zeichnungen dargestellten Ausführungsbeispiele wird die Erfindung näher erläutern. Es zeigen:
- Fig. 1
- eine Draufsicht auf ein erfindungsgemäßes Ventilatorrad,
- Fig. 2
- eine Rückansicht des Ventilatorrades gemäß
Fig. 1 , - Fig.3
- eine Einzelheit zur Darstellung eines erfindungsgemäßen Befestigungsflansches gemäß
Fig. 1 . - Fig. 4
- eine rückseitige Ansicht des Befestigungsflansches gemäß
Fig. 3 , - Fig. 5
- eine alternative Ausführungsform eines Befestigungsflansches gemäß Fg. 3,
- Fig. 6
- eine Rückansicht des Befestigungsflansches gemäß
Fig. 5 und - Fig. 7
- eine Detailansicht eines erfindungsgemäßen Ventilatorrades passend zu der Ausführung gemäß
Fig. 5 und 6 .
- Fig. 1
- a plan view of a fan according to the invention,
- Fig. 2
- a rear view of the fan wheel according to
Fig. 1 . - Figure 3
- a detail to illustrate a mounting flange according to the invention according to
Fig. 1 , - Fig. 4
- a rear view of the mounting flange according to
Fig. 3 . - Fig. 5
- an alternative embodiment of a mounting flange according to FIG. 3,
- Fig. 6
- a rear view of the mounting flange according to
Fig. 5 and - Fig. 7
- a detailed view of a fan according to the invention according to the embodiment according to
FIGS. 5 and 6 ,
Wie sich aus
Wie sich insbesondere aus den
Eine Variante hierzu ist in den
Die erfindungsgemäße Ausgestaltung macht es möglich, dass Ventilatorschaufeln 3 aus unterschiedlichsten Materialien an den Befestigungsflanschen 2 befestigt werden können, so zum Beispiel Ventilatorschaufeln 3 aus Metall oder Kunststoff. Auch können Schaufeln 3 aus Druckguss oder aus entsprechendem Metallmaterial gestanzte Schaufeln 3 verwendet werden, wobei diese verschiedenen Schaufeln 3 sich alle durch die gleiche Befestigungsart auszeichnen. Auch ist es durch die Erfindung möglich, Schaufeln 3 von größeren Motoren bei langsam drehenden Axiallüftern auch auf im Durchmesser kleineren Motoren aufzubauen, da die gleiche Befestigungsart unabhängig von der Schaufelgröße vorgesehen sein kann.The embodiment according to the invention makes it possible for
Claims (6)
- A ventilator wheel comprising a hollow-cylindrical hub (1) at the circumference of which there are arranged securing flanges (2) for the detachable securing of ventilator blades (3), characterised in that the hollow-cylindrical hub (1) is manufactured of steel and the securing flanges (2) are made of steel and are connected to the hub (1) by welding and formed of steel sheet in the form of shaped or shaped bent parts.
- A ventilator wheel according to claim 1, characterised in that the securing flanges (2) comprise a plane contact portion (7) and stiffening webs (9) which are bent at the two facing longitudinal sides (8) of the contact portion (7).
- A ventilator wheel according to claim 2, characterised in that at least one internally threaded opening (10) as well as orienting means (12, 13, 14, 15) to secure the fan blades (3) are formed in the contact portion (7).
- A ventilator wheel according to claim 3, characterised in that the internally threaded opening (10) is formed in a hollow-cylindrical attachment (11).
- A ventilator wheel according to any one of claims 1 to 4, characterised in that the wall thickness of the securing flanges (2) is, at least in the region of the contact region with the hub (1), greater than the thickness of the ventilator blades (3).
- A ventilator wheel according to any one of claims 1 to 5, characterised in that the ventilator blades (3) are made of metal, plastics material or cast material.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202006011899U DE202006011899U1 (en) | 2006-08-03 | 2006-08-03 | fan wheel |
PCT/EP2007/057981 WO2008015245A1 (en) | 2006-08-03 | 2007-08-01 | 'ventilator wheel' |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1934483A1 EP1934483A1 (en) | 2008-06-25 |
EP1934483B1 true EP1934483B1 (en) | 2012-11-14 |
Family
ID=37771212
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07788146A Active EP1934483B1 (en) | 2006-08-03 | 2007-08-01 | Ventilator wheel |
Country Status (8)
Country | Link |
---|---|
US (1) | US8128372B2 (en) |
EP (1) | EP1934483B1 (en) |
CN (1) | CN101479484B (en) |
DE (1) | DE202006011899U1 (en) |
DK (1) | DK1934483T3 (en) |
ES (1) | ES2395489T3 (en) |
PT (1) | PT1934483E (en) |
WO (1) | WO2008015245A1 (en) |
Families Citing this family (29)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB0821823D0 (en) * | 2008-11-28 | 2009-01-07 | Truflo Air Movement Ltd | Fan assembly |
US10132321B2 (en) * | 2009-07-27 | 2018-11-20 | Zhongshan Broad-Ocean Motor Co., Ltd. | Fan system having an external rotor |
CN201439764U (en) * | 2009-07-27 | 2010-04-21 | 中山大洋电机股份有限公司 | Outer rotor axial flow fan |
WO2011092270A2 (en) | 2010-02-01 | 2011-08-04 | Akzo Nobel Chemicals International B.V. | Process for preparing epichlorohydrin from dichlorohydrin |
CN102312858B (en) * | 2011-08-25 | 2013-03-20 | 张家港市东丰特种风机有限公司 | Impeller of axial-flow type heated-air circulation fan |
USD728090S1 (en) * | 2012-10-11 | 2015-04-28 | Ebm-Papst Mulfingen Gmbh & Co. Kg | Electric fan |
USD750211S1 (en) * | 2014-02-27 | 2016-02-23 | Mitsubishi Electric Corporation | Propeller fan |
CN104265682A (en) * | 2014-09-03 | 2015-01-07 | 潘树东 | Detachable cool fan |
CN104235066A (en) * | 2014-10-10 | 2014-12-24 | 江苏富丽华通用设备有限公司 | External rotor axial flow fan |
USD804647S1 (en) * | 2016-02-02 | 2017-12-05 | Delta Electronics, Inc. | Fan blade |
US10480525B2 (en) * | 2016-03-08 | 2019-11-19 | Asia Vital Components Co., Ltd. | Fan blade with improved structure |
US10400780B2 (en) * | 2016-03-08 | 2019-09-03 | Asia Vital Components Co., Ltd. | Structure of fan blades |
US10100840B2 (en) * | 2016-03-08 | 2018-10-16 | Asia Vital Components Co., Ltd. | Fan wheel structure |
GB2551719A (en) * | 2016-06-27 | 2018-01-03 | Truflo Air Movement Ltd | Improvements in and relating to a fan assembly |
USD839406S1 (en) * | 2017-03-23 | 2019-01-29 | Ebm-Papst Mulfingen Gmbh & Co. Kg | Connecting element for fan blades |
CN107489647A (en) * | 2017-09-19 | 2017-12-19 | 张家港保税区创典炉窑通风设备有限公司 | A kind of axial flow fan vane wheel |
CN107482852A (en) * | 2017-10-16 | 2017-12-15 | 朱玉洪 | A kind of spontaneous electric slip ring heat abstractor of motor |
CN108953224A (en) * | 2018-07-20 | 2018-12-07 | 安吉元融仪器仪表检测有限公司 | Fan |
TWI679830B (en) * | 2019-01-04 | 2019-12-11 | 建準電機工業股份有限公司 | Motor and ceiling fan including the same |
USD980409S1 (en) * | 2019-03-07 | 2023-03-07 | Ziehl-Abegg Se | Fan wheel |
USD952830S1 (en) | 2019-12-10 | 2022-05-24 | Regal Beloit America, Inc. | Fan shroud |
USD938010S1 (en) | 2019-12-10 | 2021-12-07 | Regal Beloit America, Inc. | Fan hub |
USD938011S1 (en) | 2019-12-10 | 2021-12-07 | Regal Beloit America, Inc. | Fan blade |
US11371517B2 (en) | 2019-12-10 | 2022-06-28 | Regal Beloit America, Inc. | Hub inlet surface for an electric motor assembly |
USD938009S1 (en) | 2019-12-10 | 2021-12-07 | Regal Beloit America, Inc. | Fan hub |
US11555508B2 (en) | 2019-12-10 | 2023-01-17 | Regal Beloit America, Inc. | Fan shroud for an electric motor assembly |
US11859634B2 (en) | 2019-12-10 | 2024-01-02 | Regal Beloit America, Inc. | Fan hub configuration for an electric motor assembly |
CN111231327A (en) * | 2020-01-10 | 2020-06-05 | 中铁第十八工程局涿州水泵厂 | Production process of fan impeller |
DE102020122318A1 (en) * | 2020-08-26 | 2022-03-03 | Ebm-Papst Mulfingen Gmbh & Co. Kg | Fan wheel system for assembling and manufacturing a fan wheel |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE602960C (en) * | 1933-03-17 | 1934-09-19 | Escher Wyss Maschf Ag | Welded wing hub for centrifugal machines with at least three blades for axial flow |
US4636142A (en) * | 1984-05-11 | 1987-01-13 | Household Manufacturing, Inc. | Rotating fan apparatus |
DE3941691A1 (en) | 1989-12-18 | 1990-07-12 | Ziehl Abegg Gmbh & Co Kg | Fan driven by electric motor with external rotor - has fan blades individually fastened to hum of motor rotor |
CN2157385Y (en) * | 1993-04-06 | 1994-02-23 | 苏州市吴县城南化工设备厂 | Hubbed flange made of steel plate |
US20030231960A1 (en) * | 2002-06-12 | 2003-12-18 | Usui Kokusai Sangyo Kaisha Limited | Fan blade assembly |
US6692233B2 (en) * | 2002-06-26 | 2004-02-17 | Hoo Cheung Group Ltd. | Lockable quick-release blade assembly for ceiling fans |
FR2866930B1 (en) * | 2004-03-01 | 2008-02-15 | Leroy Somer Moteurs | FAN COMPRISING AT LEAST ONE FLANGE-FIXED BLADE AND COUNTER-FLANGE |
CN2705640Y (en) * | 2004-06-08 | 2005-06-22 | 昌达电器工业股份有限公司 | Combined vertical fan impeller |
DE202004010088U1 (en) * | 2004-06-25 | 2004-09-09 | Ebm-Papst Mulfingen Gmbh & Co. Kg | Impeller, in particular for an axial fan |
-
2006
- 2006-08-03 DE DE202006011899U patent/DE202006011899U1/en not_active Expired - Lifetime
-
2007
- 2007-08-01 EP EP07788146A patent/EP1934483B1/en active Active
- 2007-08-01 DK DK07788146.4T patent/DK1934483T3/en active
- 2007-08-01 PT PT77881464T patent/PT1934483E/en unknown
- 2007-08-01 US US12/375,807 patent/US8128372B2/en active Active
- 2007-08-01 WO PCT/EP2007/057981 patent/WO2008015245A1/en active Application Filing
- 2007-08-01 CN CN2007800236953A patent/CN101479484B/en active Active
- 2007-08-01 ES ES07788146T patent/ES2395489T3/en active Active
Also Published As
Publication number | Publication date |
---|---|
US8128372B2 (en) | 2012-03-06 |
CN101479484B (en) | 2013-03-20 |
DK1934483T3 (en) | 2013-03-04 |
DE202006011899U1 (en) | 2007-12-13 |
WO2008015245A1 (en) | 2008-02-07 |
US20100003140A1 (en) | 2010-01-07 |
CN101479484A (en) | 2009-07-08 |
PT1934483E (en) | 2012-12-04 |
EP1934483A1 (en) | 2008-06-25 |
ES2395489T3 (en) | 2013-02-13 |
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