EP1771621A2 - Guide roll for a web forming machine and methods for manufacturing and using the corresponding guide roll - Google Patents
Guide roll for a web forming machine and methods for manufacturing and using the corresponding guide rollInfo
- Publication number
- EP1771621A2 EP1771621A2 EP05756277A EP05756277A EP1771621A2 EP 1771621 A2 EP1771621 A2 EP 1771621A2 EP 05756277 A EP05756277 A EP 05756277A EP 05756277 A EP05756277 A EP 05756277A EP 1771621 A2 EP1771621 A2 EP 1771621A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- guide roll
- shell
- protruding shaft
- piece
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000003466 welding Methods 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims description 6
- 238000013016 damping Methods 0.000 claims description 6
- 239000011810 insulating material Substances 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 2
- 238000003754 machining Methods 0.000 description 6
- 238000005266 casting Methods 0.000 description 2
- 210000004027 cell Anatomy 0.000 description 2
- 238000003698 laser cutting Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229920006330 Styrox Polymers 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 210000003850 cellular structure Anatomy 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G1/00—Calenders; Smoothing apparatus
- D21G1/02—Rolls; Their bearings
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/36—Guiding mechanisms
- D21F1/40—Rolls
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G1/00—Calenders; Smoothing apparatus
- D21G1/02—Rolls; Their bearings
- D21G1/0226—Bearings
Definitions
- the present invention relates to a guide roll for a web forming machine, which guide roll includes
- the invention also relates to a method for manufacturing and using the guide roll.
- a web forming machine for example a paper or board machine.
- Examples are the guide rolls used to support a felt or wire.
- the segment of the guide roll that is covered is usually small, so that it is lightly loaded.
- the shell is made from sheet steel, which is bent and welded. Cast end pieces, which are attached to the shell, are used in a guide roll. In the prior art, the shell is finally machined and the guide roll balanced.
- the known end pieces are made by machining cast pieces.
- the machining requirements determine the construction and dimensioning of the shell and the end piece, even though the loading requirement is small. This makes the guide roll excessively massive and expensive relative to its operating purpose.
- a cast end piece and thin shell are an unsatisfactory combination in terms of vibration.
- deflection also occurs in the sheet construction shell and cannot be compensated for in known guide rolls .
- the invention is intended to create a new type of guide roll for a web forming machine, which is lighter and with a simpler construction than previously.
- the invention is also intended to create a new type of method for manufacturing a guide roll intended for a web forming machine, which method is simple and which easily creates new properties in the guide roll.
- the invention is intended to create a new type of method for using the guide roll intended for a web forming machine, by means of which the problems arising from deflection, for example, are avoided.
- the characteristic features of the guide roll according to the present invention appear in the accompa ⁇ nying Claim 1.
- the characteristic features of the manufacturing method according to the invention appear in the accompanying Claim 10.
- the characteristic features of the operating method according to the invention appear in the accompanying Claim 15.
- the guide roll according to the invention there is a new type of shell and end-piece construc ⁇ tion, so that a simple and economical guide roll is created.
- the use of the manufacturing method permits a considerable reduction in costs, while keeping the properties of the guide roll at least at the previous level.
- the guide roll according to the invention can be used in a new and surprising manner, in which case the deflection of the guide roll, for example, can be brought under control. At the same time, the guide roll can be rotated at higher rotation speeds than previously.
- Figure 1 shows the paper guide roll according to the invention fitted to the press section of a web forming machine
- Figure 2a shows an axonometric view of part of the guide roll according to the invention
- Figure 2b shows a schematic drawing of the end component of the guide roll according to the invention
- Figure 3 shows a schematic drawing of a cross-section of a second embodiment of the end component of the guide roll according to the invention
- Figure 4 shows a schematic drawing of a cross-section of a third embodiment of the end component of the guide roll according to the invention
- Figure 5 shows a schematic drawing of a partial cross-section of a fourth embodiment of the end component of the guide roll according to the invention
- Figure 6 shows a schematic drawing of a support embodiment of the guide roll according to the invention.
- Figure 1 shows a side view of the press section of a web forming machine.
- the web forming machine is a paper or board machine, in which the guide roll is used in various positions.
- the embodiment of Figure 1 also include two paper guide rolls 15, which also have their own drives.
- the guide roll 15 ' according to the invention can also be used in connection with the fabric (figure 1) . Later the guide roll is referred to more simply as the roll.
- the roll 15 includes a shell 10 of sheet material and end pieces 11 at both ends, to support the roll 15 rotatably in bearing arrangement 12 ( Figure 2a) .
- the shell can also incorporate surface treat ⁇ ment or a cover.
- the end pieces 11 also have a protruding shaft 14 for the bearing arrangement 12.
- Figures 3 and 4 partly show a cross-section of a roll according to the invention.
- the end plate 13 and protruding shaft 14 belonging to the end piece 11 are arranged as a separate piece.
- at least one shaped plate piece 19 is fitted separately in the axial direction at the point of contact of the end plate 13 and the protruding shaft 14.
- the plate piece 19 is arranged in such a way that its inner edge or edge area in a radial direction is attached to the protruding shaft 14 and the radially outer edge or edge area is attached to the end plate 13, or to the shell, or to both, either directly or through an intermediate piece/intermediate pieces.
- the various part of the end piece can be manufactured separately, which will avoid the casting and machining of large pieces.
- the parts can even be made in different ways and from different materi ⁇ als.
- thinner materials than previously can be used.
- by using a plate piece at the end of the roll a stiff but light cell construction is formed, which can be easily support by the protruding shaft. At the same time, the deflection of the protruding shaft will be less than previously.
- the end plate 13 and the protruding shaft 14 are separately machined bodies of revolution.
- the protruding shaft is a cast piece, which is machined.
- the end plate can even be of a sheet material, in which there is a hole for the protruding shaft. The manufacture of the separate pieces is simple and they can be dimensioned precisely for each operating purpose.
- FIGs 3 and 4 show a unified plate piece 19 with a curved shape, which like the shell 10 in made from a thin sheet material. The desired shapes can then be easily obtained in the structures, while new methods can be used to attache the pieces.
- the protruding shaft 14 is preferably fitted to the end plate 13 using a shrink joint. In that case the positioning between them will be retained precisely and, if necessary, the protruding shaft can even be replaced.
- the attachment of the plate piece 19 to the protrud- ing shaft 14 is ensured by welding, which is shown by the arrow in Figure 3. The actual moment is transmitted through the aforesaid force-fit joint.
- the plate piece according to the invention is usually curved or conical.
- a conical plate piece 19 is shown in Figure 5.
- the same reference numbers are used for components that are functionally similar. Besides its shape, the position of the plate piece can also very in difference embodiments.
- the shaped plate piece 19 is arranged to open out away form the opposing end piece.
- the plate piece 19 opens out towards the opposing end piece.
- the plate piece is inside the shell, so that the total length of the roll is as short as possible. This allows the roll to be fitted even in cramped positions.
- the plate piece in the embodiment of Figure 4, on the other hand is a continuation of the shell, so that the free length of the protruding shaft is as short as possible. This avoids detrimen ⁇ tal deflection of the protruding shaft.
- Figure 4 also shows an attachment collar 17, to which the protruding shaft 14 is attached by a force-fit joint, welded to the plate piece.
- a damping and/or insulating material 24' can be arranged in the space delimited by the shell 10 and the end pieces 11. The shell will then certainly remain round and the material will effectively prevent vibration in the shall.
- the material used is, for example, styrox, cellular plastic, or some other relatively light material.
- a cellular structure is light, but is sufficiently stiff to achieve damping.
- a damping and/or insulating material 24 can also be arranged in the space delimited by the end plate 13 and the plate piece 19. The material will further increase the stiff ⁇ ness of the conical triangular cell, which will also reduce the vibration of the roll.
- the material is installed from solid pieces during the manufacture of the roll, or it can be, for example, extruded into the finished roll.
- the diameter of a roll according to the invention is usually less than 500 mm.
- the plate piece 19 is roll-formed and/or deep-drawn from a thin-sheet material.
- the plate piece can be made from a single blank, in which case the plate piece will be seamless.
- a roll-formed or deep-drawn plate piece will also retain its shape well, which will further improve the stiffness of the roll.
- the plate piece can be made from one or more pieces by welding.
- the cast components, for example, the protruding shaft, are made by traditional methods by casting and machin- ing. In the manufacture of the shell and plate piece, on the other hand, laser cutting is used in addition to the above shaping methods.
- the sheet material can also be laser- welded with good results.
- the plate piece is indeed attached to the shell and end plate by laser- welding.
- the locking weld between the protruding shaft and the plate piece can also be made using a laser.
- the weld point is shown by the small arrow in Figures 3 - 5.
- the use of laser-cutting and welding is an easy way to give the roll accurate dimensions and shape.
- the roll is thus ready-to- use without machining.
- the circularity of the roll can be arranged as desired by covering the shell 10.
- the cover 20 is shown in Figure 4.
- grooves for example, can be machined in the cover, the shape and dimensions of which can be selected as required.
- Other machining of the roll is usually unnecessary, as the seam formed by laser- welding without a filler is very smooth.
- the new type of end piece also makes it possible to use bearing arrangement that differ from those known.
- the bearing arrangement 12 are attached either to the protruding shaft 14, or to the plate piece 19.
- the bearing arrangement can also be attached to both the plate piece 19 and the end plate 13.
- the protruding shaft 14 is attached to the end piece 11, in which case the bearing arrangement 12 are attached to the protruding shaft 14 according to Figure 2a.
- the bearing arrangement in question is also shown in the right-hand end part of the roll of Figure 6.
- the protruding shaft 14 does not rotate, so that the bearing arrangement 12 are in either the plate pieace or the end plate, or in both.
- the bearing arrangement 12 at least two bearings 18 are arranged, which are fitted at a distance to each other in the axial direction, in order to create support surfaces.
- the necessary support surface can be created easily by using two simple bearings.
- a corresponding rocker element could also be fitted at the other end of the roll, but a change of angle in the protruding shaft can be achieved using a single special bearing.
- the roll according to the invention is light, but stiff.
- the manufacture of the roll is simpler and more economical than previously.
- the specific frequency of the roll increases, so that it sensitivity to vibration decreases.
- the protruding shaft can be selected more freely, permitting the use of shaft diameters that are smaller than previously.
- the bearings can be selected more freely. Damping can also be arranged in the roll and the end piece. In addition, even the deflection of the roll can be compensated.
Landscapes
- Rolls And Other Rotary Bodies (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FI20045279A FI117640B (en) | 2004-07-28 | 2004-07-28 | Guide roll for a forming machine and methods for making and using the corresponding guide roll |
| PCT/FI2005/050230 WO2006010792A2 (en) | 2004-07-28 | 2005-06-22 | Guide roll for a web forming machine and methods for manufacturing and using the corresponding guide roll |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1771621A2 true EP1771621A2 (en) | 2007-04-11 |
| EP1771621B1 EP1771621B1 (en) | 2011-09-14 |
Family
ID=32749270
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP05756277A Expired - Lifetime EP1771621B1 (en) | 2004-07-28 | 2005-06-22 | Guide roll for a web forming machine and methods for manufacturing and using the corresponding guide roll |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP1771621B1 (en) |
| CN (1) | CN1989293B (en) |
| AT (1) | ATE524603T1 (en) |
| FI (1) | FI117640B (en) |
| WO (1) | WO2006010792A2 (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL178443C (en) * | 1975-12-02 | 1986-03-17 | Brugman Machinefabriek Bv | GUIDE ROLLER. |
| DE19601844A1 (en) * | 1996-01-19 | 1997-07-24 | Voith Sulzer Finishing Gmbh | Paper web guide roller for use in paper production, e.g. in calendar |
| DE19647919A1 (en) * | 1996-11-20 | 1998-05-28 | Voith Sulzer Papiermasch Gmbh | Moving paper or cardboard web guide |
| FI103071B1 (en) * | 1997-08-19 | 1999-04-15 | Valmet Corp | Bendable roller for web material |
| DE10341119A1 (en) * | 2003-09-05 | 2005-03-31 | Voith Paper Patent Gmbh | Spreader roll |
-
2004
- 2004-07-28 FI FI20045279A patent/FI117640B/en not_active IP Right Cessation
-
2005
- 2005-06-22 WO PCT/FI2005/050230 patent/WO2006010792A2/en not_active Ceased
- 2005-06-22 AT AT05756277T patent/ATE524603T1/en active
- 2005-06-22 CN CN2005800243619A patent/CN1989293B/en not_active Expired - Fee Related
- 2005-06-22 EP EP05756277A patent/EP1771621B1/en not_active Expired - Lifetime
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2006010792A3 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2006010792A3 (en) | 2006-05-04 |
| FI20045279L (en) | 2006-01-29 |
| WO2006010792A2 (en) | 2006-02-02 |
| CN1989293B (en) | 2010-11-10 |
| ATE524603T1 (en) | 2011-09-15 |
| FI20045279A0 (en) | 2004-07-28 |
| EP1771621B1 (en) | 2011-09-14 |
| FI117640B (en) | 2006-12-29 |
| CN1989293A (en) | 2007-06-27 |
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