EP1647606B1 - Alliage de nickel résistant à l'usure et a dureté élevée, et son utilisation comme un outil à haute température - Google Patents
Alliage de nickel résistant à l'usure et a dureté élevée, et son utilisation comme un outil à haute température Download PDFInfo
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- EP1647606B1 EP1647606B1 EP20050450151 EP05450151A EP1647606B1 EP 1647606 B1 EP1647606 B1 EP 1647606B1 EP 20050450151 EP20050450151 EP 20050450151 EP 05450151 A EP05450151 A EP 05450151A EP 1647606 B1 EP1647606 B1 EP 1647606B1
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- based alloy
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- nickel based
- alloy according
- nickel
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims description 102
- 229910045601 alloy Inorganic materials 0.000 title claims description 78
- 239000000956 alloy Substances 0.000 title claims description 78
- 229910052759 nickel Inorganic materials 0.000 title claims description 48
- 150000001247 metal acetylides Chemical class 0.000 claims description 36
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 26
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 21
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 20
- 229910052751 metal Inorganic materials 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 19
- 229910052750 molybdenum Inorganic materials 0.000 claims description 19
- 239000011733 molybdenum Substances 0.000 claims description 19
- 229910052782 aluminium Inorganic materials 0.000 claims description 18
- 229910052799 carbon Inorganic materials 0.000 claims description 18
- 229910052721 tungsten Inorganic materials 0.000 claims description 18
- 239000010937 tungsten Substances 0.000 claims description 18
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 17
- 239000010955 niobium Substances 0.000 claims description 17
- 238000005520 cutting process Methods 0.000 claims description 16
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 14
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 14
- 239000011651 chromium Substances 0.000 claims description 14
- 229910052758 niobium Inorganic materials 0.000 claims description 14
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 229910052804 chromium Inorganic materials 0.000 claims description 11
- 229910052742 iron Inorganic materials 0.000 claims description 11
- 239000000843 powder Substances 0.000 claims description 11
- 239000010936 titanium Substances 0.000 claims description 11
- 239000011572 manganese Substances 0.000 claims description 10
- 238000000137 annealing Methods 0.000 claims description 9
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 8
- 229910052796 boron Inorganic materials 0.000 claims description 8
- 239000000155 melt Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 229910052715 tantalum Inorganic materials 0.000 claims description 8
- 229910052719 titanium Inorganic materials 0.000 claims description 8
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 7
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 7
- 239000010941 cobalt Substances 0.000 claims description 7
- 229910017052 cobalt Inorganic materials 0.000 claims description 7
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 7
- 229910052735 hafnium Inorganic materials 0.000 claims description 7
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 claims description 7
- 229910052748 manganese Inorganic materials 0.000 claims description 7
- 239000007858 starting material Substances 0.000 claims description 7
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims description 7
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 7
- 239000004411 aluminium Substances 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 6
- 229910052720 vanadium Inorganic materials 0.000 claims description 6
- 230000032683 aging Effects 0.000 claims description 5
- 238000001556 precipitation Methods 0.000 claims description 5
- 238000004881 precipitation hardening Methods 0.000 claims description 5
- 229910052726 zirconium Inorganic materials 0.000 claims description 5
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 230000001143 conditioned effect Effects 0.000 claims 3
- 238000005056 compaction Methods 0.000 claims 2
- 230000001131 transforming effect Effects 0.000 claims 2
- 235000019589 hardness Nutrition 0.000 description 36
- 230000015572 biosynthetic process Effects 0.000 description 13
- 229910000997 High-speed steel Inorganic materials 0.000 description 8
- 239000011159 matrix material Substances 0.000 description 8
- 230000002349 favourable effect Effects 0.000 description 7
- 239000000463 material Substances 0.000 description 4
- 239000011343 solid material Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 238000001513 hot isostatic pressing Methods 0.000 description 3
- 239000007769 metal material Substances 0.000 description 3
- 238000005204 segregation Methods 0.000 description 3
- 239000006104 solid solution Substances 0.000 description 3
- 230000035882 stress Effects 0.000 description 3
- 229910052845 zircon Inorganic materials 0.000 description 3
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- -1 however Inorganic materials 0.000 description 2
- 238000001000 micrograph Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 241001367053 Autographa gamma Species 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 210000001787 dendrite Anatomy 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910001325 element alloy Inorganic materials 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000007712 rapid solidification Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
- C22C32/0047—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents
- C22C32/0052—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents only carbides
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/051—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
- C22C19/056—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being at least 10% but less than 20%
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/10—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
- B22F2003/248—Thermal after-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F2005/001—Cutting tools, earth boring or grinding tool other than table ware
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
- B22F2998/10—Processes characterised by the sequence of their steps
Definitions
- the invention relates to a nickel-based alloy.
- the invention relates to a method for producing a nickel-based alloy article.
- the invention comprises a tool consisting of a nickel-based alloy and a starting material for the production of tools.
- Tools for cutting or non-cutting metal materials are subjected to a variety of stresses in use. These stresses are often mechanical, for example, by contact of the tool with a metallic material, which leads to wear of the tool. In addition, in the case of high operating temperatures, which are often given, also thermally induced loads, so that when using the tool in total, mechanical, thermal and thermomechanical stresses are given.
- High-speed steels have a high hardness due to a high proportion of carbides distributed in the steel matrix and are correspondingly wear-resistant.
- High-speed steels however, have a natural operational limit approximately at their tempering temperatures (about 530 to 560 ° C). At higher Operating temperatures, especially at temperatures of more than 600 ° C, soften tools made of high-speed steels and deform plastically. In addition, any surface coatings may detach. For tools with operating temperatures of more than 700 ° C, high-speed steels are therefore less suitable.
- U.S. 4,727,740 discloses an alloy of 0.55-2.0 C, 10-28 Cr, 1-30 Fe, 0.01-4.5 Ti, 0.01-4.5 Al, 0.1-10 W, 0.1-10 Mo and balance Ni, if appropriate 0.1-3 Si, 0.1- 3 Mn, 1-8 Co at least one from the group 0.005-0.2 N, 0.01-1.5 Nb and Ta and at least one from the group 0.001-0.2 B and Zr.
- nickel-based alloys suitable materials for components or components with operating temperatures of 700 ° C. or more are generally provided.
- nickel base alloys per se have significantly lower hardnesses.
- the hardness achieved thereby lies in a range which is sufficient for some high-temperature applications, for example for gas turbines, but not for applications in which high wear resistance is required.
- Another object of the invention is to provide a high-strength nickel-based alloy with high hardness. Another object is to provide a method by which a high-strength, high-temperature resistant article of a nickel-based alloy with a homogeneous microstructure can be produced.
- Another object of the invention is to provide a tool made of a nickel-based alloy, in particular a cutting tool or a thermally highly stressed tool, which has a high hardness and wear resistance.
- a nickel-based alloy has been created, which is suitable for tools with operating temperatures of more than 700 ° C and at room temperature has a hardness in the range of those conventional high-speed steels. Since the matrix of the nickel-based alloy consists of ⁇ -phase, ie a phase with cubic face-centered lattice, a good temperature resistance is given.
- the achieved high hardness is due to a dual hardening concept: By a proportion of at least 10% by volume of primary metal carbides, which are metal carbides precipitated from the melt, a basic hardness of the matrix of about 200 HV (Vickers hardness) is increased by about 250 HV. Precipitation hardening or the formation of ⁇ 'phases, for example Ni 3 Al, can then result in an additional hardness increase of about 200 HV in the sequence.
- the proportion of metal carbides is at least 15% by volume, preferably at least 20% by volume.
- metal carbides of the formula M 6 C, MC, M 2 C and / or M 23 C 6 are preferred because they are characterized by high hardness. It is particularly advantageous if at least 50% by volume of the metal carbides in the form of M 6 C are present, which form a favorable uniform, globular morphology.
- the metal carbides are preferably formed as fine as possible in view of a homogeneous structure and then have an average size of 0.5 to 5 .mu.m, in particular 1 to 3 .mu.m.
- a proportion of ⁇ '-phase is at least 10% by volume, in particular from 20 to 65% by volume. This causes on the one hand a high total hardness. On the other hand, an embrittlement of the alloy, which could be due to high carbide contents, effectively counteracted.
- Carbon is provided in a content range of 0.5 to 1.8 mass%. A minimum content of 0.5% by mass is required to form metal carbides in the proportion of at least 10% by volume and thus to achieve a desired high hardness. Carbon contents of 1.8 mass% or more are not useful because with such high carbon contents, the solidus temperature of the nickel-based alloy is greatly lowered. An optimum range in terms of high hardness and high solidus temperature is given at carbon contents of 0.6 to 1.2 mass%.
- Manganese is used for sulfur setting and solid solution strengthening and may be present in amounts up to 3.0% by weight in an alloy of the invention without adversely affecting the properties of the alloy.
- chromium is provided with contents of 6.0 to 25.0 mass%. 6.0 mass% chromium is necessary to ensure sufficient carbide formation. Contents of more than 25.0 mass% are disadvantageous, because then forms a high amount of metal carbides of the formula M 23 C 6 network-like at the dendrite grain boundaries, sub-grain boundaries and grain boundaries of the ⁇ -phase or nickel-based. In the content range of 10 to 18% by weight of chromium, a formation of network-type carbides can be reduced to a favorable level with a high proportion of chromium carbides and / or chromium-containing carbides.
- Molybdenum is a strong carbide former and is present in an amount of at least 8.0, preferably at least 10.0, mass% to achieve a high volume fraction of carbides in an alloy of the invention and to contribute to solid solution hardness. Contents of more than 18 mass% molybdenum are not appropriate: Although the carbide content can be further increased, a further increase in hardness is no longer achieved.
- Tungsten acts similarly to molybdenum and is a strong carbide former and solid solution promoter, but less effective than molybdenum per unit mass. Therefore, tungsten is used only in combination with molybdenum and can then be present in amounts of up to 10% by mass. It is preferred to use tungsten in contents of 1.0 to 6.0% by mass, because tungsten has a positive effect in these concentrations for the stabilization of carbides of the formula M 6 C.
- a sum (in mass%) of (molybdenum + 0.5 ⁇ tungsten) is more than 12.0%.
- a content of carbides in the nickel-based alloy can be set to 20% by volume or more, which provides high hardness values of the alloy.
- This element is also a strong carbide former and can be alloyed in levels up to 3.0 mass% to aid in carbide formation. At niobium contents higher than 1.5% by mass, MC type carbides can be particularly stabilized; However, niobium is then partially bound and then only partially available for the formation of ⁇ '-phase (or substitution of Al in the ⁇ '-phase).
- niobium when added, a concentration of this element of 0.2 to 1.5 mass% is preferred.
- Aluminum is important because this element is essential for the formation of ⁇ '-phase. In this context, it has been found that aluminum contents of at least 2.5 mass% are necessary in order to obtain a material with the desired high hardness. Higher contents than 6.0% by mass of aluminum can lead to an alloy in which the matrix consists of ⁇ '-phase, which is undesirable in the context of the invention. In practice, aluminum contents of 3.0 to 5.0% by mass have proven particularly useful.
- FeNb alloys are mainly used. Iron thereby becomes part of the alloy and may be present in levels up to 20.0 mass%. Since higher concentrations of iron on the one hand suppress the formation of ⁇ '-phase and on the other hand promote the formation of carbides of the type M 23 C 6 , iron contents of 1.5 to 5.0 mass% are favorable.
- Cobalt can reduce the solubility of aluminum in concentrations of up to 4.0% by weight of an alloy according to the invention and therefore lead to improved precipitation behavior of the ⁇ 'phase.
- Titanium can be provided at levels of up to 3.0% by mass and, in addition to carbide formation, serves to form a .gamma. 'Phase in these concentration ranges. Greater concentrations than 3.0% by mass preferably cause formation of undesirable ⁇ -phase.
- Hafnium can be used to substitute aluminum in the ⁇ '-phase and in this case be present in amounts up to 1.5 mass%.
- Tantalum acts as a carbide-forming element and may be present at levels up to 2.0% by weight.
- Zirconium is found to be effective at levels up to 0.5% by weight in order to avoid formation of carbide films at grain boundaries.
- Vanadium is a high carbide-forming element and may be provided for purposes of carbide formation at levels up to 3.0% by weight.
- boron may be present in amounts of up to 0.1% by weight, especially from 0.001 to 0.02% by weight. Boron can positively contribute to the hardness of an alloy by forming borides. Incidentally, a presence of boron causes a fine-tuning of the ⁇ -grain of the matrix.
- Nickel forms the base of the alloy or is present in the highest concentration and forms the matrix of ⁇ -phase.
- An alloy according to the invention further contains manufacturing-related impurities, such as sulfur, phosphorus, nitrogen and / or oxygen in a conventional extent known in the art.
- the further object of the invention is achieved by a process for producing a nickel-based alloy article, wherein in a first step a melt containing (in% by mass) 0.5 to 1.8% carbon to 3.0% manganese 6.0 to 25.0% chrome 8.0 to 18.0% molybdenum to 10.0% tungsten to 3.0% niobium 2.5 to 6.0% aluminum to 20.0% iron to 4.0% cobalt to 3.0% titanium to 01.05% hafnium to 2.0% tantalum to 0.5% zircon to 3.0% vanadium,
- Residue nickel and impurities is atomized to a powder, after which in a second step from the powder, a compact article is formed, after which the compact article is subjected to annealing in the temperature range between solution temperature of ⁇ '-phase and solidus temperature of the nickel-based alloy in a third step , whereupon the article is precipitation hardened in a fourth step.
- an article made of a nickel-base alloy can be provided, which is resistant to high temperatures and high strength and at the same time has a substantially homogeneous structure over a cross section of the solid material. It is important that the melt composed according to the invention is atomized to a powder in a first step, because segregations or demixings are prevented by the associated rapid solidification and preferably eutectic carbides are homogeneously and finely precipitated from the melt. Subsequently, the powder thus produced is formed into a compact article, so that an isotropic solid material is available for further heat treatments.
- the carbides are formed by annealing in the temperature range between solution temperature of ⁇ '-phase and solidus temperature. This decomposes the possibly existing Carbidnetzwerk and there are predominantly formed globular carbides, which contribute proportionately to the achieved hardness. In addition, any existing ⁇ 'phase is at least largely dissolved and the material is homogenized.
- the fact that the solid material used is substantially homogeneous is a prerequisite for obtaining an article with isotropic properties after annealing.
- the article may be subjected to hot working, such as rolling, before and / or after annealing become.
- the article may be quenched after annealing, such as with water, oil, or by flowing air.
- the article is subjected to precipitation hardening, in which ⁇ 'phase is precipitated. It is also homogeneously distributed and contributes to hardness similar to that of the globular carbides.
- the second and the third step are carried out simultaneously by hot isostatic pressing at a temperature of more than 1120 ° C for more than four hours. It is exploited that the powder or the compacted article in the hot isostatic pressing is already at high temperature and does not need to be heated separately. In other words, the second and third steps can be combined without having to cool and heat the object between these steps.
- the precipitation hardening is preferably carried out by aging the article for at least one hour at a temperature of from 700 to 950 ° C. and then cooling it. It is clear to the person skilled in the art that this step can also be carried out several times, with the temperatures being able to be selected variably from the second aging.
- the further object of the invention to provide a tool made of a nickel-based alloy, in particular a cutting tool or thermally highly stressed tool, which has a high hardness is achieved by claim 22.
- An inventive tool is advantageously used at temperatures of more than 700 ° C and at the same time has a high hardness and high wear resistance. Thus, it can be used in particular in applications in which a tool is subjected to a high abrasive load, such as cutting or forming.
- the object of the invention to provide a homogeneous starting material for the production of tools, made of a nickel-based alloy, in particular cutting tool or thermally highly stressed tool, is characterized by a starting material for the production of tools, in particular cutting tools and thermally highly stressed forming tools containing 0.5 to 01.08% carbon to 3.0% manganese 6.0 to 25.0% chrome 8.0 to 18.0% molybdenum to 10.0% tungsten to 3.0% niobium 2.5 to 6.0% aluminum to 20.0% iron to 4.0% cobalt to 3.0% titanium to 1.5% hafnium to 2.0% tantalum to 0.5% zircon to 3.0% vanadium,
- Residual nickel and production-related impurities wherein globular metal carbides are present in a proportion of at least 10% by volume.
- Powders of alloys A, B, C and D whose compositions are shown in Table 1, were each prepared by Gasverdüsung a corresponding molten metal and compacting the powder at 1150 ° C and a pressure of 1000 bar hot isostatically to solid material.
- the articles thus produced were then subjected to annealing at 1250 ° C. for two hours followed by quenching. Subsequently, the alloys were cured at 800 and 900 ° C, respectively. After cooling to room or ambient temperature, the articles were examined from alloys A to D.
- Table 1 ⁇ / u> Chemical Compositions of Inventive Alloys A to D (% by Weight).
- Microstructural investigations showed that in each case a homogeneous microstructure consisting of a nickel matrix ( ⁇ -matrix) and globally distributed globular metal carbides of the types M 6 C, M 2 C and / or M 23 C 6 were present.
- a microstructure of Alloy A shows primarily globular carbides M 2 C and M 6 C having an average diameter of about 1 to 2 ⁇ m ( FIG. 1a ).
- Alloy B also shows globular carbides, but of type M 6 C and M 23 C 6 ( FIG. 2a ).
- alloys of the present invention can achieve Vickers hardnesses greater than 750 HV 5, as shown in Table 2.
- a hardening increase of about 150 HV can be achieved by hardening or precipitating ⁇ '-phase.
- the highest overall hardness is achieved in alloy D, in which exclusively M 6 C carbides are present.
- Cutting and forming tools made from the alloy according to the invention have proven themselves in practice at operating temperatures of more than 700 ° C.
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- Mechanical Engineering (AREA)
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- Powder Metallurgy (AREA)
Claims (23)
- Alliage de nickel trempé par précipitation, dans lequel des carbures primaires de métal sont présents à une fraction d'au moins 10 % volumétriques, et qui comprend (en % de masse)
0,5 à 1,8 % de carbone jusqu'à 3,0 % de manganèse 6,0 à 25,0 % de chrome 8,0 à 18,0 % de molybdène jusqu'à 10,0 % de tungstène jusqu'à 3,0 % de niobium 2,5 à 6,0 % d' aluminium jusqu'à 20,0 % de fer jusqu'à 4,0 % de cobalt jusqu'à 3,0 % de titane jusqu'à 1,5 % d' hafnium jusqu'à 2,0 % de tantale jusqu'à 0,5 % de zircon jusqu'à 3,0 % de vanadium, - Alliage de nickel selon la revendication 1, qui comprend (en % de masse) 0,6 à 1,2 % de carbone.
- Alliage de nickel selon la revendication 1 ou 2, qui comprend (en % de masse) 10 à 18 % de chrome.
- Alliage de nickel selon une quelconque des revendications 1 à 3, qui comprend (en % de masse) plus de 10,0 de molybdène.
- Alliage de nickel selon une quelconque des revendications 1 à 4, qui comprend (en % de masse) 1,0 à 6,0 % de tungstène.
- Alliage de nickel selon une quelconque des revendications 1 à 5, dans lequel une somme (en % de masse) de (molybdène + 0,5 x de tungstène) se monte à plus de 12,0 %.
- Alliage de nickel selon une quelconque des revendications 1 à 6, qui comprend (en % de masse) 0,2 à 1,5 de niobium.
- Alliage de nickel selon une quelconque des revendications 1 à 7, qui comprend (en % de masse) 3,0 à 5,0 % d'aluminium.
- Alliage de nickel selon une quelconque des revendications 1 à 8, qui comprend (en % de masse) 1,5 à 5,0 de fer.
- Alliage de nickel selon une quelconque des revendications 1 à 9, qui comprend (en % de masse) jusqu'à 0,1%, de préférence 0,001 à 0,02%, de bore.
- Alliage de nickel selon une quelconque des revendications 1 à 10, dans lequel la fraction des carbures de métal se monte à au moins 15 % volumétriques, de préférence à au moins 20 % volumétriques.
- Alliage de nickel selon une quelconque des revendications 1 à 11, dans lequel des carbures de métal selon la formule M6C, MC, M2C et/ou M23C6 sont présents.
- Alliage de nickel selon la revendication 12, dans lequel au moins 50 % volumétriques des carbures de métal sont présents en forme de M6C.
- Alliage de nickel selon une quelconque des revendications 1 à 13, dans lequel les carbures de métal ont une grandeur moyenne de 0,5 à 5 µm, particulièrement d' 1 à 3 µm.
- Alliage de nickel selon une quelconque des revendications 1 à 14, dans lequel une fraction d'une phase y' se monte à au moins 10 % volumétriques, particulièrement 20 à 65 % volumétriques.
- Procédé de fabrication d'un objet d'un alliage de nickel, dans lequel on atomise, dans une première étape, une fonte, qui comprend
0,5 à 1,8 % de carbone jusqu'à 3,0 % de manganèse 6,0 à 25,0 % de chrome 8,0 à 18,0 % de molybdène jusqu'à 10,0 % de tungstène jusqu'à 3,0 % de niobium 2,5 à 6,0 % d' aluminium jusqu'à 20,0 % de fer jusqu'à 4,0 % de cobalt jusqu'à 3,0 % de titane jusqu'à 1,5 % d' hafnium jusqu'à 2,0 % de tantale jusqu'à 0,5 % de zircon jusqu'à 3,0 % de vanadium, - Procédé selon la revendication 16, dans lequel
0,6 à 1,2 % de carbone et/ou
10 à 18 % de chrome et/ou
plus de 10 % de molybdène et/ou
1,0 à 6,0 de tungstène et/ou
0,2 à 1,5 de niobium et/ou
3,0 à 5,0 % d'aluminium et/ou
1,5 à 5,0 % de fer et/ou
jusqu'à 0,1 %, de préférence 0,001 à 0,02 %, de bore sont présents
et/ou qu'une fraction (en % de masse) de (molybdène + 0,5 x de tungstène) se monte à plus de 12,0 %. - Procédé selon la revendication 16 ou 17, dans lequel le poudre est compacté par pressage isostatique à chaud à une température d'au moins 1000°C et à une pression d'au moins 900 bar.
- Procédé selon une quelconque des revendications 17 à 19, dans lequel le recuit est réalisé dans une domaine de température de 1120°C à 1280°C.
- Procédé selon une quelconque des revendications 16 à 19, dans lequel la deuxième et la troisième étape sont effectuées simultanément par pressage isostatique à chaud à une température de plus de 1120°C pendant plus de quatre heures.
- Procédé selon une quelconque des revendications 16 à 19, dans lequel la trempe par précipitation est réalisée par une précipitation d'au moins une heure de l'objet à une température de 700 à 950°C et un refroidissement subséquent de l'objet.
- Outil, particulièrement outil de coupe ou outil de formage thermiquement fortement sollicité, consistant d'un alliage de nickel selon une quelconque des revendications 1 à 15.
- Prématière pour la fabrication des outils, particulièrement des outils de coupe ou des outils de formage thermiquement fortement sollicités, qui contient
0,5 à 1,8 % de carbone jusqu'à 3,0 % de manganèse 6,0 à 25,0 % de chrome 8,0 à 18,0 % de molybdène jusqu'à 10,0 % de tungstène jusqu'à 3,0 % de niobium 2,5 à 6,0 % d' aluminium jusqu'à 20,0 % de fer jusqu'à 4,0 % de cobalt jusqu'à 3,0 % de titane jusqu'à 1,5 % d' hafnium jusqu'à 2,0 % de tantale jusqu'à 0,5 % de zircon jusqu'à 3,0 % de vanadium,
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT17132004A AT413544B (de) | 2004-10-13 | 2004-10-13 | Hochharte nickelbasislegierung für verschleissfeste hochtemperaturwerkzeuge |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1647606A1 EP1647606A1 (fr) | 2006-04-19 |
EP1647606B1 true EP1647606B1 (fr) | 2008-04-16 |
Family
ID=34842310
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20050450151 Not-in-force EP1647606B1 (fr) | 2004-10-13 | 2005-09-09 | Alliage de nickel résistant à l'usure et a dureté élevée, et son utilisation comme un outil à haute température |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1647606B1 (fr) |
AT (1) | AT413544B (fr) |
DE (1) | DE502005003720D1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020093783A1 (fr) * | 2018-11-08 | 2020-05-14 | 青岛新力通工业有限责任公司 | Alliage résistant à la chaleur antioxydation et procédé de préparation |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7799271B2 (en) * | 2006-06-16 | 2010-09-21 | Compaction & Research Acquisition Llc | Ni-base wear and corrosion resistant alloy |
FR3105041B1 (fr) * | 2019-12-18 | 2023-04-21 | Commissariat Energie Atomique | Procédé de fabrication par compression isostatique à chaud d’une pièce outil |
US11883880B2 (en) * | 2020-03-31 | 2024-01-30 | Proterial, Ltd. | Alloy, alloy powder, alloy member, and composite member |
CN114574788B (zh) * | 2022-01-19 | 2022-08-30 | 长沙市萨普新材料有限公司 | 一种高速钢及其制备方法和应用 |
CN114700495B (zh) * | 2022-04-07 | 2023-09-22 | 西安交通大学 | 一种不开裂高耐磨损耐腐蚀的镍基复合材料及制备方法 |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5842743A (ja) * | 1981-09-04 | 1983-03-12 | Mitsubishi Metal Corp | 継目無鋼管製造用熱間傾斜圧延機のガイドシユ−用Ni基鋳造合金 |
US4727740A (en) * | 1981-09-04 | 1988-03-01 | Mitsubishi Kinzoku Kabushiki Kaisha | Thermal and wear resistant tough nickel based alloy guide rolls |
US6200688B1 (en) * | 1998-04-20 | 2001-03-13 | Winsert, Inc. | Nickel-iron base wear resistant alloy |
US6238620B1 (en) * | 1999-09-15 | 2001-05-29 | U.T.Battelle, Llc | Ni3Al-based alloys for die and tool application |
-
2004
- 2004-10-13 AT AT17132004A patent/AT413544B/de not_active IP Right Cessation
-
2005
- 2005-09-09 EP EP20050450151 patent/EP1647606B1/fr not_active Not-in-force
- 2005-09-09 DE DE200550003720 patent/DE502005003720D1/de active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020093783A1 (fr) * | 2018-11-08 | 2020-05-14 | 青岛新力通工业有限责任公司 | Alliage résistant à la chaleur antioxydation et procédé de préparation |
Also Published As
Publication number | Publication date |
---|---|
EP1647606A1 (fr) | 2006-04-19 |
ATA17132004A (de) | 2005-08-15 |
AT413544B (de) | 2006-03-15 |
DE502005003720D1 (de) | 2008-05-29 |
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