EP1456029A1 - Infrared-reflective, transparent, multi-layer plastic laminates - Google Patents

Infrared-reflective, transparent, multi-layer plastic laminates

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Publication number
EP1456029A1
EP1456029A1 EP02792819A EP02792819A EP1456029A1 EP 1456029 A1 EP1456029 A1 EP 1456029A1 EP 02792819 A EP02792819 A EP 02792819A EP 02792819 A EP02792819 A EP 02792819A EP 1456029 A1 EP1456029 A1 EP 1456029A1
Authority
EP
European Patent Office
Prior art keywords
layer
glazing
layers
product according
transparent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP02792819A
Other languages
German (de)
French (fr)
Other versions
EP1456029B1 (en
Inventor
Rüdiger Gorny
Siegfried Anders
Wolfgang Nising
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Covestro Deutschland AG
Original Assignee
Bayer MaterialScience AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bayer MaterialScience AG filed Critical Bayer MaterialScience AG
Publication of EP1456029A1 publication Critical patent/EP1456029A1/en
Application granted granted Critical
Publication of EP1456029B1 publication Critical patent/EP1456029B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/25Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/25Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
    • Y10T428/256Heavy metal or aluminum or compound thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/26Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
    • Y10T428/266Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension of base or substrate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31507Of polycarbonate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31786Of polyester [e.g., alkyd, etc.]

Definitions

  • the invention relates to a multilayer product made of plastic with high IR reflection and high gloss.
  • Multi-layer products with layers that contain transparent thermoplastic materials are known.
  • Polycarbonate sheets in particular are known. These are provided for a variety of applications. They are produced, for example, by extruding compositions containing polycarbonate (molding compositions) and, if appropriate, coextruding with molding compositions which contain an increased proportion of UV absorbers.
  • Polycarbonate sheets are known from EP-A 0 110 221.
  • EP-A 0 320 632 teaches that the sheets are to be equipped with a coextrusion layer which contains low-volatility UV absorbers in increased concentrations.
  • EP-B 0 678 376 and EP-B 0 595 413 teach that for plates made of polyesters, in particular for plates made of copolyesters of aromatic dicarboxylic acids and mixtures of two aliphatic diols such as e.g. PETG, weather protection is achieved by coextrusion with cover layers that contain UV absorbers e.g. based on benzotriazoles in increased concentrations.
  • German patent DE-C 25 44 245 a table made of polymethyl methacrylate with a content of light-reflecting particles which are aligned parallel to the surface is known. Their layer thickness is dimensioned in such a way that visible light can largely pass through and largely reflect infrared radiation.
  • the known body contains the light-reflecting particles in the base material made of polymethyl methacrylate. They are introduced into the liquid methyl methacrylate monomer, this is poured into a polymerization chamber formed from glass plates arranged in parallel and partially polymerized. Up to this point the particles have sunk onto the lower glass plate. By parallel displacement of this plate, the particles are aligned parallel to the surface and held in this position as the polymerization continues. This treatment stage makes the manufacturing process complex and expensive.
  • EP-A 340 313 describes solar radiation-resistant coatings for ships, tanks, buildings and the like in order to reduce their heating in the sun.
  • the coatings contain a binder, a heat-reflecting pigment and optionally any color pigments.
  • polyethylene sheets for greenhouses are provided with a coating by brushing or spraying, which contains light-reflecting pigments in a matrix of a paint binder. Since the pigment particles are not oriented by the application process, they only have a shading effect and result in unsatisfactory transmission, which is more common due to the low level of adhesion
  • Lacquer binders on polyethylene can be easily washed off the coated web with a water jet.
  • EP-A 0 548 822 describes PMMA sheets and polycarbonate sheets which contain special pearlescent pigments in the coextrusion layer.
  • These pearlescent pigments consist of a carrier material, e.g. made of mica, which is covered with a 60 to 120 nm thick titanium dioxide layer.
  • the quotient T / g is also called the selectivity index SKZ (according to DIN 67 507). This is understood as the quotient from the percentage of light transmission in the visible range and the percentage of total transmittance for radiation energy.
  • the SKZ is a measure of IR reflection and therefore also of the effectiveness of sun protection glazing; it should therefore be as high as possible.
  • Pearlescent pigments have the disadvantage that they result when used in an outer layer of a multilayer 'to produce a matte surface. A high proportion of pearlescent pigments is also required.
  • the present invention is therefore based on the object of providing IR-reflecting products with selectivity indicators (SKZ) greater than 1.15, the surface of which has a high luster and which make do with the smallest possible amounts of pearlescent pigment.
  • SKZ selectivity indicators
  • Layers A, B and C where layer A is a transparent thermoplastic Contains plastic, and wherein layer B contains a transparent thermoplastic and a pigment, which consists of a transparent carrier material and an overlying 150 to 200 nm thick titanium dioxide layer, and wherein layer C contains a transparent thermoplastic and wherein over the titanium dioxide Layer further layers can be applied.
  • layer A is a transparent thermoplastic
  • layer B contains a transparent thermoplastic and a pigment, which consists of a transparent carrier material and an overlying 150 to 200 nm thick titanium dioxide layer
  • layer C contains a transparent thermoplastic and wherein over the titanium dioxide Layer further layers can be applied.
  • This multilayer product is the subject of the present invention.
  • the skilled worker can optimize the concentration of the pigment in routine experiments. He will choose the concentration so that the SKZ is greater than 1.15. The concentration naturally also depends on the thickness of layer B.
  • a particular embodiment of the present invention is the multilayer product mentioned, layer B being 15 to 250 ⁇ m thick.
  • the transparent thermoplastic material which is contained in layers A, B and C being selected from the group consisting of polycarbonate, polymethyl methacrylate, modified PMMA (these are copolymers from methyl methacrylate and butyl methacrylate or butyl acrylate or other common comonomers), transparent ABS, polystyrene, styrene-acrylonitrile copolymer, transparent PVC and polyester, in particular those with repeating units derived from ethylene glycol and / or cyclohexanedimethanol and / or butylene glycol and terephthalic acid and / or isophthalic acid and mixtures thereof.
  • the transparent thermoplastic plastic being at least one of the layers A, B and C a copolyester derived from Dicarboxylic acids and diols
  • the dicarboxylic acids being selected from the group consisting of terephthalic acid, isophthalic acid and cyclohexane-1,4-dicarboxylic acid
  • the diols being selected from the group consisting of ethylene glycol, cyclohexanedimethanol and diethylene glycol
  • the repeating units which are derived from diethylene glycol, have a proportion of all repeating units derived from diols of less than 5 mol%.
  • Cyclohexanedimethanol has the following structure:
  • Another particular embodiment of the present invention is said multilayer product, wherein layer B lies between layers A and C.
  • Another particular embodiment of the present invention is the said multilayer product selected from the grapple consisting of plates, solid plates, corrugated plates and multi-wall sheets.
  • the present invention furthermore relates to the use of the multilayer product according to the invention for the production of decorative panels for
  • the present invention furthermore relates to a product comprising the multilayer product according to the invention.
  • This product is preferably selected from the group consisting of wall cladding, partition wall, ceiling cladding, false ceiling, glazing for greenhouses, glazing for conservatories, glazing for bus stops, roofing, glazing with subdued light, replacement product for painting.
  • the multilayer product according to the invention can contain further layers.
  • the order of the layers is arbitrary. It is preferred that layer B is between layers A and B.
  • Further preferred orders of layers A, B and C are the following: C-B-A-C or C-B-A-B-C or C-B-A-B.
  • Layers A and B and C can each consist of different plastics. If several layers of similar layers occur (such as in C-B-A-B-C), the similar layers (in the example twice B and twice C) can consist of different compositions.
  • the pigment according to the invention consists of a transparent carrier material which is coated with a 150 to 200 nm thick titanium dioxide layer. Pigments of this type are known and are commercially available. Pigments with a disk-like shape with a diameter of 1 to 80 ⁇ m and a thickness of 0.4 to 2.0 ⁇ m are preferred.
  • the transparent carrier material is mica, another layered silicate, glass platelets, PbCO 3 x Pb (OH) and BiOCl in platelet form or platelet-shaped silicon dioxide, produced by the process described in WO 93/108237.
  • the multilayer product according to the invention has the advantage of having a selectivity index greater than 1.15 and a surface with high gloss (preferably> 40%, particularly preferably> 70%). Only a small amount of the pigment according to the invention is required.
  • the multilayer products according to the invention can be used as heat protection glazing.
  • Layer B of the multilayer product according to the invention is preferably 15 to 250 ⁇ m, in particular 20 to 150 ⁇ m, and very particularly preferably 25 to 70 ⁇ m, thick.
  • Layer C of the multilayer product according to the invention is preferably 5 to 1000 ⁇ m thick.
  • the transparent thermoplastic which is contained in layers A, B and C of the multilayer product according to the invention is preferably selected from the group consisting of polycarbonate, polymethyl methacrylate, modified PMMA (these are copolymers of methyl methacrylate and butyl methacrylate or butyl acrylate or other common comonomers) , transparent ABS, polystyrene, styrene-acrylonitrile copolymer, transparent PVC and polyester, especially those with repeating units derived from ethylene glycol and / or cyclohexane dimethanol and / or butylene glycol and terephthalic acid and / or isophthalic acid and / or cyclohexane-l, 4-dicarboxylic acid and the like mixtures.
  • the transparent thermoplastic contained in layers A, B and C of the multilayer product of the invention may also be the polyester disclosed in US-A 5986040. It can also be the plastic composition disclosed in WO 99/63002, it can also be the plastic disclosed in WO 0069945.
  • Polycarbonate is particularly preferred, in particular homopolycarbonate based on bisphenol A.
  • both the top layer and the middle layer can UN absorber included. This can be present in different amounts in the different layers.
  • the multilayer product according to the invention can be produced by coextrusion, melt lamination, painting or laminating. Coextrusion is preferred.
  • Layer C of the multilayer product according to the invention can additionally contain UN absorbers, thermal stabilizers, optical brighteners, dyes and other additives.
  • Layer C may additionally contain 0 to 5% by weight of the pigment contained in layer B.
  • Layers A, B and C can, independently of one another, additionally use UN absorbers,
  • the multilayer products according to the invention can in particular be solid plastic sheets, corrugated sheets and multi-wall sheets (e.g. double wall sheets, three-wall sheets, corrugated multi-wall sheets).
  • the plates also include those which have an additional covering layer with a molding compound with an increased UN absorber content on one or both sides.
  • the multilayer products according to the invention have pearlescent surfaces. They can therefore be used as decorative panels for wall coverings, partitions, and
  • Ceiling cladding, false ceilings, glazing and roofing with subdued light for modern room design, for visually appealing facade cladding, or for the replacement of paint coats and for heat protection.
  • Subsequent processing of the multilayer products according to the invention such as deep drawing or surface processing, such as finishing with scratch-resistant lacquers, water-spreading layers and the like, are possible, and the products produced by these processes are also the subject of the present invention.
  • Thermoplastic, aromatic polycarbonates for the coextrusion molding compositions according to the invention or the moldings with which they are coated are those which have also been used hitherto for this purpose. These are homopolycarbonates, copolycarbonates and thermoplastic polyester carbonates. They have average molecular weights M w of 18,000 to 40,000, preferably from 20,000 to 36,000 and in particular from 22,000 to 35,000, determined by measuring the rel. Solution viscosity of a solution of the polycarbonate in dichloromethane or in mixtures of equal amounts by weight of phenol / o-dichlorobenzene at 25 ° C, calibrated by light scattering.
  • Examples of such compounds are bisphenols which belong to the group of dihydroxydiphenyls, bis (hydroxyphenyl) alkanes, indane bisphenols, bis (hydroxyphenyl) ethers, bis (hydroxyphenyl) sulfones, bis (hydroxyphenyl) ketones and ⁇ , ⁇ '-bis ( hydroxyphenyl) - diisopropylbenzenes belong.
  • bisphenols belonging to the abovementioned compound groups are bisphenol-A, tetraalkylbisphenol-A, 4,4- (meta-phenylenediisopropyl) diphenol (bisphenol M), 4,4- (para-phenylenediisopropyl) diphenol, l, l- Bis- (4-hydroxyphenyl) -3,3,5-trimethylcyclohexane (BP-TMC) and, if appropriate, their mixtures.
  • Homopolycarbonates based on bisphenol-A and copolycarbonates based on the monomers bisphenol-A and l, l-bis- (4-hydroxyphenyl) -3,3,5-trimethylcyclohexane are particularly preferred.
  • the bisphenol compounds to be used according to the invention are reacted with carbonic acid compounds, in particular phosgene, or diphenyl carbonate or dimethyl carbonate in the melt transesterification process.
  • Polyester carbonates are obtained by reacting the bisphenols already mentioned, at least one aromatic dicarboxylic acid and optionally carbonic acid equivalents.
  • Suitable aromatic dicarboxylic acids are, for example, phthalic acid, terephthalic acid, isophthalic acid, 3,3'- or 4,4'-diphenyldicarboxylic acid and benzophenone dicarboxylic acids.
  • Mol% of the carbonate groups in the polycarbonates can be replaced by aromatic dicarboxylic acid ester groups.
  • Inert organic solvents used in the interfacial process are, for example, dichloromethane, the various dichloroethanes and chloropropane compounds, carbon tetrachloride, trichloromethane, chlorobenzene and chlorotoluene.
  • chlorobenzene or dichloromethane or mixtures of dichloromethane and chlorobenzene are preferably used.
  • phase interface reaction can be accelerated by catalysts such as tertiary amines, in particular N-alkylpiperidines or onium salts. To be favoured
  • Tributylamine, triethylamine and N-ethylpiperidine are used.
  • the catalysts mentioned in DE 4238123 are used.
  • the polycarbonates can be branched deliberately and in a controlled manner by using small amounts of branching agents.
  • branching agents are: phloroglucin, 4,6-dimethyl-2,4,6-tri- (4-hydroxyphenyl) -hepten-2; 4,6-dimethyl-2,4,6-tri- (4-hydroxyphenyl) heptane; 1,3,5-tri- (4-hydroxyphenyl) benzene; 1,1,1-tri- (4-hydroxyphenyl) ethane; Tri- (4-hydroxyphenyl) -phenylmethane; 2,2-bis- [4,4-bis- (4-hydroxyphenyl) cyclohexyl] propane; 2,4-bis (4-hydroxyphenyl-isopropyl) -phenol; 2,6-bis
  • Diphenols, on branching agents or mixtures of the branching agents, can be used together with the diphenols but can also be added at a later stage in the synthesis.
  • Preferred chain terminators are phenols such as phenol, alkylphenols such as
  • Chain terminators and branching agents can be added to the syntheses separately or together with the bisphenol.
  • the UV absorbers are incorporated into the thermoplastic coextrusion molding compositions to be used according to the invention by customary methods, for example by mixing solutions of the UV absorbers with solutions of the plastics in suitable organic solvents such as CH 2 C1, haloalkanes, halogen aromatics, chlorobenzene and xylenes.
  • suitable organic solvents such as CH 2 C1, haloalkanes, halogen aromatics, chlorobenzene and xylenes.
  • the substance mixtures are then homogenized in a known manner via extrusion; the solution mixtures are removed in a known manner, for example compounded, by evaporation of the solvent and subsequent extraction.
  • Suitable stabilizers for the polycarbonates for the coextrusion molding compositions according to the invention are, for example, phosphines, phosphites or epoxides or Si-containing stabilizers and further compounds described in EP 0 500 496 A1 and US Pat. No. 3,673,146.
  • Examples include triphenylphosphines, diphenylalkylphosphites, phenyldialkylphosphites, tris (nonylphenyl) phosphite, tetrakis (2,4-di-tert-butylphenyl) -4,4'-biphenylene-diphosponite and triarylphospb.it.
  • Triphenylphosphine and tris (2,4-di-tert-butylphenyl) phosphite are particularly preferred.
  • the coextrusion molding compositions according to the invention can be used for the coextrusion of plates. These panels can be provided with coex layers on one or both sides. Coextrusion as such is known from the literature (see for example EP 110 221 and EP 110 238).
  • Suitable UV absorbers for the coextrusion materials to be used are those compounds which, owing to their absorption capacity below 400 nm, are able to effectively protect polycarbonate from UV light and have a molecular weight of more than 370, preferably 500 and more ,
  • Suitable UV absorbers are in particular the compounds of the formula (II) described in WO 99/05205
  • R 1 and R 2 are the same or different and
  • R 3 and R 4 are likewise the same or different and denote H, -C 4 alkyl, C 5 -C 6 cycloalkyl, benzyl or C 6 -C 4 aryl,
  • n 1, 2, 3 or 4, as well as those of the formula (III)
  • p is also an integer from 0 to 3
  • q is an integer from 1 to 10
  • Suitable UN absorbers are those which are substituted triazines, such as 2,4-bis (2,4-dimethylphenyl) -6- (2-hydroxy-4-n-octyloxyphenyl) -l, 3,5-triazine ( CYASORB® UN-1164) or 2- (4,6-diphenyl-l, 3,5-triazin-2-yl) -5- (hexyl) oxy-phenol (Tinuvin® 1577).
  • substituted triazines such as 2,4-bis (2,4-dimethylphenyl) -6- (2-hydroxy-4-n-octyloxyphenyl) -l, 3,5-triazine ( CYASORB® UN-1164) or 2- (4,6-diphenyl-l, 3,5-triazin-2-yl) -5- (hexyl) oxy-phenol (Tinuvin® 1577).
  • a UN absorber is 2,2-methylenebis (4- (l, l, 3,3-tetramethylbutyl) -6- (2H-benzotriazol-2-yl) phenol), which is commercially available under the name Tinuvin® 360 or Adeka Stab ® LA 31 is sold.
  • the UN absorbers mentioned in EP 0500496 AI are also suitable.
  • the UN absorber Uvinul 3030 from BASF AG obtained in WO 96/15102, Example 1 can also be used.
  • antistatic agents are cationic compounds, for example quaternary ammonium, phosphonium or sulfonium salts, anionic compounds, for example alkylsulfonates, alkylsulfates, alkylphosphates, carboxylates in the form of alkali metal or alkaline earth metal salts, nonionic compounds, for example polyethylene glycol esters, polyethylene glycol ethers, fatty acid amines, fatty acid esters, fatty acid esters , fatty acid esters ,
  • Preferred antistatic agents are nonionic compounds.
  • Preferred fillers are glass fibers, mica, silicates, quartz, talc, titanium dioxide or wollastonite.
  • Preferred reinforcing materials are glass or carbon fibers.
  • All of the starting materials and solvents used for the synthesis of the molding compositions according to the invention can be contaminated with corresponding impurities from their production and storage, the aim being to work with starting materials which are as clean as possible.
  • the individual constituents can be mixed in a known manner both successively and simultaneously, both at room temperature and at elevated temperature.
  • the additives are incorporated into the molding compositions according to the invention in a known manner by mixing polymer granules with the additive (s) and other closing extrusion or by mixing the solutions of polycarbonate with solutions of the additives and subsequent evaporation of the solvents in a known manner.
  • the proportion of additives in the molding compound can be varied within wide limits and depends on the desired properties of the molding compound.
  • the total proportion of additives in the molding composition is approximately up to 40
  • % By weight, preferably 4 to 30% by weight, based on the weight of the molding composition.
  • the polymer compositions obtained in this way can be converted into shaped objects, such as toy parts, but also fibers, foils, tapes, plates, vessels, tubes and other profiles, using the customary methods, such as hot pressing, spinning, extrusion or injection molding.
  • the polymer compositions can also be processed into cast films.
  • the invention therefore further relates to the use of the polymer compositions according to the invention for the production of a shaped article.
  • the use of multilayer systems is also of interest.
  • the thickness of the outer ' layer about 45 microns.
  • the main extruder with a screw of length 33 D and a diameter of 70 mm with degassing - the coex adapter (feed block system) two coextraders for applying the intermediate layer and the top layer, each with a screw of length 25 D and a diameter of 30 mm with the special slot die 350 mm width the calibrator - the roller conveyor of the take-off device the cutting device (saw) the storage table.
  • the polycarbonate granulate of the base material was fed to the hopper of the main extrader, the UV coextrusion material that of the respective coextrader.
  • the respective material is melted and conveyed in the respective plasticizing system cylinder / screw. Both material melts were brought together in the coex adapter and formed a composite after leaving the nozzle and cooling in the calibrator.
  • the other facilities were used for transporting, cutting to length and depositing the extruded sheets.
  • the transmission was determined on the basis of the standards ASTM E 308 / ASTM D 1003.
  • the yellowness index was determined in accordance with ASTM E 313.
  • the selectivity index was determined in accordance with the DIN 67507 specification.
  • Coextrusion molding compositions were produced with the formulations mentioned in Table 1 based on Makrolon ® 3108.
  • the recipes in Table 1 are the compositions of layer B in the examples and the corresponding layers in the comparative examples.
  • the structure of the pigments is as follows:
  • the core consists of mica.
  • Thickness of the TiO2 layer over the core 60-110 nm
  • Thickness of the innermost TiO2 layer above the core 110-120 nm
  • Thickness of the middle SiO2 layer 110-140 nm
  • Thickness of the outermost TiO2 layer 120-150 nm Iriodin ® 9223
  • Thickness of the TiO2 layer over the core 150-200 nm

Abstract

Laminate comprises a layer A containing a base material selected from a transparent thermoplastic plastics material (I) and a lacquer and UV absorber(s), a layer B containing (I) and colorant(s) and a layer C containing (I). Independent claims are also included for the following: (1) Production of the laminate by coextrusion of layers A, B and C; (2) Production of the laminate by applying layer A by lacquering to a substrate comprising layers B and C.

Description

: IR-REF EKTIERENDE , TRANSPARANTE MEHRSCHICHT-KUNSTSTOFFLAMINATE: IR-REFLECTIVE, TRANSPARANT MULTILAYER PLASTIC LAMINATES
Die Erfindung betrifft ein mehrschichtiges Erzeugnis aus Kunststoff mit hoher IR- Reflexion und hohem Glanz.The invention relates to a multilayer product made of plastic with high IR reflection and high gloss.
Mehrschichtige Erzeugnisse mit Schichten, die transparente thermoplastische Kunststoffe enthalten, sind bekannt.Multi-layer products with layers that contain transparent thermoplastic materials are known.
Insbesondere Polycarbonatplatten sind bekannt. Diese werden für eine Vielzahl von Anwendungszwecken bereitgestellt. Ihre Herstellung erfolgt beispielsweise durch Extrasion von Zusammensetzungen enthaltend Polycarbonat (Formmassen) und gegebenenfalls Coextrusion mit Formmassen, die einen erhöhten Anteil an UV-Absorbern enthalten.Polycarbonate sheets in particular are known. These are provided for a variety of applications. They are produced, for example, by extruding compositions containing polycarbonate (molding compositions) and, if appropriate, coextruding with molding compositions which contain an increased proportion of UV absorbers.
Polycarbonatplatten sind aus EP-A 0 110 221 bekannt.Polycarbonate sheets are known from EP-A 0 110 221.
Für den Langzeitschutz von Polycarbonatplatten gegen Vergilbung durch UV-Licht lehrt EP-A 0 320 632, dass die Platten mit einer Coextrusionsschicht auszurüsten sind, die schwerflüchtige UV- Absorber in erhöhten Konzentrationen enthält.For the long-term protection of polycarbonate sheets against yellowing by UV light, EP-A 0 320 632 teaches that the sheets are to be equipped with a coextrusion layer which contains low-volatility UV absorbers in increased concentrations.
EP-B 0 678 376 und EP-B 0 595 413 lehren, dass für Platten aus Polyestern, insbesondere für Platten aus Copolyestern von aromatischen Dicarbonsäuren und Mischungen zweier aliphatischer Diole wie z.B. PETG, der Witterungsschutz durch eine Coextrusion mit Deckschichten erreicht wird, die UV- Absorber z.B. auf Basis von Benzotriazolen in erhöhten Konzentrationen enthalten.EP-B 0 678 376 and EP-B 0 595 413 teach that for plates made of polyesters, in particular for plates made of copolyesters of aromatic dicarboxylic acids and mixtures of two aliphatic diols such as e.g. PETG, weather protection is achieved by coextrusion with cover layers that contain UV absorbers e.g. based on benzotriazoles in increased concentrations.
Aus der deutschen Patentschrift DE-C 25 44 245 ist eine Tafel aus Polymethyl- methacrylat mit einem Gehalt an lichtreflektierenden, parallel zur Oberfläche ausgerichteten Teilchen bekannt. Ihre Schichtdicke ist so bemessen, dass sich sichtbares Licht weitgehend durchlassen und infrarote Strahlung weitgehend reflektieren. Der bekannte Körper enthält die lichtreflektierenden Teilchen in dem Basismaterial aus Polymethylmethacrylat. Sie werden in das flüssige methylmethacrylat-Monomer eingebracht, dieses in eine aus parallel angeordneten Glasplatten gebildete Polymerisationskammer eingefüllt und teilweise polymerisiert. Bis zu diesem Zeitpunkt sind die Teilchen auf die untere Glasplatte abgesunken. Durch eine Parallelverschiebung dieser Platte werden die Teilchen parallel zur Oberfläche ausgerichtet und in dieser Stellung bei Fortsetzung der Polymerisation festgehalten. Durch diese Behandlungsstufe ist das Herstellungsverfahren aufwendig und teuer.From the German patent DE-C 25 44 245 a table made of polymethyl methacrylate with a content of light-reflecting particles which are aligned parallel to the surface is known. Their layer thickness is dimensioned in such a way that visible light can largely pass through and largely reflect infrared radiation. The known body contains the light-reflecting particles in the base material made of polymethyl methacrylate. They are introduced into the liquid methyl methacrylate monomer, this is poured into a polymerization chamber formed from glass plates arranged in parallel and partially polymerized. Up to this point the particles have sunk onto the lower glass plate. By parallel displacement of this plate, the particles are aligned parallel to the surface and held in this position as the polymerization continues. This treatment stage makes the manufacturing process complex and expensive.
EP-A 340 313 beschreibt sonnenstrahlungsabweisende Überzüge für Schiffe, Tanks, Gebäude und dergl., um ihre Erwärmung in der Sonne zu vermindern. Die Überzüge enthalten ein Bindemittel, ein hitzereflektierendes Pigment und gegebenenfalls beliebige Farbpigmente.EP-A 340 313 describes solar radiation-resistant coatings for ships, tanks, buildings and the like in order to reduce their heating in the sun. The coatings contain a binder, a heat-reflecting pigment and optionally any color pigments.
Nach EP-A 428 937 werden Polyethylenbahnen für Gewächshäuser durch Streichen oder Spritzen mit einem Überzug versehen, der lichtreflektierende Pigmente in einer Matrix aus einem Lackbindemittel enthält. Da die Pigmentteilchen durch das Auftragsverfahren nicht orientiert werden, haben sie nur eine schattierende Wirkung und ergeben eine unbefriedigende Transmission, infolge der geringen Haftung üblicherAccording to EP-A 428 937, polyethylene sheets for greenhouses are provided with a coating by brushing or spraying, which contains light-reflecting pigments in a matrix of a paint binder. Since the pigment particles are not oriented by the application process, they only have a shading effect and result in unsatisfactory transmission, which is more common due to the low level of adhesion
Lackbindemittel an Polyethylen kann die Beschichtung leicht mit einem Wasserstrahl von der beschichteten Bahn abgewaschen werden.Lacquer binders on polyethylene can be easily washed off the coated web with a water jet.
EP-A 0 548 822 beschreibt PMMA-Platten und Polycarbonatplatten, die in der Coextrusions-Schicht spezielle Perlglanzpigmente enthalten. Diese Perlglanzpigmente bestehen aus einem Trägermaterial, z.B. aus Glimmer, das mit einer 60 bis 120 nm dicken Titandioxid-Schicht bedeckt ist.EP-A 0 548 822 describes PMMA sheets and polycarbonate sheets which contain special pearlescent pigments in the coextrusion layer. These pearlescent pigments consist of a carrier material, e.g. made of mica, which is covered with a 60 to 120 nm thick titanium dioxide layer.
Die Herstellung dieser Perlglanzpigmente ist z.B. in DE-A 196 18 569 beschrieben. EP-A 0 548 822 lehrt, dass eine Selektivitätskennzahl (SKZ) von über 1,15 erforderlich ist um ausreichende IR-Reflexion zu erreichen. Die SKZ ist dabei wie folgt definiert.The production of these pearlescent pigments is described, for example, in DE-A 196 18 569. EP-A 0 548 822 teaches that a selectivity index (SKZ) of over 1.15 is required in order to achieve sufficient IR reflection. The SKZ is defined as follows.
Der Quotient T/g wird auch als Selektivitätskennzahl SKZ (nach DIN 67 507) bezeichnet. Man versteht darunter den Quotienten aus der prozentualen Lichttransmission im sichtbaren Bereich und der prozentualen Gesamtdurchlässigkeit für Strahlungsenergie. Die SKZ ist ein Maß für die IR-Reflexion und insofern auch für die Wirksamkeit von Sonnenschutzverglasungen; sie soll deshalb möglichst hoch sein.The quotient T / g is also called the selectivity index SKZ (according to DIN 67 507). This is understood as the quotient from the percentage of light transmission in the visible range and the percentage of total transmittance for radiation energy. The SKZ is a measure of IR reflection and therefore also of the effectiveness of sun protection glazing; it should therefore be as high as possible.
Bekannt ist, dass die in EP-A 0 548 822 beschriebenen Platten 20 bis 40 Gew.-% der Perlglanzpigmente in der Coextrasionsschicht enthalten um die erforderlichen hohen Selektivitätskennzahlen zu erreichen. Es ist von Nachteil, dass ein so hoher Anteil des Perlglanzpigmentes erforderlich ist. Dadurch werden die Platten sehr teuer.It is known that the plates described in EP-A 0 548 822 contain 20 to 40% by weight of the pearlescent pigments in the coextrusion layer in order to achieve the required high selectivity indicators. It is disadvantageous that such a high proportion of the pearlescent pigment is required. This makes the plates very expensive.
DE-A 100 06 651 lehrt, dass Perlglanzpigmente mit drei oder mehr Schichten aus Titandioxid und Siliziumdioxid auf Glimmer bei der Bewitterung von Kunststoffen, die diese Pigmente enthalten, eine besonders niedrige Vergilbung bei der Bewitterung bewirken.DE-A 100 06 651 teaches that pearlescent pigments with three or more layers of titanium dioxide and silicon dioxide on mica in the weathering of plastics containing these pigments bring about a particularly low yellowing in weathering.
Perlglanzpigmente haben den Nachteil, dass sie bei Einsatz in einer außenliegenden Schicht eines mehrschichtigen' Erzeugnisses zu einer matten Oberfläche führen. Außerdem ist ein hoher Anteil der Perlglanzpigmente erforderlich.Pearlescent pigments have the disadvantage that they result when used in an outer layer of a multilayer 'to produce a matte surface. A high proportion of pearlescent pigments is also required.
Der vorliegenden Erfindung liegt somit die Aufgabe zugrunde, IR-reflektierende Erzeugnisse mit Selektivitätskennzahlen (SKZ) größer als 1.15 bereitzustellen, deren Oberfläche einen hohen Glanz aufweist und die mit möglichst geringen Mengen an Perlglanzpigment auskommen.The present invention is therefore based on the object of providing IR-reflecting products with selectivity indicators (SKZ) greater than 1.15, the surface of which has a high luster and which make do with the smallest possible amounts of pearlescent pigment.
Diese Aufgabe wird gelöst durch ein mehrschichtiges Erzeugnis umfassend dreiThis problem is solved by a multi-layer product comprising three
Schichten A, B und C, wobei Schicht A einen transparenten thermoplastischen Kunststoff enthält, und wobei Schicht B einen transparenten thermoplastischen Kunststoff und ein Pigment, das aus einem transparenten Trägermaterial und einer darüberliegenden 150 bis 200 nm dicken Titandioxid-Schicht besteht, enthält, und wobei Schicht C einen transparenten thermoplastischen Kunststoff enthält und wobei über der Titandioxid-Schicht weitere Schichten aufgetragen sein können. Dieses mehrschichtiges Erzeugnis ist Gegenstand der vorliegenden Erfindung.Layers A, B and C, where layer A is a transparent thermoplastic Contains plastic, and wherein layer B contains a transparent thermoplastic and a pigment, which consists of a transparent carrier material and an overlying 150 to 200 nm thick titanium dioxide layer, and wherein layer C contains a transparent thermoplastic and wherein over the titanium dioxide Layer further layers can be applied. This multilayer product is the subject of the present invention.
Die Konzentration des Pigmentes kann der Fachmann in Routineversuchen optimieren. Er wird die Konzentration so wählen, dass die SKZ größer als 1,15 ist. Die Konzentration hängt natürlich auch von der Dicke der Schicht B ab.The skilled worker can optimize the concentration of the pigment in routine experiments. He will choose the concentration so that the SKZ is greater than 1.15. The concentration naturally also depends on the thickness of layer B.
Falls über der Titandioxidschicht noch weitere Schichten aufgetragen sind, sind diese so zu wählen, dass sie das Erreichen einer SKZ von über 1,15 nicht verhindern.If additional layers are applied over the titanium dioxide layer, these should be selected so that they do not prevent the SKZ from exceeding 1.15.
Eine besondere Ausfuhrungsform der vorliegenden Erfindung ist das genannte mehrschichtige Erzeugnis, wobei Schicht B 15 bis 250 μm dick ist.A particular embodiment of the present invention is the multilayer product mentioned, layer B being 15 to 250 μm thick.
Eine weitere besondere Ausführangsform der vorliegenden Erfindung ist das genannte mehrschichtige Erzeugnis, wobei der transparente thermoplastische Kunst- Stoff, der in den Schichten A, B und C enthalten ist, ausgewählt ist aus der Gruppe bestehend aus Polycarbonat, Polymethylmethacrylat, modifiziertes PMMA (das sind Copolymere aus Methylmethacrylat und Butylmethacrylat oder Butylacrylat oder anderen gängigen Comonomeren), transparentes ABS, Polystyrol, Styrol-A.crylnitril- Copolymerisat, transparentes PVC und Polyester, insbesondere solche mit Wieder- holungseinheiten abgeleitet von Ethylenglycol und/oder Cyclohexandimethanol und/oder Butylenglycol und Terephthalsäure und/oder Isophthalsäure und deren Mischungen.Another particular embodiment of the present invention is the said multilayer product, the transparent thermoplastic material which is contained in layers A, B and C being selected from the group consisting of polycarbonate, polymethyl methacrylate, modified PMMA (these are copolymers from methyl methacrylate and butyl methacrylate or butyl acrylate or other common comonomers), transparent ABS, polystyrene, styrene-acrylonitrile copolymer, transparent PVC and polyester, in particular those with repeating units derived from ethylene glycol and / or cyclohexanedimethanol and / or butylene glycol and terephthalic acid and / or isophthalic acid and mixtures thereof.
Eine weitere besondere Ausführungsform der vorliegenden Erfindung ist das ge- nannte mehrschichtige Erzeugnis, wobei der transparente thermoplastische Kunststoff mindestens einer der Schichten A, B und C ein Copolyester ist, abgeleitet von Dicarbonsäuren und Diolen, wobei die Dicarbonsäuren ausgewählt sind aus der Gruppe bestehend aus Terephthalsäure, Isophthalsäure und Cyclohexan-l,4-dicar- bonsäure und wobei die Diole ausgewählt sind aus der Gruppe bestehend aus Ethylenglycol, Cyclohexandimethanol und Diethylenglycol, und wobei die Wieder- holungseinheiten, die von Diethylenglycol abgeleitet sind, einen Anteil an allen Wiederholungseinheiten abgeleitet von Diolen von weniger als 5 mol-% haben.Another particular embodiment of the present invention is the multi-layer product mentioned, the transparent thermoplastic plastic being at least one of the layers A, B and C a copolyester derived from Dicarboxylic acids and diols, the dicarboxylic acids being selected from the group consisting of terephthalic acid, isophthalic acid and cyclohexane-1,4-dicarboxylic acid and the diols being selected from the group consisting of ethylene glycol, cyclohexanedimethanol and diethylene glycol, and wherein the repeating units , which are derived from diethylene glycol, have a proportion of all repeating units derived from diols of less than 5 mol%.
Cyclohexandimethanol hat folgende Struktur:Cyclohexanedimethanol has the following structure:
Eine weitere besondere Ausführungsform der vorliegenden Erfindung ist das genannte mehrschichtige Erzeugnis, wobei die Schicht B zwischen den Schichten A und C liegt.Another particular embodiment of the present invention is said multilayer product, wherein layer B lies between layers A and C.
Eine weitere besondere Ausführungsform der vorliegenden Erfindung ist das genannte mehrschichtige Erzeugnis ausgewählt aus der Grappe bestehend aus Platten, massiven Platten, Wellplatten und Stegplatten.Another particular embodiment of the present invention is the said multilayer product selected from the grapple consisting of plates, solid plates, corrugated plates and multi-wall sheets.
Gegenstand der vorliegenden Erfindung ist weiterhin die Verwendung des erfin- dungsgemäßen mehrschichtigen Erzeugnisses zur Herstellung von Dekorplatten fürThe present invention furthermore relates to the use of the multilayer product according to the invention for the production of decorative panels for
Wandverkleidungen, Zwischenwänden, Deckenverkleidungen, Zwischendecken, Verscheibungen für Gewächshäuser, Verscheibungen für Wintergärten, Verschei- bungen für Bushaltestellen, Überdachungen, Verscheibungen mit gedämpftem Lichteinfall, oder für den Ersatz von Farbanstrichen und für den Wärmeschutz.Wall cladding, partition walls, ceiling cladding, false ceilings, glazing for greenhouses, glazing for conservatories, glazing for bus stops, roofing, glazing with subdued light, or for the replacement of paint coats and for thermal insulation.
Gegenstand der vorliegenden Erfindung ist weiterhin ein Erzeugnis enthaltend das erfindungsgemäße mehrschichtige Erzeugnis.The present invention furthermore relates to a product comprising the multilayer product according to the invention.
Dieses Erzeugnis ist bevorzugt ausgewählt aus der Gruppe bestehend aus Wandver- kleidung, Zwischenwand, Deckenverkleidung, Zwischendecke, Verscheibung für Ge- wächshäuser, Verscheibung für Wintergärten, Verscheibung für Bushaltestellen, Überdachung, Verscheibung mit gedämpftem Lichteinfall, Ersatzprodukt für Farbanstriche.This product is preferably selected from the group consisting of wall cladding, partition wall, ceiling cladding, false ceiling, glazing for greenhouses, glazing for conservatories, glazing for bus stops, roofing, glazing with subdued light, replacement product for painting.
Das erfindungsgemäße mehrschichtige Erzeugnis kann neben den Schichten A, B und C weitere Schichten enthalten. Die Reihenfolge der Schichten ist beliebig. Es ist bevorzugt, dass Schicht B zwischen den Schichten A und B liegt. Weitere bevorzugte Reihenfolgen der Schichten A, B und C sind die folgenden: C-B-A-C oder C-B-A-B- C oder C-B-A-B.In addition to layers A, B and C, the multilayer product according to the invention can contain further layers. The order of the layers is arbitrary. It is preferred that layer B is between layers A and B. Further preferred orders of layers A, B and C are the following: C-B-A-C or C-B-A-B-C or C-B-A-B.
Die Schichten A und B und C können jeweils aus unterschiedlichen Kunststoffen bestehen. Wenn mehrere Schichten gleichartige Schichten auftreten (wie z. B. in C-B-A-B-C), dann können die gleichartigen Schichten (im Beispiel zweimal B und zweimal C) aus verschiedenen Zusammensetzungen bestehen.Layers A and B and C can each consist of different plastics. If several layers of similar layers occur (such as in C-B-A-B-C), the similar layers (in the example twice B and twice C) can consist of different compositions.
Das erfmdungsgemäße Pigment besteht aus einem transparenten Trägermaterial, das mit einer 150 bis 200 nm dicken Titandioxid-Schicht beschichtet ist. Derartige Pigmente sind bekannt und im Handel erhältlich. Bevorzugt sind Pigmente mit einer scheibenförmigen Gestalt mit einem Durchmesser von 1 bis 80 μm und einer Dicke von 0,4 bis 2,0 μmThe pigment according to the invention consists of a transparent carrier material which is coated with a 150 to 200 nm thick titanium dioxide layer. Pigments of this type are known and are commercially available. Pigments with a disk-like shape with a diameter of 1 to 80 μm and a thickness of 0.4 to 2.0 μm are preferred
Das transparente Trägermaterial ist Glimmer, ein anderes Schichtsilikat, Glasplätt- chen, PbCO3 x Pb(OH) sowie BiOCl in Plättchenform oder plättchenförmiges Sili- ziumdoxid, hergestellt nach dem in WO 93/108237 beschriebenen Verfahren.The transparent carrier material is mica, another layered silicate, glass platelets, PbCO 3 x Pb (OH) and BiOCl in platelet form or platelet-shaped silicon dioxide, produced by the process described in WO 93/108237.
Das erfmdungsgemäße mehrschichtige Erzeugnis hat den Vorteil, eine Selektivitäts- kennzahlen größer als 1.15 aufzuweisen und eine Oberfläche mit hohem Glanz (bevorzugt >40 %, besonders bevorzugt >70 %) aufzuweisen. Dabei ist nur eine geringe Mengen des erfindungsgemäßen Pigments erforderlich. Die erfmdungsgemäßen mehrschichtigen Erzeugnisse köimen als Wärmeschutz- Verscheibungen verwendet werden.The multilayer product according to the invention has the advantage of having a selectivity index greater than 1.15 and a surface with high gloss (preferably> 40%, particularly preferably> 70%). Only a small amount of the pigment according to the invention is required. The multilayer products according to the invention can be used as heat protection glazing.
Schicht B des erfindungsgemäßen mehrschichtigen Erzeugnisses ist bevorzugt 15 bis 250 μm, insbesondere 20 bis 150 μm, und ganz besonders bevorzugt 25 bis 70 μm, dick.Layer B of the multilayer product according to the invention is preferably 15 to 250 μm, in particular 20 to 150 μm, and very particularly preferably 25 to 70 μm, thick.
Schicht C des erfindungsgemäßen mehrschichtigen Erzeugnisses ist bevorzugt 5 bis 1000 μm dick.Layer C of the multilayer product according to the invention is preferably 5 to 1000 μm thick.
Der transparente thermoplastische Kunststoff, der in den Schichten A, B und C des erfindungsgemäßen mehrschichtigen Erzeugnisses enthalten ist, ist bevorzugt ausgewählt aus der Gruppe bestehend aus Polycarbonat, Polymethylmethacrylat, modifiziertes PMMA (das sind Copolymere aus Methylmethacrylat und Butylmethacrylat oder Butylacrylat oder anderen gängigen Comonomeren), transparentes ABS, Polystyrol, Styrol-Acrylnitril-Copolymerisat, transparentes PVC und Polyester, insbesondere solche mit Wiederholungseinheiten abgeleitet von Ethylenglycol und/oder Cyclohexandimethanol und/oder Butylenglycol und Terephthalsäure und/oder Isophthalsäure und/oder Cyclohexan-l,4-dicarbonsäure und deren Mischungen.The transparent thermoplastic which is contained in layers A, B and C of the multilayer product according to the invention is preferably selected from the group consisting of polycarbonate, polymethyl methacrylate, modified PMMA (these are copolymers of methyl methacrylate and butyl methacrylate or butyl acrylate or other common comonomers) , transparent ABS, polystyrene, styrene-acrylonitrile copolymer, transparent PVC and polyester, especially those with repeating units derived from ethylene glycol and / or cyclohexane dimethanol and / or butylene glycol and terephthalic acid and / or isophthalic acid and / or cyclohexane-l, 4-dicarboxylic acid and the like mixtures.
Der transparente thermoplastische Kunststoff, der in den Schichten A, B und C des erfindungsgemäßen mehrschichtigen Erzeugnisses enthalten ist, kann auch der Polyester sein, der in US-A 5986040 offenbart wird. Er kann auch die in WO 99/63002 offenbarte Kunststoff-Zusammensetzung sein, er kann auch der in WO 0069945 of- fenbarte Kunststoff sein.The transparent thermoplastic contained in layers A, B and C of the multilayer product of the invention may also be the polyester disclosed in US-A 5986040. It can also be the plastic composition disclosed in WO 99/63002, it can also be the plastic disclosed in WO 0069945.
Besonders bevorzugt ist Polycarbonat, insbesondere das Homopolycarbonat auf Basis von Bisphenol A.Polycarbonate is particularly preferred, in particular homopolycarbonate based on bisphenol A.
Um die Witterungsbeständigkeit der erfindungsgemäßen mehrschichtigen Erzeugnisse zu erhöhen, können sowohl die oberste Schicht als auch die mittlere Schicht UN-Absorber enthalten. Dieser kann in den verschiedenen Schichten in verschiedenen Mengen vorhanden sein.In order to increase the weather resistance of the multilayer products according to the invention, both the top layer and the middle layer can UN absorber included. This can be present in different amounts in the different layers.
Die Herstellung des erfmdungsgemäßen mehrschichtigen Erzeugnisses kann durch Coextrusion, Schmelzekaschierung, Lackieren oder Laminieren erfolgen. Coextrusion ist bevorzugt.The multilayer product according to the invention can be produced by coextrusion, melt lamination, painting or laminating. Coextrusion is preferred.
Schicht C des erfindungsgemäßen mehrschichtigen Erzeugnisses kann zusätzlich UN-Absorber, Thermostabilisatoren, optische Aufheller, Farbstoffe und andere Ad- ditive enthalten.Layer C of the multilayer product according to the invention can additionally contain UN absorbers, thermal stabilizers, optical brighteners, dyes and other additives.
Schicht C kann zusätzlich 0 bis 5 Gew.-% des Pigments, das in Schicht B enthalten ist, enthalten.Layer C may additionally contain 0 to 5% by weight of the pigment contained in layer B.
Die Schichten A, B und C können unabhängig voneinander zusätzlich UN- Absorber,Layers A, B and C can, independently of one another, additionally use UN absorbers,
Thermostabilisatoren, optische Aufheller, Farbstoffe und andere Additive enthalten.Contain thermal stabilizers, optical brighteners, dyes and other additives.
Die erfindungsgemäßen mehrschichtigen Erzeugnisse können insbesondere massive Kunststoffplatten, Wellplatten und Stegplatten (z.B. Stegdoppelplatten, Stegdrei- fachplatten, gewellte Stegplatten) sein. Die Platten umfassen auch solche, die auf einer Seite oder beiden Seiten eine zusätzliche Deckschicht mit einer Formmasse mit einem erhöhten UN- Absorbergehalt aufweisen.The multilayer products according to the invention can in particular be solid plastic sheets, corrugated sheets and multi-wall sheets (e.g. double wall sheets, three-wall sheets, corrugated multi-wall sheets). The plates also include those which have an additional covering layer with a molding compound with an increased UN absorber content on one or both sides.
Die erfmdungsgemäßen mehrschichtigen Erzeugnisse haben perlglanzartige Oberflä- chen. Sie können deshalb als Dekorplatten für Wandverkleidungen, Zwischenwände,The multilayer products according to the invention have pearlescent surfaces. They can therefore be used as decorative panels for wall coverings, partitions,
Deckenverkleidungen, Zwischendecken, Verscheibungen und Bedachungen mit gedämpften Lichteinfall, zum modernen Raumdesign, für optisch ansprechende Fassadenverkleidungen, oder für den Ersatz von Farbanstrichen und für den Wärmeschutz verwendet werden. Nachträgliche Bearbeitungen der erfindungsgemäßen mehrschichtigen Erzeugnisse, wie z.B. Tiefziehen oder Oberflächenbearbeitungen, wie z.B. Ausrüstung mit Kratzfestlacken, wasserspreitenden Schichten und ähnliches sind möglich und die durch diese Verfahren hergestellten Erzeugnisse sind ebenfalls Gegenstand der vorliegen- den Erfindung.Ceiling cladding, false ceilings, glazing and roofing with subdued light, for modern room design, for visually appealing facade cladding, or for the replacement of paint coats and for heat protection. Subsequent processing of the multilayer products according to the invention, such as deep drawing or surface processing, such as finishing with scratch-resistant lacquers, water-spreading layers and the like, are possible, and the products produced by these processes are also the subject of the present invention.
Thermoplastische, aromatische Polycarbonate für die erfindungsgemäßen Coextra- sionsfonnmassen oder die Formkörper mit denen sie beschichtet werden sind diejenigen, die auch bisher für diesen Zweck verwendet wurden. Dies sind Homopolycar- bonate, Copolycarbonate und thermoplastische Polyestercarbonate. Sie haben mittlere Molekulargewichte M w von 18.000 bis 40.000, vorzugsweise von 20.000 bis 36.000 und insbesondere von 22.000 bis 35.000, ermittelt durch Messung der rel. Lösungsviskosität einer Lösung des Polycarbonats in Dichlormethan oder in Mischungen gleicher Gewichtsmengen Phenol/o-Dichlorbenzol bei 25 °C, geeicht durch Lichtstreuung.Thermoplastic, aromatic polycarbonates for the coextrusion molding compositions according to the invention or the moldings with which they are coated are those which have also been used hitherto for this purpose. These are homopolycarbonates, copolycarbonates and thermoplastic polyester carbonates. They have average molecular weights M w of 18,000 to 40,000, preferably from 20,000 to 36,000 and in particular from 22,000 to 35,000, determined by measuring the rel. Solution viscosity of a solution of the polycarbonate in dichloromethane or in mixtures of equal amounts by weight of phenol / o-dichlorobenzene at 25 ° C, calibrated by light scattering.
Zur Herstellung von Polycarbonaten für die erfindungsgemäßen Coextrusionsform- massen sei beispielhaft auf „Schnell", Chemistry and Physics of Polycarbonats, Polymer Reviews, Vol. 9, Interscience Püblishers, New York, London, Sydney 1964, auf D.C. PREVORSEK. B.T. DEBONA and Y. KESTEN, Corporate ResearchFor the production of polycarbonates for the coextrusion molding compositions according to the invention, see for example "Schnell", Chemistry and Physics of Polycarbonates, Polymer Reviews, Vol. 9, Interscience Püblishers, New York, London, Sydney 1964, on DC PREVORSEK. BT DEBONA and Y. KESTEN, corporate research
Center, Allied Chemical Corporation, Moristown, New Jersey 07960, „Synthesis of Poly(ester)carbonate Copolymers" in Journal of Polymer Science, Polymer Chemistry Edition, Vol. 19, 75-90 (1980), auf D. Freitag, U. Grigo, P.R. Müller, N. Nouvertne, BAYER AG, „Polycarbonates" in Encyclopedia of Polymer Science and Engineering, Vol. 11, Second Edition, 1988, Seiten 648-718 und schließlich aufCenter, Allied Chemical Corporation, Moristown, New Jersey 07960, "Synthesis of Poly (ester) carbonate Copolymers" in Journal of Polymer Science, Polymer Chemistry Edition, Vol. 19, 75-90 (1980), on D. Freitag, U. Grigo, PR Müller, N. Nouvertne, BAYER AG, "Polycarbonates" in Encyclopedia of Polymer Science and Engineering, Vol. 11, Second Edition, 1988, pages 648-718 and finally
Dres. U. Grigo, K. Kircher und P.R. Müller „Polycarbonate" in Becker/Braun, Kunststoff-Handbuch, Band 3/1, Polycarbonate, Polyacetale, Polyester, Cellulose- ester, Carl Hanser Verlag München, Wien 1992, Seiten 117-299 verwiesen. Die Herstellung erfolgt vorzugsweise nach dem Phasengrenzflächenverfahren oder dem Schmelze-Umesterungs verfahren und wird beispielhaft an dem Phasengrenzflächenverfahren beschrieben. Als Ausgangsverbindungen bevorzugt einzusetzende Verbindungen sind Bisphenole der allgemeinen Formel HO-Z-OH, worin Z ein divalenter organischer Rest mit 6 bis 30 Kohlenstoffatomen ist, der eine oder mehrere aromatische Gruppen enthält. Bei- spiele solcher Verbindungen sind Bisphenole, die zu der Gruppe der Dihydroxydi- phenyle, Bis(hydroxyphenyl)alkane, Indanbisphenole, Bis(hydroxyphenyl)ether, Bis(hydroxyphenyl)sulfone, Bis(hydroxyphenyl)ketone und α,α'- Bis(hydroxyphe- nyl)- diisopropylbenzole gehören.Dres. U. Grigo, K. Kircher and PR Müller "Polycarbonate" in Becker / Braun, Plastic Manual, Volume 3/1, Polycarbonate, Polyacetale, Polyester, Cellulose Ester, Carl Hanser Verlag Munich, Vienna 1992, pages 117- 299. Production is preferably carried out using the phase interface process or the melt transesterification process and is described by way of example using the phase interface process. Compounds which are preferably to be used as starting compounds are bisphenols of the general formula HO-Z-OH, in which Z is a divalent organic radical having 6 to 30 carbon atoms and containing one or more aromatic groups. Examples of such compounds are bisphenols which belong to the group of dihydroxydiphenyls, bis (hydroxyphenyl) alkanes, indane bisphenols, bis (hydroxyphenyl) ethers, bis (hydroxyphenyl) sulfones, bis (hydroxyphenyl) ketones and α, α'-bis ( hydroxyphenyl) - diisopropylbenzenes belong.
Besonders bevorzugte Bisphenole, die zu den vorgenannten Verbindungsgrappen gehören, sind Bisphenol-A, Tetraalkylbisphenol-A, 4,4-(meta-Phenylendiisopropyl) diphenol (Bisphenol M), 4,4-(para-Phenylendiisopropyl)diphenol, l,l-Bis-(4-hydro- xyphenyl)-3,3,5-trimethylcyclohexan (BP-TMC) sowie gegebenenfalls deren Gemische. Besonders bevorzugt sind Homopolycarbonate auf Basis Bisphenol-A und Copolycarbonate auf der Basis der Monomere Bisphenol-A und l,l-Bis-(4-hydroxy- phenyl)-3,3,5-trimethylcyclohexan. Die erfmdungsgemäß einzusetzenden Bisphenolverbindungen werden mit Kohlensäureverbindungen, insbesondere Phosgen oder beim Schmelzeumesterungsprozess Diphenylcarbonat bzw. Dimethylcarbonat, umgesetzt.Particularly preferred bisphenols belonging to the abovementioned compound groups are bisphenol-A, tetraalkylbisphenol-A, 4,4- (meta-phenylenediisopropyl) diphenol (bisphenol M), 4,4- (para-phenylenediisopropyl) diphenol, l, l- Bis- (4-hydroxyphenyl) -3,3,5-trimethylcyclohexane (BP-TMC) and, if appropriate, their mixtures. Homopolycarbonates based on bisphenol-A and copolycarbonates based on the monomers bisphenol-A and l, l-bis- (4-hydroxyphenyl) -3,3,5-trimethylcyclohexane are particularly preferred. The bisphenol compounds to be used according to the invention are reacted with carbonic acid compounds, in particular phosgene, or diphenyl carbonate or dimethyl carbonate in the melt transesterification process.
Polyestercarbonate werden durch Umsetzung der bereits genannten Bisphenole, mindestens einer aromatischen Dicarbonsäure und gegebenenfalls Kohlensäureäquivalente erhalten. Geeignete aromatische Dicarbonsäuren sind beispielsweise Phthal- säure, Terephthalsäure, Isophthalsäure, 3,3'- oder 4,4'-Diphenyldicarbonsäure und Benzophenondicarbonsäuren. Ein Teil, bis zu 80 Mol-%, vorzugsweise von 20 bis 50Polyester carbonates are obtained by reacting the bisphenols already mentioned, at least one aromatic dicarboxylic acid and optionally carbonic acid equivalents. Suitable aromatic dicarboxylic acids are, for example, phthalic acid, terephthalic acid, isophthalic acid, 3,3'- or 4,4'-diphenyldicarboxylic acid and benzophenone dicarboxylic acids. A part, up to 80 mol%, preferably from 20 to 50
Mol-% der Carbonatgruppen in den Polycarbonaten können durch aromatische Di- carbonsäureester-Gruppen ersetzt sein.Mol% of the carbonate groups in the polycarbonates can be replaced by aromatic dicarboxylic acid ester groups.
Beim Phasengrenzflächenverfahren verwendete inerte organische Lösungsmittel sind beispielsweise Dichlormethan, die verschiedenen Dichlorethane und Chlorpropan- verbindungen, Tetrachlormethan, Trichlormethan, Chlorbenzol und Chlortoluol, vor- zugsweise werden Chlorbenzol oder Dichlormethan bzw. Gemische aus Dichlor- methan und Chlorbenzol eingesetzt.Inert organic solvents used in the interfacial process are, for example, dichloromethane, the various dichloroethanes and chloropropane compounds, carbon tetrachloride, trichloromethane, chlorobenzene and chlorotoluene. chlorobenzene or dichloromethane or mixtures of dichloromethane and chlorobenzene are preferably used.
Die Phasengrenzflächenreaktion kann durch Katalysatoren wie tertiäre Amine, insbe- sondere N-Alkylpiperidine oder Oniumsalze beschleunigt werden. Bevorzugt werdenThe phase interface reaction can be accelerated by catalysts such as tertiary amines, in particular N-alkylpiperidines or onium salts. To be favoured
Tributylamin, Triethylamin und N-Ethylpiperidin verwendet. Im Falle des Schmelze- umesterungsprozesses werden die in DE 4238123 genannten Katalysatoren verwendet.Tributylamine, triethylamine and N-ethylpiperidine are used. In the case of the melt transesterification process, the catalysts mentioned in DE 4238123 are used.
Die Polycarbonate können durch den Einsatz geringer Mengen Verzweiger bewusst und kontrolliert verzweigt werden. Einige geeignete Verzweiger sind: Phloroglucin, 4,6-Dimethyl-2,4,6-tri-(4-hydroxyphenyl)-hepten-2; 4,6-Dimethyl-2,4,6-tri-(4- hydroxyphenyl)-heptan; 1 ,3,5-Tri-(4-hydroxyphenyl)-benzol; 1,1,1 -Tri-(4-hydroxy- phenyl)-ethan; Tri-(4-hydroxyphenyl)-phenylmethan; 2,2-Bis- [4,4-bis-(4-hydroxy- phenyl)-cyclohexyl]-propan; 2,4-Bis-(4-hydroxyphenyl-isopropyl)-phenol; 2,6-Bis-The polycarbonates can be branched deliberately and in a controlled manner by using small amounts of branching agents. Some suitable branching agents are: phloroglucin, 4,6-dimethyl-2,4,6-tri- (4-hydroxyphenyl) -hepten-2; 4,6-dimethyl-2,4,6-tri- (4-hydroxyphenyl) heptane; 1,3,5-tri- (4-hydroxyphenyl) benzene; 1,1,1-tri- (4-hydroxyphenyl) ethane; Tri- (4-hydroxyphenyl) -phenylmethane; 2,2-bis- [4,4-bis- (4-hydroxyphenyl) cyclohexyl] propane; 2,4-bis (4-hydroxyphenyl-isopropyl) -phenol; 2,6-bis
(2-hydroxy-5'-methyl-benzyl)-4-methylphenol; 2-(4-Hydroxyphenyl)-2-(2,4-dihy- droxyphenyl)-propan; Hexa-(4-(4-hydroxyphenyl-isopropyl)-phenyl)-orthotere- phthalsäureester; Tetra-(4-hydroxyphenyl)-methan; Teträ-(4-(4-hydroxyphenyl- isopropyl)-phenoxy)-methan; α,α',α"-Tris-(4-hydroxyphenyl)- 1 ,3 ,5-triisopropylben- zol; 2,4-Dihydroxybenzoesäure; Trimesinsäure; Cyanurchlorid; 3,3-Bis-(3-methyl-4-- hydroxyphenyl)-2-oxo-2,3 -dihydroindol; 1 ,4-Bis-(4',4"-dihydroxytriphenyl)-methyl)- benzol und insbesondere: l,l,l-Tri-(4-hydroxyphenyl)-ethan und Bis-(3-methyl-4- hydroxyphenyl)-2-oxo-2,3-dihydroindol.(2-hydroxy-5'-methyl-benzyl) -4-methyl phenol; 2- (4-hydroxyphenyl) -2- (2,4-dihydroxyphenyl) propane; Hexa- (4- (4-hydroxyphenyl-isopropyl) phenyl) orthoterephthalic acid ester; Tetra (4-hydroxyphenyl) methane; Tetra- (4- (4-hydroxyphenyl-isopropyl) phenoxy) methane; α, α ', α "-Tris- (4-hydroxyphenyl) - 1, 3, 5-triisopropylbenzene; 2,4-dihydroxybenzoic acid; trimesic acid; cyanuric chloride; 3,3-bis- (3-methyl-4-- hydroxyphenyl) -2-oxo-2,3-dihydroindole; 1,4-bis (4 ', 4 "-dihydroxytriphenyl) methyl) benzene and in particular: l, l, l-tri- (4-hydroxyphenyl) - ethane and bis (3-methyl-4-hydroxyphenyl) -2-oxo-2,3-dihydroindole.
Die gegebenenfalls mitzuverwendenden 0,05 bis 2 Mol-%, bezogen auf eingesetzteThe 0.05 to 2 mol% optionally to be used, based on the amount used
Diphenole, an Verzweigern bzw. Mischungen der Verzweigern, können mit den Diphenolen zusammen eingesetzt werden aber auch in einem späteren Stadium der Synthese zugegeben werden.Diphenols, on branching agents or mixtures of the branching agents, can be used together with the diphenols but can also be added at a later stage in the synthesis.
Als Kettenabbrecher werden bevorzugt Phenole wie Phenol, Alkylphenole wiePreferred chain terminators are phenols such as phenol, alkylphenols such as
Kresol und 4-tert.-Butylphenol, Chlorphenol, Bromphenol, Cumylphenol oder deren Mischungen verwendet in Mengen von 1-20 Mol-% bevorzugt 2-10 Mol-% je Mol Bisphenol. Bevorzugt sind Phenol, 4-tert.-Butylphenol bzw. Cumylphenol.Cresol and 4-tert-butylphenol, chlorophenol, bromophenol, cumylphenol or their Mixtures used in amounts of 1-20 mol%, preferably 2-10 mol% per mol of bisphenol. Phenol, 4-tert-butylphenol and cumylphenol are preferred.
Kettenabbrecher und Verzweiger können getrennt oder aber auch zusammen mit dem Bisphenol den Synthesen zugesetzt werden.Chain terminators and branching agents can be added to the syntheses separately or together with the bisphenol.
Die Herstellung der Polycarbonate für die erfindungsgemäßen Coextrusionsform- massen nach dem Schmelzeumesterungsprozeß ist in DE 4 238 123 beispielhaft beschrieben.The preparation of the polycarbonates for the coextrusion molding compositions according to the melt transesterification process is described by way of example in DE 4 238 123.
Die Einarbeitung der UV-Absorber in die zu verwendenden, erfindungsgemäßen thermoplastischen Coextrasionsformmassen erfolgt nach üblichen Methoden, beispielsweise durch Vermischen von Lösungen der UV-Absorber mit Lösungen der Kunststoffe in geeigneten organischen Lösungsmitteln wie CH2C1 , Halogenalkanen, Halogenaromaten, Chlorbenzol und Xylolen. Die Substanzgemische werden dann in bekannter Weise via Extrusion homogenisiert; die Lösungsgemische werden in bekannter Weise durch Ausdampfen des Lösungsmittels und anschließender Extrasion entfernt, beispielsweise compoundiert.The UV absorbers are incorporated into the thermoplastic coextrusion molding compositions to be used according to the invention by customary methods, for example by mixing solutions of the UV absorbers with solutions of the plastics in suitable organic solvents such as CH 2 C1, haloalkanes, halogen aromatics, chlorobenzene and xylenes. The substance mixtures are then homogenized in a known manner via extrusion; the solution mixtures are removed in a known manner, for example compounded, by evaporation of the solvent and subsequent extraction.
Geeignete Stabilisatoren für die Polycarbonate für die erfindungsgemäßen Coextrasionsformmassen sind beispielsweise Phosphine, Phosphite oder Epoxide oder Si enthaltende Stabilisatoren und weitere in EP 0 500 496 AI und US 3,673,146 beschriebene Verbindungen. Beispielhaft seien Triphenylphosphine, Diphenylalkyl- phosphite, Phenyldialkylphosphite, Tris-(nonylphenyl)phosphit, Tetrakis-(2,4-di- tert.-butylphenyl)-4,4'-biphenylen-diphosponit und Triarylphospb.it genannt. Besonders bevorzugt sind Triphenylphosphin und Tris-(2,4-di-tert.-butylphenyl)phosphit.Suitable stabilizers for the polycarbonates for the coextrusion molding compositions according to the invention are, for example, phosphines, phosphites or epoxides or Si-containing stabilizers and further compounds described in EP 0 500 496 A1 and US Pat. No. 3,673,146. Examples include triphenylphosphines, diphenylalkylphosphites, phenyldialkylphosphites, tris (nonylphenyl) phosphite, tetrakis (2,4-di-tert-butylphenyl) -4,4'-biphenylene-diphosponite and triarylphospb.it. Triphenylphosphine and tris (2,4-di-tert-butylphenyl) phosphite are particularly preferred.
Die erfindungsgemäßen Coextrasionsformmassen können zur Coextrusion von Platten verwendet werden. Diese Platten können einseitig oder beidseitig mit Coex- schichten versehen werden. Die Coextrusion als solche ist literaturbekannt (siehe beispielsweise EP 110 221 und EP 110 238).The coextrusion molding compositions according to the invention can be used for the coextrusion of plates. These panels can be provided with coex layers on one or both sides. Coextrusion as such is known from the literature (see for example EP 110 221 and EP 110 238).
Geeignete UV-Absorber für die gegebenenfalls zu verwendenden Coextrusionsmas- sen sind solche Verbindungen, die aufgrund ihres Absorptionsvermögens unterhalb 400 nm in der Lage sind, Polycarbonat wirksam vor UV-Licht zu schützen und ein Molekulargewicht von mehr als 370, vorzugsweise von 500 und mehr aufweisen.Suitable UV absorbers for the coextrusion materials to be used, if any, are those compounds which, owing to their absorption capacity below 400 nm, are able to effectively protect polycarbonate from UV light and have a molecular weight of more than 370, preferably 500 and more ,
Geeignete UV-Absorber sind insbesondere die in der WO 99/05205 beschriebenen Verbindungen der Formel (II)Suitable UV absorbers are in particular the compounds of the formula (II) described in WO 99/05205
worinwherein
R1 und R2 gleich oder verschieden sind undR 1 and R 2 are the same or different and
H, Halogen, Ci-Cio-Alkyl, C5-Cι0-Cycloalkyl, C7-Cι3-Aralkyl, C6-Cι4-Aryl, -OR5 oder -(CO)-O-R5 bedeuten mit R5 = H oder Ci-Q-Alkyl,H, halogen, Ci-Cio-alkyl, C 5 -Cι 0 cycloalkyl, C 7 -Cι 3 aralkyl, C 6 -Cι 4 aryl, -OR 5 or - (CO) -OR 5 mean with R 5 = H or Ci-Q-alkyl,
R3 und R4 ebenfalls gleich oder verschieden sind und H, Cι-C4-Alkyl, C5-C6-Cyclo- alkyl, Benzyl oder C6-Cι4-Aryl bedeuten,R 3 and R 4 are likewise the same or different and denote H, -C 4 alkyl, C 5 -C 6 cycloalkyl, benzyl or C 6 -C 4 aryl,
1,2 oder 3 ist und n 1,2,3 oder 4 ist, sowie solche der Formel (III)1, 2 or 3 and n is 1, 2, 3 or 4, as well as those of the formula (III)
worin die Brückewhere the bridge
O OO O
II — (CHR3)— C- -O-(Y-O)- -c- -(CHR4)C II - (CHR 3 ) - C- -O- (YO) - -c- - (CHR 4 ) C
bedeutet,means
R ,ι , R , m und n die für Formel (II) genaimte Bedeutung haben,R, ι, R, m and n have the meaning given for formula (II),
worin außerdem p eine ganze Zahl von 0 bis 3 ist,wherein p is also an integer from 0 to 3,
q eine ganze Zahl von 1 bis 10 ist,q is an integer from 1 to 10,
Y -CH2-CH2-, -(CH2)3-, -(CH2)4-, -(CH2)5-, -(CH2)6-, oder CH(CH3)-CH2- istY -CH 2 -CH 2 -, - (CH 2 ) 3 -, - (CH 2 ) 4 -, - (CH 2 ) 5 -, - (CH 2 ) 6 -, or CH (CH 3 ) -CH 2 - is
undand
R >3 „ un„dJ n R4 die für Formel (II) genannte Bedeutung haben. Weitere geeignete UN-Absorber sind solche, die substituierte Triazine darstellen, wie das 2,4-Bis(2,4-dimethylphenyl)-6-(2-hydroxy-4-n-octyloxyphenyl)-l,3,5-triazin (CYASORB® UN-1164) oder 2-(4,6-Diphenyl-l,3,5-triazin-2-yl)-5-(hexyl)oxy-Phe- nol (Tinuvin® 1577). Besonders bevorzugt als UN- Absorber ist 2,2-Methylenbis-(4- (l,l,3,3-tetramethylbutyl)-6-(2H-benztriazol-2-yl)phenol), das im Handel unter der Bezeichnimg Tinuvin® 360 oder Adeka Stab® LA 31 vertrieben wird. Geeignet sind außerdem die in EP 0500496 AI genannten UN-Absorber. Der in WO 96/15102, Beispiel 1 erhaltene UN-Absorber Uvinul 3030 der BASF AG kann auch verwendet werden.R> 3 "and J n R4 have the meaning given for formula (II). Other suitable UN absorbers are those which are substituted triazines, such as 2,4-bis (2,4-dimethylphenyl) -6- (2-hydroxy-4-n-octyloxyphenyl) -l, 3,5-triazine ( CYASORB® UN-1164) or 2- (4,6-diphenyl-l, 3,5-triazin-2-yl) -5- (hexyl) oxy-phenol (Tinuvin® 1577). Particularly preferred as a UN absorber is 2,2-methylenebis (4- (l, l, 3,3-tetramethylbutyl) -6- (2H-benzotriazol-2-yl) phenol), which is commercially available under the name Tinuvin® 360 or Adeka Stab ® LA 31 is sold. The UN absorbers mentioned in EP 0500496 AI are also suitable. The UN absorber Uvinul 3030 from BASF AG obtained in WO 96/15102, Example 1 can also be used.
Beispiele für Antistatika sind kationaktive Verbindungen, beispielsweise quartäre Ammonium-, Phosphonium- oder Sulfoniumsalze, anionaktive Verbindungen, beispielsweise Alkylsulfonate, Alkylsulfate, Alkylphosphate, Carboxylate in Form von Alkali- oder Erdalkalimetallsalzen, nichtionogene Verbindungen, beispielsweise Po- lyethylenglykolester, Polyethylenglykolether, Fettsäureester, ethoxylierte Fettamine.Examples of antistatic agents are cationic compounds, for example quaternary ammonium, phosphonium or sulfonium salts, anionic compounds, for example alkylsulfonates, alkylsulfates, alkylphosphates, carboxylates in the form of alkali metal or alkaline earth metal salts, nonionic compounds, for example polyethylene glycol esters, polyethylene glycol ethers, fatty acid amines, fatty acid esters, fatty acid esters ,
Bevorzugte Antistatika sind nichtionogene Verbindungen.Preferred antistatic agents are nonionic compounds.
Bevorzugte Füllstoffe sind Glasfasern, Glimmer, Silikate, Quarz, Talkum, Titandioxid oder Wollastonit. Bevorzugte Verstärkungsstoffe sind Glas- oder Kohlefasern.Preferred fillers are glass fibers, mica, silicates, quartz, talc, titanium dioxide or wollastonite. Preferred reinforcing materials are glass or carbon fibers.
Alle für die Synthese der erfindungsgemäßen Formmassen verwandten Einsatzstoffe und Lösungsmittel können aus ihrer Herstellung und Lagerung mit entsprechenden Verunreinigungen kontaminiert sein, wobei es das Ziel ist, mit so sauberen Ausgangsstoffen wie möglich zu arbeiten.All of the starting materials and solvents used for the synthesis of the molding compositions according to the invention can be contaminated with corresponding impurities from their production and storage, the aim being to work with starting materials which are as clean as possible.
Das Vermischen der einzelnen Bestandteile kann in bekannter Weise sowohl sukzessive als auch simultan erfolgen und zwar sowohl bei Raumtemperatur als auch bei erhöhter Temperatur.The individual constituents can be mixed in a known manner both successively and simultaneously, both at room temperature and at elevated temperature.
Die Einarbeitung der Zusätze in die erfindungsgemäßen Formmassen erfolgt in bekannter Weise durch Vermischen von Polymergranulat mit den Additiv(en) und an- schließende Extrasion oder durch Vermischen der Lösungen von Polycarbonat mit Lösungen der Additive und anschließende Verdampfung der Lösungsmittel in bekannter Weise. Der Anteil der Additive in der Fonnmasse kann in weiten Grenzen variiert werden und richtet sich nach den gewünschten Eigenschaften der Form- masse. Der Gesamtanteil der Additive in der Formmasse beträgt etwa bis zu 40The additives are incorporated into the molding compositions according to the invention in a known manner by mixing polymer granules with the additive (s) and other closing extrusion or by mixing the solutions of polycarbonate with solutions of the additives and subsequent evaporation of the solvents in a known manner. The proportion of additives in the molding compound can be varied within wide limits and depends on the desired properties of the molding compound. The total proportion of additives in the molding composition is approximately up to 40
Gew.-%, vorzugsweise 4 bis 30 Gew.-%, bezogen auf das Gewicht der Formmasse.% By weight, preferably 4 to 30% by weight, based on the weight of the molding composition.
Die so erhaltenen Polymerzusammensetzungen können nach den üblichen Methoden, wie z.B. Heißpressen, Spinnen, Extrudieren oder Spritzgießen, in geformte Gegen- stände überführt werden, wie z.B. Spielzeugteile, aber auch Fasern, Folien, Bändchen, Platten, Gefäße, Rohre und sonstige Profile. Die Polymerzusammensetzungen können auch zu Gießfolien verarbeitet werden. Die Erfindung betrifft daher weiterhin die Verwendung der erfindungsgemäßen Polymerzusammensetzungen zur Herstellung eines geformten Gegenstandes. Von Interesse ist auch die Verwendung von Mehrschichtsystemen. The polymer compositions obtained in this way can be converted into shaped objects, such as toy parts, but also fibers, foils, tapes, plates, vessels, tubes and other profiles, using the customary methods, such as hot pressing, spinning, extrusion or injection molding. The polymer compositions can also be processed into cast films. The invention therefore further relates to the use of the polymer compositions according to the invention for the production of a shaped article. The use of multilayer systems is also of interest.
Die Erfindung wird durch das folgende Beispiel weiter erläutert ohne darauf beschränkt zu sein.The invention is further illustrated by the following example without being restricted thereto.
Beispielexample
10 mm Stegdoppelplatten A, B, C und 16 mm Stegdreifachplatten D und E, wie sie beispielweise in EP-A 0 110 238 beschrieben sind (dort als mehrschichtige Hohlkammerkunststofftafel bezeichnet), wurden aus folgenden Formmassen erhalten: Als Basismaterial wurde Makrolon® 1243 (verzweigtes Bisphenol-A Polycarbonat der Bayer AG, Leverkusen mit einem Schmelzflussindex (MFR) gemäß ISO 1133 von 6,5 g/10 min bei 300°C und 1,2 kg Belastung) verwendet. Coextradiert wurde dieses mit den in der Tabelle 1 angegebenen Compounds auf Basis Makrolon® 3108 (lineares Bisphenol-A Polycarbonat der Bayer AG, Leverkusen mit einem Schmelzflussindex (MFR) gemäß ISO 1133 von 6,5 g/10 min bei 300°C und 1,2 kg Belastung). Die Dicke der mittleren Coex-Schicht betrug etwa10 mm twin-wall sheets A, B, C and 16 mm triple-wall sheets D and E, as they are described for example in EP-A 0,110,238 (referred to therein as multi-layer hollow chamber plastics panel) were obtained from the following molding composition: As the base material Makrolon ® 1243 (branched Bisphenol-A polycarbonate from Bayer AG, Leverkusen with a melt flow index (MFR) according to ISO 1133 of 6.5 g / 10 min at 300 ° C and 1.2 kg load). This was coextruded with the compounds given in Table 1 based on Makrolon ® 3108 (linear bisphenol-A polycarbonate from Bayer AG, Leverkusen with a melt flow index (MFR) according to ISO 1133 of 6.5 g / 10 min at 300 ° C and 1 , 2 kg load). The thickness of the middle coex layer was approximately
60 μm und die Dicke der äußeren' Schicht etwa 45 μm.60 microns and the thickness of the outer ' layer about 45 microns.
Die verwendeten Maschinen und Apparate zur Herstellung der mehrschichtigen Stegplatten werden im folgenden beschrieben:The machines and apparatus used to manufacture the multilayer multi-wall sheets are described below:
Die Einrichtung bestand aus:The facility consisted of:
dem Hauptextruder mit einer Schnecke der Länge 33 D und einem Durchmesser von 70 mm mit Entgasung - dem Coexadapter (Feedblocksystem) zwei Coextradem zum Aufbringen der Zwischenschicht und der Deckschicht mit je einer Schnecke der Länge 25 D und einem Durchmesser von 30 mm der speziellen Breitschlitzdüse mit 350 mm Breite dem Kalibrator - der Rollenbahn der Abzugseinrichtung der Ablängvorrichtung (Säge) dem Ablagetisch.the main extruder with a screw of length 33 D and a diameter of 70 mm with degassing - the coex adapter (feed block system) two coextraders for applying the intermediate layer and the top layer, each with a screw of length 25 D and a diameter of 30 mm with the special slot die 350 mm width the calibrator - the roller conveyor of the take-off device the cutting device (saw) the storage table.
Das Polycarbonat-Granulat des Basismaterials wurde dem Fülltrichter des Haup- textraders zugeführt, das UV-Coextrasionsmaterial dem des jeweiligen Coextraders.The polycarbonate granulate of the base material was fed to the hopper of the main extrader, the UV coextrusion material that of the respective coextrader.
Im jeweiligen Plastifiziersystem Zylinder/Schnecke erfolgt das Aufschmelzen und Fördern des jeweiligen Materials. Beide Materialschmelzen wurden im Coexadapter zusammengeführt und bildeten nach Verlassen der Düse und Abkühlen im Kalibrator einen Verbund. Die weiteren Einrichtungen dienten dem Transport, Ablängen und Ablegen der extradierten Platten.The respective material is melted and conveyed in the respective plasticizing system cylinder / screw. Both material melts were brought together in the coex adapter and formed a composite after leaving the nozzle and cooling in the calibrator. The other facilities were used for transporting, cutting to length and depositing the extruded sheets.
Die erhaltenen Platten wurden anschließend einer farbmetrischen Bewertung unterzogen. Dabei wurden folgende Messverfahren herangezogen:The plates obtained were then subjected to a colorimetric evaluation. The following measurement methods were used:
1. Die Transmission wurde auf Basis der Normen ASTM E 308 / ASTM D 1003 bestimmt.1. The transmission was determined on the basis of the standards ASTM E 308 / ASTM D 1003.
2. Der Yellowness-Index wurde nach der Vorschrift ASTM E 313 bestimmt.2. The yellowness index was determined in accordance with ASTM E 313.
3. Der Glanz wurde nach der Vorschrift ASTM D 523 bestimmt.3. The gloss was determined in accordance with ASTM D 523.
4. Die Selektivitätskennzahl wurde nach der Vorschrift DIN 67507 bestimmt.4. The selectivity index was determined in accordance with the DIN 67507 specification.
Es wurden Coextrasionsformmassen mit den in Tabelle 1 genannten Rezepturen auf Basis von Makrolon® 3108 hergestellt. Coextrusion molding compositions were produced with the formulations mentioned in Table 1 based on Makrolon ® 3108.
Tabelle 1Table 1
Die Rezepturen der Tabelle 1 sind die Zusammensetzungen der Schicht B in den Beispielen und der entsprechenden Schichten in den Vergleichsbeispielen.The recipes in Table 1 are the compositions of layer B in the examples and the corresponding layers in the comparative examples.
1) - Magna Pearl® 1000 der Firma Costenoble GmbH, Eschborn, Deutschland1) - Magna Pearl ® 1000 from Costenoble GmbH, Eschborn, Germany
2) = Iriodin® AC 870 der Firma Merck KGaA, Darmstadt, Deutschland2) = Iriodin ® AC 870 from Merck KGaA, Darmstadt, Germany
3) = Iriodin® 9223 der Firma Merck KGaA, Darmstadt, Deutschland3) = Iriodin ® 9223 from Merck KGaA, Darmstadt, Germany
4) = 2,2'-Methylenbis[4-(l,l,3,3-tetramethylbutyl)-6-(2H-benzotriazol-2-yl)phe- nol] der Firma Ciba Specialty Chemicals, Lampertheim, Deutschland4) = 2,2'-methylenebis [4- (1,1,3,3-tetramethylbutyl) -6- (2H-benzotriazol-2-yl) phenol] from Ciba Specialty Chemicals, Lampertheim, Germany
Der Aufbau der Pigmente ist der folgende:The structure of the pigments is as follows:
Der Kern besteht in allen Fällen aus Glimmer.In all cases, the core consists of mica.
Magna Pear 1r® 1000:Magna Pear 1r® 1000:
Dicke der TiO2-Schicht über dem Kern: 60-110 nmThickness of the TiO2 layer over the core: 60-110 nm
Iriodin® AC 870:Iriodin ® AC 870:
Dicke der innersten TiO2-Schicht über dem Kern: 110-120 nm Dicke der mittleren SiO2-Schicht: 110-140 nm Dicke der äußersten TiO2-Schicht: 120-150 nm Iriodin® 9223Thickness of the innermost TiO2 layer above the core: 110-120 nm Thickness of the middle SiO2 layer: 110-140 nm Thickness of the outermost TiO2 layer: 120-150 nm Iriodin ® 9223
Dicke der TiO2-Schicht über dem Kern: 150-200 nmThickness of the TiO2 layer over the core: 150-200 nm
Die in Tabelle 1 genannten Batches wurden auf 10 mm Stegdoppelplatten (Tabelle 2) und auf 16 mm Stegdreifachplatten (Tabelle 3) aus Makrolon® 1243 coextradiert.The batches referred to in Table 1 were coextradiert to 10 mm twin-wall sheets (Table 2) and 16 mm triple-wall sheets (Table 3) in Makrolon ® 1243rd
Tabelle 2Table 2
Tabelle 3Table 3
An den Stegplatten wurden der Glanz und die Selektivitätskennzahl gemessen. Die Ergebnisse sind in Tabelle 5 dargestellt. The gloss and the selectivity index were measured on the multi-wall sheets. The results are shown in Table 5.
Tabelle 5Table 5
Wie Tabelle 5 zeigt, erfüllen nur die Platten E das gewünschte Anforderungsprofil. Bei den Platten A, B und C ist der Glanz viel zu niedrig. Bei der Platte D ist die Selektivitätskennzahl zu gering (kleiner als 1,15). As Table 5 shows, only panels E meet the required profile. The gloss of plates A, B and C is far too low. For plate D, the selectivity index is too low (less than 1.15).

Claims

Patentansprüche claims
1. Mehrschichtiges Erzeugnis umfassend drei Schichten A, B und C, wobei Schicht A einen transparenten thermoplastischen Kunststoff enthält, und wo- bei Schicht B einen transparenten thermoplastischen Kunststoff und ein Pigment, das aus einem transparenten Trägermaterial und einer darüberliegenden 150 bis 200 nm dicken Titandioxid-Schicht besteht, enthält, und wobei Schicht C einen transparenten thermoplastischen Kunststoff enthält, und wobei über der Titandioxid-Schicht weitere Schichten aufgetragen sein können.1. Multilayer product comprising three layers A, B and C, layer A containing a transparent thermoplastic, and layer B a transparent thermoplastic and a pigment consisting of a transparent carrier material and an overlying 150 to 200 nm thick titanium dioxide -Layer consists, contains, and wherein layer C contains a transparent thermoplastic, and wherein further layers can be applied over the titanium dioxide layer.
2. Mehrschichtiges Erzeugnis nach Anspruch 1, wobei Schicht B 15 bis 250 μm dick ist.2. Multi-layer product according to claim 1, wherein layer B is 15 to 250 microns thick.
3. Mehrschichtiges Erzeugnis nach einem der Ansprüche 1 bis 2, wobei der transparente thermoplastische Kunststoff, der in den Schichten A, B und C enthalten ist, ausgewählt ist aus der Gruppe bestehend aus Polycarbonat, Polymethylmethacrylat, modifiziertes PMMA, transparentes ABS, Polystyrol, Styrol-Acrylnitril-Copolymerisat, transparentes PVC und Polyester.3. Multi-layer product according to one of claims 1 to 2, wherein the transparent thermoplastic material contained in layers A, B and C is selected from the group consisting of polycarbonate, polymethyl methacrylate, modified PMMA, transparent ABS, polystyrene, styrene -Acrylonitrile copolymer, transparent PVC and polyester.
4. Mehrschichtiges Erzeugnis nach einem der Ansprüche 1 bis 3, wobei der transparente thermoplastische Kunststoff mindestens einer der Schichten A, B und C ein Copolyester ist, abgeleitet von Dicarbonsäuren und Diolen, wobei die Dicarbonsäuren ausgewählt sind aus der Gruppe bestehend aus Te- rephthalsäure, Isophthalsäure und Cyclohexan-l,4-dicarbonsäure und wobei die Diole ausgewählt sind aus der Grappe bestehend aus Ethylenglycol, Cyclohexandimethanol und . Diethylenglycol, und wobei die Wiederholungseinheiten, die von Diethylenglycol abgeleitet sind, einen Anteil an allen Wiederholungseinheiten abgeleitet von Diolen von weniger als 5 mol-% haben. 23 -4. Multi-layer product according to one of claims 1 to 3, wherein the transparent thermoplastic is at least one of layers A, B and C is a copolyester derived from dicarboxylic acids and diols, the dicarboxylic acids being selected from the group consisting of terephthalic acid, Isophthalic acid and cyclohexane-l, 4-dicarboxylic acid and where the diols are selected from the grappe consisting of ethylene glycol, cyclohexane dimethanol and. Diethylene glycol, and wherein the repeat units derived from diethylene glycol account for less than 5 mol% of all repeat units derived from diols. 23 -
5. Mehrschichtiges Erzeugnis nach einem der Ansprüche 1 bis 4, wobei die Schicht B zwischen den Schichten A und C liegt.5. A multilayer product according to any one of claims 1 to 4, wherein layer B is between layers A and C.
6. Mehrschichtiges Erzeugnis nach einem der Ansprüche 1 bis 5 ausgewählt aus der Grappe bestehend aus Platten, massiven Platten, Wellplatten und Stegplatten.6. Multi-layer product according to one of claims 1 to 5 selected from the grappa consisting of plates, solid plates, corrugated plates and multi-wall sheets.
7. Verfahren zur Herstellung des mehrschichtigen Erzeugnisses nach einem der Ansprüche 1 bis 6 durch Coextrusion.7. A method for producing the multilayer product according to one of claims 1 to 6 by coextrusion.
8. Verwendung des mehrschichtiges Erzeugnisses nach einem der Ansprüche 1 bis 6 zur Herstellung von Dekorplatten für Wandverkleidungen, Zwischenwänden, Deckenverkleidungen, Zwischendecken, Verscheibungen für Gewächshäuser, Verscheibungen für Wintergärten, Verscheibungen für Bus- haltestellen, Überdachungen, Verscheibungen mit gedämpftem Lichteinfall, oder für den Ersatz von Farbanstrichen und für den Wärmeschutz.8. Use of the multilayer product according to one of claims 1 to 6 for the production of decorative panels for wall cladding, partition walls, ceiling cladding, false ceilings, glazing for greenhouses, glazing for conservatories, glazing for bus stops, roofing, glazing with dim light, or for Replacement of paint coats and for thermal protection.
9. Erzeugnis enthaltend ein mehrschichtiges Erzeμgnis nach einem der Ansprüche 1 bis 6.9. Product containing a multilayer Erzeμgnis according to any one of claims 1 to 6.
10. Erzeugnis nach Anspruch 9 ausgewählt aus der Grappe bestehend aus Wandverkleidung, Zwischenwand, Deckenverkleidung, Zwischendecke, Verscheibung für Gewächshäuser, Verscheibung für Wintergärten, Verscheibung für Bushaltestellen, Überdachung, Verscheibung mit gedämpftem Lichteinfall, Ersatzprodukt für Farbanstriche und Erzeugnis für den Wäπneschutz. 10. Product according to claim 9 selected from the grapple consisting of wall cladding, partition wall, ceiling cladding, false ceiling, glazing for greenhouses, glazing for conservatories, glazing for bus stops, roofing, glazing with dimmed light, replacement product for paintwork and product for heat protection.
EP02792819A 2001-12-10 2002-11-27 Infrared-reflective, transparent, multi-layer plastic laminates Expired - Lifetime EP1456029B1 (en)

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DE10160569A DE10160569A1 (en) 2001-12-10 2001-12-10 Laminate used as foil, panel e.g. partition or roofing, pipe for liquid or gas transport or building profile, has transparent thermoplastic or lacquer layer with UV absorber, thermoplastic layer with colorant and thermoplastic layer
PCT/EP2002/013403 WO2003053689A1 (en) 2001-12-10 2002-11-27 Infrared-reflective, transparent, multi-layer plastic laminates

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