EP1731240B1 - Procédé de fabrication d'un crochet de gouttière généré à partir d'un matériel filiforme avec section circulaire et crochet de gouttière - Google Patents
Procédé de fabrication d'un crochet de gouttière généré à partir d'un matériel filiforme avec section circulaire et crochet de gouttière Download PDFInfo
- Publication number
- EP1731240B1 EP1731240B1 EP06008986A EP06008986A EP1731240B1 EP 1731240 B1 EP1731240 B1 EP 1731240B1 EP 06008986 A EP06008986 A EP 06008986A EP 06008986 A EP06008986 A EP 06008986A EP 1731240 B1 EP1731240 B1 EP 1731240B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- gutter
- profile
- gutter bracket
- rolled
- flat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 title claims description 13
- 229910052751 metal Inorganic materials 0.000 claims abstract description 14
- 239000002184 metal Substances 0.000 claims abstract description 14
- 239000011265 semifinished product Substances 0.000 claims abstract 4
- 238000004519 manufacturing process Methods 0.000 claims description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 7
- 239000010949 copper Substances 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 229910000838 Al alloy Inorganic materials 0.000 claims description 2
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 238000005482 strain hardening Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
- E04D13/04—Roof drainage; Drainage fittings in flat roofs, balconies or the like
- E04D13/064—Gutters
- E04D13/072—Hanging means
- E04D13/0722—Hanging means extending mainly under the gutter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/36—Making other particular articles clips, clamps, or like fastening or attaching devices, e.g. for electric installation
Definitions
- the invention relates to a method for producing a gutter holder for a gutter and a gutter holder produced by this method.
- Channel holders are known both for arcuate curved as well as rectangular gutters. They each have a hook adapted to the cross section of the gutter and a hook connected in one piece with the support hook attachment portion.
- the attachment portion is provided with fixing holes, via which the carrying hook can be fixed to a rafter.
- the attachment portion can be bent to the support hook in the respective inclination of the roof rafter.
- the dimensions of commercially available gutter holders refer to gutters according to DIN 18461. DIN EN 1462 does not specify any detailed dimensions for gutter holders. However, certain functions have to be fulfilled. Gutters for gutters are classified in load bearing capacity classes, whereby gutter supports for high loads, for light loads and gutter supports for gutters with an upper opening width of less than 80 mm are distinguished.
- Gutter holders must be dimensioned so that the gutters intended for them can move freely within them. Gutters must not be lifted out by strong wind. Unless this is ensured by the shape of the gutter bracket, clips or springs should be provided to secure the gutter.
- a channel holder consists of a solid metal strip of dimensions 30 x 5 mm.
- Profiled gutter holder made of multi-folded metal strips are also state of the art ( EP 1 041 218 A2 ).
- EP 1 041 218 A2 By the DE 196 15 299 A1 It is also known to produce gutter holder from hollow tube blanks, For this purpose, the tube blank is at least partially provided with a groove or depression in order to increase the rigidity_of the gutter holder produced in this way.
- the pipe blanks do not necessarily have to be round from their cross section, but rectangular, square or even hexagonal pipe blanks are also suitable.
- the tube blanks can be replaced by a molding device, advantageously, a suitable roll forming device, pulled through and brought into the final contour.
- the invention has for its object to provide an optimized gutter bracket, which is particularly economical to produce in terms of manufacturing costs and in terms of material usage.
- the starting material is not a metallic flat strip but a wire-shaped metal profile with a round cross-section.
- a cold-rolled metal wire is used with a diameter of 20 mm.
- the channel holder made of a copper wire thus has a cross-sectional area of 91 mm 2 compared to a cross-sectional area of 139.2 mm 2 in a rectangular profile made of a metallic material thus a lower weight.
- the material savings in this exemplary comparison is approximately 34%.
- the strain hardening leads to a higher tensile strength of the gutter holder produced by the process according to the invention.
- the selected cross-sectional profile has a decisive influence on the load capacity of the gutter bracket. It is considered to be particularly useful if not only on one side of the flat profile are rolled two extending in the longitudinal direction of the gutter holder grooves, but also on the opposite flat side a center groove is provided.
- the W-shape of the flat profile results in this case by bilateral profiling of Flachprofis. In principle, however, it can be considered sufficient if at least one of the opposing flat sides is profiled, so that the desired W-shaped profile results solely from the side grooves.
- Another advantage is that in a groove holder profiled on only one side, the smooth flat side can be arranged on the side facing away from the gutter, so that the visual appearance does not change compared to known gutter holders.
- a gutter holder produced by the method according to the invention is formed by rolling from a metal profile with a round cross-section to a cross-section with a substantially W-shaped flat profile.
- This W-shape is considered to be particularly favorable in terms of production since the two middle limbs of the W-shaped profile collide in the middle, where in the case of a wire-shaped metal profile the center of mass is already present, that is to say most of the material is present.
- the edge areas can then be rolled out, which are particularly resistant to bending due to the combination of side bars, side grooves and edge bars. Overall is Such a gutter holder very flat building at a height of about 5 mm.
- Such a channel holder can be equipped with the conventional springs for attaching the gutters.
- the moments of resistance are as large as possible, the edge webs and the central web on the same height.
- the adjacent to the central web groove flanks of the side grooves are made chamfered and ramp-like rise to the central web out.
- the side grooves may be formed on the side grooves facing away from the flat side a center groove in the region of the central web.
- This center groove may correspond in width to the width of the central web.
- the groove flanks of the center groove are preferably designed bevelled.
- the pitch angle of the groove flanks of the center groove and the pitch angle of the groove flanks of the side groove are the same, results in the region of the groove flanks a substantially constant wall thickness, which may correspond in particular to the wall thickness in the region of the central web.
- a homogeneous material distribution is sought, in the sense that the wall thickness of the gutter holder is essentially constant over its entire width. Accordingly, the side grooves and the center groove may have the same depth.
- the opposite flat side of the flat profile can be smoothly rolled. This may be expedient for optical reasons, in particular if the smooth rolled side is the side facing away from the gutter. In principle, it is also possible to turn the smooth rolled or provided with the middle groove flat side of the gutter in the installation position.
- the metal profile may consist of a steel material, copper or a copper alloy, aluminum or an aluminum alloy.
- the material may be surface-treated, in particular steel materials may be galvanized. The use of stainless steels is possible.
- the metal profile can be used both for gutters for semicircular gutters and for gutters with box-shaped cross-section.
- FIG. 1 shows in side view a channel holder 1 for a curved cross-section gutter.
- Both the gutter bracket 1 and the gutter not shown in this embodiment are made of copper.
- the channel holder 1 has an adapted to the cross-sectional contour of the gutter support hooks 2 and a straight mounting portion 3, which is bent according to the inclination of the roof, not shown relative to the support hooks 2.
- an S-shaped configured clamping spring 4 is provided in the transition region of the support hook 2 on the mounting portion 3.
- a clamping spring 5 is also formed. The clamping springs 4, 5 serve to fix the inserted into the support hook 2 gutter.
- FIG. 2 shows the profile of the gutter holder 1 produced by the method according to the invention in cross section. It can be seen that the profile is configured substantially W-shaped, wherein the entire cross-sectional contour is to be referred to as a flat profile.
- the flat profile has a height H of 5 mm and a width B of 29 mm.
- This flat profile has an upper flat side 6, into which two side grooves 7 funnel-shaped in cross-section are introduced.
- the side grooves 7 are bounded by a central web 8 and edge edges 9 extending edge.
- the width B1 of the central web 8 corresponds to the width of the center groove 11.
- the center groove 11 has in this embodiment has a slightly smaller depth than the Side grooves 7. At a depth of the side grooves of about 2 mm, the center groove 11 has a depth of about 1.5 mm.
- FIG. 1 shows that the funnel-shaped side grooves 7 have obliquely rising groove flanks, with respect to the vertical, ie the central longitudinal plane MLE results in a pitch angle W1 of 30 °.
- the opening angle of the cross-sectionally symmetrical side grooves 7 is therefore 60 ° in this embodiment.
- the pitch angle W2 of the center groove 11 with respect to the central longitudinal plane MLE is in this embodiment twice as large as the pitch angle W1 of the side grooves 7. This results in an opening angle W3 of 120 °. All outer edges of the flat profile are rounded, including the transition of the side grooves 7 to the central web. 8
- FIG. 3 a variant with a slightly different profiling.
- the flat profile 12 shown differs from the embodiment of the FIG. 2 by the slightly different design of the side grooves 13.
- the adjoining the central web 15 groove flanks 16 are in the same Slope angle W4 to the central longitudinal plane MLE as the groove flanks 16 of the center groove 17. This results in a over the entire cross-section substantially constant wall thickness distribution of the flat profile 12, whereby voltage spikes in the material can be avoided.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Clamps And Clips (AREA)
- Coating With Molten Metal (AREA)
- Vehicle Step Arrangements And Article Storage (AREA)
- Wire Processing (AREA)
- Current-Collector Devices For Electrically Propelled Vehicles (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
Claims (3)
- Procédé de fabrication d'un crochet de gouttière selon lequel on lamine un produit semi-fini pour lui donner un profil plat pratiquement en forme de V, le produit semi-fini utilisé étant profil métallique filaire et sur un côté plat (6) du profil plat, on lamine deux rainures latérales (7, 13) dirigées dans la direction longitudinale du crochet de gouttière (1),
caractérisé en ce que
le produit semi-fini utilisé a une section ronde. - Procédé selon la revendication 1,
caractérisé en ce qu'
on réalise par laminage, une rainure centrale (11, 17) dirigée dans la direction longitudinale, dans le côté plat (10), opposé. - Procédé selon la revendication 1 ou 2,
caractérisé en ce que
pour le profil métallique, on utilise un métal choisi dans le groupe formé par les aciers, le cuivre, les alliages de cuivre, l'aluminium et les alliages d'aluminium.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL06008986T PL1731240T3 (pl) | 2005-06-06 | 2006-04-29 | Sposób produkcji uchwytu do rynny dla rynny dachowej wytwarzanego z profilu metalowego w postaci drutu o przekroju kołowym i uchwyt do rynny |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005026146A DE102005026146A1 (de) | 2005-06-06 | 2005-06-06 | Verfahren zur Herstellung eines Rinnenhalters für eine Dachrinne und Rinnenhalter |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1731240A1 EP1731240A1 (fr) | 2006-12-13 |
EP1731240B1 true EP1731240B1 (fr) | 2009-09-23 |
Family
ID=36791006
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06008986A Not-in-force EP1731240B1 (fr) | 2005-06-06 | 2006-04-29 | Procédé de fabrication d'un crochet de gouttière généré à partir d'un matériel filiforme avec section circulaire et crochet de gouttière |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP1731240B1 (fr) |
AT (1) | ATE443582T1 (fr) |
DE (2) | DE102005026146A1 (fr) |
DK (1) | DK1731240T3 (fr) |
ES (1) | ES2331201T3 (fr) |
PL (1) | PL1731240T3 (fr) |
PT (1) | PT1731240E (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITCO20100035A1 (it) * | 2010-06-28 | 2011-12-28 | Castelnuovo S N C | "procedimento e linea per la produzione di staffe portacanale di profilato piatto, nonchè staffe portacanale ottenute" |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1241975B (it) * | 1990-05-30 | 1994-02-01 | Tecnostaff S D F Di Giunchedi | Macchina per la produzione automatica di staffe metalliche per grondaie ed altri elementi similari |
FI97745C (fi) * | 1995-04-20 | 1997-02-10 | Jita Pipe Oy | Kannatinväline ja menetelmä sen valmistamiseksi |
DE19913998A1 (de) * | 1999-03-29 | 2000-10-05 | Km Europa Metal Ag | Rinnenhalter für eine Dachrinne |
DE29920604U1 (de) * | 1999-11-24 | 2000-01-13 | Rheinzink Gmbh | Halterung für an einem Gebäude vorzuhängenden, längliche Gegenstände, insbesondere Dachentwässerungsrinnen |
DE10118227A1 (de) * | 2001-04-11 | 2002-10-17 | Km Europa Metal Ag | Rinnenhalter für eine Dachrinne |
-
2005
- 2005-06-06 DE DE102005026146A patent/DE102005026146A1/de not_active Withdrawn
-
2006
- 2006-04-29 ES ES06008986T patent/ES2331201T3/es active Active
- 2006-04-29 EP EP06008986A patent/EP1731240B1/fr not_active Not-in-force
- 2006-04-29 PT PT06008986T patent/PT1731240E/pt unknown
- 2006-04-29 DK DK06008986.9T patent/DK1731240T3/da active
- 2006-04-29 AT AT06008986T patent/ATE443582T1/de active
- 2006-04-29 PL PL06008986T patent/PL1731240T3/pl unknown
- 2006-04-29 DE DE502006004900T patent/DE502006004900D1/de active Active
Also Published As
Publication number | Publication date |
---|---|
ATE443582T1 (de) | 2009-10-15 |
DK1731240T3 (da) | 2010-02-01 |
DE102005026146A1 (de) | 2006-12-07 |
DE502006004900D1 (de) | 2009-11-05 |
EP1731240A1 (fr) | 2006-12-13 |
PL1731240T3 (pl) | 2010-02-26 |
PT1731240E (pt) | 2009-10-21 |
ES2331201T3 (es) | 2009-12-23 |
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