EP1507275A1 - Insertion type circuit breaker - Google Patents

Insertion type circuit breaker Download PDF

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Publication number
EP1507275A1
EP1507275A1 EP02728105A EP02728105A EP1507275A1 EP 1507275 A1 EP1507275 A1 EP 1507275A1 EP 02728105 A EP02728105 A EP 02728105A EP 02728105 A EP02728105 A EP 02728105A EP 1507275 A1 EP1507275 A1 EP 1507275A1
Authority
EP
European Patent Office
Prior art keywords
circuit breaker
mounting base
breaker body
plug
trip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP02728105A
Other languages
German (de)
French (fr)
Other versions
EP1507275A4 (en
EP1507275B1 (en
Inventor
Kanehiro c/o Mitsubishi Denki K.K. KAWAKAMI
Akira c/o Mitsubishi Denki K.K. ISHIKAWA
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Publication of EP1507275A1 publication Critical patent/EP1507275A1/en
Publication of EP1507275A4 publication Critical patent/EP1507275A4/en
Application granted granted Critical
Publication of EP1507275B1 publication Critical patent/EP1507275B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/12Automatic release mechanisms with or without manual release
    • H01H71/126Automatic release mechanisms with or without manual release actuated by dismounting of circuit breaker or removal of part of circuit breaker
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/58Electric connections to or between contacts; Terminals
    • H01H1/5866Electric connections to or between contacts; Terminals characterised by the use of a plug and socket connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H73/00Protective overload circuit-breaking switches in which excess current opens the contacts by automatic release of mechanical energy stored by previous operation of a hand reset mechanism
    • H01H73/02Details
    • H01H73/06Housings; Casings; Bases; Mountings
    • H01H73/08Plug-in housings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/08Terminals; Connections

Definitions

  • the present invention relates to a Plug-In Circuit Breaker in which a circuit breaker body is detachable with respect to a mounting base and, more specifically, a Plug-In Circuit Breaker including a safety trip apparatus that brings a switch contact into an open circuit to interrupt a load current when inserting and pulling out the circuit breaker body.
  • Fig. 8 is a longitudinal cross sectional view of essential part in the state of having inserted base a circuit breaker body of the conventional Plug-In Circuit Breaker into a mounting, which is disclosed in the European Patent Publication No. WO 01/27959.
  • Figs. 9 are enlarged cross sectional views when releasing engagement with a trip mechanism of a safety trip apparatus constituting the Plug-In Circuit Breaker of Fig. 8.
  • Fig. 9(a) is an enlarged side cross-sectional view
  • Fig. 9(b) is a top cross-sectional view of an essential part of Fig. 9(a)
  • Fig. 9(c) is an enlarged perspective view of an internal part showing a fitted state of a trip rod and a case.
  • a circuit breaker body includes: a plug-in terminal 4 serving as a terminal connecting member on the power supply side and on the load side to which a tulip-shaped connector 3 serving as a connection contact member, which is held in a case made of a molded insulator under a predetermined contact pressure applied by a pressure spring 2; a power supply terminal 5 and a load side terminal 6 attached respectively to each plug-in terminal 4; a switch contact (not shown) that is electrically connected between the power supply side terminal 5 and load side terminal 6, and makes and breaks a circuit where a load current flows; a switch mechanism (not shown) bringing this switch contact into an open or closed state; a trip mechanism (not shown) causing this switch mechanism to operate when an over-current flows in the circuit; and a handle 1a with which the switch mechanism can be manually operated.
  • a plug-in base 8 Disposed on the mounting base 7, into which the circuit breaker body 1 is plugged, are a plug-in base 8 made of a molded insulator; an external conductor 9 that is connected to both of the power supply side and the load side of the plug-in base 8; and a plug-in stud 10 serving as a terminal member to be plugged in and connected to the connector 3.
  • Numeral 11 designates a stud cover for fixing and insulating the plug-in stud 10.
  • Numeral 12 designates a trip shaft forming a part of the trip mechanism. This trip shaft 12 is biased clockwise by means of a spring (not shown). When any over-current flows in the circuit, the trip shaft 12 turns counterclockwise (in a direction indicated by the arrow F12) by a predetermined amount to bring the switch mechanism (not shown) into operation.
  • Numeral 13 designates a trip rod serving as a tripping operation member, one end 13a of which is engaged with the trip shaft 12 so as to move freely and the other end 13b of which is in contact with a protrusion 8a disposed at the plug-in base 8.
  • Numeral 14 designates a compression spring giving an impetus to the trip rod 13 toward the plug-in base 8.
  • Numeral 15 (shown in Fig. 9) designates a case located around outer circumferences of the trip rod 13 and compression spring 14. These trip rod 13, compression spring 14 and case 15 form a safety trip apparatus.
  • a protrusion 13c of the trip rod 13 moves to an upper surface portion 15b of the case 15, and thereafter is fitted to a concave part 15c.
  • one end 13a of the trip rod 13 turns by substantially 90° as well and becomes disengaged with the retainer 12a of the trip shaft 12, whereby the trip rod 13 comes to be incapable of moving in a direction indicated by the arrow F13.
  • the other end 13a of the trip rod 13 comes not to act on the retainer 12a of the trip shaft 12.
  • This invention is made to solve such problems, and has an object of obtaining a Plug-In Circuit Breaker in which the open/close check can be performed easily even in the state that the circuit breaker body is detached from the mounting base; as well as the safety trip apparatus can perform a primary tripping operation in the case of plugging the circuit breaker body into the mounting base, or in the case of detaching the circuit breaker body from the mounting base in the state that the open/close check can be carried out, specifically in the state that the trip rod is made stationary.
  • a Plug-In Circuit Breaker includes: a circuit breaker body including a switch contact that makes and breaks a circuit where a load current flows, a trip mechanism that brings the mentioned switch contact into an open circuit, and a connection contact member that conducts a load current to the mentioned circuit; and a mounting base including a terminal member that connects an external conductor as well as connects the mentioned connection contact member plugged in, and carries the mentioned circuit breaker.
  • This Plug-In Circuit Breaker further includes: a trip rod causing the mentioned trip mechanism to operate; a lever acting on the mentioned trip rod when plugging the mentioned circuit breaker body in the mentioned mounting base or detaching the mentioned circuit breaker body from the mentioned mounting base; an elastic member giving an impetus to this lever; and a lock mechanism for locking the mentioned lever against a bias force given by the mentioned elastic member when the mentioned circuit breaker body is detached from the mentioned mounting base.
  • This Plug-In Circuit Breaker is provided with a safety trip apparatus that causes the mentioned lock mechanism to be released (unlocked) to make the mentioned lever act on the mentioned trip rod by the bias force given by the mentioned elastic member, and brings the mentioned trip mechanism into operation resulting in an open circuit of the mentioned switch contact before the mentioned connection contact member comes in contact with the mentioned terminal member at the time of plugging the mentioned circuit breaker body in thementionedmountingbase in a state that the mentioned switch contact is in a closed circuit; and that makes the mentioned lever act on the mentioned trip rod by the bias force given by the mentioned elastic member, and brings the mentioned trip mechanism into operation resulting in an open circuit of the mentioned switch contact before separation between the mentioned terminal member and the mentioned connection contact member at the time of detaching the mentioned circuit breaker body from the mentioned mounting base in a state that the mentioned switch contact is in a closed circuit.
  • the safety trip apparatus performs a primary tripping operation even in the case of plugging the circuit breaker body in the mounting base, or in the case of detaching the circuit breaker body from the mounting base in the state that the open/close check can be carried out, specifically, in the state that the trip rod is made stationary.
  • the mentioned lock mechanism includes a projection-engaging portion disposed at the circuit breaker body; an arm (22c) to engage with the mounting base when the mentioned circuit breaker body is plugged in the mentioned mounting base; and a projection that is engaged with and locked at the mentioned projection-engaging portion when the mentioned circuit breaker body is detached from the mentioned mounting base, and is released from the mentioned projection-engaging portion in dependence upon engagement between the mentioned mounting base and the mentioned arm when the mentioned circuit breaker body is plugged in the mounting base.
  • the mentioned lever is provided with a cylindrical part acting on the trip rod at one end portion and a projection engaging with the mounting base at the other end portion, and is held in a turnable manner by means of an elastic member about a pin, which is inserted and fitted at a substantially central portion, acting as a fulcrum.
  • a distance between the centers of the pin and the cylindrical part is made substantially the same as, or larger than, a distance between the centers of the mentioned pin and the projection.
  • a contact surface of the projection coming in contact with the projection-engaging portion is formed into a taper configuration.
  • the projection can be easily released from the projection-engaging portion at the time of plugging in the circuit breaker body.
  • it is possible to achieve a firm engagement of the projection therewith.
  • Fig. 1 is a cross sectional view of an essential part in the state that a circuit breaker body of a Plug-In Circuit Breaker is detached from a mounting base according to a first preferred embodiment of the present invention.
  • Fig. 2 is a top sectional view of the essential part of the circuit breaker body taken from a load side.
  • Fig. 3 is an enlarged perspective view of a safety trip apparatus of the Plug-In Circuit Breaker according to the first embodiment of this invention.
  • a circuit breaker body 1 comprises within a case made of a molded insulator: a plug-in terminal 4 serving as a terminal connecting member on the power supply side and on the load side to which a tulip-shaped connector 3 serving as a connection contact member, which is held in a case made of a molded insulator under a predetermined contact pressure applied by a pressure spring 2; a power supply side terminal 5 and a load side terminal 6 attached respectively to each plug-in terminal 4; a switch contact (not shown) that is electrically connected between the power supply side terminal 5 and load side terminal 6, and makes and breaks a circuit where a load current flows; a switch mechanism (not shown) bringing this switch contact into an open or closed state; a trip mechanism (not shown) causing this switch mechanism to operate; and a handle 1a with which the switch mechanism can be operated.
  • the mounting base 7, into which the circuit breaker body 1 is plugged, is provided with a plug-in base 8 made of a molded insulator; an external conductor 9 that is connected to both of the power supply side and the load side of the plug-in base 8; and a plug-in stud 10 serving as a terminal member to be plugged in and connected to the connector 3.
  • Numeral 11 designates a stud cover for fixing and insulating the plug-in stud 10.
  • Numeral 12 designates a trip shaft forming a part of the trip mechanism. This trip shaft 12 is biased counterclockwise by means of a spring (not shown). When an over-current flows in the circuit, the trip shaft 12 turns counterclockwise (in a direction indicated by the arrow F1) by a predetermined amount to bring the switch mechanism (not shown) into operation.
  • Numeral 15 designates an intermediate actuator that cooperates with a trip rod 21 as described later to turn in a direction indicated by the arrow F2 about a shaft 15a as a fulcrum, and causes the trip shaft 12 to operate.
  • numeral 20 designates a safety trip apparatus, which is comprised of: a trip rod 21 causing the intermediate actuator 15 to turn; a lever 22 that acts on the trip rod 21 when plugging the circuit breaker body 1 into the mounting base 7, or detaching the circuit breaker body 1 from the mounting base 7; a helical spring 23 serving as an elastic member giving an impetus to this lever 22; and a bracket 25 secured to the circuit breaker body 1 by means of a clamping screw 24; and a pin 26 that runs through a through hole 25a of the bracket 25, a through hole 22a of the lever 22, the helical spring 23 and a through hole 25b of the bracket 25, and inserted and fitted in a substantially central portion of the lever 22 to hold the lever 22 in a turnable manner.
  • the lever 22 is also provided integrally at the other endportion thereof with an arm 22c to be engaged with the mounting base 7 when the circuit breaker body 1 is plugged in the mounting base 7, and a projection 22d to be engaged with a projection-engaging portion 25d of an engaging hole 25 provided in the bracket 25.
  • the helical spring 23 gives an impetus to the lever 22 in a direction indicated by the arrow F3.
  • the arm 22c comes to engage with the mounting base 7, and the projection 22d is released from the projection-engaging portion 25d.
  • the lever 22 turns in a direction indicated by the arrow F3 and moves in a direction indicated by the arrow F4, and eventually a tip portion 21b of the trip rod 21 acts on the intermediate actuator 15a.
  • a lock mechanism 30 is formed of the proj ection-engaging portion 25d of the engaging hole 25c provided in the bracket 25, the arm 22c to be engaged with an arm catching portion 8a of the mounting base 7 as described later when the circuit breaker body 1 is plugged in the mounting base 7, and the projection 22d that is engaged with and caught at the proj ection-engaging portion 25d when the circuit breaker body 1 is detached from the mounting base 7 and that is released from the projection-engaging portion 25d in dependence upon the engagement between the mounting base 7 and the arm 22 when the circuit breaker 1 is plugged in the mounting base 7.
  • Fig. 4 is a longitudinal cross sectional view of essential portion in the state on the way of plugging the circuit breaker body of the Plug-In Circuit Breaker into the mounting base according to the first embodiment of this invention.
  • Fig. 5 is a longitudinal cross sectional view of essential part in the state that the circuit breaker of the Plug-In Circuit Breaker is plugged in the mounting base according to the first embodiment of this invention.
  • Fig. 6 is a top cross sectional view of essential part of the circuit breaker body viewed from a load side.
  • Fig. 7 is a bottom cross sectional view of essential part of the circuit breaker body viewed from a power supply side.
  • the arm 22c of the lever 22 comes to be engaged with the arm catching portion 8 formed at the plug-in base 8 and receives the force in a direction indicatedby the arrow F5.
  • the proj ection 22d becomes released from the projection-engaging portion 25d, and the lever 22 turns by the bias force given by the helical spring 23.
  • the trip rod 21 moves in a direction indicated by the arrow F6, and then a tip portion 21b thereof acts on the intermediate actuator 15, which turns in a direction indicated by the arrow F7 about the shaft 15a as a fulcrum.
  • This turning of the intermediate actuator 15 causes the trip shaft 12 to turn in a direction indicated by the arrow F8, and causes the switch mechanism to operate to bring the switch contact into an open circuit resulting in interruption of a load current.
  • the lever 22 moves in a direction indicated by the arrow F9 (shown in Fig. 5) by the bias force given by the helical spring 23, and the protrusion 22e of the lever 22 comes in contact with the lever catching portion 8b formed at the plug-in base 7.
  • the connector 3 and the plug-in stud 10 are electrically connected by the connector 3 being inserted in a fitted manner after the connector 3 has been brought into contact with the plug-in stud 10, and the connector 3 and the plug-in stud 10 are held in contact under a predetermined contact pressure given by the pressure spring 2.
  • the lever catching portion 8b is pressed by the protrusion 22e of the lever 22, the lever 22 turns in a direction indicated by the arrow F10 (shown in Fig. 7) against the bias force given by the helical spring 23, and the trip rod 21 moves to such a position as not to act on the intermediate actuator 21 (Figs. 5 through 7).
  • an alphabet letter c represents a distance between the centers of position of the pin 26 and the cylindrical part 22b; and an alphabet letter d represents a distance between the centers of position of the pin 26 and the protrusion 22e.
  • Relation between c and d is set to be d ⁇ c.
  • dimension of the projection 22d, which is engaged with the projection-engaging portion 25d is set to be a taper configuration of a ⁇ b, supposing that the dimension of the projection 22d on the side proximate to the position of the pin 26 is a and dimension thereof on the side remote from the position of the pin 26 is b.
  • the purpose of this setting is to make the projection 22d easily released from the proj ection-engaging portion 25d when pulling out the circuit breaker body 1, or to achieve a firm engagement of the projection 22d therewith.
  • a Plug-In Circuit Breaker according to the present invention is suitable for reliably bringing a switch contact into an open circuit when inserting or pulling a circuit breaker body in or out of a mounting base.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Breakers (AREA)

Abstract

A Plug-In Circuit Breaker comprises: a trip rod (21) that brings in operation a switch contact making and breaking a circuit where a load current flows, and a trip mechanism that causes this switch contact to be in an open circuit; a lever (22) that acts on the trip rod (21) when plugging a circuit breaker body (1) in a mounting base (7) or detaching the circuit breaker body (1) from the mounting base (7); an elastic member (23) giving an impetus to this lever (22); and a lock mechanism (30) that locks the lever (22) against the bias force given by the elastic member (23) when the circuit breaker body (1) is detached from the mounting base (7). As a result, it is possible to carry out an open/close check easily even in the state that the circuit breaker body (1) is detached from the mounting base (7). In addition, it is possible to obtain a Plug-In Circuit Breaker performing a tripping operation even in the case of plugging the circuit breaker body (1) in the mounting base (7), or in the case of detaching the circuit breaker body (1) from the mounting base (7) in the state that the trip rod (21) is made stationary.

Description

    Technical Field
  • The present invention relates to a Plug-In Circuit Breaker in which a circuit breaker body is detachable with respect to a mounting base and, more specifically, a Plug-In Circuit Breaker including a safety trip apparatus that brings a switch contact into an open circuit to interrupt a load current when inserting and pulling out the circuit breaker body.
  • Background Art
  • Fig. 8 is a longitudinal cross sectional view of essential part in the state of having inserted base a circuit breaker body of the conventional Plug-In Circuit Breaker into a mounting, which is disclosed in the European Patent Publication No. WO 01/27959.
  • Figs. 9 are enlarged cross sectional views when releasing engagement with a trip mechanism of a safety trip apparatus constituting the Plug-In Circuit Breaker of Fig. 8. Fig. 9(a) is an enlarged side cross-sectional view, Fig. 9(b) is a top cross-sectional view of an essential part of Fig. 9(a), and Fig. 9(c) is an enlarged perspective view of an internal part showing a fitted state of a trip rod and a case.
  • Referring to Fig. 8, a circuit breaker body includes: a plug-in terminal 4 serving as a terminal connecting member on the power supply side and on the load side to which a tulip-shaped connector 3 serving as a connection contact member, which is held in a case made of a molded insulator under a predetermined contact pressure applied by a pressure spring 2; a power supply terminal 5 and a load side terminal 6 attached respectively to each plug-in terminal 4; a switch contact (not shown) that is electrically connected between the power supply side terminal 5 and load side terminal 6, and makes and breaks a circuit where a load current flows; a switch mechanism (not shown) bringing this switch contact into an open or closed state; a trip mechanism (not shown) causing this switch mechanism to operate when an over-current flows in the circuit; and a handle 1a with which the switch mechanism can be manually operated.
  • Disposed on the mounting base 7, into which the circuit breaker body 1 is plugged, are a plug-in base 8 made of a molded insulator; an external conductor 9 that is connected to both of the power supply side and the load side of the plug-in base 8; and a plug-in stud 10 serving as a terminal member to be plugged in and connected to the connector 3.
  • Numeral 11 designates a stud cover for fixing and insulating the plug-in stud 10.
  • Numeral 12 designates a trip shaft forming a part of the trip mechanism. This trip shaft 12 is biased clockwise by means of a spring (not shown). When any over-current flows in the circuit, the trip shaft 12 turns counterclockwise (in a direction indicated by the arrow F12) by a predetermined amount to bring the switch mechanism (not shown) into operation.
  • Numeral 13 designates a trip rod serving as a tripping operation member, one end 13a of which is engaged with the trip shaft 12 so as to move freely and the other end 13b of which is in contact with a protrusion 8a disposed at the plug-in base 8. Numeral 14 designates a compression spring giving an impetus to the trip rod 13 toward the plug-in base 8. Numeral 15 (shown in Fig. 9) designates a case located around outer circumferences of the trip rod 13 and compression spring 14. These trip rod 13, compression spring 14 and case 15 form a safety trip apparatus.
  • In the conventional Plug-In Circuit Breaker constructed as described above, in the state that the circuit breaker body 1 is mounted onto the mounting base 7, the other end 13b of the trip road 13 is in contact with the protrusion 8a, and the trip rod 13 is pressed onto the side of the trip shaft 12. Therefore, one end 13a of the trip rod 13 does not act on a retainer 12a of the trip shaft 12. Accordingly the switch contact of the circuit breaker body 1 is in a closed-circuit state to conduct a load current.
  • In the state of conducting current as described above, when carrying out operation of detaching the circuit breaker body 1 from the mounting base 7, the trip rod 13 moves toward the side of the plug-in base 8 by the action of the compression spring 14, and one end 13a of the trip rode 13 acts on the retainer 12a of the trip shaft 12 to cause the trip shaft 12 to turn in a direction indicated by the arrow F12. This turn of the trip shaft 12 causes the switch mechanism to operate eventually to bring the switch contact in an open circuit resulting in interruption of a load current before the connector 3 separates from the plug-in stud 10.
  • Furthermore, in case of causing the other end 13b of the trip rod 13 to turn by substantially 90° with the use of, e.g., screwdriver to bring it into a state as shown in Fig. 9, a protrusion 13c of the trip rod 13 moves to an upper surface portion 15b of the case 15, and thereafter is fitted to a concave part 15c. In addition, one end 13a of the trip rod 13 turns by substantially 90° as well and becomes disengaged with the retainer 12a of the trip shaft 12, whereby the trip rod 13 comes to be incapable of moving in a direction indicated by the arrow F13. Thus the other end 13a of the trip rod 13 comes not to act on the retainer 12a of the trip shaft 12.
  • In such a state, since the protrusion 13c of the trip rod 13 is fitted to the concave part 15c of the case 15, the trip rod 13 cannot turn from this position. Moreover, since the protrusion 13c of the trip rod 13 is pressed onto the concave part 15c by means of the compression spring 14, the condition becomes stationary in the state that the engagement between one end 13a of the trip rod 13 and the retainer 12a of the trip shaft 12 is released. It is possible to operate the switch mechanism with the handle 1a in the state that the circuit breaker body 1 is detached from the mounting base 7 to check whether the switch contact is open or closed.
  • In the conventional Plug-In Circuit Breaker constructed as described above, in the closed-circuit state of the switch contact of the circuit breaker body 1, when inserting the circuit breaker body 1 into the mounting base 7 in the state capable of performing an open/close check, specifically, in the state that the trip rod 13 is made stationary, the safety trip apparatus does not perform any tripping operation, and therefore arc is generated when the plug-in stud 10 comes in contact with the connector 3.
  • Besides, when detaching the circuit breaker body 1 having been plugged in under the state that the trip rod 13 is made stationary, the safety trip apparatus does not perform the tripping operation, either. Consequently another problem exists in that the arc is generated when the connector 3 separates from the plug-in stud 10.
  • This invention is made to solve such problems, and has an object of obtaining a Plug-In Circuit Breaker in which the open/close check can be performed easily even in the state that the circuit breaker body is detached from the mounting base; as well as the safety trip apparatus can perform a primary tripping operation in the case of plugging the circuit breaker body into the mounting base, or in the case of detaching the circuit breaker body from the mounting base in the state that the open/close check can be carried out, specifically in the state that the trip rod is made stationary.
  • Disclosure of Invention
  • A Plug-In Circuit Breaker according to the present invention includes: a circuit breaker body including a switch contact that makes and breaks a circuit where a load current flows, a trip mechanism that brings the mentioned switch contact into an open circuit, and a connection contact member that conducts a load current to the mentioned circuit; and a mounting base including a terminal member that connects an external conductor as well as connects the mentioned connection contact member plugged in, and carries the mentioned circuit breaker. This Plug-In Circuit Breaker further includes: a trip rod causing the mentioned trip mechanism to operate; a lever acting on the mentioned trip rod when plugging the mentioned circuit breaker body in the mentioned mounting base or detaching the mentioned circuit breaker body from the mentioned mounting base; an elastic member giving an impetus to this lever; and a lock mechanism for locking the mentioned lever against a bias force given by the mentioned elastic member when the mentioned circuit breaker body is detached from the mentioned mounting base. This Plug-In Circuit Breaker is provided with a safety trip apparatus that causes the mentioned lock mechanism to be released (unlocked) to make the mentioned lever act on the mentioned trip rod by the bias force given by the mentioned elastic member, and brings the mentioned trip mechanism into operation resulting in an open circuit of the mentioned switch contact before the mentioned connection contact member comes in contact with the mentioned terminal member at the time of plugging the mentioned circuit breaker body in thementionedmountingbase in a state that the mentioned switch contact is in a closed circuit; and that makes the mentioned lever act on the mentioned trip rod by the bias force given by the mentioned elastic member, and brings the mentioned trip mechanism into operation resulting in an open circuit of the mentioned switch contact before separation between the mentioned terminal member and the mentioned connection contact member at the time of detaching the mentioned circuit breaker body from the mentioned mounting base in a state that the mentioned switch contact is in a closed circuit.
  • As a result, it is possible to carry out an open/close check easily even in the state that the circuit breaker body is detached from the mounting base. In addition, the safety trip apparatus performs a primary tripping operation even in the case of plugging the circuit breaker body in the mounting base, or in the case of detaching the circuit breaker body from the mounting base in the state that the open/close check can be carried out, specifically, in the state that the trip rod is made stationary.
  • In the Plug-In Circuit Breaker according to the invention, it is preferable that the mentioned lock mechanism includes a projection-engaging portion disposed at the circuit breaker body; an arm (22c) to engage with the mounting base when the mentioned circuit breaker body is plugged in the mentioned mounting base; and a projection that is engaged with and locked at the mentioned projection-engaging portion when the mentioned circuit breaker body is detached from the mentioned mounting base, and is released from the mentioned projection-engaging portion in dependence upon engagement between the mentioned mounting base and the mentioned arm when the mentioned circuit breaker body is plugged in the mounting base.
  • In the Plug-In Circuit Breaker according to the invention, it is preferable that the mentioned lever is provided with a cylindrical part acting on the trip rod at one end portion and a projection engaging with the mounting base at the other end portion, and is held in a turnable manner by means of an elastic member about a pin, which is inserted and fitted at a substantially central portion, acting as a fulcrum.
  • As a result, it is possible to reliably lock the lock mechanism and release the lock thereof.
  • In the Plug-In Circuit Breaker according to the invention, it is preferable that a distance between the centers of the pin and the cylindrical part is made substantially the same as, or larger than, a distance between the centers of the mentioned pin and the projection.
  • As a result, it is possible to bring the switch contact into an open circuit to interrupt the load current before the connector serving as a connection contact member comes apart from the plug-in stud serving as a terminal member, even if either of the power supply side or the load side is pulled out at the time of pulling the circuit breaker body out of the mounting base.
  • In the Plug-In Circuit Breaker according the invention, it is preferable that a contact surface of the projection coming in contact with the projection-engaging portion is formed into a taper configuration.
  • As a result, the projection can be easily released from the projection-engaging portion at the time of plugging in the circuit breaker body. In addition, it is possible to achieve a firm engagement of the projection therewith.
  • Brief Description of Drawings
  • Fig. 1 is a longitudinal cross sectional view of essential part in a state that a circuit breaker body of a Plug-In Circuit Breaker is detached from a mounting base according to a first preferred embodiment of the present invention.
  • Fig. 2 is a top cross sectional view of an essential part of the circuit breaker body of Fig. 1.
  • Fig. 3 is an enlarged perspective view of a safety trip apparatus of the Plug-In Circuit Breaker according to the first embodiment of the invention.
  • Fig. 4 is a longitudinal cross sectional view of the essential part showing a state on the way of plugging the circuit breaker body of the Plug-In Circuit Breaker in the mounting base according to the first embodiment of this invention.
  • Fig. 5 is a longitudinal cross sectional view of essential portion in the state of having plugged the circuit breaker body of the Plug-In Circuit Breaker in the mounting base according the first embodiment of this invention.
  • Fig. 6 is a top sectional view of an essential part of Fig. 5.
  • Fig. 7 is a bottom sectional view of the essential part of Fig. 5.
  • Fig. 8 is a longitudinal cross sectional view of an essential part in a state that the circuit breaker body of the conventional Plug-In Circuit Breaker is plugged in the mounting base.
  • Figs. 9 are enlarged cross sectional views when the engagement with a trip mechanism of the safety trip apparatus of Fig. 8 is released. Fig. 9 (a) is an enlarged side sectional view, Fig. 9 (b) is a top sectional view of essential part of Fig. 9(a), and Fig. 9(c) is an enlarged perspective view of an internal part showing a fitted state between a trip rod and a case.
  • Description of Reference Numerals in the Drawings
  • Reference numeral 1 designates a circuit breaker body, numeral 1a designates a handle, and numeral 2 designate s a pressure spring; numeral 3 designates a connector (connection contact member) , numeral 4 designates a plug-in terminal, and numeral 5 designates a power supply side terminal; numeral 6 designates a load side terminal, numeral 7 designates a mounting base, numeral 8 designates a plug-in base, numeral 8a designates an arm catching part, numeral 8b designates a lever catchingpart, numeral 9 designates an external conductor, and numeral 10 designates a plug-in stud (terminal member); numeral 11 designates a stud cover, and numeral 12 designates a trip shaft (trip mechanism); numeral 15 designates an intermediate actuator, numeral 15a designates a shaft, and numeral 20 designates a safety trip apparatus; numeral 21 designates a trip rod, numeral 21a designates an insert bore, numeral 21b designates a tip portion, and numeral 22 designates a lever; numeral 22a designates a through hole, numeral 22b designates a cylindrical part, numeral 22c designates an arm, andnumeral 22d designates a projection; numeral 22e designates a protrusion, numeral 23 designates a helical spring, and numeral 24 designates a clamping screw; and numeral 25 designates a bracket, numeral 25a designates a through hole, numeral 25b designates a through hole, numeral 25c designates an engaging hole, numeral 25d designates a projection engaging portion, numeral 26 designates apin, and numeral 30 designates a lock mechanism.
  • Best Mode for Carrying Out the Invention Embodiment 1.
  • Fig. 1 is a cross sectional view of an essential part in the state that a circuit breaker body of a Plug-In Circuit Breaker is detached from a mounting base according to a first preferred embodiment of the present invention. Fig. 2 is a top sectional view of the essential part of the circuit breaker body taken from a load side. Fig. 3 is an enlarged perspective view of a safety trip apparatus of the Plug-In Circuit Breaker according to the first embodiment of this invention.
  • With reference to Figs. 1 and 2, a circuit breaker body 1 comprises within a case made of a molded insulator: a plug-in terminal 4 serving as a terminal connecting member on the power supply side and on the load side to which a tulip-shaped connector 3 serving as a connection contact member, which is held in a case made of a molded insulator under a predetermined contact pressure applied by a pressure spring 2; a power supply side terminal 5 and a load side terminal 6 attached respectively to each plug-in terminal 4; a switch contact (not shown) that is electrically connected between the power supply side terminal 5 and load side terminal 6, and makes and breaks a circuit where a load current flows; a switch mechanism (not shown) bringing this switch contact into an open or closed state; a trip mechanism (not shown) causing this switch mechanism to operate; and a handle 1a with which the switch mechanism can be operated.
  • The mounting base 7, into which the circuit breaker body 1 is plugged, is provided with a plug-in base 8 made of a molded insulator; an external conductor 9 that is connected to both of the power supply side and the load side of the plug-in base 8; and a plug-in stud 10 serving as a terminal member to be plugged in and connected to the connector 3.
  • Numeral 11 designates a stud cover for fixing and insulating the plug-in stud 10.
  • Numeral 12 designates a trip shaft forming a part of the trip mechanism. This trip shaft 12 is biased counterclockwise by means of a spring (not shown). When an over-current flows in the circuit, the trip shaft 12 turns counterclockwise (in a direction indicated by the arrow F1) by a predetermined amount to bring the switch mechanism (not shown) into operation.
  • Numeral 15 designates an intermediate actuator that cooperates with a trip rod 21 as described later to turn in a direction indicated by the arrow F2 about a shaft 15a as a fulcrum, and causes the trip shaft 12 to operate.
  • With reference to Fig. 3, numeral 20 designates a safety trip apparatus, which is comprised of: a trip rod 21 causing the intermediate actuator 15 to turn; a lever 22 that acts on the trip rod 21 when plugging the circuit breaker body 1 into the mounting base 7, or detaching the circuit breaker body 1 from the mounting base 7; a helical spring 23 serving as an elastic member giving an impetus to this lever 22; and a bracket 25 secured to the circuit breaker body 1 by means of a clamping screw 24; and a pin 26 that runs through a through hole 25a of the bracket 25, a through hole 22a of the lever 22, the helical spring 23 and a through hole 25b of the bracket 25, and inserted and fitted in a substantially central portion of the lever 22 to hold the lever 22 in a turnable manner.
  • The lever 22, which is held in a turnable manner about the pin 26 as the fulcrum, is provided in a protruding manner at one end portion thereof with a cylindrical part 22b to be inserted and fitted to a insert hole 21a of the trip rod 21. The lever 22 is also provided integrally at the other endportion thereof with an arm 22c to be engaged with the mounting base 7 when the circuit breaker body 1 is plugged in the mounting base 7, and a projection 22d to be engaged with a projection-engaging portion 25d of an engaging hole 25 provided in the bracket 25.
  • Furthermore, in the helical spring 23, one end 23a thereof is engaged with and caught at a spring catching portion 25e of the bracket 25, and the other end 23b is engaged with and caught at a protrusion 22e, which is provided at the lever 22 in a protruding manner. The helical spring 23 gives an impetus to the lever 22 in a direction indicated by the arrow F3. When the circuit breaker body 1 is plugged in the mounting base 7, the arm 22c comes to engage with the mounting base 7, and the projection 22d is released from the projection-engaging portion 25d. Thus the lever 22 turns in a direction indicated by the arrow F3 and moves in a direction indicated by the arrow F4, and eventually a tip portion 21b of the trip rod 21 acts on the intermediate actuator 15a.
  • Additionally, in the mentioned construction, a lock mechanism 30 is formed of the proj ection-engaging portion 25d of the engaging hole 25c provided in the bracket 25, the arm 22c to be engaged with an arm catching portion 8a of the mounting base 7 as described later when the circuit breaker body 1 is plugged in the mounting base 7, and the projection 22d that is engaged with and caught at the proj ection-engaging portion 25d when the circuit breaker body 1 is detached from the mounting base 7 and that is released from the projection-engaging portion 25d in dependence upon the engagement between the mounting base 7 and the arm 22 when the circuit breaker 1 is plugged in the mounting base 7.
  • In the Plug-In Circuit Breaker provided with the safety trip apparatus 20 constructed as described above, in the lock state that the projection 22d of the lever 22 of the safety trip apparatus 20 is engaged with the projection-engaging portion 25d of the bracket 25 when the circuit breaker body 1 is detached from the mounting base 7, the trip rod 21 does not act on the intermediate actuator 15. Accordingly it is possible to carry out an open/close check of the switch contact by operating the switch mechanism with the use of the handle 1a.
  • Fig. 4 is a longitudinal cross sectional view of essential portion in the state on the way of plugging the circuit breaker body of the Plug-In Circuit Breaker into the mounting base according to the first embodiment of this invention.
  • Fig. 5 is a longitudinal cross sectional view of essential part in the state that the circuit breaker of the Plug-In Circuit Breaker is plugged in the mounting base according to the first embodiment of this invention. Fig. 6 is a top cross sectional view of essential part of the circuit breaker body viewed from a load side. Fig. 7 is a bottom cross sectional view of essential part of the circuit breaker body viewed from a power supply side.
  • Now, operations when the circuit breaker body 1 is plugged in the mounting base 7 from the state of being detached from the mounting base 7 are described with reference to Figs. 4 to 7.
  • When the circuit breaker body 1 is plugged in the mounting base 7, before the plug-in stud 10 serving as a terminal member and the connector 3 serving as a connection contact member are in contact with each other, the arm 22c of the lever 22 comes to be engaged with the arm catching portion 8 formed at the plug-in base 8 and receives the force in a direction indicatedby the arrow F5. The proj ection 22d becomes released from the projection-engaging portion 25d, and the lever 22 turns by the bias force given by the helical spring 23. Accordingly the trip rod 21 moves in a direction indicated by the arrow F6, and then a tip portion 21b thereof acts on the intermediate actuator 15, which turns in a direction indicated by the arrow F7 about the shaft 15a as a fulcrum. This turning of the intermediate actuator 15 causes the trip shaft 12 to turn in a direction indicated by the arrow F8, and causes the switch mechanism to operate to bring the switch contact into an open circuit resulting in interruption of a load current.
  • Furthermore, at this time, the lever 22 moves in a direction indicated by the arrow F9 (shown in Fig. 5) by the bias force given by the helical spring 23, and the protrusion 22e of the lever 22 comes in contact with the lever catching portion 8b formed at the plug-in base 7.
  • When the circuit breaker body 1 is further plugged in, the connector 3 and the plug-in stud 10 are electrically connected by the connector 3 being inserted in a fitted manner after the connector 3 has been brought into contact with the plug-in stud 10, and the connector 3 and the plug-in stud 10 are held in contact under a predetermined contact pressure given by the pressure spring 2. In addition, the lever catching portion 8b is pressed by the protrusion 22e of the lever 22, the lever 22 turns in a direction indicated by the arrow F10 (shown in Fig. 7) against the bias force given by the helical spring 23, and the trip rod 21 moves to such a position as not to act on the intermediate actuator 21 (Figs. 5 through 7).
  • Now, operations in the case of pulling out the circuit breaker body 1 having been plugged in the mounting base 7 of above construction are described.
  • The operation in the case of pulling out the circuit breaker body 1 is carried out in a reverse way of the plug-in operation as described above. When the circuit breaker body 1 is pulled out, the protrusion 22e of the lever 22, which has been in contact with the lever catching portion 8b formed at the plug-in base 8, turns in a direction indicated by the arrow F11 (shown in Fig. 7) under the bias force given by the helical spring 23. Subsequently the trip rod 21 moves in a direction indicated by the arrow F6 (shown in Fig. 4), and then the tip portion 21b thereof acts on the intermediate actuator 21, which turns in a direction indicated by the arrow F7 about the shaft 15a as the fulcrum. Eventually the trip shaft 12 is caused to turn in a direction indicated by the arrow F8, and the switch contact is brought into an open circuit before separation of the connector 3 from the plug-in stud 10, resulting in interruption of the load current.
  • In addition, referring to Fig. 7, an alphabet letter c represents a distance between the centers of position of the pin 26 and the cylindrical part 22b; and an alphabet letter d represents a distance between the centers of position of the pin 26 and the protrusion 22e. Relation between c and d is set to be d ≦ c. By setting like this, a traveling dimension of the trip rod 21 is larger than the turning angle of the lever 22, thereby making it possible to bring the switch contact into an open circuit to interrupt the load current before the separation between the connector 3 and the plug-in stud 10 even if either the power supply side or the load side is pulled out at the time of pulling the circuit breaker body 1 out of the mounting base 7.
  • Furthermore, with reference to Fig. 3, dimension of the projection 22d, which is engaged with the projection-engaging portion 25d, is set to be a taper configuration of a<b, supposing that the dimension of the projection 22d on the side proximate to the position of the pin 26 is a and dimension thereof on the side remote from the position of the pin 26 is b. The purpose of this setting is to make the projection 22d easily released from the proj ection-engaging portion 25d when pulling out the circuit breaker body 1, or to achieve a firm engagement of the projection 22d therewith.
  • Industrial Applicability
  • As described above, a Plug-In Circuit Breaker according to the present invention is suitable for reliably bringing a switch contact into an open circuit when inserting or pulling a circuit breaker body in or out of a mounting base.

Claims (5)

  1. A Plug-In Circuit Breaker comprising: a circuit breaker body (1) including a switch contact that makes and breaks a circuit where a load current flows, a trip mechanism that brings said switch contact into an open circuit, and a connection contact member (3) that conducts a load current to said circuit; and a mounting base (7) including a terminal member (10) that connects an external conductor (9) as well as connects said connection contact member (3) plugged in, and mounts said circuit breaker (1) thereon;
       the Plug-In Circuit Breaker further comprising: a trip rod (21) causing said trip mechanism to operate; a lever (22) acting on said trip rod (21) when plugging said circuit breaker body (1) in said mounting base (7) or detaching said circuit breaker body (1) from said mounting base (7) ; an elastic member (23) giving an impetus to this lever (21); and a lock mechanism (30) for locking said lever (22) against a bias force given by said elastic member (23) when said circuit breaker body (1) is detached from said mounting base (7);
       the Plug-In Circuit Breaker being provided with a safety trip apparatus (20) that causes said lock mechanism (30) to be released to make said lever (22) act on said trip rod (21) by the bias force given by said elastic member (23) , and brings said trip mechanism (12) into operation resulting in an open circuit of said switch contact before said connection contact member (3) comes in contact with said terminal member (10) at the time of plugging said circuit breaker body (1) in said mounting base (7) in a state that said switch contact is in a closed circuit; and that makes said lever (22) act on said trip rod (21) by the bias force given by said elastic member (23), and brings said trip mechanism (12) into operation resulting in an open circuit of said switch contact before separation between said terminal member (10) and said connection contact member (3) at the time of detaching said circuit breaker body (1) from said mounting base (7) in a state that said switch contact is in a closed circuit.
  2. The Plug-In Circuit Breaker according to claim 1, wherein said lock mechanism comprises: a projection-engaging portion (25d) disposed at the circuit breaker body (1); an arm (22c) to engagewithsaidmountingbase (7) when said circuit breaker body (1) is plugged in said mounting base (7); and a projection (22d) that is engaged with and locked at said projection-engaging portion (25d) when said circuit breaker body (1) isdetachedfromsaidmountingbase (7), andisreleased fromsaidprojection-engagingportion (25d) in dependence upon engagement between said mounting base (7) and said arm (22c) when said circuit breaker body (1) is plugged in said mounting base (7).
  3. The Plug-In Circuit Breaker according to claim 1, wherein said lever (22) is provided with a cylindrical part (22b) acting on the trip rod (21) at one end portion and a projection (22d) engaging with the mounting base (7) at the other end portion, and is held in a turnable manner by means of an elastic member (23) about a pin (26), which is inserted and fitted at a substantially central portion, acting as a fulcrum.
  4. The Plug-In Circuit Breaker according to claim 3, wherein a distance between the centers of said pin (26) and the cylindrical part (22d) is made substantially the same as, or larger than, a distance between the centers of said pin (26) and the projection (22d).
  5. The Plug-In Circuit Breaker according the claim 2, wherein a contact surface of said projection (22d) coming in contact with the projection-engaging portion (25d) is formed into a taper configuration.
EP02728105A 2002-05-22 2002-05-22 Insertion type circuit breaker Expired - Lifetime EP1507275B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2002/004943 WO2003098652A1 (en) 2002-05-22 2002-05-22 Insertion type circuit breaker

Publications (3)

Publication Number Publication Date
EP1507275A1 true EP1507275A1 (en) 2005-02-16
EP1507275A4 EP1507275A4 (en) 2008-03-26
EP1507275B1 EP1507275B1 (en) 2011-02-02

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ID=29434528

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Application Number Title Priority Date Filing Date
EP02728105A Expired - Lifetime EP1507275B1 (en) 2002-05-22 2002-05-22 Insertion type circuit breaker

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EP (1) EP1507275B1 (en)
JP (1) JP4057010B2 (en)
CN (1) CN1302503C (en)
DE (1) DE60239108D1 (en)
TW (1) TWI222094B (en)
WO (1) WO2003098652A1 (en)

Cited By (5)

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EP2254137A1 (en) * 2009-05-21 2010-11-24 LS Industrial Systems Co., Ltd Move-out type interlock apparatus for circuit breaker
US20130201608A1 (en) * 2012-02-07 2013-08-08 Patrick W. Mills Plug-in circuit breaker assembly including insulative retainers
WO2017184486A3 (en) * 2016-04-19 2017-11-30 Safran Electrical & Power Integral contact socket for plug-in circuit breakers
WO2018038841A1 (en) * 2016-08-24 2018-03-01 Siemens Industry, Inc. Apparatus and method of reducing arcing between a circuit breaker line terminal and a panel board terminal
US9984845B2 (en) 2016-05-11 2018-05-29 Safran Electrical & Power Circuit breaker with interference fit socket

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CN100349246C (en) * 2005-09-07 2007-11-14 常州东方铁路器材有限公司 Overcurrent circuit breaker
CN102129938B (en) * 2010-01-12 2015-10-07 苏州中钻电气制造有限公司 Plug-in wiring device of circuit breaker
CN102445131B (en) * 2011-11-24 2013-12-18 天津市百利电气有限公司 Inspection tool for thermal trip of moulded case circuit breaker and use method thereof
CN104241045B (en) * 2013-06-18 2016-07-06 伊顿公司 Safety guard for chopper
CN104701105B (en) * 2015-03-05 2016-08-24 上海德布森电气有限公司 A kind of safety release auxiliary device for plug in circuit breaker
CN108352278B (en) * 2015-11-06 2020-02-28 万高电机及控制装置自动化有限公司 Circuit breaker with pluggable trip module
CN107978496A (en) * 2017-12-23 2018-05-01 雅絮智能科技有限公司 A kind of miniature circuit breaker with plug-in type conductive clip
CN110706983A (en) * 2019-07-29 2020-01-17 华辉智能技术有限公司 Detachable circuit breaker locking structure

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2254137A1 (en) * 2009-05-21 2010-11-24 LS Industrial Systems Co., Ltd Move-out type interlock apparatus for circuit breaker
US8173916B2 (en) 2009-05-21 2012-05-08 Ls Industrial Systems Co., Ltd. Move-out type interlock apparatus for circuit breaker
US20130201608A1 (en) * 2012-02-07 2013-08-08 Patrick W. Mills Plug-in circuit breaker assembly including insulative retainers
US8649160B2 (en) * 2012-02-07 2014-02-11 Eaton Corporation Plug-in circuit breaker assembly including insulative retainers
US9197040B2 (en) 2012-02-07 2015-11-24 Labinal, Llc Plug-in circuit breaker assembly including insulative retainers
WO2017184486A3 (en) * 2016-04-19 2017-11-30 Safran Electrical & Power Integral contact socket for plug-in circuit breakers
US10102994B2 (en) 2016-04-19 2018-10-16 Safran Electrical & Power Integral contact socket for plug-in circuit breakers
US9984845B2 (en) 2016-05-11 2018-05-29 Safran Electrical & Power Circuit breaker with interference fit socket
WO2018038841A1 (en) * 2016-08-24 2018-03-01 Siemens Industry, Inc. Apparatus and method of reducing arcing between a circuit breaker line terminal and a panel board terminal

Also Published As

Publication number Publication date
TWI222094B (en) 2004-10-11
WO2003098652A1 (en) 2003-11-27
EP1507275A4 (en) 2008-03-26
JP4057010B2 (en) 2008-03-05
CN1302503C (en) 2007-02-28
JPWO2003098652A1 (en) 2005-09-22
DE60239108D1 (en) 2011-03-17
CN1520602A (en) 2004-08-11
EP1507275B1 (en) 2011-02-02

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