EP1619932A2 - Isolierendes Element - Google Patents
Isolierendes Element Download PDFInfo
- Publication number
- EP1619932A2 EP1619932A2 EP05291461A EP05291461A EP1619932A2 EP 1619932 A2 EP1619932 A2 EP 1619932A2 EP 05291461 A EP05291461 A EP 05291461A EP 05291461 A EP05291461 A EP 05291461A EP 1619932 A2 EP1619932 A2 EP 1619932A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- insulating element
- insulating
- heating
- element according
- lugs
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000010438 heat treatment Methods 0.000 claims abstract description 24
- 239000004020 conductor Substances 0.000 claims abstract description 6
- 239000011810 insulating material Substances 0.000 claims description 9
- 230000002093 peripheral effect Effects 0.000 claims description 8
- 239000012212 insulator Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000012423 maintenance Methods 0.000 claims description 2
- 238000005452 bending Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000004584 weight gain Effects 0.000 description 1
- 235000019786 weight gain Nutrition 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
- H05B3/46—Heating elements having the shape of rods or tubes non-flexible heating conductor mounted on insulating base
Definitions
- the invention relates to an insulating element used for the manufacture of heating elements consisting of mounting conductive son on at least one elongated body of insulating material.
- Heating elements known by specialists "steatite resistance" are known to be mounted in a metal sheath.
- These heating elements are constituted by mounting a wire wound or twisted and mounted on insulating elements steatite commonly called "barrel”.
- the assembled assembly is held in position by a central fixing and holding rod, and is then locked in position.
- connection of these heating elements of known type is generally done by means of lugs, terminals, nuts or other auxiliary means of electrical and mechanical connections.
- the insulating elements are generally made of ceramic material, generally steatite, and have a central orifice of small diameter for the passage of the central holding rod.
- Heating elements of known type generally give satisfaction, but require a significant preparation and assembly time, as well as a number of connection accessories further increasing the finishing time and electrical control of the mounted assembly.
- a first object of the invention is to improve the state of the art, by providing a new insulating element for the manufacture of heating elements for quick and easy assembly.
- a second object of the invention is to provide a new insulating element retaining the high temperature mechanical and dielectric characteristics of the prior art, while allowing to remove the holding rod of the prior art.
- a third object of the invention is to provide a heating element consisting of assembling insulating elements according to the invention, and to avoid the use of terminals, nuts, lugs or other auxiliary means of connection.
- the subject of the invention is an insulating element for the manufacture of heating elements constituted by mounting conductive wires on at least one elongated body made of insulating material, characterized in that the insulating element has a central recess providing relief of the insulation. insulation element greater than ten percent, while maintaining the mechanical and dielectric characteristics of the insulating element at high temperature.
- the invention also relates to a heating element consisting of assembling insulating elements according to the invention and a connecting head of insulating material.
- a heating assembly intended to be mounted on an electric water heater tank comprises a sheath 1 made of enamelled metal, a flange 2 forming a cover, and a bundle 3 of insulated conductors connected to a steatite resistor comprising a alignment of insulating elements 5a, 6 on which is mounted conductor wire generally twisted and intended to be heated to high temperature.
- each insulating element 5a, 6 has a central recess providing a relief of the insulating element greater than ten percent, while maintaining the mechanical and dielectric characteristics of the insulating element at high temperature.
- the assembly also comprises a glove finger 4 of a type known per se and does not require a more detailed description.
- the insulated wires of the bundle 3 are connected to a heating thermostat, not shown, and are directly connected to the conductive wires of the steatite resistance by crimping or direct assembly, so as to avoid the use of terminals, nuts, lugs, or other auxiliary means. connection.
- the steatite resistance is maintained in the sheath 1 by a peripheral locking means of the circlip type or the like.
- a heating element according to the invention comprises a connecting head 6 of insulating material, for example steatite, and several insulating elements 5a, 5b, 5c, 5d, made for example steatite.
- the insulating member 5a is aligned with the connecting head 6, while the adjacent insulators 5a and 5b, 5b and 5c, 5c and 5d are aligned with each other at a predetermined angular offset.
- the connecting head 6 of insulating material advantageously has a peripheral shoulder 7 intended to cooperate with a circlip or equivalent means of peripheral locking, ensuring the vertical maintenance of the steatite resistance inside the enamelled sheath 1 described with reference to FIG. .
- each insulating element 5a, 5b, 5c, 5d and the connection head 6 has a central recess providing a relief of the insulating element greater than ten percent, while retaining the mechanical and dielectric characteristics of the insulating element at high temperature.
- the central lightening of the insulating elements 5a, 5b, 5c, 5d and of the connection head 6 makes it possible, by the rigidity and the resulting weight gain, to eliminate the central fixing rod of the prior art.
- This central fixing rod of the prior art had in effect the mechanical strength, mainly in bending, the assembly of the insulating elements and the head between them during the assembly phases.
- the assembled assembly is less heavy, and deforms little under the effect of its own weight.
- the assembly of the insulating elements and the head between them is subjected to a much lower bending during the assembly phases and withstands the different phases of assembly, without requiring the central fixing rod of the prior art.
- an insulating element according to the invention has at one end indexing means 10 situated on either side of a central recess 13.
- the central recess 13 provides a significant relief of the insulating member 5, while retaining the mechanical and high temperature dielectric characteristics of the prior art.
- the insulating element 5 comprises at the other end of the other indexing means 11 located on either side of the central recess 13 and intended to cooperate with indexing means 10 of an adjacent insulating element 5, not shown.
- the indexing means 10 and 11 are angularly offset by a predetermined value to obtain a stepped bending of the unrepresented lead wire.
- the bent wire passes from one insulating element 5 to the other via channels 12 or passages, allowing the communication of a longitudinal housing 8 of an insulating element with an adjacent longitudinal housing 8 of another adjacent insulating element.
- the insulating element 5 comprises twelve longitudinal housings 8, separated regularly by spacing strips 9 intended to come into substantially contact with the inner surface of an enamelled sheath 1 described with reference to FIG.
- the indexing means 10 and 11 are made in the form of pins or male positioning conformations and in the form of housings or female positioning conformations intended to receive a locating pin of an adjacent insulating element.
- the positioning pins 10 and the receiving housings 11 are preferably arranged on either side of the central recess 13 with an angular offset equal to half the angle defined by two successive longitudinal housings 8.
- the angle formed by two successive longitudinal housing 8 is 15 degrees, while the angular offset of the lugs 10 and the housing 11 is 7 degrees and a half: this arrangement thus makes it possible to obtain a bend in stair wire sufficient to ensure longitudinal retention, while avoiding a risk of thermal expansion likely to remove two successive insulating elements.
- the lightening of the heating elements according to the invention and their angular offset which allows cooperation with the stepwise bending of the conductive wire makes it possible to eliminate the holding rod of the prior art, while maintaining a good vertical stability of the steatite resistance. , even at high temperatures.
- the central recess may be cylindrical or adopt any other geometric conformation, the essential being to obtain a reduction of the order of one third compared to the prior art while retaining the mechanical and dielectric characteristics at high temperature of the prior art.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL05291461T PL1619932T3 (pl) | 2004-07-23 | 2005-07-06 | Element izolacyjny |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0408163A FR2873534B1 (fr) | 2004-07-23 | 2004-07-23 | Element isolant |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1619932A2 true EP1619932A2 (de) | 2006-01-25 |
EP1619932A3 EP1619932A3 (de) | 2007-04-25 |
EP1619932B1 EP1619932B1 (de) | 2009-12-02 |
Family
ID=34948738
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05291461A Active EP1619932B1 (de) | 2004-07-23 | 2005-07-06 | Isolierendes Element |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP1619932B1 (de) |
AT (1) | ATE451001T1 (de) |
DE (1) | DE602005017986D1 (de) |
DK (1) | DK1619932T3 (de) |
ES (1) | ES2337371T3 (de) |
FR (1) | FR2873534B1 (de) |
PL (1) | PL1619932T3 (de) |
PT (1) | PT1619932E (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1924126A1 (de) * | 2006-11-17 | 2008-05-21 | Atlantic Industrie | Verfahren zur Herstellung von Heizelementen, Isolierelementen und Widerständen |
FR3007828A1 (fr) * | 2013-07-01 | 2015-01-02 | Atlantic Industrie Sas | Element chauffant et chauffe-eau comportant un tel element chauffant |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1670437A (en) | 1926-04-08 | 1928-05-22 | Moll Mfg Company | Electrically-heated steam boiler |
CH138266A (de) | 1929-04-30 | 1930-02-28 | Maxim A G Fabrik Fuer Thermo E | Elektrisches Stabheizelement. |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3839623A (en) * | 1973-08-30 | 1974-10-01 | Watlow Electric Mfg Co | Electric heater with add-on leads |
DE2548085A1 (de) * | 1975-10-28 | 1977-05-05 | Draloric Electronic | Elektrischer widerstand |
US4621251A (en) * | 1985-03-28 | 1986-11-04 | North American Philips Corp. | Electric resistance heater assembly |
US4667086A (en) * | 1985-10-21 | 1987-05-19 | North American Philips Corp. | Heater element for blow dryers, paint strippers and the like |
US5034595A (en) * | 1990-05-09 | 1991-07-23 | Ogden Manufacturing Co. | Cartridge heater assembly |
US6118934A (en) * | 1997-11-14 | 2000-09-12 | Tseng; Chuan-Tseng | Safety protection structure for aquarium heater |
-
2004
- 2004-07-23 FR FR0408163A patent/FR2873534B1/fr not_active Expired - Fee Related
-
2005
- 2005-07-06 PT PT05291461T patent/PT1619932E/pt unknown
- 2005-07-06 EP EP05291461A patent/EP1619932B1/de active Active
- 2005-07-06 ES ES05291461T patent/ES2337371T3/es active Active
- 2005-07-06 AT AT05291461T patent/ATE451001T1/de not_active IP Right Cessation
- 2005-07-06 DK DK05291461.1T patent/DK1619932T3/da active
- 2005-07-06 DE DE602005017986T patent/DE602005017986D1/de not_active Expired - Fee Related
- 2005-07-06 PL PL05291461T patent/PL1619932T3/pl unknown
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1670437A (en) | 1926-04-08 | 1928-05-22 | Moll Mfg Company | Electrically-heated steam boiler |
CH138266A (de) | 1929-04-30 | 1930-02-28 | Maxim A G Fabrik Fuer Thermo E | Elektrisches Stabheizelement. |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1924126A1 (de) * | 2006-11-17 | 2008-05-21 | Atlantic Industrie | Verfahren zur Herstellung von Heizelementen, Isolierelementen und Widerständen |
FR2908953A1 (fr) * | 2006-11-17 | 2008-05-23 | Atlantic Ind Soc Par Actions S | "procede de fabrication d'elements chauffants,elements isolants et resistances correspondants" |
FR3007828A1 (fr) * | 2013-07-01 | 2015-01-02 | Atlantic Industrie Sas | Element chauffant et chauffe-eau comportant un tel element chauffant |
Also Published As
Publication number | Publication date |
---|---|
DK1619932T3 (da) | 2010-04-12 |
DE602005017986D1 (de) | 2010-01-14 |
ATE451001T1 (de) | 2009-12-15 |
PL1619932T3 (pl) | 2010-07-30 |
FR2873534B1 (fr) | 2006-11-17 |
EP1619932B1 (de) | 2009-12-02 |
EP1619932A3 (de) | 2007-04-25 |
ES2337371T3 (es) | 2010-04-23 |
FR2873534A1 (fr) | 2006-01-27 |
PT1619932E (pt) | 2010-03-05 |
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