EP1586807B1 - The composite tank and the technology of its manufacturing - Google Patents

The composite tank and the technology of its manufacturing Download PDF

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Publication number
EP1586807B1
EP1586807B1 EP20040078026 EP04078026A EP1586807B1 EP 1586807 B1 EP1586807 B1 EP 1586807B1 EP 20040078026 EP20040078026 EP 20040078026 EP 04078026 A EP04078026 A EP 04078026A EP 1586807 B1 EP1586807 B1 EP 1586807B1
Authority
EP
European Patent Office
Prior art keywords
collar
liner
internal
external
neck
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP20040078026
Other languages
German (de)
French (fr)
Other versions
EP1586807A2 (en
EP1586807A3 (en
Inventor
Marek Staniuk
Stanislaw Kubicz
Wojciech Borkowski
Pawel Wojciechowski
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
"stako" Sp Z Oo
Original Assignee
"stako" Sp Z Oo
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by "stako" Sp Z Oo filed Critical "stako" Sp Z Oo
Publication of EP1586807A2 publication Critical patent/EP1586807A2/en
Publication of EP1586807A3 publication Critical patent/EP1586807A3/en
Application granted granted Critical
Publication of EP1586807B1 publication Critical patent/EP1586807B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C1/00Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge
    • F17C1/16Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge constructed of plastics materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C1/00Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge
    • F17C1/02Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge involving reinforcing arrangements
    • F17C1/04Protecting sheathings
    • F17C1/06Protecting sheathings built-up from wound-on bands or filamentary material, e.g. wires
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2201/00Vessel construction, in particular geometry, arrangement or size
    • F17C2201/01Shape
    • F17C2201/0104Shape cylindrical
    • F17C2201/0109Shape cylindrical with exteriorly curved end-piece
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2201/00Vessel construction, in particular geometry, arrangement or size
    • F17C2201/05Size
    • F17C2201/056Small (<1 m3)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0602Wall structures; Special features thereof
    • F17C2203/0604Liners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0602Wall structures; Special features thereof
    • F17C2203/0612Wall structures
    • F17C2203/0614Single wall
    • F17C2203/0619Single wall with two layers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0602Wall structures; Special features thereof
    • F17C2203/0612Wall structures
    • F17C2203/0614Single wall
    • F17C2203/0624Single wall with four or more layers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0634Materials for walls or layers thereof
    • F17C2203/0658Synthetics
    • F17C2203/066Plastics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0634Materials for walls or layers thereof
    • F17C2203/0658Synthetics
    • F17C2203/0663Synthetics in form of fibers or filaments
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2205/00Vessel construction, in particular mounting arrangements, attachments or identifications means
    • F17C2205/03Fluid connections, filters, valves, closure means or other attachments
    • F17C2205/0302Fittings, valves, filters, or components in connection with the gas storage device
    • F17C2205/0305Bosses, e.g. boss collars
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2260/00Purposes of gas storage and gas handling
    • F17C2260/01Improving mechanical properties or manufacturing
    • F17C2260/011Improving strength
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2270/00Applications
    • F17C2270/07Applications for household use
    • F17C2270/0745Gas bottles

Definitions

  • the object of the invention comprises a composite tank.
  • the composite tank with a short neck liner made of plastic with a collar embedded in it during manufacturing process is known from the European notification of the invention - EP 0 821 194 .
  • the collar rests on the external part of the liner and the neck, whereas from the side of the neck, it has indentions to nest the notches of the neck of the liner.
  • the valve element is pushed in, and rests on the interior of the ring shaped collar, while the tip is shaped congruently to the tip of the neck of the liner; For convenience both elements are cone-shaped.
  • the collar and the liner are jointly wrapped with a composite material.
  • the nature of the invention comprises a composite tank, which has a liner and a collar connected to it, to be attached to the valve element; and is peculiar, because it consists of two parts and its internal part has the external surface to connect it with the neck of the liner and a fragment of a section to connect it to the external part, which in turn, has the internal surface congruent with a fragment of the internal part, enabling their mutual connection; and also has a resistance collar to rest on the external surface of the liner and the tip to assembly the valve element, while the collar and the liner have layers of the composite material.
  • the external surface of the internal part of the collar has appendages to connect to the liner neck.
  • a fragment of the section of the internal part of the collar is threaded.
  • the neck of the liner is internal.
  • the internal part between the external surface and external section has a molded collar.
  • the neck has notches at the closing section of the opening
  • the neck is shaped as a sleeve at the internal fragment of the opening.
  • the nature of the way of manufacturing of the composite container by joint molding of the liner with the collar consists in manufacturing of a two-part collar whose internal part is molded with the liner, leaving the lower, internal surface not connected with the liner; then the manufacturing process of the liner molded in such a way takes place, to which in turn the external part of the collar is attached and the whole item assembled in such a way is covered with the layers of the composite material.
  • Carbon fiber is the composite material, which his wrapped over in the wet technology. After the process of covering of the liner with the layers of the composite material, the drying and hardening takes place. The external layers of the tank are covered with the glass fiber. There are eight layers of the composite material.
  • the construction and the way of manufacturing of the composite tank permits molding with good sealing and adaptation of its construction to the uniform internal tension; and provides resistance to concussions with no need to add diverse pads.
  • Fig.1 represents the internal part of the collar
  • Fig. 2 represents the liner with the cross section of the internal part of the collar
  • Fig. 3 represents the cross section of the composite container with the whole collar.
  • the composite container consists of a liner 1 made of plastic with the internal neck 2 in which the internal part 3 of the collar 4 is mounted.
  • the neck 2 has notches 5 at the closing part of the opening of its internal surface and a sleeve shaped opening 6 behind them.
  • the collar 4 consists of two parts: the internal part 3 and the external part 7 .
  • the internal part 3 consisting of a fragment of the sleeve, has appendages 8 on one end of its external surface to connect the closing fragment of the neck 2 of the liner 1 , and on the other end, has a fragment of the section 9 to connect the external part 7 , which is the external thread 9.
  • the internal surface consists of a molded collar 10 resting partially on the sleeve wall 6 of the neck 2.
  • the external part 7 of the collar 4 has a form of a sleeve with a resistance collar 11 resting on the external surface of the liner 1 and with the internal thread 12 to connect with the thread 9 of the internal part 3 .
  • the tip 13 is adapted to connect the valve element.
  • the internal part 3 of the collar 4 is connected to the liner 1 in one manufacturing process, and afterwards is connected to the external part 7 and the liner constructed in this way is wrapped over with the composite material layer after layer 14 .
  • the collar is made by means of mechanical methods of two aluminum elements, which constitute its internal and external parts. Then, the internal part is molded together with the liner and the tank molded in this way constitutes one item, where the liner with the internal neck wrapping the fragment of the internal part of the collar is made of polyethylene.
  • the external part of the collar is mounted on the internal part and eight layers of the composite material, carbon fiber are wrapped over it in the wet technology by earlier saturation. After the carbon fiber has been wrapped over, the whole tank is dried and hardened and then the external layers of fibers - glass fiber - are wrapped over. The layers of glass fiber provide resistance of the container to concussion.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Description

  • The object of the invention comprises a composite tank.
  • The composite tank with a short neck liner made of plastic with a collar embedded in it during manufacturing process is known from the European notification of the invention - EP 0 821 194 . The collar rests on the external part of the liner and the neck, whereas from the side of the neck, it has indentions to nest the notches of the neck of the liner.
    The valve element is pushed in, and rests on the interior of the ring shaped collar, while the tip is shaped congruently to the tip of the neck of the liner; For convenience both elements are cone-shaped.
    The collar and the liner are jointly wrapped with a composite material.
    There is a known way of manufacturing the composite tank according to the description: USA No 5,476,189 , where a composite fiber is partially wrapped over the liner with the collar and then the pads of the material absorbing the blow are placed in it; and afterwards, the external layer is wrapped over the item, thus covering the pads.
    US 5 287 987 discloses a composite tank with a liner and a collar.
  • The nature of the invention comprises a composite tank, which has a liner and a collar connected to it, to be attached to the valve element; and is peculiar, because it consists of two parts and its internal part has the external surface to connect it with the neck of the liner and a fragment of a section to connect it to the external part, which in turn, has the internal surface congruent with a fragment of the internal part, enabling their mutual connection; and also has a resistance collar to rest on the external surface of the liner and the tip to assembly the valve element, while the collar and the liner have layers of the composite material.
    The external surface of the internal part of the collar has appendages to connect to the liner neck.
    A fragment of the section of the internal part of the collar is threaded.
    The neck of the liner is internal.
    The internal part between the external surface and external section has a molded collar.
    The neck has notches at the closing section of the opening
    The neck is shaped as a sleeve at the internal fragment of the opening.
  • The nature of the way of manufacturing of the composite container by joint molding of the liner with the collar consists in manufacturing of a two-part collar whose internal part is molded with the liner, leaving the lower, internal surface not connected with the liner; then the manufacturing process of the liner molded in such a way takes place, to which in turn the external part of the collar is attached and the whole item assembled in such a way is covered with the layers of the composite material.
    Carbon fiber is the composite material, which his wrapped over in the wet technology.
    After the process of covering of the liner with the layers of the composite material, the drying and hardening takes place.
    The external layers of the tank are covered with the glass fiber.
    There are eight layers of the composite material.
  • The construction and the way of manufacturing of the composite tank permits molding with good sealing and adaptation of its construction to the uniform internal tension; and provides resistance to concussions with no need to add diverse pads.
  • The object of invention was presented in the attached drawing where Fig.1 represents the internal part of the collar, Fig. 2 represents the liner with the cross section of the internal part of the collar, Fig. 3 represents the cross section of the composite container with the whole collar.
  • The composite container, according to the invention, consists of a liner 1 made of plastic with the internal neck 2 in which the internal part 3 of the collar 4 is mounted.
  • The neck 2 has notches 5 at the closing part of the opening of its internal surface and a sleeve shaped opening 6 behind them. The collar 4 consists of two parts: the internal part 3 and the external part 7.
  • The internal part 3, consisting of a fragment of the sleeve, has appendages 8 on one end of its external surface to connect the closing fragment of the neck 2 of the liner 1, and on the other end, has a fragment of the section 9 to connect the external part 7 , which is the external thread 9.
    The internal surface consists of a molded collar 10 resting partially on the sleeve wall 6 of the neck 2.
    The external part 7 of the collar 4 has a form of a sleeve with a resistance collar 11 resting on the external surface of the liner 1 and with the internal thread 12 to connect with the thread 9 of the internal part 3. The tip 13 is adapted to connect the valve element.
    The internal part 3 of the collar 4 is connected to the liner 1 in one manufacturing process, and afterwards is connected to the external part 7 and the liner constructed in this way is wrapped over with the composite material layer after layer 14.
  • An example of manufacturing:
  • The collar is made by means of mechanical methods of two aluminum elements, which constitute its internal and external parts.
    Then, the internal part is molded together with the liner and the tank molded in this way constitutes one item, where the liner with the internal neck wrapping the fragment of the internal part of the collar is made of polyethylene.
  • The external part of the collar is mounted on the internal part and eight layers of the composite material, carbon fiber are wrapped over it in the wet technology by earlier saturation.
    After the carbon fiber has been wrapped over, the whole tank is dried and hardened and then the external layers of fibers - glass fiber - are wrapped over.
    The layers of glass fiber provide resistance of the container to concussion.

Claims (4)

  1. Composite tank with a liner and a collar attached to it to be connected to a valve element and wherein the collar consists of two parts, wherein
    the neck (2) of the liner (1) is internal and has the shape of a sleeve (6) on a fragment of the interval opening, wherein
    the collar (4) have external part (7) and internal part (3) and whose internal part (3) has an external surface (8) to connect with the neck (2) of the liner (1) and a fragment of a section (9) to connect with the external part (7), which in turn has the internal surface (9) congruent with a section of the internal part (3) enabling their mutual connection; and which has a resistance collar (11) to rest on the external surface of the liner (1) and the tip (13) to fix the valve element, whereas on the collar (4) and the liner (1) there are layers (14) of the composite material, characterised in that the liner has notches at the end of the opening.
  2. The composite tank, according to claim 1, characterised in that, the external surface (8) of the internal part (3) of the collar (4) has appendages (8) to connect the neck (2) of the liner (1).
  3. The composite tank, according to claim 1, characterised in that, the fragment of the section (9) of the internal part (3) of the collar (4) is threaded.
  4. The composite tank, according to claim 1, characterised in that, the internal part (3) between external surface (8) and the external section (9) has a molded collar (10).
EP20040078026 2004-04-13 2004-11-02 The composite tank and the technology of its manufacturing Expired - Lifetime EP1586807B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
PL367175A PL203938B1 (en) 2004-04-13 2004-04-13 Composite material reservoir and method for its fabrication
PL36717504 2004-04-13

Publications (3)

Publication Number Publication Date
EP1586807A2 EP1586807A2 (en) 2005-10-19
EP1586807A3 EP1586807A3 (en) 2011-04-06
EP1586807B1 true EP1586807B1 (en) 2013-09-25

Family

ID=34928629

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20040078026 Expired - Lifetime EP1586807B1 (en) 2004-04-13 2004-11-02 The composite tank and the technology of its manufacturing

Country Status (2)

Country Link
EP (1) EP1586807B1 (en)
PL (1) PL203938B1 (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2112423A1 (en) * 2008-04-25 2009-10-28 Sakowsky, Jon Multilayer container for liquids and gases storing under the elevated pressure and method of production thereof
PL228200B1 (en) * 2008-11-18 2018-02-28 Adam Saferna Method of manufacturing of a highpressure container and the highpressure container, preferably for storing liquids and gases under increased pressure
KR101221004B1 (en) * 2011-01-19 2013-01-10 주식회사 일진유니스코 Nozzle-boss for high pressure vessel
PL226196B1 (en) * 2014-01-15 2017-06-30 Techplast Spółka Z Ograniczoną Odpowiedzialnością Composite high-pressure vessel and method for producing the composite high-pressure vessel
DE102014013249B4 (en) * 2014-09-08 2017-04-27 Emano Kunststofftechnik Gmbh pressure vessel
DK3795340T3 (en) 2019-09-23 2025-01-27 Techplast Spolka Z O O High pressure container and method of its manufacture
PL445706A1 (en) * 2023-07-28 2025-02-03 Sunex Spółka Akcyjna Composite combination tank and method of manufacturing composite combination tanks

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2046148A1 (en) * 1970-09-18 1972-03-23 Braunkohlen- u. Brikett-Industrie AG BUBIAG, 3500 Kassel Pressure vessel made of plastic with a reinforcement insert
DE2152123C3 (en) * 1971-10-20 1974-07-11 Elektrische Licht- Und Kraftanlagen Ag, 3579 Frielendorf pressure vessel
BE902543A (en) * 1985-05-30 1985-09-16 Duktrad Internat Plastics pressure vessel neck-sealing ring - has annular inner section of larger dia. than opening with screw thread
US5287987A (en) * 1992-08-31 1994-02-22 Comdyne I, Inc. Filament wound pressure vessel
US5476189A (en) 1993-12-03 1995-12-19 Duvall; Paul F. Pressure vessel with damage mitigating system
DE19631546C1 (en) 1996-07-24 1997-11-13 Mannesmann Ag Composite gas pressure-bottle with plastic liner

Also Published As

Publication number Publication date
EP1586807A2 (en) 2005-10-19
EP1586807A3 (en) 2011-04-06
PL203938B1 (en) 2009-11-30
PL367175A1 (en) 2005-10-17

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