EP1190434A1 - Real-time prediction of proximity resist heating and correction of raster scan electron beam lithography - Google Patents
Real-time prediction of proximity resist heating and correction of raster scan electron beam lithographyInfo
- Publication number
- EP1190434A1 EP1190434A1 EP00943217A EP00943217A EP1190434A1 EP 1190434 A1 EP1190434 A1 EP 1190434A1 EP 00943217 A EP00943217 A EP 00943217A EP 00943217 A EP00943217 A EP 00943217A EP 1190434 A1 EP1190434 A1 EP 1190434A1
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- European Patent Office
- Prior art keywords
- writing
- point
- resist
- pixels
- electron beam
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/38—Treatment before imagewise removal, e.g. prebaking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y40/00—Manufacture or treatment of nanostructures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y10/00—Nanotechnology for information processing, storage or transmission, e.g. quantum computing or single electron logic
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F1/00—Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
- G03F1/68—Preparation processes not covered by groups G03F1/20 - G03F1/50
- G03F1/76—Patterning of masks by imaging
- G03F1/78—Patterning of masks by imaging by charged particle beam [CPB], e.g. electron beam patterning of masks
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
- G03F7/2051—Exposure without an original mask, e.g. using a programmed deflection of a point source, by scanning, by drawing with a light beam, using an addressed light or corpuscular source
- G03F7/2059—Exposure without an original mask, e.g. using a programmed deflection of a point source, by scanning, by drawing with a light beam, using an addressed light or corpuscular source using a scanning corpuscular radiation beam, e.g. an electron beam
- G03F7/2063—Exposure without an original mask, e.g. using a programmed deflection of a point source, by scanning, by drawing with a light beam, using an addressed light or corpuscular source using a scanning corpuscular radiation beam, e.g. an electron beam for the production of exposure masks or reticles
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/40—Treatment after imagewise removal, e.g. baking
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/30—Electron-beam or ion-beam tubes for localised treatment of objects
- H01J37/304—Controlling tubes by information coming from the objects or from the beam, e.g. correction signals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/30—Electron-beam or ion-beam tubes for localised treatment of objects
- H01J37/317—Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. for ion implantation
- H01J37/3174—Particle-beam lithography, e.g. electron beam lithography
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/30—Electron or ion beam tubes for processing objects
- H01J2237/317—Processing objects on a microscale
- H01J2237/3175—Lithography
- H01J2237/31769—Proximity effect correction
Definitions
- This invention relates to the general field of electron beam lithography and, more particularly, to real-time correction of the lithography process to compensate for proximity heating of the resist.
- the production of precise patterns on surfaces is a necessary stage in the fab ⁇ cation of integrated circuits, and finds applicability in many other commercial environments as well.
- the typical method for creating such patterns is to coat the surface to be patterned with a chemical that undergoes a chemical transformation upon exposure to energy, a
- resist Positive resists undergo chemical transformation on exposure to energy leading to removal of resist from the surface to be etched in the regions so exposed. Negative resists undergo other chemical transformations, such as cross-linkmg, leading to removal of resist in regions not exposed to energy. Both positive and negative resists are commercially useful. Thus, exposing a resist-coated surface to the appropriate pattern of energy leads to selective removal of resist according to that pattern (exposed or masked), uncovering selected regions of the underlying surface further chemical etching in a subsequent etching step. Removal of all resist following surface etching leads to the desired pattern etched into the surface.
- the energy incident on the resist is typically either electromagnetic or a beam of particles, typically ions or electrons ("e-beam").
- the energy may be directed onto the resist in one of two general ways: 1) through a mask having both transparent and opaque regions therein permitting selective passage of the incident energy to create the desired pattern of exposure on the underlying resist, or 2) as a focused beam, guided so as to impact selectively only those areas requiring exposure.
- Exposure through a mask is the presently preferred technique for producing numerous identical patterns at reduced costs. However, the mask itself must first be made, most commonly by focused beam impact. Thus, focused beam exposure of resists remains a necessary step in the production of masks for lithography.
- Direct beam "writing" of patterns onto resists has several advantages over use of a mask. Among these are avoiding the complication of alignment and registration of the mask and more precise patterning accomplished by precisely focused beams.
- beam lithography finds applicability in many areas of technology in addition to mask creation.
- the discussion herein will be particularly directed to e-beam lithography for the production of masks, although other application for the methods described herein will be apparent to those having ordinary skills in the art.
- e-beam lithography as typically used in the manufacture of masks, not intending thereby to limit the scope of the invention.
- the exposure of resist to an e-beam is typically measured in microcoulombs per square centimeter ( ⁇ C/cm 2 ).
- the sensitivity of the resist means the electron dose (in ⁇ C/cm " ) necessary to create the desired pattern in the resist upon development. This sensitivity is a function of the resist composition, the energy of the incident electron beam, the temperature of the resist, the resist development process and other factors as well. The changes of resist sensitivity with its temperature at the time writing occurs is a particular concern of the present invention
- Electron beam scanning typically involves rapid transitional motion of the beam across the surface (up to approximately 10,000 cm/sec), but only covering a small region of the surface (typically around a millimeter in lateral extent). The entire substrate is moved mechanically at about 1 cm/sec but over an extent of lateral traverse sufficient that the e-beam exposes the entire surface.
- Heating of the resist occurs in two ways: 1) As an inherent adjunct effect to the impact by electrons intentionally directed onto the resist for exposure. This heating is always present in e-beam lithography and is taken into account when the resist is calibrated to specify the correct exposure. 2) In high voltage lithography, most of the electron beam energy passes through the resist and the underlying mask layer (typically very thin) and penetrates the substrate where most of it is deposited. (An exception occurs when thin substrates are used, typical in the manufacture of X-ray masks, where the substrate is itself a film so thin that most of the beam energy passes through it).
- Electron diffusion in a thick substrate deposits the heat from a singe e-beam flash in the substrate, typically in a volume 10 more microns (micrometers) in lateral extent (perpendicular to the e-beam direction). Subsequent thermal conduction transports a portion of this heat to the substrate surface where it heats the resist in a zone that may be tens of microns in lateral extent a few microseconds following the flash, increasing to a millimeter across after several milliseconds. (Exact numbers will depend on beam energy, the composition of the substrate and its thermal properties). Thereafter the heat has diffused so much as to have no significant effect on resist exposure.
- proximity heating It is this second type of heating that this invention addresses and denotes as "proximity heating.”
- proximity heating depends on the previously written pattern and the time history of the pattern writing. This variability makes proximity heating particularly challenging to estimate in designing a process for high accuracy e-beam writing.
- Proximity heating as used herein is not to be confused with the "proximity effect” related to the chemical effects of scattered electrons in the resist. Electrons in a beam passing through matter will from time to time encounter atomic nuclei or orbital electrons and undergo deflection from their line of travel, with or without loss of energy in the deflecting collision. The "proximity effect” relates to the chemical effect these scattered electrons have exposing the resist, perhaps relatively far from the intended exposure zone at which the e-beam is directed. Scattered electrons within the resist may lead to exposure away from the desired exposure zone. Backscattered electrons from layers below the resist may re-enter the resist and also produce deleterious exposure.
- Proximity heating has been the subject of several calculations and measurements. Ralph et. al. describe methods for computing proximity heating by numerical integration of diffusion equations in "Proceedings of the Symposium on Electron and Ion Beam Science and Technology, Tenth International Conference", p. 219-2330 (1983). Babin et. al. also describe methods for the numerical simulation of proximity heating and the comparison of such calculations with measured values. SPIE, Vol. 3048, p. 368-373 (1997) and J. Vac Sci Technol. B Vol. 16, pp. 3241-3247 (1998). Additional calculations of proximity heating and comparison with measured values have been reported by Yasuda et. al. in and J. Vac Sci Technol B Vol. 12, pp. 1362-1366 (1994).
- Calculations of proximity heating are typically based upon a numerical solution of the appropriate diffusion (partial differential) equations.
- Heat sources may be represented by analytic approximations, or derived directly by numerical Monte Carlo simulation of the electrons penetration into targets, including resists.
- Prior methods have proven in practice to be too slow in comparison with the speed of e-beam writing to allow real-time computation of proximity heating and adjustment of the writing process in response.
- the present invention provides methods for rapidly predicting proximity heating on a time scale comparable with the e-beam writing speeds. This real-time prediction of proximity heating allows the properties of the e-beam and/or the writing process to be adjusted while writing is underway to compensate for proximity heating.
- the present invention relates to methods and procedures for determining resist temperature during processing and adjusting process parameters, including reducing the beam current, to compensate for increased resist sensitivity.
- the resist temperature rise predicted by the represent invention for the point of writing will be multiplied by a factor relating the temperature sensitivity of the resist.
- the result is a correction applied to the beam current (or dwell time) to provide more accurate resist exposure.
- the correction will typically be a multiplicative factor less than 1 by which the beam current is to be adjusted to correct for proximity heating at the point of writing.
- corrections to beam dwell time may be used alternatively or in addition to beam current corrections. It is envisioned that e-beam current or the dwell time of each spot or "flash" may be adjusted. Pattern blooming is thereby reduced.
- the present invention relates to methods of predicting proximity heating in real-time as the writing proceeds enabling beam compensation to be performed in real-time. Methods of achieving high-processing efficiency are described. A shifted impulse response function is shown to give proximity heating results accurate to within a few percent. It is used for fast evaluation of correction schemes. Advantages of the present invention include the prevention of mitigation of pattern blooming as incident electrons heat the resist and broaden the region of exposure.
- Figure 1A Schematic cross sectional view of low energy e-beam impact on substrate, mask to be etched and resist.
- Figure IB Schematic cross sectional view of high energy e-beam impact on substrate, mask to be etched and resist.
- Figure 2A, 2B Schematic top view and side view respectively of regions of exposed resist depicting pattern blooming by overexposure.
- Figure 3 Kernel of typical e-beam writing procedure showing typical contributions to proximity heating in °K above ambient.
- Figure 4 Schematic depiction of coarse pixelization of kernel.
- the general mode of operation of e-beam lithography makes use of a focused beam of electrons, accelerated through a voltage, typically 1000 volts (1 keV) and above. Lower voltage e-beams are more effective at exposing the resist. Higher voltage e-beams are preferred for their ability to be formed into more precisely focused beams, resulting in more accurate lithography and the ability to fabricate smaller patterns.
- "High voltage" e-beams herein is commonly understood to mean e-beam energies above approximately 10 keV. Beam energies as high as 50-100 keV are used. However, high energy e-beams produce undesired heating side effects, the amelioration of which is one object of the present invention.
- Figure 1A depicts schematically and in cross section a beam of low energy electrons (less than approximately 10 keV), 4, incident on a layer of resist, 3.
- Resist, 3, overlies the layer to be etched, 2, all of which typically are supported by a reasonably thick substrate.
- layer, 2 will be generally be the mask material, typically a film of proprietary composition containing chromium and commonly very thin compared to the resist layer.
- Substrate 1 is typically glass and may be considered to be infinitely thick as none of the effects encountered in e-beam lithography relevant to the invention described herein are affected by the lower surface of a thick glass layer, 2 (not depicted in Figure 1A). Very thin substrates as would typically be encountered in the fabrication of x-ray lithography masks are an exception.
- Figure 1A (in common with all other figures herein) is schematic only and not drawn to scale.
- the creation of a precise patterns on layer 2 is facilitated by minimal spreading of the e-beam on passage through the resist which favors the use of higher energy beams.
- Use of high energy beams requires both higher voltage and higher beam currents.
- Low energy e-beams deposit a reasonably large fraction of the beam energy in the resist layer where it is needed to expose the resist. Therefore, low energy e-beams require less incident beam intensity (beam current) since more efficient use is made of the available beam intensity in developing the resist.
- the energy deposited in the target is thus typically significantly less for low energy e-beams since both current and voltage are reduced from that used in high energy e-beam lithography. That is, energy deposited is the product of beam voltage x beam current x exposure duration and both voltage and current are reduced for beam energies less than about 10 keV.
- Figure IB depicts schematically in cross section (not to scale), e-beam, 4, incident on resist, 3, at high incident beam energies, typically round 50 keV.
- Beam spreading depicted as 5 in Figure 1A is typically negligible in the resist layer, 3, for high energy beam impacts as depicted in Figure IB.
- Such high energy beams tend to pass through resist layer, 2, mask layer, 3, and proceed well into the glass substrate, 1, before substantial beam spreading occurs.
- a heated zone 6, is thereby created in substrate 1 as the e-beam comes to rest.
- high voltage e-beams will typically deposit much more energy in substrate, 1, than will low voltage beams, such energy increasing by approximately the square of the beam energy (as the need for increased current must also be met).
- the energy per pulse may not be substantial, but millions or indeed hundreds of millions of pulses impact the substrate in fully exposing the resist. Therefore, substantial heating of the substrate, 1, may occur with high energy electron beams.
- Direct heating of the resist layer by the incident e-beam may be significant, but is readily predictable from the applied dose and, therefore, can be compensated by calibration.
- proximity heating of the point at which writing is currently occurring is variable since it is affected by conduction from regions within the substrate where heat was deposited by numerous (typically millions) of earlier pulses. Thus, proximity heating depends on the pattern being written and the timing and ordering of past pulses.
- the present invention determines the resist temperature at the point of writing from proximity heating and provides the data enabling appropriate beam adjustments.
- Raster scan electron beam lithography machines typically scan the electron beam in a linear path about 1 mm in length every 25 microseconds as the mechanical stage moves the substrate in an orthogonal direction at a speed of about 1 cm/sec. The time between the end of one beam scan and the start of the next is about 5 microseconds, called "flyback time.”
- the scan sequence may be raster or serpentine.
- the temperature of the resist due to earlier writing may vary by tens of degrees along the electron beam scan path which requires that the dose correction be updated every microsecond or every few microseconds. These are approximate numbers that depend on the precise pattern being written, and the precise e-beam machine used, the nature of the substrate, the required accuracy, resist sensitivity, and other factors.
- raster scans may increase resist temperature by temperatures of the order of 20° C, while vector scans may increase resist temperature up to 100° C.
- the commonly used Novolac resists change their sensitivity with temperature by approximately 0.2% per deg. C. That is, a 20° C variation in resist temperature will vary its sensitivity by approximately 4%. This will have a non-trivial blooming effect on e-beam patterns especially for very fine lithography.
- Figure 2 depicts pattern blooming that will typically result from increasing resist sensitivity.
- 7 in figure 2 depicts the desired pattern of exposed resist in top view (Figure 2A) and side view ( Figure 2B).
- the pattern and process designer will plan for e-beam exposure such that exposure point 9 (for example) occurs at the desired pattern boundary.
- increased resist sensitivity may lead to full exposure of resist by less-than- expected e-beam dose. That is, the pattern edge moves to position 10, resulting in a broadened pattern depicted by 8.
- the present invention relates to methods and procedures for determining resist temperature during processing and adjusting process parameter, including reducing the beam current, to compensate for increased resist sensitivity.
- the resist temperature rise predicted by the present invention for the point of writing will be multiplied by a factor relating the temperature sensitivity of the resist.
- the result is a correction applied to the beam current (or dwell time) to provide more accurate resist exposure.
- the correction will typically be a multiplicative factor less than 1 (0.97 for example) by which the beam current is to be adjusted to correct for proximity heating at the point of writing.
- corrections to beam dwell time may be used alternatively or in addition to beam current corrections. Pattern blooming is thereby reduced.
- the present invention relates to a method for predicting proximity heating n a very rapid manner, thereby making it possible to compute proximity heating corrections to the e-beam process in real-time as the process proceeds.
- a candidate e-beam writing process specifying all beam and scanning parameters.
- the proximity heating could be calculated using the methods referred to above taking however long may be necessary.
- the candidate process parameters would then be adjusted to compensate for proximity heating effects. If necessary, the cycle of proximity heating calculation and parameter adjustment could be iteratively re-done as many times as necessary to converge to a stable set of processing parameters. All of this would be performed off-line (that is, before e-beam lithography begins and typically remote from the e-beam equipment itself). For most practical applications, this approach is prohibitive.
- One aspect of the present invention relates to methods for predicting the proximity heating of the resist much more rapidly than previous techniques for the purpose of computing proximity heating in real-time as e-beam writing is underway.
- the primary advantage of real-time evaluation of proximity heating is best understood in view of the detailed performance of e-beam lithography equipment (typically raster scan) as used in the manufacture of integrated circuits.
- a typical modern integrated circuit such a Pentium II ® or the like
- Each lithography layer requires a mask, typically manufactured by means of e-beam lithography.
- the chip designer provides a data file containing the information as to how the components are to be arranged on the chip, layer by layer.
- This data file typically has a format "GDSLT” that is hierarchical in format in the interests of economy. For example, if a pattern occurs repeatedly in a larger pattern, the subpattern called a "cell” need be specified only once. Its occurrence in the larger pattern then need only be specified as to its location and orientation.
- Cells may contain elementary geometries, other cells, arrays of other cells and so on.
- the GDSLT structure thus grows hierarchically to define completely the circuit structure from a collection of subsystems, sub-subsystems, etc. down to elementary geometries to make mask features for fabricating the most elementary components.
- the GDSII file is not organized in a manner that a typical e-beam lithography machine can directly use to write a mask. Therefore, the GDSII file must be "fractured” into individual layers and into the geometrical order in which the e-beam machine will write the masks.
- "Flat format" is the typical description of the fractured GDSII file, providing in the "flat file” the information for writing flat lithography masks for use making integrated circuits.
- Raster scan e-beam machines would typically need to fracture the GDSII file into 1 mm strips for raster scanning, sorted into the order in which they will be written.
- Vector scan e-beam machines would require a different fracturing.
- Flat files are typically very large. For example, if a pixel is 0.1 micron (10 7 meter), a 10 cm by 10 cm mask will contain 10 12 pixels. If each pixel requires 1 byte of information to specify the e-beam properties for that pixel, 10 12 bytes (1,000 GByte) would be required to store all the information in flat format. Therefore, fracturing the compact GDSII format into the flat format is typically done as needed in real-time for immediate use by the e-beam writing machine. Proximity heating must be calculated from the flat format, since, unlike the GDSII format, the flat format contains the information pertaining to the spatial and time order in which the pixels will be written. Prior to fracturing, the GDSII file contains neither the spatial information nor the time information for the e-beam writing in a directly accessible form.
- the present invention relates to methods of predicting proximity heating in a time scale comparable with the time of e-beam writing.
- the GDSII file as typically produced by the chip designer is fragmented into the flat format for concurrent use by the e-beam lithography machine and by the method of the present invention.
- the present invention is capable of predicting the proximity heating of resists in a time scale that permits adjustment of the modern e-beam writing process in response thereto .
- T is the temperature
- r is the position
- t is time
- c volumetric heat capacity
- K the thermal conductivity of the substrate.
- V 2 is a Laplacian operator.
- P(r,t) is the pattern exposure sequence, the "coverage,” traced by the electron beam in writing the pattern.
- D(p) is the electron spatial energy diffusion function in the substrate relative to the location of each flash as may be given by an electron diffusion Monte Carlo
- p is the vector in 3 dimensional coordinate space.
- [P(r,t) * D(p)] denotes the convolution of P and D.
- the convolution [P(r,t) * D(p)] may usefully be considered to be the rate of energy deposition per unit volume at specified points in the substrate. [P(r,t) * D(p)] is zero everywhere when the e-beam is turned off.
- Equation 1 is well studied in mathematical physics and several techniques for its solution exist, including commercial thermal prediction software such as ANSYS. However, prior techniques are much too slow to provide thermal predictions in time to control the e-beam writing process.
- T ⁇ i K i P 1 Eq. 2
- Pj coverage (the writing) by the e-beam at the i th pattern pixel on a scale of 0 (no e-beam writing) to 1 (fully covered and exposed pixel i).
- the temperature rise at location j in the current beam scan is given as
- equation 3a we must refer to a different pixel set as we advance the point of correction j, but doing so is straightforward.
- equation 3b we can use a fixed set of pixels in the writing prior to the current beam scan, but we must use a different kernel set for each new position of the beam j in the current beam scan.
- the pixel terms P are chosen as laid out in this invention, most of the K terms are identical in both 3a and 3b allowing the simpler 3a to be used and requiring 3b to be used for only a few of the K terms when 3b must used for serpentine scanning.
- the kernel K depends on beam energy, writing strategy and substrate material but in raster and serpentine scan machines the K do not depend on the pattern being written as was pointed out by Veneklasen et. al. (U.S. Patent No. 5,847,959). (This is not generally true of machines in which the writing kinematics depend on the pattern being written). Thus, the for raster and serpentine scan machines, the K can be precomputed by accurate (albeit slow) methods and stored for use as needed in the real-time heating prediction.
- the present invention makes optional use of an analytical approximation for resist heating that is accurate for raster scan machines, although not necessarily accurate for other writing strategies. It simplifies and greatly accelerates the prediction of raster scan temperature rise over exact methods.
- the analytical approximation for temperature rise is:
- Eq. 4 causes Eq. 4 to reduce to the classical impulse response solution to the diffusion equation, that is the Green's function.
- Eq 4 would be precise if the e-beam deposited heat zone were precisely Gaussian m shape with a centroid at depth ⁇ and a diameter characterized by (t/b) 1/2 In practice, the heat zone is not Gaussian and Eq. 4 gives unreliable answers for small values of t
- e-beam flashes close together in time correspond to flashes deposited in the same raster scan line.
- Typical raster scan machines move the e-beam sufficiently rapidly (approximately 50-100 meters/sec) that the w ⁇ ting e-beam is virtually unaffected by recent flashes deposited in the same beam scan line. That is, the e-beam outruns its own heat wave. Therefore, the temperature of the resist being w ⁇ tten by the current flash will be virtually unaffected by flashes from the recent past m the same scan lines.
- Flashes in adjacent raster scan lines in close proximity to the point presently being w ⁇ tten are very effective in changing the temperature of the resist, but were not w ⁇ tten in the immediate past where Eq.4 is inaccurate
- Such adjacent flashes occurred on a time sale of tens of microseconds or more preceding present wntmg, ample time for heat to propagate from deep m the substrate where it was deposited to the site being w ⁇ tten m the current beam scan path. In this regime, Eq. 4 is quite accurate.
- Eq. 4 The parameters in Eq. 4 are typically estimated by means of time consuming but accurate Monte Carlo simulations of heating by a single e-beam flash used as a heat source m finite difference or finite element solutions to the classical diffusion equation. Least squares fit the single flash results are the prefe ⁇ ed way to ascertain values for ⁇ ⁇ and ⁇ in
- Eq. 4 For 50 keV beam energy in a glass substrate, typical values for ⁇ around 10 microns and ⁇ is about 10 microseconds, ⁇ is the energy deposited per flash and will depend on the machine and resist being used but is approximately 10 "10 joules for a typical raster scan machine: it is not the flash beam energy directly because some energy is backscattered into the vacuum above the substrate. There may be about 10 8 flashes per mm 2 or 10 10 flashes per cm 2 resulting in around 1 joule per cm 2 .
- the approximation given by Eq. 4 is found in compa ⁇ son with Monte Carlo simulations and nume ⁇ cal integration of the thermal diffusion equation to be accurate to within a few percent but requmng very much less computer time to obtain the result.
- shifted impulse response function the temperature calculation given by Eq. 4 including the time shift ⁇ and the spatial displacement ⁇
- ⁇ 2 displaces the distance r 2 by an amount approximately compensating for the fact that e-beam energy is deposited below the surface on which the resist lies, r is the distance in the plane of the resist (xy) between the point at which temperature ⁇ se is required and the previously w ⁇ tten pixel in the xy plane whose effect on the temperature at r is to be determined (denoted as "o ⁇ gin pixel").
- the e-beam energy used to w ⁇ te the o ⁇ gm pixel is chiefly deposited not in the xy plane of the resist but some distance below, typically around 10 microns at 50kV.
- Displacing r 2 in Eq. 4 by this ⁇ 2 (0.1 micron) 2 approximately adjusts for this displacement below the xy plane using the Pythagorean Theorem. This value of ⁇ is supported by the Monte Carlo simulations that lead to substantially the same value.
- Eq. 4 is thus used to evaluate the temperature ⁇ se at the point of w ⁇ ting (j in Eq. 3) from the o ⁇ gin pixel (i in Eq. 3).
- Eq. 4 can be used to determine the kernel K used in Eq. 3.
- the use of Eq. 4 is twofold: It may provide kernel terms K with enough accuracy for heating co ⁇ ection purposes. Even if more accurate final kernel terms are needed, it is invaluable m designing a heating co ⁇ ection scheme because following the scheme of this invention because it allows many alternatives to be explored quickly without the need for time consuming recalculations of the K by exact methods for the scenarios being explored.
- Eq. 3 would compute the temperature without approximation.
- the approximation of Eq. 3 lies in the assumption that the coverage inside the coarse pixel i is uniform, which generally will not precisely be the case.
- a second approximation is that we are not computing the correction for every writing pixel in the cu ⁇ ent beam scan but only for a set of discrete points over which the index j runs.
- Eq. 4 is invaluable as a means of computing the K for proposed coarse pixel schemes for the purposes of evaluating the e ⁇ or budget - computing burden trade off. Once a scheme has been selected, the K values for that scheme can be re-computed using exact methods if necessary.
- a guiding objective is to group the pixels into coarse pixels such that the heating effect at the point of writing is approximately equal in the core of the kernel for each coarse pixel. Exact equality is not necessary, but the further one deviates from this guiding principle in this scheme, the more the computing burden increases with little gain in accuracy. Therefore, as coarse pixels become more remote from the writing point, an increasing number of writing pixels are aggregated into each coarse pixel. Pixels sufficiently remote in time and distance do not contribute in any significant manner no matter how many are aggregated. These pixels are ignored. The meaning of the word "remote" is not obvious because heating is a fairly complicated function of both distance and time. In particular, pixels in adjacent stage scans are ignored, a considerable simplification justified by the time the mechanical stage takes to transfer from one scan to the next.
- Pixels in the cu ⁇ ent beam scan are ignored because in high voltage lithography, heat is deposited sufficiently deep in the substrate that the fast raster scan beam will move away before much heat from earlier pixels can propagate to the surface: Thus the inclusion of higher order terms in the scheme or the need to iterate can be avoided without loss of accuracy.
- the coarse pixel scheme must necessarily include all written pixels in the cu ⁇ ent stage stripe at one time or another. It would thus be a simple choice to include all of them in the evaluation of Eq. 3. However, doing so will waste time computing insignificant contributors.
- One aspect of this invention lies in providing methods of not only including significant contributors in a balanced way but in rejecting insignificant contributors that would waste valuable computing time.
- Electron diffusion at high beam energies causes the heat to be deposited in the substrate (typically glass) in a zone much larger than the writing pixel size.
- These bands represent a piecewise averaging of the pattern in the scan direction.
- the pattern variations in typical high voltage e-beam microlithography are commonly much finer that the electron diffusion length.
- it is useful that the band widths not be substantially wider than the election diffusion length to avoid loss of accuracy.
- making the bands much na ⁇ ower would increase the computer processing requirements without a concu ⁇ ent gain in accuracy.
- Figure 3 depicts schematically a typically kernel K as would be needed in the evaluation of Eq. 3. It was computed using Eq. 4 assuming the writing strategy of a typical 50kV raster scan machine.
- the horizontal lines represent the stage stripe boundaries.
- the numbers at the top of the column are the beam scan number included in the coarse pixels.
- Figure 3 is intended to represent the raster scanning of a substrate in which the scanning beam writes from bottom to top.
- the numerical values along the vertical axis in Figure 3 denote the index of the coarse pixel bands. 32 are shown i this example but other choices are possible which need not be a power of 2.
- the same index thought of as a continuous variable can be thought of as representing the writing pixel presently being written by the scanning e-beam, where 0.0 in this example represents the bottom edge of the stage scan and 32.0 the top edge.
- the coarse pixel bands are numbered 1 to 32.
- the cu ⁇ ent point of writing or the point for which the co ⁇ ection is being computed is on the boundary between band 13 and band 14 or a continuous variable value of 13.0 on this scale.
- a immediate advantage of placing the co ⁇ ection points on boundaries is that the scheme is highly symmetrical, reducing the required number of kernel terms K needed in Eq.3 by a factor of 2, because the common kernel terms can be factored to give terms of the form Kj (P p +P q ), thereby reducing the number of multiplications by a factor of 2.
- Line 0 is the cu ⁇ ent scan, 1 the previous scan. Higher number represent beam scan lines in the more remote past. Line 0 has no kernel values because it is not included in the method as described earlier: it does not hear itself.
- paths remote from the path presently being written are aggregated and considered as a single source of heating -Paths 8-9, 10-13, 14-21 and the like denote an aggregation of the numbered paths.
- the power of 2 grouping of this example in which the number of lines included in the aggregate groups is 2, 4, 8, 16 and so on is convenient for pu ⁇ oses of updating the pixels after each beam scan completes, but other grouping schemes could be used. This approximation introduces no serious e ⁇ ors but saves considerable computer resources by avoiding the need to sum a great many very small numbers.
- the kernel depicted in Figure 3 represents a region of scanned surface in which the e-beam writes from bottom to top and scans these paths repetitively from right to left sequentially.
- the pixel presently being written is #13 in path zero, or midway between bands 13 and 14.
- Figure 3 depicts this as path 7 (an aggregation of 1), path 8-9 (an aggregation of 2), path 10- 13 (an aggregation of 4), path 14-21 (8), etc. doubling with each new aggregation. This procedure has been found to reduce computational effort without significantly reducing the accuracy of the results.
- Figure 4 depicts the construction of coarse pixels from a scanning pattern as a schematic depiction similar to Figure 3 (stage motion from left to right in Figure 4 and beam scanning from bottom to top).
- Figure 4 has been simplified from the full detail that will typically be encountered in practice for pu ⁇ oses of clarity and is not a limitation on the scope of the present invention.
- the grouped scan lines are more likely to be 4096 or 8192 (or some other large power of 2) rather than the 16 depicted in Figure 4.
- the shaded area depicts the region containing the pixels or coarse pixels (called "cell” herein) that must be included in the calculation of the cu ⁇ ent point of writing (100 in Figure 4).
- this zone includes only one cell in the beam scan direction above and below the cu ⁇ ent point of writing, 100. Heating from cells written further back in time are aggregated into 4, 8 etc. as denoted on the horizontal axis of Figure 4. Thus the included zone fans out from right to left in Figure 4.
- the method of the present invention can be implemented on any processor capable of performing the numerical evaluations concu ⁇ ently with e-beam writing. Simple implementations will run on Pentium-If ® processors and processors having similar capabilities such as Digital Signal Processors are typically sufficient. Field Programmable Gate A ⁇ ays can also be configured to perform the calculations called for in the practice of the present invention.
- the processor should have suitable peripheral equipment to accept information from the flat file or the e-beam blanker as the e-beam performs its writing. This information will typically include the location of the present writing point, the dose delivered to each writing pixel. Summation of the writing pixels to form coarse pixels may require special equipment that may be analog or digital but which supplies a digital input to the resist heating processor evaluating Eq. 3.
- this data represent as accurately as possible the energy deposited by the electron beam and should therefore include resist heating co ⁇ ection, backscatter proximity co ⁇ ection and any other adjustments to the dose.
- This data is stored in an a ⁇ ay of cells, which would be an a ⁇ ay of 32 in the example of Figure 3. After each beam scan completes this a ⁇ ay is transfe ⁇ ed effectively into the coarse pixel memory becoming the new scan line 1 of Figure 3, old scan line 1 becomes the new scan line 2 and so on. This is most easily accomplished using a two dimensional circular buffer memory containing in the Figure 3 example, 32 coarse pixels in one dimension co ⁇ esponding to the beam scan direction and every one of the past scan lines represented in the P memory in the stage scan direction.
- the P and circular buffer memories must be cleared and the mechanical system wait long enough for the substrate to cool before writing resumes. This will typically be in less than 1 second.
- Proximity heating data derived by the methods of the present invention are typically returned to the e-beam writing instruments for use in adjusting the writing to compensate for the temperature-induced change in the resist sensitivity.
- the resist heating processor must convert the temperature rise into a dose adjustment using information concerning the thermal sensitivity of the resist in use.
- the specific manner in which the e-beam will be adjusted will depend significantly on the details of the particular e-beam machine.
- the beam cu ⁇ ent may be adjusted in response to the proximity heating or should cu ⁇ ent adjustment be infeasible or impractical, flash dwell time may also be adjusted.
- the specific manner of adjusting the e-beam in response to the information provided by the method of the present invention is not critical in the practice of the present invention and will largely be determined by the characteristics of the e-beam machine being used.
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Abstract
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Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/343,960 US6373071B1 (en) | 1999-06-30 | 1999-06-30 | Real-time prediction of proximity resist heating and correction of raster scan electron beam lithography |
| US343960 | 1999-06-30 | ||
| PCT/US2000/017706 WO2001001440A1 (en) | 1999-06-30 | 2000-06-27 | Real-time prediction of proximity resist heating and correction of raster scan electron beam lithography |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1190434A1 true EP1190434A1 (en) | 2002-03-27 |
| EP1190434B1 EP1190434B1 (en) | 2008-07-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP00943217A Expired - Lifetime EP1190434B1 (en) | 1999-06-30 | 2000-06-27 | Real-time prediction of proximity resist heating and correction of raster scan electron beam lithography |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US6373071B1 (en) |
| EP (1) | EP1190434B1 (en) |
| JP (1) | JP2003503837A (en) |
| KR (1) | KR100752967B1 (en) |
| AU (1) | AU5772300A (en) |
| DE (1) | DE60039513D1 (en) |
| WO (1) | WO2001001440A1 (en) |
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| TWI534528B (en) * | 2013-03-27 | 2016-05-21 | 紐富來科技股份有限公司 | Drawing an amount of the charged particle beam to obtain the modulation factor of a charged particle beam irradiation apparatus and method |
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Also Published As
| Publication number | Publication date |
|---|---|
| EP1190434B1 (en) | 2008-07-16 |
| AU5772300A (en) | 2001-01-31 |
| WO2001001440A1 (en) | 2001-01-04 |
| DE60039513D1 (en) | 2008-08-28 |
| JP2003503837A (en) | 2003-01-28 |
| KR100752967B1 (en) | 2007-08-30 |
| KR20020036793A (en) | 2002-05-16 |
| US6373071B1 (en) | 2002-04-16 |
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