EP1749577A1 - Device for disintegrating materials - Google Patents
Device for disintegrating materials Download PDFInfo
- Publication number
- EP1749577A1 EP1749577A1 EP06015965A EP06015965A EP1749577A1 EP 1749577 A1 EP1749577 A1 EP 1749577A1 EP 06015965 A EP06015965 A EP 06015965A EP 06015965 A EP06015965 A EP 06015965A EP 1749577 A1 EP1749577 A1 EP 1749577A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ring
- shaft
- rotor
- clamping
- disc springs
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/146—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with a rotor comprising a plurality of axially contiguous disc-like segments each having at least one radially extending cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
- B02C18/182—Disc-shaped knives
Definitions
- the invention relates to a device for comminuting material, comprising at least one comminution rotor, which has arranged on a driven shaft cutting discs, which are axially pressed against each other by a clamping device, wherein the clamping device has a supported on the driven shaft ring, provided on the plurality of clamping elements are.
- Shredding rotors constructed from cutting discs require axial preload to prevent contaminants from entering between the cutting discs.
- This can, for example, according to the US 5,360,283 be achieved by a ring of screws, which are arranged in the ring and press against a lens of the crushing rotor. Since a slight deflection of the shaft can not be prevented by the cutting forces occurring during operation despite the bias, penetrating aggressive substances lead by corrosion to a lowering of the bias voltage and penetrating impurities to increase, with progressive corrosion creates additional space for impurities. Both cases lead to premature damage of the crushing rotors.
- the ring is axially supported by a tensioning device on the shaft or circumferential grooves of the shaft.
- the invention has therefore set itself the task of avoiding these disadvantages and achieves this by the fact that the clamping elements in the axial direction against the crushing rotor oppressive, elastic contact heads are assigned.
- the elastic preload achievable thereby at least substantially compensates for the lengthening or shortening of the cutting tool, and the preload in the comminution rotor therefore remains substantially longer and almost constant, as a result of which the periods between maintenance operations are substantially increased.
- the elastic bearing heads are preferably arranged on the same side of the rotor as the clamping elements, but may also be provided at the second end of the rotor, for example on a second support ring and press against the rotor.
- the number of clamping elements need not be equal to the number of contact heads, although the same number preferred is provided to bias each clamping element individually. As a result, a different compensation over the circumference of the comminution rotor can be achieved.
- each contact head is achieved by a package of disc springs, which is provided at the end of a bolt arranged in the ring.
- the ring is held against rotation on the shaft. This can be achieved for example by the fact that the shaft has a thread in the region of the ring, and the ring is screwed onto the shaft and held in rotation by means of a lock nut.
- an additional locking ring which has grooves in the shaft and the ring and / or the lock nut engaging projections.
- the non-rotatable support of the ring on the shaft can be achieved in that the shaft is tapered in the region of the ring and forms an annular shoulder, and the ring is rotatably held by a ring of axially parallel screws on the annular shoulder.
- the screw heads are preferably covered by a cover or the like.
- a comminution device has a cutting unit with four comminution rotors 2, which each comprise a number of cutting disks 4 arranged on a shaft 3.
- the crushing rotors 2 are mounted in bearings 6 of the frame 1 and are driven by motors 5.
- a clamping device 11 is provided which has a plurality of individually and independently prestressable clamping elements 13.
- the clamping device 11 comprises a screwed onto the shaft end ring 12, which is rotatably held, for example by a securing ring 10 and a lock nut 9.
- the ring 12 has a ring of threaded holes, in each of which a bolt 14 is screwed, which in turn is secured in its position by a locknut 17.
- a flange 18 and a groove are provided, into which a locking ring 16 is inserted.
- a package of, for example, six disc springs 15 is arranged, which form a pressing against a cover plate 8 of the crushing rotor 2 contact head of the bolt 14, as can be seen in particular from Fig. 4.
- the clamping elements 13 are individually mounted with a medium elastic bias from which then the disc springs 15 can largely compensate for any change in the axial length and the bias of the crushing rotor 2.
- the shaft 3 has a region 19 of reduced diameter, so that an axial stop is formed in the form of an annular shoulder.
- the ring 12 is mounted on the area 19 and has a second ring of holes, which are aligned with threaded holes in the annular shoulder.
- a lock nut 9 and a locking ring 10 may be provided which cover the heads of the screws 20 in this embodiment, but are not required for the fixation of the ring 12.
Abstract
Description
Die Erfindung betrifft eine Vorrichtung zum Zerkleinern von Material, mit mindestens einem Zerkleinerungsrotor, der auf einer angetriebenen Welle angeordnete Schneidscheiben aufweist, die durch eine Spanneinrichtung axial gegeneinander gepresst werden, wobei die Spanneinrichtung einen auf der angetriebenen Welle abgestützten Ring aufweist, an dem mehrere Spannelemente vorgesehen sind.The invention relates to a device for comminuting material, comprising at least one comminution rotor, which has arranged on a driven shaft cutting discs, which are axially pressed against each other by a clamping device, wherein the clamping device has a supported on the driven shaft ring, provided on the plurality of clamping elements are.
Aus Schneidscheiben aufgebaute Zerkleinerungsrotoren bedürfen einer axialen Vorspannung, durch die verhindert werden soll, dass Verunreinigungen zwischen die Schneidscheiben eindringen können. Diese kann beispielsweise entsprechend der
Die Erfindung hat es sich daher zur Aufgabe gestellt, diese Nachteile zu vermeiden und erreicht dies dadurch, dass den Spannelementen in axialer Richtung gegen den Zerkleinerungsrotor drückende, elastische Anlageköpfe zugeordnet sind.The invention has therefore set itself the task of avoiding these disadvantages and achieves this by the fact that the clamping elements in the axial direction against the crushing rotor oppressive, elastic contact heads are assigned.
Die dadurch erzielbare elastische Vorspannung gleicht die Verlängerung oder Verkürzung des Schneidwerkzeuges zumindest weitgehend aus und die Vorspannung im Zerkleinerungsrotor bleibt daher wesentlich länger erhalten und beinahe konstant, wodurch die Zeiträume zwischen Wartungsarbeiten wesentlich vergrößert werden.The elastic preload achievable thereby at least substantially compensates for the lengthening or shortening of the cutting tool, and the preload in the comminution rotor therefore remains substantially longer and almost constant, as a result of which the periods between maintenance operations are substantially increased.
Die elastischen Anlageköpfe sind bevorzugt an derselben Seite des Rotors wie die Spannelemente angeordnet, können aber auch am zweiten Ende des Rotors, beispielsweise an einem zweiten Stützring vorgesehen sein und gegen den Rotor drücken. Insbesondere in diesem Fall muss die Anzahl der Spannelemente nicht gleich der Anzahl der Anlageköpfe sein, wenngleich auch dieselbe Anzahl bevorzugt vorgesehen ist, um jedes Spannelement einzeln vorspannen zu können. Dadurch kann auch ein unterschiedlicher Ausgleich über den Umfang des Zerkleinerungsrotors erzielt werden.The elastic bearing heads are preferably arranged on the same side of the rotor as the clamping elements, but may also be provided at the second end of the rotor, for example on a second support ring and press against the rotor. In particular, in this case, the number of clamping elements need not be equal to the number of contact heads, although the same number preferred is provided to bias each clamping element individually. As a result, a different compensation over the circumference of the comminution rotor can be achieved.
In besonders einfacher Weise wird die Elastizität jedes Anlagekopfes dabei durch ein Paket an Tellerfedern erreicht, das am Ende eines im Ring angeordneten Bolzens vorgesehen ist.In a particularly simple manner, the elasticity of each contact head is achieved by a package of disc springs, which is provided at the end of a bolt arranged in the ring.
Selbstverständlich sind auch andere Federelemente denkbar, beispielsweise Schraubenfedern od. dgl.Of course, other spring elements are conceivable, for example, coil springs od. Like.
In einer weiteren bevorzugten Ausführung ist vorgesehen, dass der Ring an der Welle drehfest gehalten ist. Dies kann beispielsweise dadurch erreicht werden, dass die Welle im Bereich des Ringes ein Gewinde aufweist, und der Ring auf die Welle aufgeschraubt und mittels einer Kontermutter drehfest gehalten ist.In a further preferred embodiment, it is provided that the ring is held against rotation on the shaft. This can be achieved for example by the fact that the shaft has a thread in the region of the ring, and the ring is screwed onto the shaft and held in rotation by means of a lock nut.
Zwischen der Kontermutter und dem Ring kann noch ein zusätzlicher Sicherungsring angeordnet werden, der in Nuten der Welle und des Ringes und/oder der Kontermutter eingreifende Vorsprünge aufweist.Between the lock nut and the ring can still be arranged an additional locking ring which has grooves in the shaft and the ring and / or the lock nut engaging projections.
In einer weiteren Ausführung kann der drehfeste Halt des Ringes an der Welle dadurch erreicht werden, dass die Welle im Bereich des Ringes verjüngt ist und eine Ringschulter bildet, und der Ring durch einen Kranz von achsparallelen Schrauben an der Ringschulter drehfest gehalten ist. Die Schraubenköpfe sind bevorzugt durch eine Abdeckung oder dergleichen abgedeckt.In another embodiment, the non-rotatable support of the ring on the shaft can be achieved in that the shaft is tapered in the region of the ring and forms an annular shoulder, and the ring is rotatably held by a ring of axially parallel screws on the annular shoulder. The screw heads are preferably covered by a cover or the like.
Nachstehend wird nun die Erfindung anhand der Figuren der beiliegenden Zeichnung näher beschrieben. Darin zeigt:
- Fig.
- 1 eine schematische Ansicht einer mehrachslgen Zerkleinerungsvorrichtung, wobei am Ende jeder Welle eine Spanneinrichtung vorgesehen ist,
- Fig. 2
- Bestandteile der Spanneinrichtung in Explosionsdarstellung,
- Fig. 3
- einen Axialschnitt durch das Ende der Welle mit der Spanneinrichtung,
- Fig. 4
- vergrößert ein Detail aus Fig. 3, und
- Fig. 5
- einen Axialschnitt durch das Ende der Welle einer zweiten Ausführung.
- FIG.
- 1 is a schematic view of a multi-axial crushing device, wherein a tensioning device is provided at the end of each shaft,
- Fig. 2
- Components of the clamping device in exploded view,
- Fig. 3
- an axial section through the end of the shaft with the clamping device,
- Fig. 4
- enlarges a detail of Fig. 3, and
- Fig. 5
- an axial section through the end of the shaft of a second embodiment.
Eine Zerkleinerungsvorrichtung gemäß Fig. 1 weist ein Schneidwerk mit vier Zerkleinerungsrotoren 2 auf, die jeweils eine Anzahl von auf einer Welle 3 angeordneten Schneidscheiben 4 umfassen. Die Zerkleinerungsrotoren 2 sind in Lagern 6 des Gestells 1 gelagert und werden von Motoren 5 angetrieben. Zumindest am in der Zeichnung sichtbaren Ende jeder Welle 3 ist eine Spanneinrichtung 11 vorgesehen, die mehrere einzeln und unabhängig voneinander vorspannbare Spannelemente 13 aufweist.A comminution device according to FIG. 1 has a cutting unit with four
Wie aus Fig. 3 ersichtlich ist, in der das Ende des Zerkleinerungsrotors durch strichlierte Linien angedeutet ist, umfasst die Spanneinrichtung 11 einen auf das Wellenende aufgeschraubten Ring 12, der beispielsweise durch einen Sicherungsring 10 und eine Kontermutter 9 drehfest gehalten ist. Der Ring 12 weist einen Kranz von Gewindebohrungen auf, in die jeweils ein Bolzen 14 eingeschraubt ist, der in seiner Position wiederum durch eine Gegenmutter 17 gesichert ist. Am rotorseitigen, aus dem Ring 12 vorstehenden Bereich des Bolzens 14 sind ein Flansch 18 und eine Nut vorgesehen, in die ein Sicherungsring 16 eingesetzt ist. Zwischen dem Flansch 18 und dem Sicherungsring 16 ist ein Paket von beispielsweise sechs Tellerfedern 15 angeordnet, die einen gegen eine Abschlussscheibe 8 des Zerkleinerungsrotors 2 drückenden Anlagekopf des Bolzens 14 bilden, wie vor allem aus Fig. 4 ersichtlich ist.As can be seen from Fig. 3, in which the end of the crushing rotor is indicated by dashed lines, the
Bei der Erstmontage der Zerkleinerungsvorrichtung werden die Spannelemente 13 einzeln mit einer mittleren elastischen Vorspannung montiert, aus der dann die Tellerfedern 15 jede Änderung der axialen Länge und der Vorspannung des Zerkleinerungsrotors 2 weitgehend ausgleichen können.In the initial assembly of the crushing device, the
In der in Fig. 5 gezeigten Ausführung weist die Welle 3 einen Bereich 19 mit verringertem Durchmesser auf, sodass ein axialer Anschlag in Form einer Ringschulter gebildet ist. Der Ring 12 ist auf den Bereich 19 aufgesteckt und weist einen zweiten Kranz von Bohrungen auf, die mit Gewindebohrungen in der Ringschulter fluchten. Die verdrehfeste Fixierung des Ringes 12 auf der Welle 3 erfolgt mittels Schrauben 20, die achsparallel angeordnet werden. Auch hier können eine Kontermutter 9 und ein Sicherungsring 10 vorgesehen sein, die in dieser Ausführung die Köpfe der Schrauben 20 abdecken, aber nicht für die Fixierung des Ringes 12 benötigt werden.In the embodiment shown in Fig. 5, the
Claims (8)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200520012137 DE202005012137U1 (en) | 2005-08-02 | 2005-08-02 | Device for breaking down of material has tensioning device with ring supported on driven rotor and provided with several tensioning elements which have elastic contact heads pressing in axial direction against grinding rotor |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1749577A1 true EP1749577A1 (en) | 2007-02-07 |
Family
ID=35160832
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06015965A Withdrawn EP1749577A1 (en) | 2005-08-02 | 2006-08-01 | Device for disintegrating materials |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1749577A1 (en) |
DE (1) | DE202005012137U1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20210033140A1 (en) * | 2019-08-02 | 2021-02-04 | Ssi Shredding Systems, Inc. | Locking system for industrial machine and method for operating the same |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202005012137U1 (en) * | 2005-08-02 | 2005-10-13 | Unterwurzacher Patentverwertungsgesellschaft M.B.H. | Device for breaking down of material has tensioning device with ring supported on driven rotor and provided with several tensioning elements which have elastic contact heads pressing in axial direction against grinding rotor |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4136989A (en) * | 1977-05-18 | 1979-01-30 | Bianco Romolo P | Expandable annular cam-type locking device for a shaft |
US4316678A (en) * | 1979-10-05 | 1982-02-23 | The United States Of America As Represented By The Secretary Of The Army | Means for securing two elements against relative axial movement |
US5360283A (en) | 1992-09-24 | 1994-11-01 | Shredding Systems, Inc. | Preload-clampnut device |
DE202005012137U1 (en) * | 2005-08-02 | 2005-10-13 | Unterwurzacher Patentverwertungsgesellschaft M.B.H. | Device for breaking down of material has tensioning device with ring supported on driven rotor and provided with several tensioning elements which have elastic contact heads pressing in axial direction against grinding rotor |
-
2005
- 2005-08-02 DE DE200520012137 patent/DE202005012137U1/en not_active Expired - Lifetime
-
2006
- 2006-08-01 EP EP06015965A patent/EP1749577A1/en not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4136989A (en) * | 1977-05-18 | 1979-01-30 | Bianco Romolo P | Expandable annular cam-type locking device for a shaft |
US4316678A (en) * | 1979-10-05 | 1982-02-23 | The United States Of America As Represented By The Secretary Of The Army | Means for securing two elements against relative axial movement |
US5360283A (en) | 1992-09-24 | 1994-11-01 | Shredding Systems, Inc. | Preload-clampnut device |
DE202005012137U1 (en) * | 2005-08-02 | 2005-10-13 | Unterwurzacher Patentverwertungsgesellschaft M.B.H. | Device for breaking down of material has tensioning device with ring supported on driven rotor and provided with several tensioning elements which have elastic contact heads pressing in axial direction against grinding rotor |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20210033140A1 (en) * | 2019-08-02 | 2021-02-04 | Ssi Shredding Systems, Inc. | Locking system for industrial machine and method for operating the same |
US11708849B2 (en) * | 2019-08-02 | 2023-07-25 | Ssi Shredding Systems, Inc. | Locking system for industrial machine and method for operating the same |
Also Published As
Publication number | Publication date |
---|---|
DE202005012137U1 (en) | 2005-10-13 |
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Effective date: 20110301 |