EP1538956A1 - Support for modular containers with outwardly-extending access panels - Google Patents

Support for modular containers with outwardly-extending access panels

Info

Publication number
EP1538956A1
EP1538956A1 EP03766037A EP03766037A EP1538956A1 EP 1538956 A1 EP1538956 A1 EP 1538956A1 EP 03766037 A EP03766037 A EP 03766037A EP 03766037 A EP03766037 A EP 03766037A EP 1538956 A1 EP1538956 A1 EP 1538956A1
Authority
EP
European Patent Office
Prior art keywords
panel
module support
carton
access
cartons
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP03766037A
Other languages
German (de)
French (fr)
Inventor
Bill Wintermute
Rob Friedman
Carmine Packaging Corporation of America BUCALO
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mars Inc
Original Assignee
Mars Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mars Inc filed Critical Mars Inc
Publication of EP1538956A1 publication Critical patent/EP1538956A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B43/00Cabinets, racks or shelf units, characterised by features enabling folding of the cabinet or the like
    • A47B43/02Cabinets, racks or shelf units, characterised by features enabling folding of the cabinet or the like made of cardboard or the like
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B47/00Cabinets, racks or shelf units, characterised by features related to dismountability or building-up from elements
    • A47B47/06Cabinets, racks or shelf units, characterised by features related to dismountability or building-up from elements made mainly of cardboard, textile, paper, or the like, e.g. with separate frame of other materials
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47FSPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
    • A47F3/00Show cases or show cabinets
    • A47F3/06Show cases or show cabinets with movable or removable shelves or receptacles
    • A47F3/063Show cases or show cabinets with movable or removable shelves or receptacles with pull-out receptacles, e.g. drawers
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47FSPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
    • A47F5/00Show stands, hangers, or shelves characterised by their constructional features
    • A47F5/10Adjustable or foldable or dismountable display stands
    • A47F5/11Adjustable or foldable or dismountable display stands made of cardboard, paper or the like
    • A47F5/112Adjustable or foldable or dismountable display stands made of cardboard, paper or the like hand-folded from sheet material
    • A47F5/116Shelving racks

Definitions

  • the present invention relates to a module support for containers having outwardly
  • the invention provides, in particular, a common module support for
  • the invention may be advantageously
  • the invention utilized as a stand alone display for floor, shelf, and/or counter placement.
  • hanging means e.g., double-sided adhesives, hook and loop fastening
  • sellers compete for space on store shelves, floors, walls, columns, and counters. Further, since high product visibility and ease of product accessibility are major factors in product sales, sellers also compete for certain areas on shelves, floors,
  • confectionaries could bundle one carton containing a plurality of one type of candy bar
  • cartons within the support could have generic and/or
  • the distributor would print generic cartons and or
  • references disclose a singular, customizable common module support to be shared by more than one carton, each having a radially-openable access panel, and/or assembly of various sizes of carton modules in a module support that allows for easy assembly and disassembly.
  • the present invention is directed to a way to customizably "bundle" more than one
  • a first embodiment is a module support blank for forming a unitary display
  • said blank comprising:
  • a first back panel integrally connected on a side thereof to a back side of a first side panel
  • second back panel integrally connected on a side thereof to a back side of a second side panel
  • At least one face panel integrally connected on opposing sides to a front side of said first side panel and a front side of said second side panel; and at least one access area disposed between said first side panel and said second side panel and located above or below said face panel, wherein when said blank surrounds said plurality of cartons said access area provides access to said carton access panels.
  • a second embodiment is a unitary display comprising: a plurality of cartons, each
  • said module support includes a first back panel
  • first back panel integrally connected on a side thereof to a back side of a first side panel, an inner surface of said first back panel disposed on at least a portion of an outer back surface of at least one carton and an inner surface of said first side panel disposed on at least a portion of an outer
  • second side panel disposed on at least a portion of an outer side surface of at least one carton
  • At least one face panel integrally connected on opposing sides to a front side of said first side
  • Figure 1 is a top view of a preferred embodiment in a flat and unaffixed state.
  • Figure 2 is an isometric view of a preferred embodiment in an erected state. The
  • Figure 3 is an isometric view of a preferred module having and access panel disposed
  • this module is of the general type to be housed
  • Figure 4 is an isometric view of a preferred embodiment in an erected state. Preferred
  • the array may be
  • Figure 5 is a top view of a preferred embodiment having a module support bottom
  • Figure 6 is an isometric view of a preferred embodiment having a module support
  • module As used herein, the term “module”, “carton”, or “container” is intended to mean any one
  • access panel as it relates to preferred containers to be
  • module support does not inhibit access to the access panel even though the module support wraps around the front and towards the rear of the carton modules contained therein.
  • disposed on preferred containers to be housed within the module support is intended to mean
  • the access panel operates in much the same manner as a door; whereby when it is opened or
  • access panel preferably opens only a predetermined amount.
  • panel e.g., "front side” or “back side” is intended to refer to proximity of the point of
  • edge of the panel being discussed that is closest to the face panel refers to the edge of the panel being discussed that is farthest from the face panel.
  • Cartons also provide a simple means to stock stores with numerous retail units without
  • arrays are customizable as to product types, sizes, and amounts based on the
  • carton modules can be easily separated from the module support for individual display after
  • the inventive module support can work for other carton shapes including triangular and cylindrical shapes without departure from the spirit and scope
  • module support and/or cartons housed therein may also be equipped with means
  • shelfless display rack e.g., pegboard rack, column, or other
  • the means may include, for example, double-sided tape, hook and loop fastener means, e.g. Velcro®, and apertures designed to accommodate a peg in a pegboard rack, an s-
  • the containers used in the array preferably comprise an access panel that preferably
  • the predetermined opening amount can be controlled with a holding means, e.g., at least one, more preferably two, side arms disposed on the access panel.
  • a holding means e.g., at least one, more preferably two, side arms disposed on the access panel.
  • Other holding means known to the skilled
  • the side arm preferably limits access panel opening via at least
  • the access panel is preferably capable of being opened and closed repeatedly. Further, the containers are preferably usable without the module support since the capability to separate containers from each other is envisioned and
  • the carton in Figure 3 has two opposing sides, 601, a bottom, 301, a top, 701, a front
  • the access panel preferably has two opposing side arms, 201, and an access panel lip, 101.
  • side arms, 201 may be modified to vary the amount the access panel opens.
  • narrow, tall and narrow, short and narrow, wide, short and wide, and tall and wide cartons are desired for the modular display.
  • An advantage of the present invention is that several sizes and/or shapes of containers
  • modular support blank the size of the containers, and/or the shapes of the containers.
  • Another advantage is the ability to print promotional/seasonal graphics on the module support
  • An un-erected module support blank is one that is removed from the die-cutting machine without assembly or affixation of any of the
  • a preferred embodiment of the inventive module support as illustrated in Figure 1 is comprised of two back panels, 10, two side panels, 20, a front panel comprised of at least one
  • Access area, 40 may be an opening or, preferably, is defined, at least in part, by a shelf panel,
  • the blank comprises gap(s), 80, situated between shelf panel(s), 70,
  • Gap, 80 can assist in positioning
  • Module support bottom panel, 100 has
  • gusset sides, 110 which have gusset fold lines or scores, 90.
  • the fold/score lines enable easy
  • sides, 110 may be folded manually or pre-glued , whereby the inner sides of the outermost
  • shelf panel, 70 when present as illustrated in Figures 2 and 6, may be torn along the
  • the shelf defines a separation between containers to be housed within the module support and provides further rigidity to the module support when loaded with containers. More importantly, the shelf allows containers to be efficiently positioned
  • each shelf acts as a placement guide for containers above and below the shelf.
  • the module support bundles two or more containers for
  • Figure 2 depicts a module support upright and assembled; however, the
  • the module support blank is preferably placed face down, and, if present, shelf panel(s), 70, is folded or torn along its perforations or separated if it is almost
  • module supports with a single or multiple tiers can provide
  • Individual face panels, 30, on the same module support may have
  • Figure 4 depicts an exemplary and preferred unitary display 1 that is a three tier
  • module support's side panel, 20, and face panels, 30 are depicted.
  • Preferred modules with open carton access panels, 100, having preferred side arms, 110, are shown protruding through the module support's access area, 40.
  • the module support blank may include a fixative somewhere on the inner side.
  • fixative may be, for example, one or more pressure activated double-sided adhesive strips
  • Double-sided adhesive may also/alternatively be placed height-wise on
  • box-sealing tape or the like is utilized
  • fixative and/or tape not contact the carton
  • Another suitable fixative is heat sensitive adhesive, applied when the adhesive is in a
  • the second surface is placed in immediate contact with the first surface.
  • the melted adhesive quickly solidifies shortly after the two surfaces are brought together since the ambient temperature of the surfaces cool the adhesive almost immediately after
  • the surfaces to be adhered together are held under compression for a
  • one surface may include a
  • module support and carton modules be
  • back panels, 10 are sized such that their
  • tape or the like may be used to join the outermost ends of back panels, 10.
  • the tape or the like may be
  • the tape continues down and around the bottom of the assembly and preferably
  • module support bottom panel will be in the folded position, as shown in Figure 6,
  • tape may be
  • carton modules by bending the module support between back panels, 10, and side panels, 20.
  • module support bottom panel must also be folded into position. This may be done, for example, by folding module support bottom panel, 100, and gusset sides, 110, towards the carton modules. Prior to module
  • module support bottom panel, 100 can be abutted with the bottom(s) of the carton module(s). If desired, module
  • support bottom panel, 100 may be folded into position prior to placement of the carton
  • the carton modules can be placed to sandwich gusset sides, 110, between the
  • the unitary display may be optionally wrapped with a protective material such as
  • Pre-pack embodiments of the present invention are preferred, i.e., embodiments
  • the unitary displays are shipped to the point-of-sale filled with product and ready for display after opening the access panels of the cartons within the unitary display.
  • the unitary display is capable of simple disassembly.
  • the module support may be equipped with perforations or tear strips running the
  • unitary display is to be disassembled allowing separate placement of individual carton
  • the tear strips or perforations can be torn and the modules separated from the module support. Perforations may also be situated at the outermost boundaries of any strips
  • the module support may be separated
  • module support are joined with tape or the like without tape/fixative affixing the module support to the carton modules such that the carton modules may be "dumped" from
  • one potential advantage of utilizing a common module support is the ability to unite various carton modules under one theme while retaining the ability to separately display the carton modules at any point.
  • perforations and/or tear areas may be provided on the cartons.
  • Other opening means will be apparent to the skilled packaging artisan.
  • the unitary display may be placed on the store floor, counter, rack, column,
  • module support be equipped with hanging means enabling the
  • Figure 1 depicts optional hanging apertures, 60,
  • the carton modules themselves may also be equipped with hanging means.
  • the carton module hanging means may be
  • support module hanging means e.g., aperture, 60
  • the module support, as well as the cartons contained therein, may include printed
  • the carton modules are printed
  • module supports are printed with seasonal, promotional, or other
  • All module support components or a unitary module support may be manufactured
  • Such folds provide exemplary internal connections between the panels.
  • fixatives may be used which are sufficient for affixing the module
  • box sealing tape be applied externally to join the back panels, 10, together for assembly efficiency and cost-effectiveness.
  • Module support manufacture carton module placement, unitary display
  • assembly, and unitary display erection may be partially or fully automated. Such process would print graphics on the module support, apply adhesive(s) if necessary, and cut the
  • the module support may be folded and affixed to create

Landscapes

  • Cartons (AREA)
  • Packages (AREA)
  • Display Racks (AREA)

Abstract

A module support for forming a unitary display preferably from containers having outwardly extending access panels. The invention provides, in particular, a common module support for creating an array from two or more container modules. The invention may be advantageously utilized as a stand alone display for floor, shelf, and/or counter placement. The module support may also be hung on a wall or column using hanging means, e.g., double-sided adhesives, hook and loop fastening means, and hook and/or aperture means.

Description

TITLE
SUPPORT FOR MODULAR CONTAINERS WITH OUTWARDLY-EXTENDING ACCESS PANELS
BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a module support for containers having outwardly
extending access panels. The invention provides, in particular, a common module support for
creating an array from two or more container modules. The invention may be advantageously
utilized as a stand alone display for floor, shelf, and/or counter placement. The invention
may also be hung using hanging means, e.g., double-sided adhesives, hook and loop fastening
means, and hook and aperture means. Related Background Art
[0002] Product manufacturers and distributers, hereinafter "sellers", sell a majority of their
products in retail and wholesale stores. Since product display space in these stores is often
limited and densely occupied, sellers compete for space on store shelves, floors, walls, columns, and counters. Further, since high product visibility and ease of product accessibility are major factors in product sales, sellers also compete for certain areas on shelves, floors,
and the like. As a result, consumer eye level and other high visibility areas in stores are highly sought after. Unfortunately, high visibility display space is even more limited than
general display space.
[0003] The inability of a product seller to secure product placement in high visibility areas
may lead to lack of consumer awareness of the sellers' product, reduced sales, and loss of
sales revenue. Low product sales may lead to a product being "pulled" from store shelves in
order to make space available for presumed better selling products. Limited store space leads
to other problems as well, including reduced product carry away ease in the case of products placed in out-of-the-way or cramped areas.
[0004] Sellers have attempted to address product visibility problems by providing product
containers with artwork that makes the containers more readily visible by the consumer.
Now, however, since nearly all sellers utilize the same methods of making their products
more visible, individual containers again become unobvious amidst a virtual sea of brightly decorated product cartons.
[0005] Aside from shelves, stores have several areas for display that are un- or under¬
utilized, e.g., walls and columns. Most conventional shipping and display containers,
however, can not make viable use of these display areas since the containers are not designed for upright use, do not have hanging means, or both. Enumerable advantages can be realized through the use of upright containers with access panels, with or without hanging means.
Further, since store display space is limited, it would be even more advantageous if different
products could be "bundled" together prior to receipt at the point of sale for display at the point of sale. This would provide customizable consumer displays for the bundling of various consumer products for point of sale distribution. For example, a maker of
confectionaries could bundle one carton containing a plurality of one type of candy bar,
another carton containing a plurality of a different type of candy bar, and yet another carton
containing another consumer product in a common support having promotional and/or seasonal graphics printed thereon. The cartons within the support could have generic and/or
product-related graphics printed thereon; so, when the promotion is over, the seller could
easily remove the cartons from the support and continue to sell products from the individual
generically-decorated cartons. Obviously, substantial savings could be realized by the
product distributer since the distributer would no longer have to print cartons with seasonal
an/or promotional graphics thereon. The distributor would print generic cartons and or
cartons with product-related information. Seasonal and/or promotional graphics would be
printed on the support reducing costs associated with ever-changing carton graphics. Also,
assembly of the displays would not be labor intensive for the distributer even though sellers order custom displays with seller selected products contained therein. The seller would
receive an assembled custom display that requires little or no labor prior to being displayed
and a display that is easy to disassemble into individual product cartons when the seller desires or after a promotion is over.
[0006] Sellers have designed cartons with access panels, dispensation areas, and hanging
means. See, e.g., U.S. Patent Nos. 3,121,511; 3,207,380; 3,265,246; 3,278,080; 3,528,597; 3,593,908; 3,747,833; 3,944,128; 4,186,866; 4,646,937; 5,458,272; 5,857,586; 6,189,778; 6,216,944; and, European Patent No. 0 295 503. Unfortunately, none of these prior art
references disclose a singular, customizable common module support to be shared by more than one carton, each having a radially-openable access panel, and/or assembly of various sizes of carton modules in a module support that allows for easy assembly and disassembly.
[0007] Accordingly, the need remains for a way to customizably "bundle" more than one
multi-unit product container in a manner that makes use of underutilized store display areas,
allows the products to be more obvious to consumers, and is easy to assemble, ship, display, and disassemble, while maintaining or increasing consumer accessibility of the products housed within the product carton.
SUMMARY OF THE INVENTION
[0008] The present invention is directed to a way to customizably "bundle" more than one
multi-unit product container in a manner that makes use of underutilized store display areas,
allows the products to be more obvious to consumers, and is easy to assemble, ship, display,
and disassemble, while maintaining or increasing consumer accessibility of the products
housed within the product carton.
[0009] A first embodiment is a module support blank for forming a unitary display
comprised of a plurality of cartons, each having a carton access panel, said blank comprising:
a first back panel integrally connected on a side thereof to a back side of a first side panel; a
second back panel integrally connected on a side thereof to a back side of a second side panel;
at least one face panel integrally connected on opposing sides to a front side of said first side panel and a front side of said second side panel; and at least one access area disposed between said first side panel and said second side panel and located above or below said face panel, wherein when said blank surrounds said plurality of cartons said access area provides access to said carton access panels.
[0010] A second embodiment is a unitary display comprising: a plurality of cartons, each
having a carton access panel; and a module support holding said plurality of cartons together
to form said unitary display, wherein said module support includes a first back panel
integrally connected on a side thereof to a back side of a first side panel, an inner surface of said first back panel disposed on at least a portion of an outer back surface of at least one carton and an inner surface of said first side panel disposed on at least a portion of an outer
side surface of at least one carton; a second back panel integrally connected on a side thereof
to a back side of a second side panel, an inner surface of said second back panel disposed on
at least a portion of an outer back surface of at least one carton and an inner surface of said
second side panel disposed on at least a portion of an outer side surface of at least one carton;
at least one face panel integrally connected on opposing sides to a front side of said first side
panel and a front side of said second side panel, said face panel disposed on a portion of an
outer front surface of at least one carton; and at least one access area providing access to at
least one carton access panel.
[0011] Unless otherwise stated, all units of measure are standard SI units. Any cited
documents are, in relevant part, incorporated herein by reference. Various alterations to the
present invention will be apparent to a skilled artisan upon viewing the figures and reading
the specification including the claims appended hereto.
DETAILED DESCRIPTION OF THE FIGURES
[0012] Figure 1 is a top view of a preferred embodiment in a flat and unaffixed state.
Specifically, it is a module support blank as it would leave a die-cut machine. [0013] Figure 2 is an isometric view of a preferred embodiment in an erected state. The
containers to be housed therein are not shown.
[0014] Figure 3 is an isometric view of a preferred module having and access panel disposed
on its front. In a preferred embodiment, this module is of the general type to be housed
within the module support blank.
[0015] Figure 4 is an isometric view of a preferred embodiment in an erected state. Preferred
modules to be housed therein are shown with their access panels in the open position. This
preferred embodiment has three tiers with three modules in each tier. The array may be
modified by, for example, replacing the three modules with one, two, four, or more modules of varying sizes on any or all tiers.
[0016] Figure 5 is a top view of a preferred embodiment having a module support bottom
panel in a flat and unaffixed state. Specifically, it is a bottom panel-equipped module support
blank as it would leave a die-cut machine.
[0017] Figure 6 is an isometric view of a preferred embodiment having a module support
bottom panel and in an erected state. The containers to be housed therein are not shown; however, the module support bottom panel is shown in one of its possible final positions.
DETAILED DESCRIPTION OF THE INVENTION
[0018] As used herein, the term "module", "carton", or "container" is intended to mean any
container designed to hold two or more individual product units. Construction materials
include, but are not limited to, paperboard, corrugated paperboard, cardboard, plastic, and combinations thereof. Other construction materials will be apparent to a skilled packaging artisan. [0019] As used herein, the term "access panel" as it relates to preferred containers to be
housed within the module support, is intended to mean an opening, a radially-openable panel,
a flap covered opening, or other openings known to skilled artisans, the only proviso being
that the module support does not inhibit access to the access panel even though the module support wraps around the front and towards the rear of the carton modules contained therein.
[0020] As used herein, the term "radial", as it relates to the operation of the access panel
disposed on preferred containers to be housed within the module support, is intended to mean
the access panel operates in much the same manner as a door; whereby when it is opened or
closed, its path is that of a pie slice with an arc defining its outermost path boundary. The
access panel preferably opens only a predetermined amount.
[0021] As used herein, the term "side", as it relates to the point of connection to another
panel (e.g., "front side" or "back side") is intended to refer to proximity of the point of
connection to the face panel of the module support. In other words, "front side" refers to the
edge of the panel being discussed that is closest to the face panel. Likewise, "back side" refers to the edge of the panel being discussed that is farthest from the face panel.
[0022] Product cartons serve a primary role in the shipment of product units for individual
sale. Cartons also provide a simple means to stock stores with numerous retail units without
individually handling numerous individual retail units. Product cartons also provide
containment means for multiple product units placed on, e.g., store counters and shelves. For example, candy bars and other snack foods would take an inordinate amount of time to stock if they were not packed, e.g., 25-30 per carton. Instead, the carton is opened; and, the entire carton is placed in a display area. [0023] However, as discussed hereinbefore, current product cartons pose an obstacle to
attaining consumer attention and easing consumer accessibility. Most cartons are also limited
to placement on standard store shelves leaving other store display areas underutilized. It has been surprisingly discovered that an array of two or more cartons can be provided with increased product visibility, ease of consumer accessibility, and cost-effective and relatively
simple manufacturing, erection, assembly, shipping, display, and disassembly techniques.
Further, the arrays are customizable as to product types, sizes, and amounts based on the
sellers' preferences. Promotional and/or seasonal graphics may be printed on the module
support reducing or eliminating the need to continuously alter the graphics printed on individual carton modules and/or carton modules with outdated promotional/seasonal
graphics printed thereon. By enabling the printing of generic graphics on carton modules, the
carton modules can be easily separated from the module support for individual display after
the promotion is over. While the following discussion will focus primarily on array display
systems that are rectangular in shape, the inventive module support can work for other carton shapes including triangular and cylindrical shapes without departure from the spirit and scope
of the invention.
[0024] The module support and/or cartons housed therein may also be equipped with means
for affixing them to a wall, shelfless display rack, e.g., pegboard rack, column, or other
display area. The means may include, for example, double-sided tape, hook and loop fastener means, e.g. Velcro®, and apertures designed to accommodate a peg in a pegboard rack, an s-
hook for hanging on an aperture-containing surface, and vice versa.
[0025] The containers used in the array preferably comprise an access panel that preferably
opens in a radial manner, and, preferably, to a predetermined amount. The predetermined opening amount can be controlled with a holding means, e.g., at least one, more preferably two, side arms disposed on the access panel. Other holding means known to the skilled
artisan are also envisioned. The side arm preferably limits access panel opening via at least
one notch disposed on at least one side arm. The access panel is preferably capable of being opened and closed repeatedly. Further, the containers are preferably usable without the module support since the capability to separate containers from each other is envisioned and
preferred.
[0026] The carton in Figure 3 has two opposing sides, 601, a bottom, 301, a top, 701, a front
panel, 901, a back panel, and an access panel, 151. The access panel preferably has two opposing side arms, 201, and an access panel lip, 101. The length and/or angular orientation
of side arms, 201, may be modified to vary the amount the access panel opens. A skilled
artisan will appreciate that all container panel sizes may be modified depending on whether,
for example, narrow, tall and narrow, short and narrow, wide, short and wide, and tall and wide cartons are desired for the modular display.
[0027] An advantage of the present invention is that several sizes and/or shapes of containers
may be fit into the same modular display. For example, a modular display having three tiers
may include one wide container in the top tier, two narrower containers in the middle tier, and
another wide container in the bottom tier. A skilled artisan can appreciate a multitude of display options by altering the size of the modular support blank, the number of tiers in the
modular support blank, the size of the containers, and/or the shapes of the containers.
Another advantage is the ability to print promotional/seasonal graphics on the module support
allowing the easily removable individual carton modules to be printed with generic/product specific graphics not specific to a particular promotion and/or season.
[0028] A preferred embodiment of a multi-container module support blank in accordance
with the present invention is shown in Figure 1. An un-erected module support blank is one that is removed from the die-cutting machine without assembly or affixation of any of the
panels. A preferred embodiment of the inventive module support as illustrated in Figure 1 is comprised of two back panels, 10, two side panels, 20, a front panel comprised of at least one
face panel, 30, and at least one access area, 40, and optionally one lower access area, 50.
Access area, 40, may be an opening or, preferably, is defined, at least in part, by a shelf panel,
70, perforated or cut along its borders with side panels, 20, and either is perforated or cut
along its upper border with the face panel, 30, immediately above the access area or bordered by gap, 80. Preferably, the blank comprises gap(s), 80, situated between shelf panel(s), 70,
and the face panel, 30, immediately above the shelf panel. Gap, 80, can assist in positioning
containers as well as facilitate the set-up of shelf panel, 70, along its perforation score.
[0029] Another preferred embodiment of a multi-container module support blank in
accordance with the present invention is shown in Figure 5. This preferred embodiment of the inventive module support is comprised of the same features illustrated in Figure 1 with
the addition of module support bottom panel, 100. Module support bottom panel, 100, has
gusset sides, 110, which have gusset fold lines or scores, 90. The fold/score lines enable easy
folding of gusset sides during assembly of the unitary display or array. Optionally, gusset
sides, 110, may be folded manually or pre-glued , whereby the inner sides of the outermost
corners of gusset sides, 110, are glued to the inner sides of side panels, 20. In this pre-glued
form, lifting side panels, 20, to a position perpendicular to face panel(s), 30, would
consequently lift modular support bottom panel, 100, to its preferred orientation and would
prepare the modular support for loading with a modular container(s). [0030] Shelf panel, 70, when present as illustrated in Figures 2 and 6, may be torn along the
perforations or separated if it is almost completely cut with only small attachment areas/nicks
and folded in a manner that creates an opening in the face of the module support and a shelf inside the module support. The shelf defines a separation between containers to be housed within the module support and provides further rigidity to the module support when loaded with containers. More importantly, the shelf allows containers to be efficiently positioned
within the module support such that the containers' access panels are properly aligned with
the module support's access area. As can be elucidated from the figures, a shelf is not
required, but is a preferred option since each shelf acts as a placement guide for containers above and below the shelf.
[0031] As stated hereinbefore, the module support bundles two or more containers for
display together. Figure 2 depicts a module support upright and assembled; however, the
containers that would be housed therein are not shown. In order to assemble the module
support with containers, the module support blank is preferably placed face down, and, if present, shelf panel(s), 70, is folded or torn along its perforations or separated if it is almost
completely cut with only small attachment areas/nicks and folded until perpendicular with
face panel(s), 30. Suitably sized containers with front access panels are arranged such that
their access panels are accessible from access area, 40. Two or more narrower containers
may be placed side-by-side to utilize the same access area, 40, or a single wider carton may
utilize an entire access area, 40, depending on the desired configuration. As can be
appreciated by the skilled artisan, module supports with a single or multiple tiers can provide
several array combinations. Individual face panels, 30, on the same module support may have
different heights to accommodate several shapes and sizes of containers as well as various array configurations. The sizes of side panels, 20, and back panels, 10, can also be adjusted for various containers. As stated above, the skilled artisan can appreciate a myriad of
different array possibilities. [0032] Figure 4 depicts an exemplary and preferred unitary display 1 that is a three tier
embodiment with three cartons per tier. The tops, 120, of the three cartons in the uppermost
tier are visible. Also depicted is the module support's side panel, 20, and face panels, 30.
Preferred modules with open carton access panels, 100, having preferred side arms, 110, are shown protruding through the module support's access area, 40.
[0033] The module support blank may include a fixative somewhere on the inner side. The
fixative may be, for example, one or more pressure activated double-sided adhesive strips
running the entire width of the inner side of the module support blank such that one or more
panels of each carton placed in the module support are affixed to the module support after an array is assembled. Double-sided adhesive may also/alternatively be placed height-wise on
the inner side of the module support. More preferably, box-sealing tape or the like is utilized
to reduce costs. In any regard, it is preferable the fixative and/or tape not contact the carton
modules so as not to deface the graphics printed thereon. In particular, the preferred
embodiment having a module support bottom panel depicted in Figures 5 and 6 enables the array to be assembled without the need for fixative and/or tape to contact the carton modules
contained therein.
[0034] Another suitable fixative is heat sensitive adhesive, applied when the adhesive is in a
melted condition. When adhering two surfaces together, melted adhesive is applied to the
first surface, then the second surface is placed in immediate contact with the first surface. The melted adhesive quickly solidifies shortly after the two surfaces are brought together since the ambient temperature of the surfaces cool the adhesive almost immediately after
joining. Preferably, the surfaces to be adhered together are held under compression for a
period of time until the adhesive has set. Of course, assembly of the array may be done by machine as can be appreciated by a skilled artisan. [0035] As one of ordinary skill in the art will appreciate, surfaces may also be joined by
including interlocking portions on the surfaces. For example, one surface may include a
cut-out or slot for receiving a corresponding locking member from another surface for connection thereto.
[0036] As stated hereinbefore, it is preferable the module support and carton modules be
assembled without fixative and/or tape applied between the modules and the module support.
This may be achieved, for example, by joining back panels, 10, together with box sealing tape
or the like once array assemble is complete. If back panels, 10, are sized such that their
outermost edges meet upon folding around the backs of the carton modules, tape or the like may be used to join the outermost ends of back panels, 10. The tape or the like may be
affixed running along the seam created where the outermost edges of back panels, 10, meet.
Preferably, the tape continues down and around the bottom of the assembly and preferably
does not continue around to the front of the assembly.
[0037] If the preferable bottom panel-equipped module support is used, the tape procedure is
the same with the exception that tape will not contact the carton modules on the bottom.
Instead, the module support bottom panel will be in the folded position, as shown in Figure 6,
preferably covering the entirety of the bottom of the carton module(s) in the only or
lowermost tier of the assembly. When the tape is run around the bottom of the assembly, the
tape will be affixed to the module support bottom panel instead of the carton module bottom(s). Even disassembly is simplified since the assembly may be turned upside down
and shaken until the carton modules slide out. Alternatively or additionally, tape may be
peeled away and/or cut allowing separation of the module support and the carton module(s) contained therein. In any regard, disassembly is simplified and the defacing of any graphics on the carton module(s) may be avoided advantageously allowing separate display of
aesthetically in-tact carton modules.
[0038] After carton modules are situated within the module support, the module support
must be folded around the cartons from the front to the rear of the cartons and affixed. To do this, side panels, 20, are folded towards the carton modules by bending the module support
between side panels, 20, and face panel(s), 30. Back panels, 10, are then folded towards the
carton modules by bending the module support between back panels, 10, and side panels, 20.
If a bottom panel-equipped module support is used, the module support bottom panel must also be folded into position. This may be done, for example, by folding module support bottom panel, 100, and gusset sides, 110, towards the carton modules. Prior to module
support bottom panel, 100, making abutting-contact with the carton modules, gusset sides,
110, are each folded half- wise diagonally along fold/score lines, 90, and inwardly toward the bottom(s) of the carton module(s). With gusset sides, 110, folded, module support bottom panel, 100, can be abutted with the bottom(s) of the carton module(s). If desired, module
support bottom panel, 100, may be folded into position prior to placement of the carton
modules. Then, the carton modules can be placed to sandwich gusset sides, 110, between the
sides of the carton module(s) and side panel, 20, of the support module. If fixative is used, once it sets between the module support and the carton modules, unitary display assembly is
complete. Alternatively or additionally, the taping procedures described hereinbefore may be utilized.
[0039] The unitary display may be optionally wrapped with a protective material such as
plastic, stacked with other arrays in a columnar fashion and wrapped with a protective material such as plastic and/or strapped together, and/or palletized along with other array columns and wrapped with a protective material such as plastic and/or strapped together prior to shipping. Pre-pack embodiments of the present invention are preferred, i.e., embodiments
where the unitary displays are shipped to the point-of-sale filled with product and ready for display after opening the access panels of the cartons within the unitary display. Preferably, the unitary display is capable of simple disassembly.
[0040] The module support may be equipped with perforations or tear strips running the
entire height of the module support at or near the outermost edge of back panel, 10. If a
unitary display is to be disassembled allowing separate placement of individual carton
modules, the tear strips or perforations can be torn and the modules separated from the module support. Perforations may also be situated at the outermost boundaries of any strips
of fixative. Therefore, when disassembly is desired, the module support may be separated
from the carton modules at fixative containing points only. Most preferably, back panels, 10,
of the module support are joined with tape or the like without tape/fixative affixing the module support to the carton modules such that the carton modules may be "dumped" from
the top of the module support, or, at the very least, such that any graphics on the carton
modules are not defaced upon disassembly of the display. Disassembly of a unitary display
would be desirable, for example, if the entire contents of one or more carton modules have
been removed and continued display of carton modules containing products is desired. The cessation of promotional or other activities may also create the desirability for separate
modules if the graphics on the module support are limited to that activity since, preferably,
the graphics on the carton modules themselves would lend the carton modules to
conventional or non-promotional display. Again, one potential advantage of utilizing a common module support is the ability to unite various carton modules under one theme while retaining the ability to separately display the carton modules at any point. [0041] To assist opening of the access panels on cartons contained in a unitary display,
perforations and/or tear areas may be provided on the cartons. Other opening means will be apparent to the skilled packaging artisan. With the access panel in each carton in the unitary
display operable, the unitary display may be placed on the store floor, counter, rack, column,
or wall. It is preferred the module support be equipped with hanging means enabling the
entire array to be hung on a column or wall. Figure 1 depicts optional hanging apertures, 60,
disposed on back panels, 10, of the module support. The carton modules themselves may also be equipped with hanging means. The carton module hanging means may be
purposefully designed for mating with support module hanging means, e.g., aperture, 60,
and/or designed for the carton modules' individual use after removal from the display.
[0042] The module support, as well as the cartons contained therein, may include printed
information on the panels thereof. In preferred embodiments, the carton modules are printed
with information generally related to type, amount, color, flavor, etc., of the products
contained therein, while the module supports are printed with seasonal, promotional, or other
themes uniting various carton modules.
[0043] All module support components or a unitary module support may be manufactured
from paperboard, corrugated paperboard, corrugated paper board laminated with plastic or
other materials, or the like, produced with cutting dies and printing plates according to
processes well known to the skilled artisan. With such processes, sheets of material are cut into flat panels which are later folded around, and, optionally, affixed to carton modules as
hereinbefore described. Such folds provide exemplary internal connections between the panels.
[0044] A variety of fixatives may be used which are sufficient for affixing the module
support to carton modules. It is preferable, however, that box sealing tape be applied externally to join the back panels, 10, together for assembly efficiency and cost-effectiveness.
A stated hereinbefore, this will avoid the defacing of carton module graphics upon
disassembly. Module support manufacture, carton module placement, unitary display
assembly, and unitary display erection may be partially or fully automated. Such process would print graphics on the module support, apply adhesive(s) if necessary, and cut the
module support. Then, at an assembly point, product-filled carton module(s) may be properly
positioned in the module support, and the module support may be folded and affixed to create
the unitary display containing a plurality of cartons. Any of the above-described processes may be partially or fully automated.
[0045] Other embodiments of the present invention will be apparent to the skilled artisan.
While the appended claims distinctly point to specific embodiments, embodiments falling
within the spirit and scope of the preceding specification are also encompassed.

Claims

We claim:
1. A module support blank for forming a unitary display comprised of a plurality of cartons, each having a carton access panel, said blank comprising:
a) a first back panel integrally connected on a side thereof to a back side of a first
side panel;
b) a second back panel integrally connected on a side thereof to a back side of a second side panel; c) at least one face panel integrally connected on opposing sides to a front side of
said first side panel and a front side of said second side panel; and
d) at least one access area disposed between said first side panel and said second
side panel and located above or below said face panel, wherein when said blank surrounds said plurality of cartons said access area provides access to said carton access panels.
2. The module support blank according to claim 1, further comprising a module support
bottom panel.
3. The module support blank according to claim 1, further comprising at least one shelf
panel disposed between said first side panel and said second side panel and located above or
below said face panel, said at least one shelf panel being movable or removable to form said
at least one access area.
4. The module support blank according to any one of claims 1 and 3, having two face
panels and said access area is disposed therebetween.
5. The module support blank according to any one of claims 1 and 3, having three face
panels and two access areas, said access areas alternately disposed between said face panels.
6. The module support blank according to claim 1 , further comprising means for affixing said blank to said plurality of cartons.
7. The module support blank according to claim 1, further comprising at least one
unitary display hanging element.
8. The module support blank according to claim 7, wherein said unitary display hanging
element is a hook and loop fastening element.
9. The module support blank according to claim 7, wherein said unitary display hanging element is a hook opening disposed on each of said back panels.
10. The module support blank according to claim 3, wherein said shelf panel has two
perforated and detachable opposing sides bordering said first and second side panels, whereby said shelf panel may be detached or folded after detaching said opposing sides of said shelf
panel from said first and second side panels.
11. The module support blank according to claim 10, wherein there is a gap between a top
of said shelf panel and a face panel disposed above said shelf panel.
12. The module support blank according to claim 10, wherein a border of a top of said
shelf panel is perforated and detachable from a face panel disposed above said shelf panel.
13. The module support blank according to any of claims 1 and 3, wherein said blank is
constructed of corrugated paperboard.
14. A unitary display comprising:
a) a plurality of cartons, each having a carton access panel; and
b) a module support holding said plurality of cartons together to form said unitary
display, wherein said module support includes: i) a first back panel integrally connected on a side thereof to a back side of a first
side panel, an inner surface of said first back panel disposed on at least a portion of an outer
back surface of at least one carton and an inner surface of said first side panel disposed on at
least a portion of an outer side surface of at least one carton;
ii) a second back panel integrally connected on a side thereof to a back side of a
second side panel, an inner surface of said second back panel disposed on at least a portion of
an outer back surface of at least one carton and an inner surface of said second side panel
disposed on at least a portion of an outer side surface of at least one carton;
iii) at least one face panel integrally connected on opposing sides to a front side of said first side panel and a front side of said second side panel, said face panel disposed on a portion of an outer front surface of at least one carton; and
iv) at least one access area providing access to at least one carton access panel.
15. The unitary display according to claim 14, wherein said module support further
comprises a module support bottom panel, an inner surface of said module support bottom
panel disposed on at least a portion of an outer bottom surface of at least one carton.
16. The unitary display according to claim 14, further comprising at least one shelf panel disposed under at least one carton and integrally connected to a top side of said at least one
face panel.
17. The unitary display according to claim 14, having two cartons positioned side by side
with at least one face panel and one access area providing access to each carton access panel.
18. The unitary display according to claim 17, further comprising a shelf panel disposed under said two cartons and integrally connected to an upper edge of said lower face panel.
19. The unitary display according to claim 14 having two cartons, one positioned on top
of the other, said cartons having disposed therebetween a shelf panel, and wherein said carton
access panels are each accessible from a separate access area.
20. The unitary display according to claim 14 having three cartons, two of said cartons
positioned side by side and having said access panels accessible from one access area and the
other carton having its access panel accessible from another access area, wherein said two cartons and said other carton have disposed therebetween said shelf panel.
EP03766037A 2002-07-24 2003-07-24 Support for modular containers with outwardly-extending access panels Withdrawn EP1538956A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US39853402P 2002-07-24 2002-07-24
US398534P 2002-07-24
PCT/US2003/023510 WO2004008918A1 (en) 2002-07-24 2003-07-24 Support for modular containers with outwardly-extending access panels

Publications (1)

Publication Number Publication Date
EP1538956A1 true EP1538956A1 (en) 2005-06-15

Family

ID=30771222

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Application Number Title Priority Date Filing Date
EP03766037A Withdrawn EP1538956A1 (en) 2002-07-24 2003-07-24 Support for modular containers with outwardly-extending access panels

Country Status (6)

Country Link
EP (1) EP1538956A1 (en)
JP (1) JP2005533570A (en)
CN (1) CN1678220A (en)
AU (1) AU2003259263A1 (en)
CA (1) CA2493931C (en)
WO (1) WO2004008918A1 (en)

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CN103863704B (en) * 2014-02-26 2016-06-22 广东工业大学 A kind of multi-functional set packaging structure of tableware
CN106165623B (en) * 2016-06-30 2023-05-05 金木道合(厦门)建筑与城市设计事务所有限公司 vertical greening device

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Also Published As

Publication number Publication date
WO2004008918A1 (en) 2004-01-29
CA2493931C (en) 2012-10-02
AU2003259263A1 (en) 2004-02-09
CN1678220A (en) 2005-10-05
JP2005533570A (en) 2005-11-10
CA2493931A1 (en) 2004-01-29

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