EP1498499B1 - An agent for desulfurization of metal melts - Google Patents
An agent for desulfurization of metal melts Download PDFInfo
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- EP1498499B1 EP1498499B1 EP04450140A EP04450140A EP1498499B1 EP 1498499 B1 EP1498499 B1 EP 1498499B1 EP 04450140 A EP04450140 A EP 04450140A EP 04450140 A EP04450140 A EP 04450140A EP 1498499 B1 EP1498499 B1 EP 1498499B1
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- EP
- European Patent Office
- Prior art keywords
- agent
- agent according
- desulfurization
- magnesium
- alkaline earth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000006477 desulfuration reaction Methods 0.000 title claims description 25
- 230000023556 desulfurization Effects 0.000 title claims description 25
- 239000000155 melt Substances 0.000 title claims description 16
- 229910052751 metal Inorganic materials 0.000 title claims description 15
- 239000002184 metal Substances 0.000 title claims description 15
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 51
- 229910019142 PO4 Inorganic materials 0.000 claims abstract description 13
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims abstract description 12
- 239000010452 phosphate Substances 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 11
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 43
- 239000000292 calcium oxide Substances 0.000 claims description 25
- 229910000805 Pig iron Inorganic materials 0.000 claims description 21
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 13
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 12
- 239000011777 magnesium Substances 0.000 claims description 11
- 229910052749 magnesium Inorganic materials 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 11
- 239000005997 Calcium carbide Substances 0.000 claims description 9
- 239000003513 alkali Substances 0.000 claims description 9
- CLZWAWBPWVRRGI-UHFFFAOYSA-N tert-butyl 2-[2-[2-[2-[bis[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]amino]-5-bromophenoxy]ethoxy]-4-methyl-n-[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]anilino]acetate Chemical compound CC1=CC=C(N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)C(OCCOC=2C(=CC=C(Br)C=2)N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)=C1 CLZWAWBPWVRRGI-UHFFFAOYSA-N 0.000 claims description 9
- 229910000861 Mg alloy Inorganic materials 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 6
- 230000003009 desulfurizing effect Effects 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 150000002739 metals Chemical class 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000004615 ingredient Substances 0.000 claims description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 26
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 15
- 229910052717 sulfur Inorganic materials 0.000 description 13
- 239000011593 sulfur Substances 0.000 description 13
- 239000003245 coal Substances 0.000 description 8
- 239000004202 carbamide Substances 0.000 description 7
- 235000021317 phosphate Nutrition 0.000 description 7
- 239000002245 particle Substances 0.000 description 6
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical compound [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 description 5
- 229910014813 CaC2 Inorganic materials 0.000 description 4
- 229910000316 alkaline earth metal phosphate Inorganic materials 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 3
- 229910000318 alkali metal phosphate Inorganic materials 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 229910052587 fluorapatite Inorganic materials 0.000 description 3
- 229940077441 fluorapatite Drugs 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 229910052586 apatite Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 229910052588 hydroxylapatite Inorganic materials 0.000 description 2
- XYJRXVWERLGGKC-UHFFFAOYSA-D pentacalcium;hydroxide;triphosphate Chemical compound [OH-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XYJRXVWERLGGKC-UHFFFAOYSA-D 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 150000003839 salts Chemical group 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- MVXMNHYVCLMLDD-UHFFFAOYSA-N 4-methoxynaphthalene-1-carbaldehyde Chemical compound C1=CC=C2C(OC)=CC=C(C=O)C2=C1 MVXMNHYVCLMLDD-UHFFFAOYSA-N 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229910000102 alkali metal hydride Inorganic materials 0.000 description 1
- 150000008046 alkali metal hydrides Chemical class 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 125000005341 metaphosphate group Chemical group 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/064—Dephosphorising; Desulfurising
- C21C7/0645—Agents used for dephosphorising or desulfurising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
- C21C1/025—Agents used for dephosphorising or desulfurising
Definitions
- the invention relates to an agent for the desulfurization of molten metals, in particular pig iron melts, which contains calcium carbide and / or calcium oxide and a carbon-containing compound.
- desulphurising agents are used to desulfurize pig iron melts, which are introduced into the molten pig iron.
- the agent is pneumatically injected into the melt with immersion lances using both mono-injection and multiple injection (coinjection).
- EP 0 226 994 A1 discloses a fine-grained agent for desulfurizing molten iron, which consists of a technical calcium carbide, dried coal with a content of at least 15% by weight of volatile constituents and optionally fine-grained magnesium.
- the agent described in EP 0 164 592 A1 again consists of a combination of calcium carbide, at least one hydrogen-releasing substance and magnesium.
- US-A-4,159,906 describes a desulfurizing agent containing calcium carbide or calcium cyanamide and an additive which gives water or hydrogen at the temperature of the molten metal.
- Preferred additives include alkali metal hydrides, polyethylene or polyamide for hydrogen formation, and a hydrate of lime and alkaline earth borates for water formation.
- Desulphurization seeks to get by with as little desulphurising agent as possible. It consists m.a.W. the desire to bring as little desulfurizing agent in the molten pig iron and still achieve a high degree of desulfurization.
- the present invention is based, which has the object to provide a means for the desulfurization of molten metal, in particular pig iron melts of the type mentioned above, which is more efficient than conventional means.
- This object is achieved with an agent containing calcium carbide and / or calcium oxide and a carbon-containing compound and additionally an alkali and / or an alkaline earth metal phosphate in a total amount of 0.5-10 wt.%.
- Suitable alkali metal or alkaline earth metal phosphate are ortho and metaphosphates, but also fluorophosphates, in neutral salt form and also as acid salts.
- naturally occurring phosphates with mineral-typical admixtures such. Apatite, fluorapatite or hydroxyapatite.
- carbonaceous compound e.g. Coal, urea, hydrocarbons, polyethylene, polyurethane or rubber, preferably in an amount between 0.5 to 15 wt .-%.
- Particularly preferred is a content of 0.5 to 8 wt .-% of alkali and / or alkaline earth metal phosphate.
- the desulfurization effect with the agent according to the invention is particularly pronounced if the alkali metal and / or alkaline earth metal phosphate is present in powder form with a grain size of not more than 0.2 mm.
- the agent according to the invention can furthermore contain metallic magnesium and / or magnesium alloys, the proportion of magnesium and / or magnesium alloys being in particular between 2 and 35% by weight.
- magnesium and / or magnesium alloys in powder form with a particle size up to 1.0 mm and the other ingredients of the inventive agent in powder form with a grain size of not more than 0.2 mm.
- the invention further relates to a process for the preparation of the agent according to the invention for the desulfurization of pig iron melts, which process is characterized in that a mixture containing calcium carbide and / or calcium oxide, a carbonaceous compound and the alkali and / or Erdalkaliphospat is ground, whereupon optionally pulverulent Magnesium or a powdered magnesium alloy, each with a particle size up to 1.0 mm, is mixed.
- the invention relates to the use of the agent according to the invention for the desulfurization of molten metals, in particular pig iron melts.
- the invention further relates to a process for the production of desulphurised metals, in particular pig iron, and is characterized in that the metal to be desulphurized is melted, whereupon the resulting molten metal is brought into contact with the desulphurising agent according to the invention.
- the sulfur content was determined to be 22 ppm, resulting in a K value of 1.318.
- the sulfur content was determined to be 52 ppm, resulting in a K value of 1.588.
- the mixture was mixed to a particle size in the range of about 0.5 mm with 2% metallic magnesium powder of the same particle size.
- the sulfur content was determined to be 40 ppm, resulting in a K value of 0.930.
- the mixture was mixed to a particle size in the range of about 0.5 mm with 2% metallic magnesium powder of the same particle size.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Treatment Of Steel In Its Molten State (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Glass Compositions (AREA)
Abstract
Description
Die Erfindung betrifft ein Mittel zur Entschwefelung von Metallschmelzen, insbesondere Roheisenschmelzen, welches Mittel Calciumcarbid und/oder Calciumoxid sowie eine kohlenstoffhaltige Verbindung enthält.The invention relates to an agent for the desulfurization of molten metals, in particular pig iron melts, which contains calcium carbide and / or calcium oxide and a carbon-containing compound.
In europäischen und amerikanischen Stahlwerken werden zur Entschwefelung von Roheisenschmelzen Entschwefelungsmittel verwendet, die in das flüssige Roheisen eingebracht werden. Dazu wird das Mittel mit Eintauchlanzen pneumatisch in die Schmelze eingeblasen, wobei sowohl Monoinjektion als auch Mehrfachinjektion (Koinjektion) angewendet wird.In European and American steel mills desulphurising agents are used to desulfurize pig iron melts, which are introduced into the molten pig iron. For this purpose, the agent is pneumatically injected into the melt with immersion lances using both mono-injection and multiple injection (coinjection).
Mittel zur Entschwefelung von Metallschmelzen auf Basis von Calciumcarbid und/oder Calciumoxid sind bekannt. Die DE 39 08 071 A1 beschreibt derartige Mittel auf Basis von im Schmelzfluß gewonnenen CaC2-CaO-Kristallgemengen mit maximal 62% CaC2, gasabspaltenden Substanzen und bis zu 44% metallischem Magnesium.Agents for the desulfurization of metal melts based on calcium carbide and / or calcium oxide are known. DE 39 08 071 A1 describes such agents based on CaC 2 -CaO crystal mixtures obtained by melt flow with a maximum of 62% CaC 2 , gas-releasing substances and up to 44% metallic magnesium.
Aus der EP 0 226 994 A1 ist ein feinkörniges Mittel zum Entschwefeln von Eisenschmelzen bekannt, welches aus einem technischen Calciumcarbid, getrockneter Kohle mit einem Gehalt von mindestens 15 Gew.-% flüchtigen Bestandteilen und gegebenenfalls feinkörnigem Magnesium besteht.EP 0 226 994 A1 discloses a fine-grained agent for desulfurizing molten iron, which consists of a technical calcium carbide, dried coal with a content of at least 15% by weight of volatile constituents and optionally fine-grained magnesium.
Das in der EP 0 164 592 A1 beschriebene Mittel besteht wiederum aus einer Kombination von Calciumcarbid, wenigstens einer Wasserstoff-abspaltenden Substanz und Magnesium.The agent described in EP 0 164 592 A1 again consists of a combination of calcium carbide, at least one hydrogen-releasing substance and magnesium.
Die US-A - 4,159,906 beschreibt ein Entschwefelungsmittel, welches Calciumcarbid oder Calciumcyanamid und ein Additiv enthält, welches bei der Temperatur des geschmolzenen Metalls Wasser oder Wasserstoff ergibt. Als bevorzugte Additive werden Alkalimetallhydride, Polyethylen oder Polyamid für die Wasserstoffbildung, und ein Hydrat aus Kalk und Erdalkaliboraten für die Wasserbildung genannt.US-A-4,159,906 describes a desulfurizing agent containing calcium carbide or calcium cyanamide and an additive which gives water or hydrogen at the temperature of the molten metal. Preferred additives include alkali metal hydrides, polyethylene or polyamide for hydrogen formation, and a hydrate of lime and alkaline earth borates for water formation.
Ein weiteres Verfahren zur Behandlung von Roheisenschmelzen zu deren Entschwefelung ist aus der EP 0 530 552 A1 bekannt. Dazu werden in die Schmelze in der Anfangsphase Feststoffe eingeblasen, die die Anfangsschlacke desoxidieren und ihre Basizität erhöhen. In der mittleren Phase wird ein Entschwefelungsmittel zur Hauptentschwefelung eingeblasen, und in der Schlussphase werden solche Feststoffe eingeblasen, die die Schmelze reinigen und die Schlussentschwefelung bewirken.Another method for the treatment of pig iron melts for their desulfurization is known from EP 0 530 552 A1. For this purpose, solids are blown into the melt in the initial phase, which deoxidize the initial slag and increase its basicity. In the middle phase, a desulphurizer is blown into the main desulphurisation, and in the final stage, those solids are blown in which purify the melt and bring about final desulphurisation.
Bei der Entschwefelung ist man bestrebt, mit möglichst wenig Entschwefelungsmittel auszukommen. Es besteht m.a.W. das Bestreben, möglichst wenig Entschwefelungsmittel in die Roheisenschmelze einzubringen und dennoch einen hohen Entschwefelungsgrad zu erreichen.Desulphurization seeks to get by with as little desulphurising agent as possible. It consists m.a.W. the desire to bring as little desulfurizing agent in the molten pig iron and still achieve a high degree of desulfurization.
Hier setzt nun die vorliegende Erfindung an, die sich die Aufgabe stellt, ein Mittel zur Entschwefelung von Metallschmelzen, insbesondere Roheisenschmelzen der eingangs erwähnten Art zur Verfügung zu stellen, welches effizienter als herkömmliche Mittel ist.This is where the present invention is based, which has the object to provide a means for the desulfurization of molten metal, in particular pig iron melts of the type mentioned above, which is more efficient than conventional means.
Diese Aufgabe wird mit einem Mittel erreicht, welches Calciumcarbid und/oder Calciumoxid sowie eine kohlenstoffhaltige Verbindung und zusätzlich ein Alkali- und/oder ein Erdalkaliphosphat in einer Menge von insgesamt 0.5-10 Gew.% enthält.This object is achieved with an agent containing calcium carbide and / or calcium oxide and a carbon-containing compound and additionally an alkali and / or an alkaline earth metal phosphate in a total amount of 0.5-10 wt.%.
Als Alkali- bzw. Erdalkaliphosphat eignen sich Ortho- und Metaphosphate, aber auch Fluorphospate, und zwar in Neutralsalzform und auch als saure Salze. Es hat sich gezeigt, dass sich aber auch natürlich vorkommende Phosphate mit mineraltypischen Beimengungen, wie z.B. Apatit, Fluorapatit oder Hydroxylapatit, eignen.Suitable alkali metal or alkaline earth metal phosphate are ortho and metaphosphates, but also fluorophosphates, in neutral salt form and also as acid salts. However, it has been found that naturally occurring phosphates with mineral-typical admixtures, such. Apatite, fluorapatite or hydroxyapatite.
Als kohlenstoffhaltige Verbindung eignen sich z.B. Kohle, Harnstoff, Kohlenwasserstoffe, Polyethylen, Polyurethan oder Gummi, und zwar bevorzugt in einer Menge zwischen 0,5 bis 15 Gew.-%.As the carbonaceous compound, e.g. Coal, urea, hydrocarbons, polyethylene, polyurethane or rubber, preferably in an amount between 0.5 to 15 wt .-%.
Besonders bevorzugt ist ein Gehalt von 0,5 bis 8 Gew.-% an Alkali- und/oder Erdalkaliphosphat.Particularly preferred is a content of 0.5 to 8 wt .-% of alkali and / or alkaline earth metal phosphate.
Die Entschwefelungswirkung mit dem erfindungsgemäßen Mittel ist dann besonders ausgeprägt, wenn das Alkali- und/oder das Erdalkaliphosphat in Pulverform mit einer Korngröße von maximal 0,2 mm vorliegt.The desulfurization effect with the agent according to the invention is particularly pronounced if the alkali metal and / or alkaline earth metal phosphate is present in powder form with a grain size of not more than 0.2 mm.
Das erfindungsgemäße Mittel kann ferner metallisches Magnesium und/oder Magnesiumlegierungen enthalten, wobei der Anteil an Magnesium und/oder Magnesiumlegierungen insbesondere zwischen 2 und 35 Gew.-% liegt.The agent according to the invention can furthermore contain metallic magnesium and / or magnesium alloys, the proportion of magnesium and / or magnesium alloys being in particular between 2 and 35% by weight.
Insbesondere bevorzugt ist, wenn das Magnesium und/oder die Magnesiumlegierungen in Pulverform mit einer Korngröße bis 1,0 mm und die anderen Inhaltsstoffe des erfindungsgemäßen Mittels in Pulverform mit einer Korngröße von maximal 0,2 mm vorliegen.Particularly preferred is when the magnesium and / or magnesium alloys in powder form with a particle size up to 1.0 mm and the other ingredients of the inventive agent in powder form with a grain size of not more than 0.2 mm.
Die Erfindung betrifft ferner ein Verfahren zur Herstellung des erfindungsgemäßen Mittels zur Entschwefelung von Roheisenschmelzen, welches Verfahren dadurch gekennzeichnet ist, dass ein Gemisch enthaltend Calciumcarbid und/oder Calciumoxid, eine kohlenstoffhaltige Verbindung sowie das Alkali- und/oder das Erdalkaliphospat vermahlen wird, worauf gegebenenfalls pulverförmiges Magnesium oder eine pulverförmige Magnesiumlegierung, jeweils mit einer Korngröße bis 1,0 mm, eingemischt wird.The invention further relates to a process for the preparation of the agent according to the invention for the desulfurization of pig iron melts, which process is characterized in that a mixture containing calcium carbide and / or calcium oxide, a carbonaceous compound and the alkali and / or Erdalkaliphospat is ground, whereupon optionally pulverulent Magnesium or a powdered magnesium alloy, each with a particle size up to 1.0 mm, is mixed.
Darüberhinaus betrifft die Erfindung die Verwendung des erfindungsgemäßen Mittels zur Entschwefelung von Metallschmelzen, insbesondere Roheisenschmelzen.Moreover, the invention relates to the use of the agent according to the invention for the desulfurization of molten metals, in particular pig iron melts.
Die Erfindung betrifft darüber hinaus ein Verfahren zur Herstellung von entschwefelten Metallen, insbesondere Roheisen, und ist dadurch gekennzeichnet, dass das zu entschwefelnde Metall geschmolzen wird, worauf die erhaltene Metallschmelze mit dem erfindungsgemäßen Entschwefelungsmittel in Kontakt gebracht wird.The invention further relates to a process for the production of desulphurised metals, in particular pig iron, and is characterized in that the metal to be desulphurized is melted, whereupon the resulting molten metal is brought into contact with the desulphurising agent according to the invention.
Mit den nachfolgenden Beispielen werden bevorzugte Ausführungsformen der vorliegenden Erfindung noch näher erläutert.With the following examples, preferred embodiments of the present invention will be explained in more detail.
Zur Bewertung des erzielten Entschwefelungsgrades wurde der sogenannte K-Wert herangezogen, der sich folgendermaßen errechnet:
- SA = Anfangsgehalt Schwefel (in ppm) im Roheisen
- SE = Endgehalt Schwefel (in ppm) im Roheisen
- SA = initial sulfur content (in ppm) in pig iron
- SE = final sulfur content (in ppm) in pig iron
Es wurde somit zuerst der Schwefelgehalt im unbehandelten Roheisen in ppm bestimmt (= SA), dann das Roheisen entschwefelt und danach wieder der Schwefelgehalt (= Endgehalt SE) bestimmt, worauf der K-Wert gemäß obiger Formel errechnet wurde.Thus, the sulfur content in untreated pig iron was first determined in ppm (= SA), then the pig iron was desulfurized and then the sulfur content (= final content SE) was determined again, whereupon the K value was calculated according to the above formula.
Bei der Verwendung des erfindungsgemäßen Entschwefelungsmittels ergab sich unter vergleichbaren Bedingungen ein geringerer K-Wert, dessen Absenkung in den nachfolgenden Beispielen in % errechnet wurde und als Maß für die verbesserte Entschwefelung zu werten ist.When using the desulfurizing agent according to the invention resulted in comparable conditions, a lower K value, the reduction was calculated in% in the following examples and is to be regarded as a measure of the improved desulfurization.
Es wurde eine Pfannenentschwefelung mittels Monoinjektion durchgeführt. Dazu wurden 142 t Roheisenschmelze enthaltend 463 ppm Schwefel mit 570 kg erfindungsgemäßem Entschwefelungsmittel behandelt, wobei das Entschwefelungsmittel folgende Zusammensetzung aufwies:
- 90% technisches Carbid enthaltend 77,5 % CaC2
- 6% technisches Calciumoxid enthalten 94 % CaO
- 1% Kohle
- 1% Harnstoff
- 2% Phosphat (Gemisch aus Alkali- und Erdalkaliphosphat)
- 90% technical carbide containing 77.5% CaC 2
- 6% technical grade calcium oxide contains 94% CaO
- 1% coal
- 1% urea
- 2% phosphate (mixture of alkali and alkaline earth phosphate)
Nach Entschwefelung mit dem erfindungsgemäßen Mittel wurde der Schwefelgehalt mit 22 ppm bestimmt, woraus sich ein K-Wert von 1,318 ergibt.After desulfurization with the agent according to the invention, the sulfur content was determined to be 22 ppm, resulting in a K value of 1.318.
Es wurde analog Beispiel 1 vorgegangen, wobei jedoch statt des erfindungsgemäßen Entschwefelungsmittels folgendes Mittel eingesetzt wurde:
- 90% technisches Carbid enthaltend 77,5 % CaC2
- 7% technisches Calciumoxid enthalten 94 % CaO
- 2% Kohle
- 1% Harnstoff
- 90% technical carbide containing 77.5% CaC 2
- 7% technical calcium oxide contains 94% CaO
- 2% coal
- 1% urea
Nach Entschwefelung mit dem obigen Mittel wurde der Schwefelgehalt mit 25 ppm bestimmt, woraus sich ein K-Wert von 1,375 ergibt.After desulfurization with the above agent, the sulfur content was determined to be 25 ppm, giving a K value of 1.375.
Durch Vergleich mit dem Beispiel 1 kann errechnet werden, dass sich der K-Wert durch Einsatz des erfindungsgemäßen Mittels um 4,2 % absenken ließ.By comparison with Example 1 it can be calculated that the K value could be lowered by 4.2% by using the agent according to the invention.
Es wurde eine Torpedoentschwefelung mittels Monoinjektion durchgeführt. Dazu wurden 381 t Roheisenschmelze enthaltend 250 ppm Schwefel mit 950 kg erfindungsgemäßem Entschwefelungsmittel behandelt, wobei das Entschwefelungsmittel folgende Zusammensetzung aufwies:
- 95% technisches Calciumoxid enthaltend 94 % CaO
- 2% Kohle
- 1% Harnstoff
- 2% Phosphat (Erdalkaliphosphat, u.zw. ein Gemisch aus Apatit und Fluorapatit)
- 95% technical calcium oxide containing 94% CaO
- 2% coal
- 1% urea
- 2% phosphate (alkaline earth phosphate, including a mixture of apatite and fluorapatite)
Nach Entschwefelung mit dem erfindungsgemäßen Mittel wurde der Schwefelgehalt mit 52 ppm bestimmt, woraus sich ein K-Wert von 1,588 ergibt.After desulfurization with the agent according to the invention, the sulfur content was determined to be 52 ppm, resulting in a K value of 1.588.
Es wurde analog Beispiel 2 vorgegangen, wobei jedoch statt des erfindungsgemäßen Entschwefelungsmittels folgendes Mittel eingesetzt wurde:
- 95% technisches Calciumoxid enthalten 94 % CaO
- 3% Kohle
- 2% Harnstoff
- 95% technical grade calcium oxide contains 94% CaO
- 3% coal
- 2% urea
Nach Entschwefelung mit dem obigen Mittel wurde der Schwefelgehalt mit 56 ppm bestimmt, woraus sich ein K-Wert von 1,667 ergibt.After desulfurization with the above agent, the sulfur content was determined to be 56 ppm, resulting in a K value of 1.667.
Durch Vergleich mit dem Beispiel 2 kann errechnet werden, dass sich der K-Wert durch Einsatz des erfindungsgemäßen Mittels um 4,7 % absenken ließ.By comparison with Example 2 it can be calculated that the K value could be lowered by 4.7% by using the agent according to the invention.
Es wurde eine Torpedoentschwefelung mittels Monoinjektion durchgeführt. Dazu wurden 158 t Roheisenschmelze enthaltend 260 ppm Schwefel mit 275 kg erfindungsgemäßem Entschwefelungsmittel behandelt, wobei das Entschwefelungsmittel folgende Zusammensetzung aufwies:
- 88% technisches Carbid enthaltend 77,5 % CaC2
- 1% technisches Calciumoxid enthalten 94 % CaO
- 2% Kohle
- 1% Harnstoff
- 8% Phosphat (Erdalkaliphosphat, u.zw. Gemisch aus Fluorapatit und Hydroxylapatit)
- 88% technical carbide containing 77.5% CaC 2
- 1% technical calcium oxide contains 94% CaO
- 2% coal
- 1% urea
- 8% phosphate (alkaline earth phosphate, including a mixture of fluorapatite and hydroxyapatite)
Das Gemisch wurde auf eine Teilchengröße im Bereich von ca. 0,5 mm mit 2 % metallischem Magnesiumpulver derselben Teilchengröße vermischt.The mixture was mixed to a particle size in the range of about 0.5 mm with 2% metallic magnesium powder of the same particle size.
Nach Entschwefelung mit dem erfindungsgemäßen Mittel wurde der Schwefelgehalt mit 40 ppm bestimmt, woraus sich ein K-Wert von 0,930 ergibt.After desulfurization with the agent according to the invention, the sulfur content was determined to be 40 ppm, resulting in a K value of 0.930.
Es wurde analog Beispiel 3 vorgegangen, wobei jedoch statt des erfindungsgemäßen Entschwefelungsmittels folgendes Mittel eingesetzt wurde:
- 88% technisches Carbid enthaltend 77,5 % CaC2
- 7% technisches Calciumoxid enthalten 94 % CaO
- 4% Kohle
- 1% Harnstoff
- 88% technical carbide containing 77.5% CaC 2
- 7% technical calcium oxide contains 94% CaO
- 4% coal
- 1% urea
Das Gemisch wurde auf eine Teilchengröße im Bereich von ca. 0,5 mm mit 2 % metallischem Magnesiumpulver derselben Teilchengröße vermischt.The mixture was mixed to a particle size in the range of about 0.5 mm with 2% metallic magnesium powder of the same particle size.
Nach Entschwefelung mit dem obigen Mittel wurde der Schwefelgehalt mit 47 ppm bestimmt, woraus sich ein K-Wert von 1,018 ergibt.After desulfurization with the above agent, the sulfur content was determined to be 47 ppm, resulting in a K value of 1.018.
Durch Vergleich mit dem Beispiel 3 kann errechnet werden, dass sich der K-Wert durch Einsatz des erfindungsgemäßen Mittels um 8,6 % absenken ließ.By comparison with Example 3 it can be calculated that the K value could be lowered by 8.6% by using the agent according to the invention.
Claims (11)
- An agent for the desulfurization of metal melts, in particular of pig iron melts, which agent comprises calcium carbide and/or calcium oxide as well as a carbonaceous compound,
characterized in that
it comprises an alkali and/or an alkaline earth phosphate in a total amount of from 0.5 to 10% by weight. - An agent according to claim 1, characterized in that the alkali and/or the alkaline earth phosphate is contained in a total amount of up to 10% by weight.
- An agent according to claim 2, characterized in that the alkali and/or the alkaline earth phosphate is contained in an amount of from 0.5 to 8% by weight.
- An agent according to any of claims 1 to 3, characterized in that the alkali and/or the alkaline earth phosphate is provided in the form of a powder having a maximum grain size of 0.2 mm.
- An agent according to any of claims 1 to 4, characterized in that it comprises metallic magnesium and/or magnesium alloys.
- An agent according to claim 5, characterized in that the amount of magnesium and/or magnesium alloys ranges between 2 and 35% by weight.
- An agent according to any of claims 1 to 7, characterized in that the magnesium and/or the magnesium alloys is/are provided in the form of a powder having a grain size of up to 1.0 mm and the other ingredients are provided in the form of a powder having a maximum grain size of 0.2 mm.
- A process for the production of an agent for the desulfurization of pig iron melts according to any of claims 1 to 7, characterized in that a mixture containing calcium carbide and/or calcium oxide, a carbonaceous compound as well as the alkali and/or the alkaline earth phosphate is ground, whereupon powdery magnesium or a powdery magnesium alloy, in each case having a grain size of up to 1.0 mm, is optionally admixed.
- The use of an agent according to any of claims 1 to 7 for the desulfurization of metal melts, in particular pig iron melts.
- A process for the production of desulfurized metals, characterized in that the metal to be desulfurized is melted, whereupon the metal melt obtained is contacted with a desulfurizing agent according to any of claims 1 to 7.
- A process according to claim 10, characterized in that a pig iron melt is used as the metal melt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT04450140T ATE339526T1 (en) | 2003-07-14 | 2004-07-07 | AGENT FOR DESULPHURIZING METAL MELTS |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT0108003A AT412477B (en) | 2003-07-14 | 2003-07-14 | MEANS FOR DEHUMIDIFICATION OF METAL MELTS |
AT10802003 | 2003-07-14 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1498499A1 EP1498499A1 (en) | 2005-01-19 |
EP1498499B1 true EP1498499B1 (en) | 2006-09-13 |
Family
ID=32831430
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04450140A Expired - Lifetime EP1498499B1 (en) | 2003-07-14 | 2004-07-07 | An agent for desulfurization of metal melts |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1498499B1 (en) |
AT (2) | AT412477B (en) |
DE (1) | DE502004001452D1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011116501C5 (en) * | 2011-10-20 | 2018-05-24 | Almamet Gmbh | Bitumen-containing desulphurising agent |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1201506B (en) * | 1985-12-03 | 1989-02-02 | Giovanni Crespi | DARK MIXTURE FOR STEEL STAINLESS STEEL IN ARC OVENS, OXYGEN OVENS TYPE LD, O.B.M., KALDO AND OTHER SIMILARS |
DE4226833A1 (en) * | 1992-08-13 | 1994-02-17 | Alfred Dr Freissmuth | Desulphurising agent for pig iron and cast iron |
DE4242328C2 (en) * | 1992-12-15 | 1995-06-08 | Alfred Dipl Ing Dr Freissmuth | Means for desulfurization, dephosphorization, desiliconization and denitrification of pig iron and cast iron melts |
ATA115194A (en) * | 1994-06-08 | 1997-07-15 | Donau Chemie Ag | DESULFURING AGENT FOR BODY IRON AND CAST IRON MELTING |
AT406690B (en) * | 1994-12-09 | 2000-07-25 | Donau Chemie Ag | AGENT FOR TREATING RAW IRON AND CAST IRON MELT FOR THE PURPOSE OF DESULFURATION |
DE19833037A1 (en) * | 1998-07-22 | 2000-01-27 | Krupp Polysius Ag | Process for the desulfurization of a pig iron melt |
-
2003
- 2003-07-14 AT AT0108003A patent/AT412477B/en active
-
2004
- 2004-07-07 DE DE502004001452T patent/DE502004001452D1/en not_active Expired - Fee Related
- 2004-07-07 EP EP04450140A patent/EP1498499B1/en not_active Expired - Lifetime
- 2004-07-07 AT AT04450140T patent/ATE339526T1/en not_active IP Right Cessation
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011116501C5 (en) * | 2011-10-20 | 2018-05-24 | Almamet Gmbh | Bitumen-containing desulphurising agent |
Also Published As
Publication number | Publication date |
---|---|
ATE339526T1 (en) | 2006-10-15 |
EP1498499A1 (en) | 2005-01-19 |
DE502004001452D1 (en) | 2006-10-26 |
AT412477B (en) | 2005-03-25 |
ATA10802003A (en) | 2004-08-15 |
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