EP1424425A1 - Process of making geotextiles from spunbonded filaments - Google Patents
Process of making geotextiles from spunbonded filaments Download PDFInfo
- Publication number
- EP1424425A1 EP1424425A1 EP02026435A EP02026435A EP1424425A1 EP 1424425 A1 EP1424425 A1 EP 1424425A1 EP 02026435 A EP02026435 A EP 02026435A EP 02026435 A EP02026435 A EP 02026435A EP 1424425 A1 EP1424425 A1 EP 1424425A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- belt
- filaments
- consolidation
- melt
- geotextiles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
- D04H3/11—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H18/00—Needling machines
- D04H18/04—Needling machines with water jets
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/005—Synthetic yarns or filaments
- D04H3/007—Addition polymers
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/005—Synthetic yarns or filaments
- D04H3/009—Condensation or reaction polymers
- D04H3/011—Polyesters
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
Definitions
- the invention relates to a method for producing geotextiles melt-spun fibers, the melt-spun continuous fibers on a sieve belt continuously and trouble-free over all consolidation and After-treatment zones are transported.
- DE 196 27 256 describes a process for the hydromechanical interlacing of fibers of a fiber web, in which multiple needling takes place with reciprocal web guidance and the transfer from one to the other transport device takes place by constant and stretch-free support of the fiber web.
- the fibrous web is supported during the transport from one support surface to the other by a continuous endless web.
- EP 0 859 076 describes a device for hydrodynamic Gobbling fibers of a fibrous web is known, being stronger Solidification in the first needling unit and the fiber web transporting endless belt an oppositely guided endless belt is assigned, and the fiber web in the between the endless belts emerging conical gap is increasingly compressed.
- the first disturbances in the fiber web already occur after the The fibers are deposited during transport to the first consolidation zone.
- the object of the invention was to provide a method for storing and subsequent hydrodynamic entanglement of the fibers, which also a disruption of the fiber web immediately after the fibers have been deposited before the first solidification zone is avoided.
- the invention therefore relates to a method for producing Geotextiles from melt-spun filaments through hydrodynamic Devouring, characterized in that the melt-spun Filaments are placed on an endless screen belt on this Sieve belt are transported through the first consolidation stage, the Filaments additionally through suction zones during the entire process fixed to the sieve belt and thus already in the first consolidation stage is sufficiently solidified that a trouble-free transport without Conveyor belt is possible.
- the melt-spun filaments are thus initially in the usual way the endless sieve belt and on this sieve belt to the first Solidification stage transported.
- the deposited filaments are thereby fixed during the transport on the belt by suction zones so that No disturbances can occur when transporting the unconsolidated filaments.
- the air speed of the intake air is 1-15 m / s.
- the water jets act through the sieve belt and / or the sieve belt serves as a base.
- the screen belt has a mesh size of 1-8 cm -1 , preferably 2-5 cm -1 .
- the screen belt is used as a base, has the screen belt has a mesh width of 10-100 cm -1, preferably 20 - 60 cm -1.
- the geotextile After hardening in the first hardening stage, the geotextile is sufficiently hardened so that it can be guided without disturbing the structure, even without the support of a conveyor belt. If necessary, the sieve belt can also be passed through any further consolidation stages.
- the geotextiles produced in this way are characterized by large Homogeneity and uniformity.
- melt-spinnable raw materials can be considered as filaments, for example polyolefins, such as polypropylene, polyamides or polyesters.
- Another object of the invention is a device for the production of Geotextiles made from melt-spun filaments, characterized in that that a sieve belt is guided under the storage device to the suction zones are created and the sieve belt is guided to the first consolidation device becomes.
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Herstellung von Geotextilien aus schmelzgesponnenen Fasern, wobei die schmelzgesponnenen Endlosfasern auf einem Siebband kontinuierlich und störungsfrei über alle Verfestigungs- und Nachbehandlungszonen transportiert werden.The invention relates to a method for producing geotextiles melt-spun fibers, the melt-spun continuous fibers on a sieve belt continuously and trouble-free over all consolidation and After-treatment zones are transported.
Aus der DE 196 27 256 ist ein Verfahren zum hydromechanischen
Verschlingen von Fasern einer Faserbahn beschrieben, bei dem eine
mehrfache Vernadelung bei wechselseitiger Warenbahnführung erfolgt und die
Übergabe von einer zur anderen Transportvorrichtung durch ständige und
dehnungsfreie Unterstützung der Faserbahn erfolgt.
Dazu wird die Faserbahn während des Transports von einer Auflagefläche zur
anderen durch ein mitlaufendes Endlosbahn unterstützt.DE 196 27 256 describes a process for the hydromechanical interlacing of fibers of a fiber web, in which multiple needling takes place with reciprocal web guidance and the transfer from one to the other transport device takes place by constant and stretch-free support of the fiber web.
For this purpose, the fibrous web is supported during the transport from one support surface to the other by a continuous endless web.
Aus der EP 0 859 076 ist eine Vorrichtung zum hydrodynamischen Verschlingen von Fasern einer Faserbahn bekannt, wobei zur stärkeren Verfestigung in der ersten Vernadelungseinheit ein dem die Faserbahn transportierenden Endlosband ein gegenläufig geführtes Endlosband zugeordnet ist, und die Faserbahn in dem zwischen den Endlosbändern entstehenden konischen Spalt zunehmend verdichtet wird.EP 0 859 076 describes a device for hydrodynamic Gobbling fibers of a fibrous web is known, being stronger Solidification in the first needling unit and the fiber web transporting endless belt an oppositely guided endless belt is assigned, and the fiber web in the between the endless belts emerging conical gap is increasingly compressed.
Beide Verfahren sollen Störungen in der noch nicht ausreichend verfestigten Faserbahn vermieden werden.Both methods are said to have not yet sufficiently solidified disruptions Fiber web can be avoided.
Allerdings treten die ersten Störungen in der Faserbahn bereits nach der Ablage der Fasern beim Transport zur ersten Verfestigungszone auf.However, the first disturbances in the fiber web already occur after the The fibers are deposited during transport to the first consolidation zone.
Aufgabe der Erfindung war die Bereitstellung eines Verfahrens zur Ablage und anschließenden hydrodynamischen Verschlingung der Fasern, bei dem auch eine Störung der Faserbahn unmittelbar nach der Ablage der Fasern vor der ersten Verfestigungszone vermieden wird. The object of the invention was to provide a method for storing and subsequent hydrodynamic entanglement of the fibers, which also a disruption of the fiber web immediately after the fibers have been deposited before the first solidification zone is avoided.
Gegenstand der Erfindung ist daher ein Verfahren zur Herstellung von Geotextilien aus schmelzgesponnenen Filamenten durch hydrodynamische Verschlingung, dadurch gekennzeichnet, dass die schmelzgesponnen Filamente auf einem endlosen Siebband abgelegt werden, auf diesem Siebband durch die erste Verfestigungsstufe transportiert werden, wobei die Filamente zusätzlich während des gesamten Vorgangs durch Saugzonen auf dem Siebband fixiert werden und so bereits in der ersten Verfestigungsstufe ausreichend verfestigt wird, dass ein störungsfreier Transport ohne Transportband möglich ist.The invention therefore relates to a method for producing Geotextiles from melt-spun filaments through hydrodynamic Devouring, characterized in that the melt-spun Filaments are placed on an endless screen belt on this Sieve belt are transported through the first consolidation stage, the Filaments additionally through suction zones during the entire process fixed to the sieve belt and thus already in the first consolidation stage is sufficiently solidified that a trouble-free transport without Conveyor belt is possible.
Die schmelzgesponnenen Filamente werden also vorerst auf übliche Weise auf dem endlosen Siebband abgelegt und auf diesem Siebband zur ersten Verfestigungsstufe transportiert. Die abgelegten Filamente werden dabei während des Transports auf dem Siebband durch Saugzonen fixiert, sodass keine Störungen beim Transport der unverfestigten Filamente auftreten können. Die Luftgeschwindigkeit der angesaugten Luft beträgt dabei 1-15 m/s.The melt-spun filaments are thus initially in the usual way the endless sieve belt and on this sieve belt to the first Solidification stage transported. The deposited filaments are thereby fixed during the transport on the belt by suction zones so that No disturbances can occur when transporting the unconsolidated filaments. The air speed of the intake air is 1-15 m / s.
In der ersten Verfestigungsstufe wirken die Wasserstrahlen je nach Anordnung
der Verfestigungseinrichtung durch das Siebband und/oder das Siebband dient
als Unterlage.
Für die Ausführungsvariante der Verfestigung durch das Siebband, weist das
Siebband eine Maschenweite von 1 - 8 cm -1 , vorzugsweise 2 - 5 cm-1 auf.
Dient das Siebband als Unterlage, weist das Siebband eine Maschenweite von
10-100 cm -1 , vorzugsweise 20 - 60 cm-1 auf.In the first consolidation stage, depending on the arrangement of the consolidation device, the water jets act through the sieve belt and / or the sieve belt serves as a base.
For the embodiment variant of the consolidation by the screen belt, the screen belt has a mesh size of 1-8 cm -1 , preferably 2-5 cm -1 .
The screen belt is used as a base, has the screen belt has a mesh width of 10-100 cm -1, preferably 20 - 60 cm -1.
Nach der Verfestigung in der ersten Verfestigungsstufe ist das Geotextil
ausreichend verfestigt, sodass es ohne Störungen der Struktur auch ohne
Unterstützung eines Transportbandes geführt werden kann.
Gegebenenfalls kann das Siebband aber auch durch etwaige weitere
Verfestigungsstufen geführt werden. After hardening in the first hardening stage, the geotextile is sufficiently hardened so that it can be guided without disturbing the structure, even without the support of a conveyor belt.
If necessary, the sieve belt can also be passed through any further consolidation stages.
Auf dem Siebband findet also sowohl die Vliesbildung als auch die Verfestigung statt.Both the fleece formation and the consolidation take place on the sieve belt instead of.
Durch dieses Verfahren ist es mögliche jede Störung in der Struktur des noch
unverfestigten Geotextils nach der Ablage zu vermeiden.
Es können daher aufwendige Verfahrensführungen wie beispielsweise eine
wechselseitige Führung vermieden werden.With this method it is possible to avoid any disturbance in the structure of the still unconsolidated geotextile after it has been deposited.
Complex procedures, such as mutual guidance, can therefore be avoided.
Die auf diese Weise hergestellten Geotextilien zeichnen sich durch große Homogenität und Gleichmäßigkeit aus.The geotextiles produced in this way are characterized by large Homogeneity and uniformity.
Als Filamente kommen alle schmelzspinnbaren Rohstoffe in Frage, beispielsweise Polyolefine, wie Polypropylen, Polyamide oder Polyester.All melt-spinnable raw materials can be considered as filaments, for example polyolefins, such as polypropylene, polyamides or polyesters.
Ein weiterer Gegenstand der Erfindung ist eine Vorrichtung zur Herstellung von Geotextilien aus schmelzgesponnenen Filamenten, dadurch gekennzeichnet, dass unter der Ablagevorrichtung ein Siebband geführt wird, an das Saugzonen angelegt sind und das Siebband bis zur ersten Verfestigungseinrichtung geführt wird.Another object of the invention is a device for the production of Geotextiles made from melt-spun filaments, characterized in that that a sieve belt is guided under the storage device to the suction zones are created and the sieve belt is guided to the first consolidation device becomes.
In Fig. 1 und Fig. 2 sind derartige Vorrichtungen dargestellt:
Darin bedeuten
Mean in it
Claims (7)
Priority Applications (13)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP02026435A EP1424425A1 (en) | 2002-11-27 | 2002-11-27 | Process of making geotextiles from spunbonded filaments |
ZA200504985A ZA200504985B (en) | 2002-11-27 | 2003-11-20 | Method for the production of geotextiles from melt-spun fibers |
PCT/EP2003/013310 WO2004048667A1 (en) | 2002-11-27 | 2003-11-26 | Method for the production of geotextiles from melt-spun fibers |
CNB200380104395XA CN100465366C (en) | 2002-11-27 | 2003-11-26 | Process of making geotextiles from spunbonded filaments |
AU2003289897A AU2003289897B2 (en) | 2002-11-27 | 2003-11-26 | Method for the production of geotextiles from melt-spun fibers |
KR1020057009321A KR20050084689A (en) | 2002-11-27 | 2003-11-26 | Method for the production of geotextiles from melt-spun fibers |
BR0316678-3A BR0316678A (en) | 2002-11-27 | 2003-11-26 | Process for the manufacture of melt-spun fiber geotextiles |
TR2005/01977T TR200501977T2 (en) | 2002-11-27 | 2003-11-26 | Method of manufacturing geotextiles from melt spun yarns |
US10/533,881 US20060150377A1 (en) | 2002-11-27 | 2003-11-26 | Method for the production of geotextiles from melt-spun fibers |
JP2004554490A JP4518953B2 (en) | 2002-11-27 | 2003-11-26 | Method for producing geotextiles from melt-spun fibers |
RU2005120021/12A RU2298599C2 (en) | 2002-11-27 | 2003-11-26 | Method for manufacture of geotextile from filaments formed of melt |
CA002507605A CA2507605A1 (en) | 2002-11-27 | 2003-11-26 | Method for the production of geotextiles from melt-spun fibers |
EP03782231A EP1565604A1 (en) | 2002-11-27 | 2003-11-26 | Method for the production of geotextiles from melt-spun fibers |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP02026435A EP1424425A1 (en) | 2002-11-27 | 2002-11-27 | Process of making geotextiles from spunbonded filaments |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1424425A1 true EP1424425A1 (en) | 2004-06-02 |
Family
ID=32241281
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02026435A Withdrawn EP1424425A1 (en) | 2002-11-27 | 2002-11-27 | Process of making geotextiles from spunbonded filaments |
EP03782231A Withdrawn EP1565604A1 (en) | 2002-11-27 | 2003-11-26 | Method for the production of geotextiles from melt-spun fibers |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03782231A Withdrawn EP1565604A1 (en) | 2002-11-27 | 2003-11-26 | Method for the production of geotextiles from melt-spun fibers |
Country Status (12)
Country | Link |
---|---|
US (1) | US20060150377A1 (en) |
EP (2) | EP1424425A1 (en) |
JP (1) | JP4518953B2 (en) |
KR (1) | KR20050084689A (en) |
CN (1) | CN100465366C (en) |
AU (1) | AU2003289897B2 (en) |
BR (1) | BR0316678A (en) |
CA (1) | CA2507605A1 (en) |
RU (1) | RU2298599C2 (en) |
TR (1) | TR200501977T2 (en) |
WO (1) | WO2004048667A1 (en) |
ZA (1) | ZA200504985B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008110134A1 (en) * | 2007-03-09 | 2008-09-18 | Fleissner Gmbh | Device for the compaction of stable fibers or a non-woven material comprised of filaments |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20180081931A (en) * | 2017-01-09 | 2018-07-18 | 전북대학교산학협력단 | Mass production apparatus for manufacturing filter laminating nano-fiber |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0418493A1 (en) * | 1989-07-28 | 1991-03-27 | Fiberweb North America, Inc. | A nonwoven composite fabric combined by hydroentangling and a method of manufacturing the same |
EP0473325A1 (en) * | 1990-08-14 | 1992-03-04 | E.I. Du Pont De Nemours And Company | Hydroentangled polyolefin web |
EP1101854A1 (en) * | 1999-11-22 | 2001-05-23 | Uni-Charm Corporation | Nonwoven fabric of polypropylene fiber and process for making the same |
EP1215325A1 (en) * | 2000-12-18 | 2002-06-19 | SCA Hygiene Products AB | Method of producing a nonwoven material |
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-
2002
- 2002-11-27 EP EP02026435A patent/EP1424425A1/en not_active Withdrawn
-
2003
- 2003-11-20 ZA ZA200504985A patent/ZA200504985B/en unknown
- 2003-11-26 KR KR1020057009321A patent/KR20050084689A/en not_active Application Discontinuation
- 2003-11-26 JP JP2004554490A patent/JP4518953B2/en not_active Expired - Lifetime
- 2003-11-26 CN CNB200380104395XA patent/CN100465366C/en not_active Expired - Lifetime
- 2003-11-26 RU RU2005120021/12A patent/RU2298599C2/en active
- 2003-11-26 TR TR2005/01977T patent/TR200501977T2/en unknown
- 2003-11-26 US US10/533,881 patent/US20060150377A1/en not_active Abandoned
- 2003-11-26 BR BR0316678-3A patent/BR0316678A/en not_active Application Discontinuation
- 2003-11-26 AU AU2003289897A patent/AU2003289897B2/en not_active Expired
- 2003-11-26 WO PCT/EP2003/013310 patent/WO2004048667A1/en active Application Filing
- 2003-11-26 CA CA002507605A patent/CA2507605A1/en not_active Abandoned
- 2003-11-26 EP EP03782231A patent/EP1565604A1/en not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0418493A1 (en) * | 1989-07-28 | 1991-03-27 | Fiberweb North America, Inc. | A nonwoven composite fabric combined by hydroentangling and a method of manufacturing the same |
EP0473325A1 (en) * | 1990-08-14 | 1992-03-04 | E.I. Du Pont De Nemours And Company | Hydroentangled polyolefin web |
EP1101854A1 (en) * | 1999-11-22 | 2001-05-23 | Uni-Charm Corporation | Nonwoven fabric of polypropylene fiber and process for making the same |
EP1215325A1 (en) * | 2000-12-18 | 2002-06-19 | SCA Hygiene Products AB | Method of producing a nonwoven material |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008110134A1 (en) * | 2007-03-09 | 2008-09-18 | Fleissner Gmbh | Device for the compaction of stable fibers or a non-woven material comprised of filaments |
Also Published As
Publication number | Publication date |
---|---|
EP1565604A1 (en) | 2005-08-24 |
ZA200504985B (en) | 2006-12-27 |
TR200501977T2 (en) | 2005-07-21 |
RU2005120021A (en) | 2006-01-20 |
JP2006508264A (en) | 2006-03-09 |
BR0316678A (en) | 2005-10-11 |
WO2004048667A1 (en) | 2004-06-10 |
US20060150377A1 (en) | 2006-07-13 |
RU2298599C2 (en) | 2007-05-10 |
JP4518953B2 (en) | 2010-08-04 |
AU2003289897A1 (en) | 2004-06-18 |
CN100465366C (en) | 2009-03-04 |
KR20050084689A (en) | 2005-08-26 |
CA2507605A1 (en) | 2004-06-10 |
AU2003289897B2 (en) | 2009-09-24 |
CN1717515A (en) | 2006-01-04 |
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