EP1656198A1 - Apparatus and method for mixing components - Google Patents
Apparatus and method for mixing componentsInfo
- Publication number
- EP1656198A1 EP1656198A1 EP04763436A EP04763436A EP1656198A1 EP 1656198 A1 EP1656198 A1 EP 1656198A1 EP 04763436 A EP04763436 A EP 04763436A EP 04763436 A EP04763436 A EP 04763436A EP 1656198 A1 EP1656198 A1 EP 1656198A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- post
- added ingredients
- oil
- dispensing
- ingredients
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002156 mixing Methods 0.000 title claims description 33
- 238000000034 method Methods 0.000 title claims description 12
- 239000004615 ingredient Substances 0.000 claims abstract description 91
- 239000000839 emulsion Substances 0.000 claims abstract description 49
- 235000013305 food Nutrition 0.000 claims abstract description 7
- 238000002360 preparation method Methods 0.000 claims description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- 239000012071 phase Substances 0.000 claims description 21
- 239000008346 aqueous phase Substances 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims description 19
- 239000000796 flavoring agent Substances 0.000 claims description 18
- 239000003995 emulsifying agent Substances 0.000 claims description 11
- 235000008216 herbs Nutrition 0.000 claims description 11
- 235000007688 Lycopersicon esculentum Nutrition 0.000 claims description 8
- 240000003768 Solanum lycopersicum Species 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 8
- 235000010746 mayonnaise Nutrition 0.000 claims description 8
- 239000008268 mayonnaise Substances 0.000 claims description 8
- 235000015067 sauces Nutrition 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 239000003086 colorant Substances 0.000 claims description 5
- 235000003351 Brassica cretica Nutrition 0.000 claims description 4
- 235000003343 Brassica rupestris Nutrition 0.000 claims description 4
- QKSKPIVNLNLAAV-UHFFFAOYSA-N bis(2-chloroethyl) sulfide Chemical compound ClCCSCCCl QKSKPIVNLNLAAV-UHFFFAOYSA-N 0.000 claims description 4
- 235000010460 mustard Nutrition 0.000 claims description 4
- 235000013355 food flavoring agent Nutrition 0.000 claims description 3
- 238000010923 batch production Methods 0.000 claims description 2
- 241000219198 Brassica Species 0.000 claims 1
- 239000000047 product Substances 0.000 description 87
- 239000003921 oil Substances 0.000 description 40
- 235000015071 dressings Nutrition 0.000 description 16
- 235000019634 flavors Nutrition 0.000 description 12
- 229920002472 Starch Polymers 0.000 description 10
- 239000012141 concentrate Substances 0.000 description 10
- 235000019698 starch Nutrition 0.000 description 10
- 239000008107 starch Substances 0.000 description 9
- 235000014348 vinaigrettes Nutrition 0.000 description 9
- 238000012864 cross contamination Methods 0.000 description 7
- 235000021419 vinegar Nutrition 0.000 description 7
- 239000000052 vinegar Substances 0.000 description 7
- 241000196324 Embryophyta Species 0.000 description 6
- 235000013409 condiments Nutrition 0.000 description 6
- 235000013618 yogurt Nutrition 0.000 description 6
- 235000013351 cheese Nutrition 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 240000002234 Allium sativum Species 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 235000013361 beverage Nutrition 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 235000004611 garlic Nutrition 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 239000002562 thickening agent Substances 0.000 description 4
- 239000011782 vitamin Substances 0.000 description 4
- 229940088594 vitamin Drugs 0.000 description 4
- 229930003231 vitamin Natural products 0.000 description 4
- 235000013343 vitamin Nutrition 0.000 description 4
- 244000056139 Brassica cretica Species 0.000 description 3
- 102000002322 Egg Proteins Human genes 0.000 description 3
- 108010000912 Egg Proteins Proteins 0.000 description 3
- 235000011034 Rubus glaucus Nutrition 0.000 description 3
- 244000235659 Rubus idaeus Species 0.000 description 3
- 235000009122 Rubus idaeus Nutrition 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- 235000013345 egg yolk Nutrition 0.000 description 3
- 210000002969 egg yolk Anatomy 0.000 description 3
- 235000012907 honey Nutrition 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000003755 preservative agent Substances 0.000 description 3
- 238000002604 ultrasonography Methods 0.000 description 3
- 244000025272 Persea americana Species 0.000 description 2
- 235000008673 Persea americana Nutrition 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 235000013532 brandy Nutrition 0.000 description 2
- 239000000872 buffer Substances 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 238000004945 emulsification Methods 0.000 description 2
- 239000003925 fat Substances 0.000 description 2
- 235000019197 fats Nutrition 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 235000013310 margarine Nutrition 0.000 description 2
- 239000003264 margarine Substances 0.000 description 2
- 235000012054 meals Nutrition 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- -1 starch Natural products 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- 229920002449 FKM Polymers 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- OENHQHLEOONYIE-UKMVMLAPSA-N all-trans beta-carotene Natural products CC=1CCCC(C)(C)C=1/C=C/C(/C)=C/C=C/C(/C)=C/C=C/C=C(C)C=CC=C(C)C=CC1=C(C)CCCC1(C)C OENHQHLEOONYIE-UKMVMLAPSA-N 0.000 description 1
- TUPZEYHYWIEDIH-WAIFQNFQSA-N beta-carotene Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C1=C(C)CCCC1(C)C)C=CC=C(/C)C=CC2=CCCCC2(C)C TUPZEYHYWIEDIH-WAIFQNFQSA-N 0.000 description 1
- 235000013734 beta-carotene Nutrition 0.000 description 1
- 239000011648 beta-carotene Substances 0.000 description 1
- 229960002747 betacarotene Drugs 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 235000013365 dairy product Nutrition 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 239000008157 edible vegetable oil Substances 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 235000013410 fast food Nutrition 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000003349 gelling agent Substances 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 235000008960 ketchup Nutrition 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000002906 microbiologic effect Effects 0.000 description 1
- 239000007764 o/w emulsion Substances 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 235000014214 soft drink Nutrition 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- OENHQHLEOONYIE-JLTXGRSLSA-N β-Carotene Chemical compound CC=1CCCC(C)(C)C=1\C=C\C(\C)=C\C=C\C(\C)=C\C=C\C=C(/C)\C=C\C=C(/C)\C=C\C1=C(C)CCCC1(C)C OENHQHLEOONYIE-JLTXGRSLSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/84—Mixing plants with mixing receptacles receiving material dispensed from several component receptacles, e.g. paint tins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
Definitions
- the invention relates to an apparatus for mixing components for the preparation of emulsion type food products.
- Dressings, spreads, sauces and other oil and water emulsion based products are well known. Over the years the number of different variants that is available for such emulsions has grown. When made at home, consumers can make their personal dressing or sauce variant and add the desired ingredients to match their liking. There is also a trend in society to obtain a ready meal or parts of the meal from a restaurant or store without the need to do any cooking activity yourself. It is evident that the variety provided via a restaurant, store or other retail outlet is limited because of the amount of time it takes to make personalized emulsion type products. Also the amount of product purchased if a large variety is offered is very low, and often too low to justify the preparation of each particular variant.
- US-B-6,280, 075 discloses a plant for continuously preparing' at least two different liquid foodstuff mixtures.
- This document addresses the problem that for the preparation of a variety of beverages in a factory, plant portions which treat basically mixture components, e.g. in case of beverages water and sugar solution, must be present two fold or in a plurality of numbers, causing correspondingly high procurement and operating costs.
- this problem is solved by a plant system in which only one single plant portion is needed for the mixture components, which is common to the several foodstuff mixtures.
- each product has dedicated mixers, buffers and filling machines. Hence the variety of product prepared in such plant is still limited. Variation within a certain recipe is not possible.
- a change of recipe means that all mixers, buffer tanks and the filling machine have to be cleaned to avoid contamination of the next product.
- all product variants use a common mixer. This mixer needs cleaning for each recipe switch.
- a metered amount of emulsion prepared instantaneously and if desired on demand.
- Instant in this context is referring to "on the spot", within a short time in the order of seconds to minutes.
- An example of a suitable dispensing unit is disclosed in WO-A-01/00521.
- the dispensing unit disclosed therein is a bottle which stores two or more separate fluids and blends the fluids when dispensing.
- the two fluids may be oil and vinegar to prepare dressings.
- the amount of different products that may be prepared using such a dispenser is rather limited and the most advantageous property of this unit is that it enables creating a fresh emulsion instantaneously.
- the size of this dispensing unit which is manually operated, is not enabling efficient preparation of individually adapted emulsion type products instantaneously for example in a fast food service restaurant.
- US-A-5, 230, 443 addresses the need for a reliable, relatively inexpensive apparatus and method for dispensing a variety of condiments through a single dispensing unit in a metered quantity and at a low flow rate.
- Providing a device, which comprises a pump, which is fluidly connected to a condiment source and a dispensing apparatus solves this need.
- Multiple pumps e.g. 3 may be included wherein each pump is connected to a different condiment source. This enables independent dispensing of e.g. 3 different types of condiment. Again this offers only limited variety and requires a separate condiment source for each type of condiment offered. Also the products obtained from this device are not fresh products.
- US-A-4, 753, 370 discloses a mixing nozzle that can mix different flavours into a product stream, without cross contamination. This is achieved by mixing the flavour in-line into a flowing aqueous stream wherein the flavour is injected such that the flavour dos ⁇ not touch any-of* the nozzle housing.
- This solution may be suitable for low viscosity beverages wherein homogeneous mixing is relatively easy but was found to be unsuitable for homogeneously mixing oil and water compositions which are more viscous.
- the present invention seeks to solve this problem by providing an apparatus, which comprises means enabling post-addition of ingredients wherein these ingredients are arranged in families of ingredients.
- the present invention provides an apparatus for preparing and dispensing an oil and water containing emulsion comprising one ore more post-added ingredients, the apparatus comprising a frame comprising - a source unit (a) comprising one or more component reservoirs (1) ; selection means for selecting the desired components and/or their ratio a source unit (b) for post-added ingredients wherein the post-added ingredients (bl) are arranged in at least two families; selection means for selecting the desired post-added ingredients; - processing means (2) suitable for mixing the components from the component reservoirs and the post-added ingredients; - a dispensing unit (7) for dispensing the resulting oil and water emulsion,
- configuration of the apparatus is such that changes in recipe of the oil and water emulsion do not require intermediate cleaning of the apparatus.
- the invention in another aspect relates to an apparatus for preparing and dispensing an oil and water containing emulsion comprising one or more post-added ingredients, the apparatus comprising a frame comprising a source unit (a) comprising one or more component reservoirs (1) ; selection means for selecting the desired components and/or their ratio - a source unit (b) for post-added ingredients (bl) wherein the post-added ingredients are arranged in at least two families; selection means for selecting the desired post-added ingredients; - processing means (2) comprising mixing means suitable for mixing the components from the component reservoirs and the post-added ingredients; a dispensing unit (7) for dispensing the resulting oil and water emulsion, wherein the volume of the mixing means is small in comparison to the volume of the product that is dispensed.
- the invention also relates to a method for preparing an emulsion type product using such apparatus.
- the apparatus is suitable for preparing, mixing and dispensing oil and water containing emulsions, especially edible oil and water containing emulsions.
- emulsions are dressings, mayonnaise, sauces, yoghurts, spreadable products such as margarine, and fresh cheese type of products.
- the apparatus is particularly suitable for the preparation of mayonnaise or dressing type of products and for the preparation of products with limited stability such as vinaigrette, which easily separates into an aqueous phase and an oil phase on storage.
- An advantage of the apparatus according to the invention is that it enables the preparation of a product on the spot. The freshness of such products is increased compared to products that are produced in a factory. Furthermore the products produced with this apparatus do not need the inclusion of preservatives because they are readily made and consumed shortly after their preparation. This increases the taste and flavour quality of the products.
- mixing comprises blending and emulsification.
- Figure 1, 2 and 3 show schematic embodiments of the apparatus according to the invention.
- FIG 1,2 and 3 a preferred embodiment of the apparatus according to the invention is shown. Only parts of the apparatus essential for understanding the invention have been illustrated. It will be appreciated that the apparatus will further comprise the general means for making it function such as pumps, lines/conduits, valves, control panels, electricity inlet and the like.
- the apparatus is adapted for use by consumers, as opposed to use in a factory.
- consumer refers to an individual person who is either end consumer or e.g. assistant in a shop or restaurant and who operates the apparatus.
- the apparatus may offer a relatively high throughput in the range of up to thousands of kilograms per hour.
- the apparatus functions in a batch mode contrary to the known continuous preparation in factories.
- the apparatus is suitable for use in a batch process and for dispensing only one product at a time.
- the apparatus comprises a frame or housing which comprises most elements, preferably all elements.
- some of the reservoirs may be placed outside the housing, depending e.g. on their size. Placing some of the reservoirs outside the housing may also make them more easy to handle for refilling and/or changing.
- the apparatus comprises a source unit (a) comprising one or more component reservoirs (1) .
- the source unit comprises separate reservoirs for ingredients that are used to make a base product. Examples of these ingredients are an oil phase, aqueous phase and optionally emulsifier.
- These components are the basic ingredients for providing an oil and water type of emulsion. It will be appreciated that from these basic ingredients any type of final product with a variety of texture, viscosity, appearance and taste may be prepared.
- the source unit (a) comprises more than 1 reservoir for the same ingredient, e.g. two oil reservoirs.
- This set up may be used when the level of one ingredient in the product is very high, e.g. a level of 80% oil in a mayonnaise.
- the apparatus comprises reservoirs comprising a base product which is a mixture of ingredients such as e.g. a sauce base, a mayonnaise base, a dressing base, a margarine base or a concentrated tomato base.
- a base product which is a mixture of ingredients such as e.g. a sauce base, a mayonnaise base, a dressing base, a margarine base or a concentrated tomato base.
- the base is a product that does not have a dominant taste or flavour.
- the base is a concentrate.
- an aqueous phase reservoir is in the form of a connection to tap water.
- the source unit (a) may be physically recognisable as one separate unit in the apparatus. Alternatively certain reservoirs that belong to the source unit (a) are placed at a different location in the apparatus as that may lead to more efficient use of space. As mentioned above optionally one or more reservoirs that are part of the source unit (a) are placed outside the apparatus.
- the apparatus is provided with selection means to enable the selection of a particular ingredient, base product or combination thereof from the reservoirs in source unit (a) .
- the selection means may be such that it enables the selection of a ratio of volumes of the particular ingredient or base product.
- the volumes are set volumes which can not be individually adapted.
- the apparatus comprises an interface which enables a consumer to select one or more end products for production.
- the reservoirs are connected to a processing means (2) .
- the processing means comprises an inlet for components originating from the reservoirs (1) and for post-added ingredients.
- the processing means should be suitable for mixing the ingredients originating from the reservoirs in source unit (a) and the post-added ingredients. It is therefore preferred that the processing means is a mixer such as a static mixer or a dynamic mixer, or a series of mixers. Although the use of one or more mixers is preferred to obtain homogeneous end products, optionally mixers are eliminated. The elimination of the mixer may be used to provide special effects e.g. red tomato striping on mayonnaise.
- the processing ' means is provided with a heating or cooling element, a shear device such as a homogeniser, or an ultrasound generator.
- a suitable heating element are a microwave generating unit, inductive heating element and an ohmic heating element.
- the ultrasound generator may e.g. be used for emulsification or solubilisation.
- the processing means comprises a pre-mixer(3) for mixing the ingredients from the component reservoirs in source unit (a) before adding any post- added ingredients from source unit (b) .
- the inclusion of a premixer is highly preferred for the preparation of emulsions such mayonnaise when starting from the raw ingredients in stead of a base product.
- the apparatus is suitable for preparing a variety of oil and water containing emulsions with different recipes. Depending on the selection made by a consumer, a different type and/or amount of post-added ingredients is included in the recipe.
- the apparatus is such that one dosing unit is dispensed after the selection of a recipe.
- the configuration is such that changes in recipe of the oil and water emulsion do not require intermediate cleaning of the apparatus.
- the configuration of the apparatus is such that the amount of product residue contaminating a subsequent product that is dispensed, is less than 5 vol%, more preferred less than 1 vol% of the subsequent product.
- the apparatus comprises at least one source unit (b) wherein the post-added ingredients are grouped in at least two families.
- Post-added ingredients are defined as ingredients that can be added to a base product to differentiate it and which preferably require little or no shear to be included in the products .
- Each family of post-added ingredients is composed of at least 1 ingredient, preferably at least 2 ingredients, more preferred from 3 to 10 ingredients.
- Each family of post-added ingredients is composed such that each member thereof is highly similar in colour, taste and consistency such that little residue that may remain in the mixer will not have an adverse effect on the perception of the product by the end-user.
- pourable products suitably will have a viscosity in the range of 0.1 to 40 dPa.s (deci-Pascal. s) when measured with a Haake viscosimeter type VT02, measured with head No.3, in measure beaker with 5 cm diameter at a temperature of 5 or 10 °C, measured after a few seconds when value is about constant, rotation speed being 62.5 rotations per minute (rpm).
- the measurement is to be carried out 3 days after preparation of the emulsion and storage at 5 °C.
- the processing means comprises dedicated mixing units for each family of ingredients. Therefore e.g. strong flavours will require a separate post-mixer.
- Examples of preferred families of post-added ingredients are: herbs, colorants, flavourings, thickeners such as starch; pastes such as tomato, avocado pastes; fresh dairy ingredients such as fresh cheese, yoghurt; benefit agents such as vitamins, fortifiers; ingredients for preparing a cocktail sauce e.g. brandy, tomato concentrate; ingredients for preparing white dressings e.g. starch in water, cheese, yoghurt, cream, quark.
- composition of the families may be such that there is overlap between the ingredients.
- one family may be the family of structuring agents which includes as ingredients a starch containing composition, a yoghurt and a fresh cheese base.
- Another family may be the family of flavouring agents which may include yoghurt or it's concentrate as well.
- the apparatus further comprises means (5) for feeding the post- added ingredients.
- means (5) for feeding the post- added ingredients are pipes, ducts or tubes that form a connection between the source unit (b) for post-added ingredients and the processing means.
- feeding means may comprise a pump to cause a portion of ' the post-added ingredients to flow into the processing means.
- feeding means comprise dosing means for dosing a liquid or a ⁇ powder in the ⁇ processing means. These dosing means are preferably suitable for in line feeding.
- the apparatus comprises means for selecting the desired type and amount of post-added ingredients. This enables an individual user of the apparatus to select his own desired composition in terms of type of base product on the one hand and type and amount of post-added ingredients on the other hand.
- the apparatus further comprises a dispensing unit (7) .
- the dispensing unit is positioned after the last mixer that is part of the processing means (2) .
- the volume of the conduits between the last mixer of the processing means (2) and dispenser (7) is preferably as small as possible. It is preferred that the volume of the conduits between the last mixer, which is usually the mixer used for mixing post-added ingredients, and the dispensing unit is less than 20 vol%, more preferred less than 10 vol%, most preferred less than 5 vol% of the dispensing volume.
- the volume of the mixing means is preferably small in comparison to the volume of the product to be dosed.
- the small volume of the post-mixer in comparison to the next product dose is believed to have the following benefit. When the customer changes the recipe, only a small part of the next dose will contain the previous product. This allows to feed more post-added ingredients through the same post-mixer.
- the apparatus according to the invention may be operated manually but it is preferred to have it controlled automatically e.g. via a computer with touch screen or a PLC or other alternative electronic devices.
- the pumps are electrically driven and controlled.
- the apparatus comprises a pump regulator module connected to each reservoir.
- a programmable control module may be connected to the pump regulator module for controlling and dispensing a predetermined amount of product .
- the apparatus may be placed at any spot in a restaurant, store or other retail outlet. It is preferred that the size is such that it fits on a regular counter, or could be stand-alone.
- the preferred size of the reservoirs in the apparatus depends on the product formulation and the allowed interval in between refilling (e.g. 0.5 litre for flavours, 10 litres for oils). On locations with high throughput some or all the reservoirs may be remote from the processing part and much larger in size (e.g. 100 litres of oil).
- the preferred dispensing volume is from 1 to 200 ml prepared within 1 to 60 seconds.
- the apparatus comprises a storage unit for bottles or other packaging material in which the product may be dispensed.
- a storage unit may be positioned such that a consumer manually takes a bottle and places it under the dispensing unit.
- the apparatus is constructed , such that the selection of a metered amount of product triggers the automatic placement of a bottle or other packaging material to receive the dispensed procluct.
- the apparatus is provided with a cleaning unit that may be used to regularly clean the apparatus (semi) automatically. This cleaning is meant to comply with microbiological safety requirements but is not needed if the recipe is changed between subsequent products.
- the apparatus according to the invention may be provided with means for cooling and/or heating the reservoirs for example a chilled reservoir to keep egg-yolk or another phase stable for a longer period.
- the apparatus comprises an electrically heated reservoir to give fats/oils a lower viscosity.
- the circumstances for preparing the product may be controlled temperature-wise.
- the product is directly dispensed on a plate to be combined with other food or directly on a final food preparation.
- the main components of the apparatus are made of a suitable, easy to clean material.
- suitable material are stainless steel, plastics.
- the tubes are preferably made of material compatible with the ingredients, e.g. neoprene, silicone, viton etc.
- the reservoirs comprise at least an oil phase, vinegar and egg yolk.
- Optional post-added ingredients are herbs, starch, garlic, and tomato concentrate such as ketchup.
- the reservoirs in source unit (a) preferably comprise an oil phase and an aqueous phase.
- Optional post-added ingredients are starch, thickener, herbs, spices, vegetable (pieces), colorant, preservatives.
- the oil phase is replaced by another structuring phase such as a tomato or avocado base which derive their structuring capability from the presence of plant fibres.
- the reservoirs in source unit (a) preferably comprise an oil phase, an aqueous phase and emulsifier.
- Optional post-added ingredients are benefit agents such as vitamins, thickeners such as starch, gums, preservatives, vitamins; colorants and salt.
- Figure 1 shows an embodiment of an apparatus for mixing components for the preparation of emulsion type products.
- the apparatus comprises a source unit (a) comprising component reservoirs (1) .
- the component reservoirs are connected to a pre-mixer unit (3) suitable for creating an oil and water emulsion.
- the source unit comprises separate reservoirs for oil phase, aqueous phase and emulsifier. These components are the basic ingredients for providing an oil and water type of emulsion.
- the pre-mixer unit (3) should be selected such that the product resulting from the pre-mixing operation is an emulsion. Generally this is obtained by using a pre-mixer which imparts sufficient shear to create an oil and water emulsion. Suitable characteristics of the pre-mixer are that it comprises a part wherein a coarse emulsion is prepared, preferably having an average droplet diameter (D3,2) of less than 20 micrometer, such as by using a pin stirrer unit, and a high shear part wherein the emulsion is made fine, preferably to an average droplet diameter (D3,2) of less than 10 micrometer, more preferred less than 5 micrometer.
- D3,2 average droplet diameter
- a static mixer could be suitable but in cases where a fine emulsion is required it is preferred to use a dynamic mixer consisting of a rotating shaft with impeller and a housing. It is appreciated that there are alternative means to make an emulsion e.g. by electric fields, ultra-sound etc.
- the reservoirs are connected to the pre-mixer via tubes (4) .
- the reservoirs are connected to the pre-mixer unit via positive displacement pumps. These pumps enable accurate dosing of ingredients into the pre-mixer unit.
- the post-added ingredients are stored in reservoirs (bl) in source unit (b) . They are preferably mixed into the emulsion created in the pre-mixer via a mixing unit (6) . Although the use of post-mixers is preferred to obtain homogeneous end products, optionally they are eliminated. The elimination of the post-mixers may be used to provide special effects e.g. red striped products.
- part of the post-added ingredients are added by in-line addition which eliminates the need for dedicated mixers.
- This in-line addition may for examples be used for the addition of certain flavour concentrates .
- the processing means preferably comprises a dedicated mixer (6) for each family of post-added ingredients.
- the apparatus according to figure 1 is used for the preparation of a dressing.
- the source unit (a) comprises three reservoirs; one for an oil phase, one for an aqueous phase and optionally one for emulsifier, preferably egg yolk.
- the preferred aqueous phase is vinegar for these products.
- from 30 to 80 wt% oil phase, from 20 to 70 wt% aqueous phase preferably including emulsifier preparation are dosed into the pre-mixer unit (3) by the operation of selection means.
- an oil in water emulsion is prepared to result in a dressing-base.
- the dressing base is subsequently dosed into a mixing unit (6) .
- post-added ingredients are added.
- the preferred post-added ingredients that are selected via the selection means are one or more from the family of herbs, one- or more from the family of sweet flavouring agents, one or more from the family of salty flavours, and one or more of the family of structuring agents such as starch and other thickeners or gelling agents. If herbs are added they are preferably pre-dispersed in an aqueous composition to facilitate their dosing.
- base product created in mixer (3) is mixed with an aqueous phase containing starch in mixer (6a) .
- the resulting product is dispensed via a dispensing tube that is connected to the mixer (6a) .
- herbs, starch phase and garlic are mixed with the base product in mixer (6b).
- the resulting product is dispensed via a dispensing tube that is connected to the mixer (6b) .
- a cocktail sauce variant tomato concentrate and brandy are mixed with the base product in mixer (6c) .
- the resulting product is dispensed via a dispensing tube that is connected to the mixer (6c) .
- the apparatus according to figure 1 is suitable for dispensing a variety of products that can be selected by a consumer without the need for extensive cleaning operations when there is a product switch.
- FIG 2 an apparatus according to the invention is shown for preparing vinaigrette.
- the source unit (a) comprises two reservoirs; one for an oil phase, one for an aqueous phase.
- the preferred aqueous phase is vinegar for these products.
- from 30 to 80 wt% oil phase and from 20 to 70 wt% aqueous phase are pumped to mixing unit (6) .
- mixing unit (6) post-added ingredients are added.
- the preferred post- added ingredients that are selected via the selection means are one or more from the family of herbs, one or more from the family of oils and one or more from honey and mustard and one or more from a flavour concentrate such as raspberry concentrate.
- processing means (2) all ingredients are blended in a mixer and subsequently the resulting vinaigrette is dispensed via dispensing unit (7).
- FIG. 3 shows an apparatus that is suitable for preparing a dressing and a vinaigrette.
- the source unit (a) is shared between the two different product streams.
- Selection means enable the preparation of one product which is a dressing or a vinaigrette.
- the pre-mixer (3) need not be included in the process.
- the process includes treatment with the pre-mixer (3) and further in (preferably dedicated) post-mixers (6a, 6b, 6c) .
- the invention relates to a method for mixing components for the preparation of emulsion type products, using an apparatus according to the invention wherein post-added ingredients arranged in families and are added to a base product by addition of the post-added ingredients via dedicated mixers for each individual family.
- the reservoirs are provided with an oil phase, an aqueous phase below pH 3.8 and an emulsifier, said oil phase, aqueous-phase and emulsifier are pumped to a pre-mixer creating an emulsion, followed by adding ingredients from the group comprising herbs, fruit or vegetable concentrates, colorants, flavourings, vitamins, starches solutions, pastes, fresh cheese, yoghurt, via dedicated post-mixers and dispensing the dressing.
- the oil phase may comprise ingredients such as beta-carotene before the emulsion is prepared.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Seasonings (AREA)
- General Preparation And Processing Of Foods (AREA)
- Seeds, Soups, And Other Foods (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
- Dairy Products (AREA)
Abstract
Description
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP07121316A EP1884281B1 (en) | 2003-08-21 | 2004-07-23 | Method for Mixing Components |
| EP04763436A EP1656198B1 (en) | 2003-08-21 | 2004-07-23 | Method for mixing components |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP03077612 | 2003-08-21 | ||
| PCT/EP2004/008255 WO2005018788A1 (en) | 2003-08-21 | 2004-07-23 | Apparatus and method for mixing components |
| EP04763436A EP1656198B1 (en) | 2003-08-21 | 2004-07-23 | Method for mixing components |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP07121316A Division EP1884281B1 (en) | 2003-08-21 | 2004-07-23 | Method for Mixing Components |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1656198A1 true EP1656198A1 (en) | 2006-05-17 |
| EP1656198B1 EP1656198B1 (en) | 2008-04-02 |
Family
ID=34203229
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP07121316A Expired - Lifetime EP1884281B1 (en) | 2003-08-21 | 2004-07-23 | Method for Mixing Components |
| EP04763436A Expired - Lifetime EP1656198B1 (en) | 2003-08-21 | 2004-07-23 | Method for mixing components |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP07121316A Expired - Lifetime EP1884281B1 (en) | 2003-08-21 | 2004-07-23 | Method for Mixing Components |
Country Status (6)
| Country | Link |
|---|---|
| US (2) | US20060209624A1 (en) |
| EP (2) | EP1884281B1 (en) |
| AT (2) | ATE480320T1 (en) |
| DE (2) | DE602004029105D1 (en) |
| ES (2) | ES2302017T3 (en) |
| WO (1) | WO2005018788A1 (en) |
Families Citing this family (28)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060209624A1 (en) * | 2003-08-21 | 2006-09-21 | Hans Hoogland | Apparatus and method for mixing components |
| US20070044824A1 (en) * | 2005-09-01 | 2007-03-01 | Scott William Capeci | Processing system and method of processing |
| US9615601B2 (en) | 2005-10-04 | 2017-04-11 | Jimmyash Llc | Process for the controlled introduction of oil into food products |
| MX355043B (en) | 2005-10-04 | 2018-04-02 | Jimmyash Llc | Fried food products having reduced fat content. |
| CN103120287B (en) | 2005-10-04 | 2016-01-20 | 吉米安仕有限责任公司 | Manufacture method and the product produced thereby of snack food |
| ITBO20050704A1 (en) * | 2005-11-22 | 2007-05-23 | Ali Spa | MACHINE FOR THE PRODUCTION AND DISTRIBUTION OF LIQUID AND SEMILEQUID CONSUMPTION FOOD PRODUCTS |
| US7913879B2 (en) | 2006-03-06 | 2011-03-29 | The Coca-Cola Company | Beverage dispensing system |
| US10631558B2 (en) | 2006-03-06 | 2020-04-28 | The Coca-Cola Company | Methods and apparatuses for making compositions comprising an acid and an acid degradable component and/or compositions comprising a plurality of selectable components |
| US9415992B2 (en) | 2006-03-06 | 2016-08-16 | The Coca-Cola Company | Dispenser for beverages having a rotary micro-ingredient combination chamber |
| US8960500B2 (en) | 2006-03-06 | 2015-02-24 | The Coca-Cola Company | Dispenser for beverages including juices |
| US9821992B2 (en) | 2006-03-06 | 2017-11-21 | The Coca-Cola Company | Juice dispensing system |
| US10280060B2 (en) | 2006-03-06 | 2019-05-07 | The Coca-Cola Company | Dispenser for beverages having an ingredient mixing module |
| US7757896B2 (en) | 2006-03-06 | 2010-07-20 | The Coca-Cola Company | Beverage dispensing system |
| US8739840B2 (en) | 2010-04-26 | 2014-06-03 | The Coca-Cola Company | Method for managing orders and dispensing beverages |
| MX2010002291A (en) | 2007-09-06 | 2010-05-03 | Coca Cola Co | Systems and methods of selecting and dispensing products. |
| US8162176B2 (en) | 2007-09-06 | 2012-04-24 | The Coca-Cola Company | Method and apparatuses for providing a selectable beverage |
| DE202009010815U1 (en) | 2009-08-12 | 2009-12-17 | Blum, Albrecht | Automatic restaurant |
| GB2473188A (en) * | 2009-09-02 | 2011-03-09 | Biosauce Ltd | Apparatus for dispensing tailored nutritional products |
| DE102010008165A1 (en) * | 2010-02-16 | 2011-08-18 | KHS GmbH, 44143 | Device for blending the additional components of a mixed product to be mixed with a basic or main component |
| CN201647160U (en) * | 2010-02-23 | 2010-11-24 | 利乐拉瓦尔集团及财务有限公司 | Aseptic perfusion system with in-line addition of particles |
| US8757222B2 (en) | 2010-04-26 | 2014-06-24 | The Coca-Cola Company | Vessel activated beverage dispenser |
| US11541364B2 (en) * | 2018-05-11 | 2023-01-03 | Plant Tap, Inc. | Food and beverage product |
| US11547975B2 (en) | 2019-02-07 | 2023-01-10 | Plant Tap, Inc. | System and method for dispensing a beverage |
| US11547134B2 (en) | 2019-03-21 | 2023-01-10 | Plant Tap, Inc. | Food and beverage product |
| CN110064332A (en) * | 2019-04-10 | 2019-07-30 | 汪淑荣 | A kind of pharmacy room dispensation apparatus |
| US12209007B2 (en) | 2019-05-10 | 2025-01-28 | Plant Tap, LLC | System and method for dispensing a food and beverage product |
| US12297023B2 (en) | 2019-05-10 | 2025-05-13 | Plant Tap, LLC | System and method for dispensing a food and beverage product |
| EP4221514A1 (en) * | 2020-10-01 | 2023-08-09 | Strauss Group Ltd. | Apparatus and process for preparing viscous edible pastes |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3669900A (en) * | 1969-05-02 | 1972-06-13 | Pacific Vegetable Oil Corp | Method and apparatus for continuous production of oil-in-water emulsions |
| US4423084A (en) * | 1981-11-25 | 1983-12-27 | Central Soya Company, Inc. | Process for preparing salad dressings |
| US4753370A (en) * | 1986-03-21 | 1988-06-28 | The Coca-Cola Company | Tri-mix sugar based dispensing system |
| US4919950A (en) * | 1988-07-27 | 1990-04-24 | Larry B. Harvey | Computer controlled, fully automatic, short-order wok cooking system for preparing stir-fried Chinese food |
| US5230443A (en) * | 1990-06-13 | 1993-07-27 | Du Benjamin R | Condiment dispensing device |
| ES2197667T3 (en) * | 1998-03-25 | 2004-01-01 | Miteco Ag | INSTALLATION FOR THE CONTINUOUS PRODUCTION OF AS MINIMUM TWO DIFFERENT LIQUID FOOD MIXTURES. |
| AU6335200A (en) | 1999-06-28 | 2001-01-31 | Charles Dumont | Dispensing container having blending valve |
| US6849282B2 (en) * | 2003-02-05 | 2005-02-01 | Kraft Foods Holdings, Inc. | Soy protein as an emulsifier for starch-based salad dressing |
| US20060209624A1 (en) * | 2003-08-21 | 2006-09-21 | Hans Hoogland | Apparatus and method for mixing components |
-
2004
- 2004-07-13 US US10/568,562 patent/US20060209624A1/en not_active Abandoned
- 2004-07-23 DE DE602004029105T patent/DE602004029105D1/en not_active Expired - Lifetime
- 2004-07-23 DE DE602004012871T patent/DE602004012871T2/en not_active Expired - Lifetime
- 2004-07-23 EP EP07121316A patent/EP1884281B1/en not_active Expired - Lifetime
- 2004-07-23 WO PCT/EP2004/008255 patent/WO2005018788A1/en not_active Ceased
- 2004-07-23 ES ES04763436T patent/ES2302017T3/en not_active Expired - Lifetime
- 2004-07-23 AT AT07121316T patent/ATE480320T1/en not_active IP Right Cessation
- 2004-07-23 AT AT04763436T patent/ATE390956T1/en not_active IP Right Cessation
- 2004-07-23 ES ES07121316T patent/ES2349872T3/en not_active Expired - Lifetime
- 2004-07-23 EP EP04763436A patent/EP1656198B1/en not_active Expired - Lifetime
-
2010
- 2010-05-05 US US12/773,872 patent/US8029184B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2005018788A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1884281A3 (en) | 2008-05-21 |
| US20100215829A1 (en) | 2010-08-26 |
| ATE480320T1 (en) | 2010-09-15 |
| US8029184B2 (en) | 2011-10-04 |
| DE602004012871D1 (en) | 2008-05-15 |
| ATE390956T1 (en) | 2008-04-15 |
| US20060209624A1 (en) | 2006-09-21 |
| ES2302017T3 (en) | 2008-07-01 |
| EP1656198B1 (en) | 2008-04-02 |
| DE602004012871T2 (en) | 2009-04-09 |
| ES2349872T3 (en) | 2011-01-12 |
| EP1884281B1 (en) | 2010-09-08 |
| EP1884281A2 (en) | 2008-02-06 |
| WO2005018788A1 (en) | 2005-03-03 |
| DE602004029105D1 (en) | 2010-10-21 |
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