EP1481042A1 - Low emissions fuel emulsion comprising fischer-tropsch derived hydrocarbon - Google Patents
Low emissions fuel emulsion comprising fischer-tropsch derived hydrocarbonInfo
- Publication number
- EP1481042A1 EP1481042A1 EP03709019A EP03709019A EP1481042A1 EP 1481042 A1 EP1481042 A1 EP 1481042A1 EP 03709019 A EP03709019 A EP 03709019A EP 03709019 A EP03709019 A EP 03709019A EP 1481042 A1 EP1481042 A1 EP 1481042A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fuel
- emulsion
- hydrocarbon
- water
- range
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/32—Liquid carbonaceous fuels consisting of coal-oil suspensions or aqueous emulsions or oil emulsions
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/32—Liquid carbonaceous fuels consisting of coal-oil suspensions or aqueous emulsions or oil emulsions
- C10L1/328—Oil emulsions containing water or any other hydrophilic phase
Definitions
- the present invention relates to an improved fuel which has reduced paiticulate matter emission characteristics. More particularly the invention is directed to fuels that are in the form of hydrocarbon-in- water emulsions.
- Hydrocarbon-in-water emulsions have many potential uses, such as in internal combustion engines and as a fuel for heating purposes. Indeed, various studies have suggested that burning hydrocarbon-in-water emulsions has the advantage of lowering the nitrogen oxide emissions normally associated witli burning hydrocarbons. Emulsions are believed to reduce nitrogen oxide (NO ⁇ ) emissions by lowering the peak flame temperature during their combustion. A lower flame temperature, however, often is associated with an increase in the emission of paiticulate matter (Pm). This phenomenon, known as the Pm-NO x trade off, is believed to limit the improvements one can make to diesel emissions.
- NO ⁇ nitrogen oxide
- Pm paiticulate matter
- an object of the present invention is to develop a method of more effectively controlling paiticulate emissions without adversely impacting presently achievable reduced nitrogen oxide emission levels demonstrated for emulsified fuels.
- reduced paiticulate matter emissions are achieved with an emulsion of a hydiocaibon and water in which the hydrocarbon is a Fischer-Tropsch (FT) derived hydiocaibon fuel or a mixture of a FT fuel and a conventional hydiocaibon fuel and in which emulsion a major poition of the hydrocarbon has particle sizes of 1 micron or less.
- the emulsion is a hydrocarbon-in-water emulsion.
- the hydiocaibon is a FT derived hydiocaibon boiling in the diesel fuel range.
- Figure 1 is a diagiammatic iUustiation of one aiiangement of multiple static mixers used to prepare an emulsion according to the invention.
- Figures 2 and 3 graphically compare the performance of an emulsion of the invention with two non-emulsified fuels in a diesel engine without timing adjustments.
- FIGS 4 and 5 graphically compare the performance of the fuels of Figures 2 and 3 with timing adjustment. DETAILED DESCRIPTION OF THE INVENTION
- the emulsions of the present invention contain as the hydiocaibon, a Fischer-Tropsch derived hydrocarbon fuel or a mixture of a FT fuel and a conventional hydrocarbon fuel.
- the hydrocarbon is a FT derived fuel.
- the hydiocaibon fuels produced in the Fischer-Tropsch process may be separated from the product cmde by standard distillation techniques. Additionally, however, the waxy component of the cmde may be converted into fuels by known teclmiques such as hydrotreating, hydroisomerization and hydrocrack- ing. An example of one such process can be found in U.S. 5,378,348, which is incorporated herein by reference.
- the Fischer-Tropsch derived hydrocarbon fuel may comprise either the direct liquid product (C5+) from the Fischer-Tropsch process, a converted Fischer-Tropsch product, or a blend of the foregoing.
- Fischer-Tropsch products boiling in the range of from about 25 °C to about 450°C are suitable.
- Such fuels include that disclosed in U.S. 5,807,413 which patent is incorporated herein by reference.
- Fischer-Tropsch products such as those boiling, in the range of about 140°C to about 370°C and preferably in the range of about 160°C to about 350°C.
- the water of the emulsion of the invention may be that typically used in foiming fuel emulsions such as tap water, distilled or deionized water.
- water from the Fischer-Tropsch process constitutes the continuous phase of the emulsion.
- Fischer-Tropsch process water typically contains about ⁇ 2 wt% of oxygenates.
- Table 1 A typical composition is shown in Table 1 below:
- the amount of water used in fomiing the emulsion may be vaiied over a wide range.
- the volume ratio of Fischer-Tropsch hydrocarbon fuel to water may range from about 95:5 to about 60:40.
- the emulsions of the present invention also include a nonionic surfactant or mixture of nonionic surfactants.
- the type of nonionic surfactants suitable include ethoxylated alcohols, ethoxylated alkyl phenols, ethoxylated carboxylic esters, glycerol esters, sorbital esters and the like.
- the nonionic surfactant will have an HLB in the range of 5 to 30 and preferably 8 to 15.
- suitable surfactants ethoxylated alkyl phenols having from about 5 to about 30 and preferably 10 to 15 mole of ethylene oxide groups deserve special mention.
- the amount of surfactant or mixtures thereof in the emulsion will range from about 0.05 wt% to about 5.0 wt% based on the total weight of hydrocarbons and water with 0.05 wt% to about 2 wt% being typical.
- the emulsion compositions of the invention may include minor but effective amounts of conventional additives such as emulsions stabilizers, antioxidants and the like. In the case where the fuel is diesel fuel the fuel may also contain conventional quantities of diesel fuel additives such as cetane improvers, detergents, heat stabilizers and the like.
- emulsions can be formed by any number of procedures. Central to all of these is providing sufficient shearing of the components to cause emulsification.
- the fuel is added to a mixture of water and surfactant and sheared under conditions sufficient to produce hydiocaibon paiticles of predominantly 1 micron in size or less.
- the particles are substantially uniform in size, i.e., greater than 50% are in the range of about 0.1 to about 1.0 microns in size.
- extensive shearing results in the formation of a "gel” and consequently the shearing will be less than that which would produce a gel.
- FIG. 1 A diagiammatic illustration of one arrangement of static mixers suitable for carrying out the emulsification of this invention is shown in the accompanying Figure. As shown, each of the six mixers have different dimen- sions. Obviously, different members and sizes of mixers may be used so long as the requisite shearing is achieved. The dimensions of tlie illustrated mixers are given in Table 2 below.
- a water and surfactant solution is fed to the mixer 1 via line 7 and tlie Fischer-Tropsch derived hydrocarbon fuel via line 8.
- the product of each mixer is sequentially fed to tlie next mixer in the series, e.g., the product of mixer 1 is fed to mixer 2; tlie product of mixer 2 is fed to mixer 3 and so on.
- the emulsion exiting mixer 6 via line 9 has a particle size predominantly less than 1 micron.
- the emulsion in the instance where the Fisher-Tropsch fuel is a diesel fuel has a viscosity in the range of about 50 to 200 mm2/sec at 20°C.
- a non-ionic surfactant an ethoxylated nonyl phenol having 10 mols of ethylene oxide groups
- a Fischer-Tropsch diesel fuel (boiling range ⁇ 40°C to 300°C) comprising 90 + % of C to C linear paraffins was also fed with tl e water and surfactant through tlie four mixers.
- the volume ratio of fuel to water was 70:30.
- the hydrocarbon flow rate was 2650 ml/min. and the water surfactant solution flow rate was 1380 ml/min.
- the temperature was 24°C.
- the product of mixer 4 was not a hydrocarbon-in-water emulsion.
- Swedish Class 1 Diesel fuel also called Urban Diesel ECI
- Urban Diesel ECI is a standard low emissions reference diesel fuel that produces about 10% to 20% lower NO x and 40% to 50% lower paiticulate matter (Pm) than conventional diesel fuel.
- Pm paiticulate matter
- Figures 2 and 3 show the relative emissions performance of the Fischer-Tropsch fuel and an emulsion of the invention (Example 1) vs. Swedish Class I Diesel fuel at low and medium load.
- tl e FTF exhibits similar behavior to Swedish Class I Diesel Fuel whereas the a fuel emulsion of tlie invention shows NO x emissions 22% below Swedish Class 1 and Pm 53% below.
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Liquid Carbonaceous Fuels (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US86775 | 1979-10-22 | ||
| US10/086,775 US20030163946A1 (en) | 2002-03-01 | 2002-03-01 | Low emissions fuel emulsion |
| PCT/US2003/003850 WO2003074638A1 (en) | 2002-03-01 | 2003-02-07 | Low emissions fuel emulsion comprising fischer-tropsch derived hydrocarbon |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1481042A1 true EP1481042A1 (en) | 2004-12-01 |
| EP1481042B1 EP1481042B1 (en) | 2012-01-18 |
Family
ID=27787511
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03709019A Expired - Lifetime EP1481042B1 (en) | 2002-03-01 | 2003-02-07 | Low emissions fuel emulsion comprising fischer-tropsch derived hydrocarbon |
Country Status (13)
| Country | Link |
|---|---|
| US (1) | US20030163946A1 (en) |
| EP (1) | EP1481042B1 (en) |
| JP (1) | JP4518798B2 (en) |
| KR (1) | KR20040106282A (en) |
| CN (1) | CN100526441C (en) |
| AT (1) | ATE541916T1 (en) |
| AU (1) | AU2003212975B2 (en) |
| BR (1) | BR0307567A (en) |
| CA (3) | CA2702107A1 (en) |
| MY (1) | MY142387A (en) |
| TW (1) | TWI282816B (en) |
| WO (1) | WO2003074638A1 (en) |
| ZA (1) | ZA200406035B (en) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AR043292A1 (en) * | 2002-04-25 | 2005-07-27 | Shell Int Research | USE OF FISCHER-TROPSCH GASOIL AND A COMBUSTIBLE COMPOSITION CONTAINING IT |
| CN1856562B (en) * | 2003-09-03 | 2010-06-23 | 国际壳牌研究有限公司 | Fuel composition, method for producing same and use thereof |
| WO2005021688A1 (en) * | 2003-09-03 | 2005-03-10 | Shell Internationale Research Maatschappij B.V. | Fuel compositions comprising fischer-tropsch derived fuel |
| US20060156620A1 (en) * | 2004-12-23 | 2006-07-20 | Clayton Christopher W | Fuels for compression-ignition engines |
| CA2650333A1 (en) * | 2006-04-27 | 2007-11-08 | New Generation Biofuels, Inc. | Biofuel composition and method of producing a biofuel |
| NL1033989C2 (en) * | 2007-06-14 | 2008-12-16 | Hendrik Loggers | Engine fuel, comprises emulsified mixture of mineral fuels, optional plant oil and emulsifier |
| NL1035106C2 (en) | 2008-02-29 | 2009-09-01 | Hendrik Loggers | Water applying method for replacing part of e.g. normal fuel, involves feeding water into cylinder of engine, and injecting fuel into cylinder, where water is heated due to combustion of fuel to produce water vapor |
| JP5095517B2 (en) * | 2008-06-19 | 2012-12-12 | 独立行政法人科学技術振興機構 | Aluminum-containing zinc oxide n-type thermoelectric conversion material |
| WO2020159350A2 (en) * | 2019-02-01 | 2020-08-06 | Treviño Quintanilla Sergio Antonio | Process for the production of an improved diesel fuel |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6302929B1 (en) * | 1994-04-04 | 2001-10-16 | Rudolf W. Gunnerman | Aqueous fuel for internal combustion engine and method of preparing |
| AUPO841197A0 (en) * | 1997-08-05 | 1997-08-28 | Apace Research Limited | Heat stable emulsions |
| US6325833B1 (en) * | 1997-09-12 | 2001-12-04 | Exxon Research And Engineering Company | Emulsion blends |
| MY118600A (en) * | 1997-09-12 | 2004-12-31 | Exxon Research Engineering Co | Water emulsions of fischer-tropsch liquids |
| US7276093B1 (en) * | 2000-05-05 | 2007-10-02 | Inievep, S.A. | Water in hydrocarbon emulsion useful as low emission fuel and method for forming same |
| AU2002360596A1 (en) * | 2001-12-17 | 2003-07-24 | Exxonmobil Upstream Research Company | Solids-stabilized oil-in-water emulsion and a method for preparing same |
| US7081143B2 (en) * | 2002-01-25 | 2006-07-25 | Exxonmobil Research And Engineering Company | Alkoxylated triazine emulsion compositions for fuel cell reformer start-up |
-
2002
- 2002-03-01 US US10/086,775 patent/US20030163946A1/en not_active Abandoned
-
2003
- 2003-02-07 JP JP2003573092A patent/JP4518798B2/en not_active Expired - Fee Related
- 2003-02-07 AU AU2003212975A patent/AU2003212975B2/en not_active Ceased
- 2003-02-07 WO PCT/US2003/003850 patent/WO2003074638A1/en not_active Ceased
- 2003-02-07 AT AT03709019T patent/ATE541916T1/en active
- 2003-02-07 CN CNB038050773A patent/CN100526441C/en not_active Expired - Fee Related
- 2003-02-07 CA CA2702107A patent/CA2702107A1/en not_active Abandoned
- 2003-02-07 BR BR0307567-2A patent/BR0307567A/en not_active Application Discontinuation
- 2003-02-07 EP EP03709019A patent/EP1481042B1/en not_active Expired - Lifetime
- 2003-02-07 CA CA2482339A patent/CA2482339C/en not_active Expired - Fee Related
- 2003-02-07 CA CA2702115A patent/CA2702115A1/en not_active Abandoned
- 2003-02-07 KR KR10-2004-7013556A patent/KR20040106282A/en not_active Ceased
- 2003-02-13 TW TW092103004A patent/TWI282816B/en not_active IP Right Cessation
- 2003-02-18 MY MYPI20030549A patent/MY142387A/en unknown
-
2004
- 2004-07-28 ZA ZA200406035A patent/ZA200406035B/en unknown
Non-Patent Citations (1)
| Title |
|---|
| See references of WO03074638A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| MY142387A (en) | 2010-11-30 |
| JP2005519165A (en) | 2005-06-30 |
| JP4518798B2 (en) | 2010-08-04 |
| BR0307567A (en) | 2005-04-26 |
| CN1639309A (en) | 2005-07-13 |
| TW200303917A (en) | 2003-09-16 |
| CA2702107A1 (en) | 2003-09-12 |
| CA2482339C (en) | 2011-01-25 |
| WO2003074638A1 (en) | 2003-09-12 |
| CA2702115A1 (en) | 2003-09-12 |
| EP1481042B1 (en) | 2012-01-18 |
| KR20040106282A (en) | 2004-12-17 |
| CN100526441C (en) | 2009-08-12 |
| ZA200406035B (en) | 2006-05-31 |
| US20030163946A1 (en) | 2003-09-04 |
| TWI282816B (en) | 2007-06-21 |
| AU2003212975B2 (en) | 2008-06-05 |
| CA2482339A1 (en) | 2003-09-12 |
| ATE541916T1 (en) | 2012-02-15 |
| AU2003212975A1 (en) | 2003-09-16 |
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