EP1095086A1 - Heat-curable can-coating lacquer - Google Patents
Heat-curable can-coating lacquerInfo
- Publication number
- EP1095086A1 EP1095086A1 EP99927985A EP99927985A EP1095086A1 EP 1095086 A1 EP1095086 A1 EP 1095086A1 EP 99927985 A EP99927985 A EP 99927985A EP 99927985 A EP99927985 A EP 99927985A EP 1095086 A1 EP1095086 A1 EP 1095086A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bisphenol
- coating
- coating lacquer
- lacquer according
- adduct
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 53
- 239000011248 coating agent Substances 0.000 title claims abstract description 52
- 239000004922 lacquer Substances 0.000 title claims abstract description 42
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims abstract description 74
- 239000004593 Epoxy Substances 0.000 claims abstract description 45
- 239000003822 epoxy resin Substances 0.000 claims abstract description 39
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 39
- 235000012424 soybean oil Nutrition 0.000 claims abstract description 32
- 239000003549 soybean oil Substances 0.000 claims abstract description 32
- 229930185605 Bisphenol Natural products 0.000 claims abstract description 29
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 18
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 claims abstract description 13
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000007795 chemical reaction product Substances 0.000 claims abstract description 9
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 claims description 34
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 claims description 34
- 239000003054 catalyst Substances 0.000 claims description 19
- 239000005711 Benzoic acid Substances 0.000 claims description 17
- 235000010233 benzoic acid Nutrition 0.000 claims description 17
- -1 bisphenol diglycidyl ethers Chemical class 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 14
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 235000013305 food Nutrition 0.000 claims description 11
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 7
- 150000002763 monocarboxylic acids Chemical class 0.000 claims description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 6
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 claims description 5
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 claims description 5
- 235000013824 polyphenols Nutrition 0.000 claims description 4
- 239000000047 product Substances 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 3
- 150000008064 anhydrides Chemical class 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 229920005862 polyol Polymers 0.000 claims description 3
- 150000003077 polyols Chemical class 0.000 claims description 3
- 150000008442 polyphenolic compounds Chemical class 0.000 claims description 3
- 150000008065 acid anhydrides Chemical group 0.000 claims description 2
- 125000005497 tetraalkylphosphonium group Chemical group 0.000 claims description 2
- 238000013007 heat curing Methods 0.000 claims 1
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 abstract description 13
- 229920005989 resin Polymers 0.000 description 26
- 239000011347 resin Substances 0.000 description 26
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 24
- 238000006243 chemical reaction Methods 0.000 description 24
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 description 10
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 8
- 239000000178 monomer Substances 0.000 description 7
- 230000009467 reduction Effects 0.000 description 7
- 238000006722 reduction reaction Methods 0.000 description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- CCTFMNIEFHGTDU-UHFFFAOYSA-N 3-methoxypropyl acetate Chemical compound COCCCOC(C)=O CCTFMNIEFHGTDU-UHFFFAOYSA-N 0.000 description 5
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 239000011541 reaction mixture Substances 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 150000002118 epoxides Chemical class 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 125000003700 epoxy group Chemical group 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 150000002989 phenols Chemical class 0.000 description 3
- 239000004848 polyfunctional curative Substances 0.000 description 3
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229960003742 phenol Drugs 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 150000003512 tertiary amines Chemical class 0.000 description 2
- RKHXQBLJXBGEKF-UHFFFAOYSA-M tetrabutylphosphanium;bromide Chemical compound [Br-].CCCC[P+](CCCC)(CCCC)CCCC RKHXQBLJXBGEKF-UHFFFAOYSA-M 0.000 description 2
- NSAFGSKTIIFYHE-UHFFFAOYSA-N 1,3-dioxo-2-benzofuran-5-carboxylic acid;ethane-1,2-diol Chemical compound OCCO.OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 NSAFGSKTIIFYHE-UHFFFAOYSA-N 0.000 description 1
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 1
- ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 2-phenyl-1h-imidazole Chemical compound C1=CNC(C=2C=CC=CC=2)=N1 ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 0.000 description 1
- RXNYJUSEXLAVNQ-UHFFFAOYSA-N 4,4'-Dihydroxybenzophenone Chemical compound C1=CC(O)=CC=C1C(=O)C1=CC=C(O)C=C1 RXNYJUSEXLAVNQ-UHFFFAOYSA-N 0.000 description 1
- BTXXTMOWISPQSJ-UHFFFAOYSA-N 4,4,4-trifluorobutan-2-one Chemical compound CC(=O)CC(F)(F)F BTXXTMOWISPQSJ-UHFFFAOYSA-N 0.000 description 1
- NZGQHKSLKRFZFL-UHFFFAOYSA-N 4-(4-hydroxyphenoxy)phenol Chemical compound C1=CC(O)=CC=C1OC1=CC=C(O)C=C1 NZGQHKSLKRFZFL-UHFFFAOYSA-N 0.000 description 1
- BQACOLQNOUYJCE-FYZZASKESA-N Abietic acid Natural products CC(C)C1=CC2=CC[C@]3(C)[C@](C)(CCC[C@@]3(C)C(=O)O)[C@H]2CC1 BQACOLQNOUYJCE-FYZZASKESA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 240000001689 Cyanthillium cinereum Species 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000003868 ammonium compounds Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 229940093476 ethylene glycol Drugs 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 210000004905 finger nail Anatomy 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- SLGWESQGEUXWJQ-UHFFFAOYSA-N formaldehyde;phenol Chemical compound O=C.OC1=CC=CC=C1 SLGWESQGEUXWJQ-UHFFFAOYSA-N 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 238000005580 one pot reaction Methods 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 239000011877 solvent mixture Substances 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 229940086542 triethylamine Drugs 0.000 description 1
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/02—Polycondensates containing more than one epoxy group per molecule
- C08G59/04—Polycondensates containing more than one epoxy group per molecule of polyhydroxy compounds with epihalohydrins or precursors thereof
- C08G59/06—Polycondensates containing more than one epoxy group per molecule of polyhydroxy compounds with epihalohydrins or precursors thereof of polyhydric phenols
- C08G59/066—Polycondensates containing more than one epoxy group per molecule of polyhydroxy compounds with epihalohydrins or precursors thereof of polyhydric phenols with chain extension or advancing agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
- B65D25/14—Linings or internal coatings
Definitions
- the present invention relates to a heat-curable can-coating lacquer and to a process for the production of a coating for a food container by means of said can-coating lacquer.
- can-coating lacquers One field of application for heat-curable epoxy compositions are can-coating lacquers.
- heat-curable can-coating lacquers it is possible to coat materials which are resistant against the necessary curing temperatures and which come into contact with foodstuffs, and which materials, if not correspondingly coated, either have an adverse effect on the quality of these foodstuffs or are themselves attacked by the foodstuff's components.
- Can-coating lacquers are used in particular for coating the interior of metallic cans.
- a widely used formulation component for standard can-coating lacquers are the so-called advanced epoxy resins which are obtainable by reacting one or several difunctional phe- nol(s) with one or several bisphenol diglycidyl ether(s) in the presence of a suitable catalyst, the bisphenol diglycidyl ethers needing to be present in stoichiometric excess over the difunctional phenols.
- the advancement proceeds, for example, according to the following known reaction scheme:
- BLR is a virtually monomeric diglycidyl ether based on bisphenol HO-[BPh] 1 -OH, wherein BLR is a group of the following chemical formula:
- n is a number from 0 to 0.3 corresponding to the average number of the structural repeating units -[BPh] 1 OCH 2 CH(OH)CH 2 O- in the diglycidyl ether molecules, so that such a diglycidyl ether consists to about 99.7 % or more of monomers of the formula:
- a is a number higher than 1 , for example 1.1 and higher.
- the upper limit of a is preferably 2.
- Both the quotient [1/(a-1)] and the index n are an average value for the sum of all molecules of the respective resin and can therefore also be fractional numbers if a polydisperse resin, i.e. a mixture of molecules of different chain lengths, is present.
- Such advanced epoxy resins are often produced e.g. from bisphenol A and liquid, virtually monomeric diglycidyl ether of bisphenol A.
- This invention provides another solution for the above problem.
- the invention is based on the insight that the production of an advanced epoxy resin from one or several monomeric bisphenol diglycidyl ether(s) and from one or several bisphenol(s) gives an advanced epoxy resin containing a markedly reduced proportion of unreacted monomeric bisphenol diglycidyl ethers if, in addition to the bisphenol diglycidyl ether, an adduct of epoxidised soybean oil with a monocarboxylic acid takes part in the advancement reaction, which adduct has an epoxy equivalent weight of about 350 to 650.
- Epoxy resins advanced in this manner which are based on adducts of vernonia oil, a naturally occurring epoxidised vegetable oil, and of a monocarboxylic acid, and also heat-curable compositions based on these advanced epoxy resins and on certain crosslinking agents for epoxy resins, for example polyphenols, have been known for some time and are mentioned, inter alia, in EP-A-0555 589. The state of the art, however, does not describe the amount of unreacted bisphenol diglycidyl ether monomers in these advancement resins.
- the reduction of the percentage by weight of the undesirable monomeric bisphenol diglycidyl ethers in the advancement resins brought about by a modification of the advancement reaction using a certain portion of an adduct of epoxidised soybean oil and benzoic acid is, surprisingly, substantially higher than the reduction of the percentage by weight of monomeric bisphenol diglycidyl ethers which are used for the production of the modified advancement resin caused by that modification.
- this invention relates to a heat-curable can-coating lacquer, which comprises an advanced epoxy resin which is the reaction product of one or several bisphenol diglycidyl ether(s), one or several bisphenol(s) and of an adduct of epoxidised soybean oil with a monocarboxylic acid, which has an epoxy equivalent weight of 350 to 600, and a crosslinking agent for epoxy resins.
- an advanced epoxy resin which is the reaction product of one or several bisphenol diglycidyl ether(s), one or several bisphenol(s) and of an adduct of epoxidised soybean oil with a monocarboxylic acid, which has an epoxy equivalent weight of 350 to 600, and a crosslinking agent for epoxy resins.
- This invention also relates to a process for the production of a food container, one or several sides of which are coated entirely or partly with such a can-coating lacquer, which coating is heat-cured.
- the novel can-coating lacquer preferably contains an advanced epoxy resin having an epoxy equivalent weight of 1000 (corresponding to 1 equivalent of epoxide per kilogramme of resin) to 4000 (about 0.25 equivalent of epoxide per kilogramme of resin), preferably of 1400 (about 0.7 equivalents of epoxide per kilogramme of resin) to 2000 (0.5 equivalents of epoxide per kilogramme of resin).
- the advanced epoxy resin may be produced by reacting e.g. epoxidised soybean oil first with the monocarboxylic acid.
- Suitable monocarboxylic acids are, for example, monocarboxylic acids containing 1 to 20, preferably 7 to 20, carbon atoms. Particularly preferred is the use of aromatic and cycloaliphatic carboxylic acids, for example benzoic acid or abietic acid. Owing to its good availability, benzoic acid is very particularly preferred.
- the reaction of the epoxidised soybean oil with the monocarboxylic acid reduces the epoxy functionality of the epoxidised soybean oil, which is in practice at about 4, to a value from about 2 to 3, preferably from 2 to 2.5.
- the epoxy equivalent weight of the epoxidised soybean oil which is normally in the range from 230 to 250, is raised to the range from about 350 to 600 by the reaction with the monocarboxylic acid.
- the epoxy equivalent weight of the adduct is preferably in the range from about 450 to 600.
- the monocarboxylic acid In order to achieve the desired reduction of the functionality of the epoxidised soybean oil, the monocarboxylic acid must be used in an amount of about 1 to 2 mol per 4 epoxy equivalents of the epoxidised soybean oil.
- the adduct obtained from the epoxidised soybean oil and the monocarboxylic acid can then be further reacted with one or several different bisphenol diglycidyl ether(s) and one or several different difunctional phenol(s) to give the finished advanced epoxy resin.
- This reaction is preferably carried out immediately after the preparation of the reaction product in the same reaction vessel. ln this application, bisphenol diglycidyl ethers will be taken to generally mean diglycidyl ethers of difunctional phenols.
- Diglycidyl ethers which are particularly preferred for use in this invention are diglycidyl ethers of bisphenol A, diglycidyl ethers of bisphenol F, mixed diglycidyl ethers of bisphenol A/bis- phenol F and mixtures of the cited diglycidyl ethers, most preferably diglycidyl ether of bisphenol A.
- the bisphenols which are preferably used for the production of the advanced epoxy resins, are likewise mononuclear or, preferably, polynuclear, particularly preferably binuclear.
- suitable bisphenols are, in particular, the bisphenols cited above in the description of the bisphenol diglycidyl ethers.
- the bisphenols it is also possible to use mixtures of two or more bisphenols.
- Particularly preferred bisphenols are bisphenol F and, most preferably, bisphenol A.
- the participating epoxy components When reacting the adduct of epoxidised soybean oil and the monocarboxylic acid with the bisphenol and the bisphenol diglycidyl ether, the participating epoxy components must, as is usual in the case of advancements, be present in such an amount that epoxy groups are present in the reaction mixture in an excess over the hydroxyl groups of the bisphenol, as the epoxy resin of higher molecular weight is obtainable only then.
- the proportion of the reaction mixture in the adduct of epoxidised soybean oil and monocarboxylic acid can vary within wide limits and is conveniently from at least 5 up to 50 % by weight, based on the total weight of the adduct and of the bisphenols and bisphenol diglycidyl ethers participating in the advancement. If the adduct proportion is too small, the resulting reduction of the content of free bisphenol diglycidyl ether monomers is relatively small, whereas a very high adduct proportion can lower the softening point of the resin and may, depending on the circumstances, already adversely affect the curability of a can-coating lac- quer produced with such advanced epoxy resins, which is crucial e.g.
- the adduct proportion is in the range from 5 to 35 % by weight, more preferably from 10 to 35 % by weight, very particularly preferably from 15 to 25 % by weight.
- the adduct proportion should usefully be in the upper range if the desired advanced epoxy resin has a relatively low epoxy equivalent weight.
- catalysts are described, inter alia, in US patent (US-A-)5,095,050, which disclosure is explicitly referred to here.
- Preferred examples of catalysts are tertiary amines, such as tri- ethylamine, tripropylamine, tributylamine, 2-methylimidazole, 2-phenylimidazole, N-methyl- morpholine, N,N-ethylmethylpiperidinium iodide, quarternary ammonium compounds, tetra- alkylphosphonium compounds, such as tetrabutylphosphonium bromide, and alkali metal hydroxides.
- catalysts are used in customary catalytic amounts, for example in amounts from 0.0001 to 10 % by weight, based on the epoxy resin.
- Particularly preferred catalysts are tetrabutylphosphonium bromide, tributylamine and N,N-ethylmethylpiperidinium iodide and mixtures thereof.
- the reaction temperatures during the advancement are preferably in the range from 80 to 250°C, more preferably from 130 to 210°C.
- the completion of the reaction can be determined in simple manner, for example by checking the epoxy value of the reaction mixture.
- Crosslinking agents suitable for the epoxy resin material of this invention are, in principle, all crosslinking agents for epoxy resins suitable for food purposes.
- the hardeners are used in the customary amounts, which are known to the skilled person, preferably in an about stoi- chiometric ratio of the epoxy groups of the advanced epoxy to the epoxy-reactive groups (e.g. amino, hydroxyl, carboxyl, or ⁇ , ⁇ -dicarboxylic acid anhydride groups) of the crosslinking agent.
- the epoxy groups can, for example, also be present in up to 30 % stoichiometric excess over the epoxy-reactive groups, and vice versa.
- Crosslinking agents preferably used for the novel can-coating lacquers are acid anhydrides, for example trimellitic anhydride, and polyphenols, preferably phenolformaldehyde condensates.
- acid anhydrides for example trimellitic anhydride
- polyphenols preferably phenolformaldehyde condensates.
- epoxy hardeners are known to the skilled person and are commercially available in a multitude of embodiments.
- crosslinking agents preferably used for the novel can-coating lacquers are those reaction products which can be obtained by heating trimellitic anhydride together with at least one polyol at a molar ratio of 2 to 1.25 to a temperature from 190 to 250°C for at least four hours at a pressure from 0.666 to 4 kPa.
- Crosslinking agents of this type are described, inter alia, in US patent (US-A-)4,226,755.
- the hardener is preferably used in an amount from 10 to 30 % by weight, based on the advanced epoxy resin.
- a very particularly preferred cross- linking agent is the corresponding reaction product of trimellitic anhydride with ethylene gly- col and glycerol, which reaction product has an acid number from 520 to 560 mg KOH per gramme of crosslinking agent and an anhydride content of about 2 to 3 equivalents per kilogramme of crosslinking agent.
- the novel can-coating lacquer can contain other additives customarily used in this field of application in the respective customary amounts.
- additives are light stabilisers, colourants, pigments, e.g. titanium dioxide, adhesives, thixotropic agents, flow control agents and suitable solvents, preferably methoxypropyl acetate, where appropriate in admixture with another solvent, such as cyclohexanone.
- the novel can-coating lacquer is used for entirely or partly coating one or several sides of a food container, e.g. of a tin or a tube, in customary manner.
- the lacquer is dried after being applied to the substrate.
- the lacquer is preferably cured by heating to a temperature in the range from 160 to 240°C.
- the curing time is preferably from about 10 to 30 minutes.
- the novel can-coating lacquers are particularly suitable for coating the interior sides of food containers, in particular of metallic food containers.
- Example 1 (Production of an adduct of epoxidised soybean oil and benzoic acid and of an advanced epoxy resin based on 10 % by weight of the adduct:
- the reactor is charged with 591.4 g (3.16 epoxy equivalents) of a diglycidyl ether of bisphenol A (epoxy value 5.35 equivalents/kg), with 308.5 g (2.71 hydroxyl equivalents) of bisphenol A (8.77 hydroxyl equivalents/kg) and with 1.99g (1.56mmoles) of the catalyst N,N'-methylethylpiperidinium iodide (as a solution of c. 20 % by weight in ethanol).
- the temperature is continuously raised over 2 hours and 30 minutes to 205°C (measured externally) and is then kept constant for another 28 minutes.
- the pressure in the reaction vessel rises to about 300 mbar during the reaction.
- the advanced epoxy resin so obtained has an epoxy value of 0.67 equivalents/kg, a softening point of 112°C (measured by means of a Mettler thermosystem FP 800) and a viscosity according to H ⁇ ppler (40% in butylcarbitol according to DIN 53015) at 25°C of 1386 mPa-s.
- the proportion of unreacted monomeric diglycidyl ether of bisphenol A in the advanced resin is 1 % by weight (lOOOOppm).
- Example 2 (Production of an adduct of epoxidised soybean oil and benzoic acid according to Example 1 and of an advanced epoxy resin based on 20 % by weight of the adduct:
- the reactor is charged with 515.4 g (2.75 epoxy equivalents) of a diglycidyl ether of bisphenol A (epoxy value 5.35 equivalents/kg), with 284.6 g (2.5 hydroxyl equivalents) of bisphenol A (8.77 hydroxyl equivalents/kg) and with 1.04g (4.08mmoles) of the catalyst N.N'-methylethylpiperidinium iodide (as a solution of c. 20 % by weight in ethanol).
- the temperature is continuously raised over 1 hour and 45 minutes to 205°C and is then kept constant for another 15 minutes.
- the pressure in the reaction vessel rises to about 200 mbar during the reaction.
- the advanced epoxy resin so obtained has an epoxy value of 0.60 equivalents/kg, a softening point of 106°C (measured by means of a Mettler thermosystem FP 800) and a viscosity according to H ⁇ ppler (40% in butylcarbitol according to DIN 53015) at 25°C of 1409 mPa-s.
- the proportion of unreacted monomeric diglycidyl ether of bisphenol A in the advanced resin is about 0.2 % by weight (2100 ppm).
- Example 3 (Production of an adduct of epoxidised soybean oil and benzoic acid according to Example 1 and of an advanced epoxy resin based on 30 % by weight of the adduct:
- the reactor is charged with 438.9 g (2.35 epoxy equivalents) of diglycidyl ether of bisphenol A (epoxy value 5.35 equivalents/kg), with 261.1 g (2.3 hydroxyl equivalents) of bisphenol A (8.77 hydroxyl equivalents/kg) and with 1.28g (5.02mmoles) of the catalyst N.N'-methylethylpiperidinium iodide (as a solution of c. 20 % by weight in ethanol).
- the temperature is continuously raised over 1 hour and 45 minutes to 205°C and is then kept constant for another 15 minutes.
- the pressure in the reaction vessel rises to about 400 mbar during the reaction.
- the advanced epoxy resin so obtained has an epoxy value of 0.60 equivalents/kg, a softening point of 88°C (measured by means of a Mettler thermosystem FP 800) and a viscosity according to H ⁇ ppler (40% in butylcarbitol according to DIN 53015) at 25°C of 693 mPa-s.
- the proportion of unreacted monomeric diglycidyl ether of bisphenol A in the advanced resin is about 0.1 % by weight (1300 ppm).
- Example 4 (Production of an adduct of epoxidised soybean oil and benzoic acid and of an advanced epoxy resin based on 20 % by weight of the adduct:
- the reactor is charged with 525.30 g (2.805 epoxy equivalents) of a diglycidyl ether of bisphenol A having an epoxy equivalent weight of 187, with 274.7g (2.409 hydroxyl equivalents) of bisphenol A and with 1.054g (4.133 mmol) of N.N'-methylethylpiperidinium iodide (solution of 20 % by weight of N,N'-methylethylpiperidi- nium iodide in ethanol).
- the temperature is continuously raised over 1 hour and 55 minutes to 205°C (external reactor temperature) and is then kept constant for another 22 minutes (internal reactor temperature about 199°C).
- the resulting advanced epoxy resin has an epoxy equivalent weight of 1538, a softening point of 105°C (measured by means of a Mettler thermosystem FP 800) and a viscosity according to H ⁇ ppler (40% in butylcarbitol according to DIN 53015) at 25°C of 1586 mPa-s.
- the proportion of free monomeric diglycidyl ether of bisphenol A in the advanced resin is 2300 ppm, and the proportion of free bisphenol A is 202 ppm.
- the can-coating lacquers listed in the following Table are produced by first preparing the solution of the crosslinking agent indicated in the Table and then mixing that with a solution of 50 % by weight of the respective advanced epoxy resin in methoxypropyl acetate (MPA) and adding the indicated amount of additional methoxypropyl acetate. Using a roll coater, the curable compositions are then applied to aluminium sheets (to determine the mechanical properties of the coatings) and to tin sheets (to carry out the sterilisation tests and to determine the resistance to acetic acid).
- MPA methoxypropyl acetate
- the impact strength; r( reverse side) is determined by dropping a 2 kg die, on the bottom side of which is a ball 20 mm in diameter, bottom first from a specific height from the reverse side on to the coated area.
- the value indicated is the product of the weight of the die in kg and of the test height in cm at which no damage of the coating is found yet, i.e. the coating remains uncracked.
- the acetone rubbing test is carried out by drenching a wool cloth with acetone and rubbing it twenty times back and forth over the coating.
- trimellitic anhydride and an ester of CAS-No. 43011-20-7 (acid number 500-540 mgKOH/g; anhydride content 3.00 - 4.00 equ./kg; softening point according to Mettler, DIN 51920 95 to 110°C)
- the can-coating lacquer listed in the following Table is produced and applied according to the description of Example 5, the properties indicated in the Table being found.
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Abstract
A heat-curable can-coating lacquer, which comprises an advanced epoxy resin which is the reaction product of one or several bisphenol diglycidyl ether(s), one or several bisphenol(s) and of an adduct of epoxidised soybean oil with a monocarboxylic acid, which has an epoxy equivalent weight of 350 to 600, and a crosslinking agent for epoxy resins.
Description
Heat-curable can-coating lacquer
The present invention relates to a heat-curable can-coating lacquer and to a process for the production of a coating for a food container by means of said can-coating lacquer.
One field of application for heat-curable epoxy compositions are can-coating lacquers. By means of heat-curable can-coating lacquers it is possible to coat materials which are resistant against the necessary curing temperatures and which come into contact with foodstuffs, and which materials, if not correspondingly coated, either have an adverse effect on the quality of these foodstuffs or are themselves attacked by the foodstuff's components. Can-coating lacquers are used in particular for coating the interior of metallic cans.
A widely used formulation component for standard can-coating lacquers are the so-called advanced epoxy resins which are obtainable by reacting one or several difunctional phe- nol(s) with one or several bisphenol diglycidyl ether(s) in the presence of a suitable catalyst, the bisphenol diglycidyl ethers needing to be present in stoichiometric excess over the difunctional phenols. The advancement proceeds, for example, according to the following known reaction scheme:
In this scheme,
O O — BLR- O
/ \ /
is a virtually monomeric diglycidyl ether based on bisphenol HO-[BPh]1-OH, wherein BLR is a group of the following chemical formula:
wherein n is a number from 0 to 0.3 corresponding to the average number of the structural repeating units -[BPh]1OCH2CH(OH)CH2O- in the diglycidyl ether molecules, so that such a diglycidyl ether consists to about 99.7 % or more of monomers of the formula:
O O - [BPh]1 - O O / \ / \ / \ ι thus being (virtually) monomeric. In the above scheme, a is a number higher than 1 , for example 1.1 and higher. The upper limit of a is preferably 2. Both the quotient [1/(a-1)] and the index n are an average value for the sum of all molecules of the respective resin and can therefore also be fractional numbers if a polydisperse resin, i.e. a mixture of molecules of different chain lengths, is present. Such advanced epoxy resins are often produced e.g. from bisphenol A and liquid, virtually monomeric diglycidyl ether of bisphenol A.
However, in the case of the above advancement, a certain proportion of the monomeric bisphenol diglycidyl ether used is not reacted so that the advancement resin obtained as product, and therefore any can-coating lacquer formulated therefrom, still contains a relatively high proportion of unreacted monomeric bisphenol diglycidyl ethers, which is increasingly viewed as undesirable. Using specific techniques it is possible to reduce the content of bisphenol diglycidyl ether monomers in conventional advancement resins, these techniques, however, are generally elaborate and expensive and are therefore hardly suitable in connection with the production of a cheap mass product such as a tin.
This invention provides another solution for the above problem. The invention is based on the insight that the production of an advanced epoxy resin from one or several monomeric bisphenol diglycidyl ether(s) and from one or several bisphenol(s) gives an advanced epoxy resin containing a markedly reduced proportion of unreacted monomeric bisphenol diglycidyl ethers if, in addition to the bisphenol diglycidyl ether, an adduct of epoxidised soybean oil with a monocarboxylic acid takes part in the advancement reaction, which adduct has an epoxy equivalent weight of about 350 to 650. Epoxy resins advanced in this manner which are based on adducts of vernonia oil, a naturally occurring epoxidised vegetable oil, and of a monocarboxylic acid, and also heat-curable compositions based on these advanced epoxy
resins and on certain crosslinking agents for epoxy resins, for example polyphenols, have been known for some time and are mentioned, inter alia, in EP-A-0555 589. The state of the art, however, does not describe the amount of unreacted bisphenol diglycidyl ether monomers in these advancement resins. The reduction of the percentage by weight of the undesirable monomeric bisphenol diglycidyl ethers in the advancement resins brought about by a modification of the advancement reaction using a certain portion of an adduct of epoxidised soybean oil and benzoic acid is, surprisingly, substantially higher than the reduction of the percentage by weight of monomeric bisphenol diglycidyl ethers which are used for the production of the modified advancement resin caused by that modification. Thus it was found, for example, that the advancement of monomeric diglycidyl ethers of bisphenol A with bisphenol A, using 20 % by weight of an adduct of epoxidised soybean oil and benzoic acid, based on the total amount of adduct, diglycidyl ether of bisphenol A and bisphenol A, results in an approximately 90 % reduction of the proportion of free diglycidyl ethers of bisphenol A monomers in the advanced resin (0.2 % by weight in the modified resin compared to about 1.6 % by weight in a conventional advancement resin) even though the proportion of diglycidyl ether of bisphenol A monomers, which are used for the production of the modified advancement resin, is lowered only by about 23 % by weight compared to that of the conventional resin (51.5 % by weight proportion of diglycidyl ether of bisphenol A monomers in the case of the modified resin compared to 66.7 % by weight in the case of the unmodified advancement resin).
Accordingly, this invention relates to a heat-curable can-coating lacquer, which comprises an advanced epoxy resin which is the reaction product of one or several bisphenol diglycidyl ether(s), one or several bisphenol(s) and of an adduct of epoxidised soybean oil with a monocarboxylic acid, which has an epoxy equivalent weight of 350 to 600, and a crosslinking agent for epoxy resins.
This invention also relates to a process for the production of a food container, one or several sides of which are coated entirely or partly with such a can-coating lacquer, which coating is heat-cured.
The novel can-coating lacquer preferably contains an advanced epoxy resin having an epoxy equivalent weight of 1000 (corresponding to 1 equivalent of epoxide per kilogramme of resin) to 4000 (about 0.25 equivalent of epoxide per kilogramme of resin), preferably of 1400
(about 0.7 equivalents of epoxide per kilogramme of resin) to 2000 (0.5 equivalents of epoxide per kilogramme of resin).
The advanced epoxy resin may be produced by reacting e.g. epoxidised soybean oil first with the monocarboxylic acid. Suitable monocarboxylic acids are, for example, monocarboxylic acids containing 1 to 20, preferably 7 to 20, carbon atoms. Particularly preferred is the use of aromatic and cycloaliphatic carboxylic acids, for example benzoic acid or abietic acid. Owing to its good availability, benzoic acid is very particularly preferred. The reaction of the epoxidised soybean oil with the monocarboxylic acid reduces the epoxy functionality of the epoxidised soybean oil, which is in practice at about 4, to a value from about 2 to 3, preferably from 2 to 2.5. This lower functionality prevents too strong a crosslinking during advancement and results in a lower melt viscosity of the advanced resin and therefore generally also of that of the can-coating lacquer based thereon. The epoxy equivalent weight of the epoxidised soybean oil, which is normally in the range from 230 to 250, is raised to the range from about 350 to 600 by the reaction with the monocarboxylic acid. The epoxy equivalent weight of the adduct is preferably in the range from about 450 to 600. In order to achieve the desired reduction of the functionality of the epoxidised soybean oil, the monocarboxylic acid must be used in an amount of about 1 to 2 mol per 4 epoxy equivalents of the epoxidised soybean oil. The reaction can, for example, take place at a temperature from 120 to 160°C and is usefully carried out in the presence of a suitable catalyst, for example a tertiary amine, such as tributylamine, or N,N-ethylmethylpiperidinium iodide, which is used in customary catalytic amounts, for example from 0.0001 to 10 % by weight, based on the epoxy resin. The reaction is usually carried out under protective gas (e.g. nitrogen) and/or under a slight vacuum, preferably in the range from 0.01 to 0.07 MPa (100 to 700 mbar). The completion of the reaction can be determined in simple manner, for example by checking the epoxy value of the reaction mixture.
The adduct obtained from the epoxidised soybean oil and the monocarboxylic acid can then be further reacted with one or several different bisphenol diglycidyl ether(s) and one or several different difunctional phenol(s) to give the finished advanced epoxy resin. This reaction is preferably carried out immediately after the preparation of the reaction product in the same reaction vessel.
ln this application, bisphenol diglycidyl ethers will be taken to generally mean diglycidyl ethers of difunctional phenols. The difunctional phenols, on which the cited diglycidyl ethers are based, can, for example, be mononuclear, such as resorcinol or hydroquinone, but are preferably polynuclear, in particular binuclear, such as biphenol(4,4'-dihydroxybiphenyl), bisphenol F, bisphenol A ; 4,4'-dihydroxydiphenylsulfone or 4,4'-dihydroxybenzophenone or bis(4-hydroxyphenyl)ether. It is also possible to use mixtures of one or several diglycidyl ether(s), such as the ones mentioned above. The diglycidyl ethers used conveniently have an epoxy equivalent weight in the range from 110 to 250.
Diglycidyl ethers which are particularly preferred for use in this invention are diglycidyl ethers of bisphenol A, diglycidyl ethers of bisphenol F, mixed diglycidyl ethers of bisphenol A/bis- phenol F and mixtures of the cited diglycidyl ethers, most preferably diglycidyl ether of bisphenol A.
The bisphenols, which are preferably used for the production of the advanced epoxy resins, are likewise mononuclear or, preferably, polynuclear, particularly preferably binuclear. Examples of suitable bisphenols are, in particular, the bisphenols cited above in the description of the bisphenol diglycidyl ethers. In the case of the bisphenols it is also possible to use mixtures of two or more bisphenols. Particularly preferred bisphenols are bisphenol F and, most preferably, bisphenol A.
When reacting the adduct of epoxidised soybean oil and the monocarboxylic acid with the bisphenol and the bisphenol diglycidyl ether, the participating epoxy components must, as is usual in the case of advancements, be present in such an amount that epoxy groups are present in the reaction mixture in an excess over the hydroxyl groups of the bisphenol, as the epoxy resin of higher molecular weight is obtainable only then.
The proportion of the reaction mixture in the adduct of epoxidised soybean oil and monocarboxylic acid can vary within wide limits and is conveniently from at least 5 up to 50 % by weight, based on the total weight of the adduct and of the bisphenols and bisphenol diglycidyl ethers participating in the advancement. If the adduct proportion is too small, the resulting reduction of the content of free bisphenol diglycidyl ether monomers is relatively small, whereas a very high adduct proportion can lower the softening point of the resin and may, depending on the circumstances, already adversely affect the curability of a can-coating lac-
quer produced with such advanced epoxy resins, which is crucial e.g. for the chemical resistance of the can-coating lacquer coating. Particularly preferably, the adduct proportion is in the range from 5 to 35 % by weight, more preferably from 10 to 35 % by weight, very particularly preferably from 15 to 25 % by weight. The adduct proportion should usefully be in the upper range if the desired advanced epoxy resin has a relatively low epoxy equivalent weight.
The advancement is usefully carried out in the presence of a customary advancing catalyst. Suitable catalysts are described, inter alia, in US patent (US-A-)5,095,050, which disclosure is explicitly referred to here. Preferred examples of catalysts are tertiary amines, such as tri- ethylamine, tripropylamine, tributylamine, 2-methylimidazole, 2-phenylimidazole, N-methyl- morpholine, N,N-ethylmethylpiperidinium iodide, quarternary ammonium compounds, tetra- alkylphosphonium compounds, such as tetrabutylphosphonium bromide, and alkali metal hydroxides. Combinations of different catalysts are also useful in some instances. The catalysts are used in customary catalytic amounts, for example in amounts from 0.0001 to 10 % by weight, based on the epoxy resin. Particularly preferred catalysts are tetrabutylphosphonium bromide, tributylamine and N,N-ethylmethylpiperidinium iodide and mixtures thereof.
The reaction temperatures during the advancement are preferably in the range from 80 to 250°C, more preferably from 130 to 210°C. The completion of the reaction can be determined in simple manner, for example by checking the epoxy value of the reaction mixture.
It is also possible to produce the advanced epoxy resin for the novel can-coating lacquers in a one-pot reaction, i.e. by reacting suitable amounts of epoxidised soybean oil, monocarboxylic acid, bisphenol diglycidyl ethers and bisphenol, without prior formation of the adduct from soybean oil and monocarboxylic acid, in the presence of a suitable advancing catalyst.
Crosslinking agents suitable for the epoxy resin material of this invention are, in principle, all crosslinking agents for epoxy resins suitable for food purposes. The hardeners are used in the customary amounts, which are known to the skilled person, preferably in an about stoi- chiometric ratio of the epoxy groups of the advanced epoxy to the epoxy-reactive groups (e.g. amino, hydroxyl, carboxyl, or α,β-dicarboxylic acid anhydride groups) of the crosslinking agent. Certain deviations from the approximate stoichiometry are also possible in the can- coating lacquers of this invention without causing any problems; the epoxy groups can, for
example, also be present in up to 30 % stoichiometric excess over the epoxy-reactive groups, and vice versa.
Crosslinking agents preferably used for the novel can-coating lacquers are acid anhydrides, for example trimellitic anhydride, and polyphenols, preferably phenolformaldehyde condensates. Such epoxy hardeners are known to the skilled person and are commercially available in a multitude of embodiments.
Other crosslinking agents preferably used for the novel can-coating lacquers are those reaction products which can be obtained by heating trimellitic anhydride together with at least one polyol at a molar ratio of 2 to 1.25 to a temperature from 190 to 250°C for at least four hours at a pressure from 0.666 to 4 kPa. Crosslinking agents of this type are described, inter alia, in US patent (US-A-)4,226,755. The hardener is preferably used in an amount from 10 to 30 % by weight, based on the advanced epoxy resin. A very particularly preferred cross- linking agent is the corresponding reaction product of trimellitic anhydride with ethylene gly- col and glycerol, which reaction product has an acid number from 520 to 560 mg KOH per gramme of crosslinking agent and an anhydride content of about 2 to 3 equivalents per kilogramme of crosslinking agent.
Besides the cited components, the novel can-coating lacquer can contain other additives customarily used in this field of application in the respective customary amounts. Examples of such additives are light stabilisers, colourants, pigments, e.g. titanium dioxide, adhesives, thixotropic agents, flow control agents and suitable solvents, preferably methoxypropyl acetate, where appropriate in admixture with another solvent, such as cyclohexanone.
The novel can-coating lacquer is used for entirely or partly coating one or several sides of a food container, e.g. of a tin or a tube, in customary manner. The lacquer is dried after being applied to the substrate. The lacquer is preferably cured by heating to a temperature in the range from 160 to 240°C. The curing time is preferably from about 10 to 30 minutes. The novel can-coating lacquers are particularly suitable for coating the interior sides of food containers, in particular of metallic food containers.
Example 1 (Production of an adduct of epoxidised soybean oil and benzoic acid and of an advanced epoxy resin based on 10 % by weight of the adduct:
In a 1.5 litre 5-necked reaction vessel, equipped with a mechanical steel agitator, digital thermometer and temperature-controlled heater, 82.8g (0.34 epoxy equivalents) of epoxidised soybean oil (lrgaplast®39; 4.1 epoxy equivalents/kg) are heated to 120°C (measured externally) under a vacuum of 100 mbar, and then 17.2 g (0.14 carboxyl equivalents) of benzoic acid (8.2 carboxyl equivalents/kg) are added. Subsequently, 0.016g (0.063mmoles) of the catalyst N,N'-methylethylpiperidinium iodide is added in the form of a c. 20 % solution in ethanol and the temperature is increased to 143°C and kept constant for about half an hour. The resulting adduct of epoxidised soybean oil and benzoic acid has an epoxy value of about 2.5 equivalents/kg.
Subsequently, the reactor is charged with 591.4 g (3.16 epoxy equivalents) of a diglycidyl ether of bisphenol A (epoxy value 5.35 equivalents/kg), with 308.5 g (2.71 hydroxyl equivalents) of bisphenol A (8.77 hydroxyl equivalents/kg) and with 1.99g (1.56mmoles) of the catalyst N,N'-methylethylpiperidinium iodide (as a solution of c. 20 % by weight in ethanol). The temperature is continuously raised over 2 hours and 30 minutes to 205°C (measured externally) and is then kept constant for another 28 minutes. The pressure in the reaction vessel rises to about 300 mbar during the reaction. The advanced epoxy resin so obtained has an epoxy value of 0.67 equivalents/kg, a softening point of 112°C (measured by means of a Mettler thermosystem FP 800) and a viscosity according to Hόppler (40% in butylcarbitol according to DIN 53015) at 25°C of 1386 mPa-s. The proportion of unreacted monomeric diglycidyl ether of bisphenol A in the advanced resin is 1 % by weight (lOOOOppm).
Example 2 (Production of an adduct of epoxidised soybean oil and benzoic acid according to Example 1 and of an advanced epoxy resin based on 20 % by weight of the adduct:
In a 1.5 litre 5-necked reaction vessel, equipped with a mechanical steel agitator, digital thermometer and temperature-controlled heater, 165.6 g (0.68 epoxy equivalents) of epoxidised soybean oil (lrgaplast*39; 4.1 epoxy equivalents/kg) are heated to 120°C (measured externally) under a vacuum of 100 mbar, and then 34.4 g (0.28 carboxyl equivalents) of benzoic acid (8.2 carboxyl equivalents/kg) are added. Subsequently, 0.034g (0.133mmoles) of the catalyst N.N'-methylethylpiperidinium iodide in the form of a solution of c. 20 % by weight in
ethanol is added and the temperature is raised to 143°C and kept constant for about half an hour. The resulting adduct of epoxidised soybean oil and benzoic acid has an epoxy value of about 2.4 equivalents/kg.
Subsequently, the reactor is charged with 515.4 g (2.75 epoxy equivalents) of a diglycidyl ether of bisphenol A (epoxy value 5.35 equivalents/kg), with 284.6 g (2.5 hydroxyl equivalents) of bisphenol A (8.77 hydroxyl equivalents/kg) and with 1.04g (4.08mmoles) of the catalyst N.N'-methylethylpiperidinium iodide (as a solution of c. 20 % by weight in ethanol). The temperature is continuously raised over 1 hour and 45 minutes to 205°C and is then kept constant for another 15 minutes. The pressure in the reaction vessel rises to about 200 mbar during the reaction. The advanced epoxy resin so obtained has an epoxy value of 0.60 equivalents/kg, a softening point of 106°C (measured by means of a Mettler thermosystem FP 800) and a viscosity according to Hόppler (40% in butylcarbitol according to DIN 53015) at 25°C of 1409 mPa-s. The proportion of unreacted monomeric diglycidyl ether of bisphenol A in the advanced resin is about 0.2 % by weight (2100 ppm).
Example 3 (Production of an adduct of epoxidised soybean oil and benzoic acid according to Example 1 and of an advanced epoxy resin based on 30 % by weight of the adduct:
In a 1.5 litre 5-necked reaction flask, equipped with a mechanical steel agitator, digital thermometer and temperature-controlled heater, 248.4 g (1.02 epoxy equivalents) of epoxidised soybean oil (lrgaplast®39; 4.1 epoxy equivalents/kg) are heated to 120°C (measured externally) under a vacuum of 100 mbar, and then 51.6 g (0.42 carboxyl equivalents) of benzoic acid (8.2 carboxyl equivalents/kg) are added. Subsequently, 0.05g (0.196mmoles) of the catalyst N.N'-methylethylpiperidinium iodide in the form of a solution of c. 20 % by weight in ethanol is added and the temperature is raised to 143°C and kept constant for about half an hour. The resulting adduct of epoxidised soybean oil and benzoic acid has an epoxy value of about 2.2 equivalents/kg.
Subsequently, the reactor is charged with 438.9 g (2.35 epoxy equivalents) of diglycidyl ether of bisphenol A (epoxy value 5.35 equivalents/kg), with 261.1 g (2.3 hydroxyl equivalents) of bisphenol A (8.77 hydroxyl equivalents/kg) and with 1.28g (5.02mmoles) of the catalyst N.N'-methylethylpiperidinium iodide (as a solution of c. 20 % by weight in ethanol). The temperature is continuously raised over 1 hour and 45 minutes to 205°C and is then
kept constant for another 15 minutes. The pressure in the reaction vessel rises to about 400 mbar during the reaction. The advanced epoxy resin so obtained has an epoxy value of 0.60 equivalents/kg, a softening point of 88°C (measured by means of a Mettler thermosystem FP 800) and a viscosity according to Hόppler (40% in butylcarbitol according to DIN 53015) at 25°C of 693 mPa-s. The proportion of unreacted monomeric diglycidyl ether of bisphenol A in the advanced resin is about 0.1 % by weight (1300 ppm).
The following Table compares the proportion of diglycidyl ether of bisphenol A in the reaction mixtures of Examples 1 to 3 with the proportion of unreacted monomeric diglycidyl ether of bisphenol A in the advanced resin obtained.
advancement resin obtained by reacting 667 g of monomeric diglycidyl ether of bisphenol A and 333 g of bisphenol A.
Example 4 (Production of an adduct of epoxidised soybean oil and benzoic acid and of an advanced epoxy resin based on 20 % by weight of the adduct:
In a 1.5 litre 5-necked reaction flask, equipped with a mechanical steel agitator, digital thermometer and temperature-controlled heater, 1000g (4.12 epoxy equivalents) of epoxidised soybean oil (lrgaplast®39) are heated to 100°C with flushing with nitrogen, and then 207.58g (1.70 carboxyl equivalents) of benzoic acid are added. When a temperature of 108°C is reached, 0.200g (0.784 mmol) of the catalyst N.N'-methylethylpiperidinium iodide (about 1.0 ml of a solution of 20 % by weight of N.N'-methylethylpiperidinium iodide in ethanol) is added and the temperature is raised to 140°C and kept constant for half an hour. The resulting reaction product of epoxidised soybean oil and benzoic acid has an epoxy value of 2.4 equivalents/kg.
In a 1.5 litre 5-necked reaction vessel, equipped with a mechanical steel agitator, digital thermometer, temperature-controlled heater, evacuating appliance and reflux condenser, 200g (0.478 epoxy equivalents) of the reaction product of Example 1 (epoxy equivalent weight 418) are heated to 100°C. Subsequently, the reactor is charged with 525.30 g (2.805 epoxy equivalents) of a diglycidyl ether of bisphenol A having an epoxy equivalent weight of 187, with 274.7g (2.409 hydroxyl equivalents) of bisphenol A and with 1.054g (4.133 mmol) of N.N'-methylethylpiperidinium iodide (solution of 20 % by weight of N,N'-methylethylpiperidi- nium iodide in ethanol). The temperature is continuously raised over 1 hour and 55 minutes to 205°C (external reactor temperature) and is then kept constant for another 22 minutes (internal reactor temperature about 199°C). During the reaction, a vacuum (pressure about 100 to 300 mbar) is maintained in the reactor. The resulting advanced epoxy resin has an epoxy equivalent weight of 1538, a softening point of 105°C (measured by means of a Mettler thermosystem FP 800) and a viscosity according to Hόppler (40% in butylcarbitol according to DIN 53015) at 25°C of 1586 mPa-s. The proportion of free monomeric diglycidyl ether of bisphenol A in the advanced resin is 2300 ppm, and the proportion of free bisphenol A is 202 ppm.
Example 5:
The can-coating lacquers listed in the following Table are produced by first preparing the solution of the crosslinking agent indicated in the Table and then mixing that with a solution of 50 % by weight of the respective advanced epoxy resin in methoxypropyl acetate (MPA) and adding the indicated amount of additional methoxypropyl acetate. Using a roll coater, the curable compositions are then applied to aluminium sheets (to determine the mechanical properties of the coatings) and to tin sheets (to carry out the sterilisation tests and to determine the resistance to acetic acid).
The impact strength; r( reverse side) is determined by dropping a 2 kg die, on the bottom side of which is a ball 20 mm in diameter, bottom first from a specific height from the reverse side on to the coated area. The value indicated is the product of the weight of the die in kg and of the test height in cm at which no damage of the coating is found yet, i.e. the coating remains uncracked.
The acetone rubbing test is carried out by drenching a wool cloth with acetone and rubbing it twenty times back and forth over the coating. The grading scale is as follows: 0=unchanged; 1=retarding, cannot be scratched with fingernail; 2= hard to scratch, cotton wool possibly coloured; 3= easy to scratch; 4= film starts to peel or dissolve; 5= film completely peeled off
Grading scale: 0= no cracks; 1= few cracks, only visible by means of a magnifying glass (9x); 2= many cracks, only visible by means of a magnifying glass (9x); 3= few cracks, visible to the eye; 4= many cracks, visible to the eye; 5= film flaked off or peeled off
Grading scale: T= cloudy films, B= bubble formation, St= rough surface, F= change of hue, G= gloss reduc - tion, Fl=s stain formation, H= reduction of adhesion, K= scratchability, Q= swelling, R= crack formation, W= softening of the films; the grade of the flaws is expressed by the preceding number, the numbers having the following meanings: 0=unchanged; 1= traces of change; 2= minor change; 3= medium change; 4= highly changed; 5= very highly changed.
Mixture of trimellitic anhydride and an ester of CAS-No. 43011-20-7 (acid number 500-540 mgKOH/g; anhydride content 3.00 - 4.00 equ./kg; softening point according to Mettler, DIN 51920 95 to 110°C)
Example 6:
The can-coating lacquer listed in the following Table is produced and applied according to the description of Example 5, the properties indicated in the Table being found.
55% solution of a phenolic polymer of CAS-No. 70750-15-1 in a solvent mixture consisting of butanol and methoxypropyl acetate.
7)
Grading scale as for 4)
Claims
1. A heat-curable can-coating lacquer, which comprises an advanced epoxy resin which is the reaction product of one or several bisphenol diglycidyl ether(s), one or several bisphenol(s) and of an adduct of epoxidised soybean oil with a monocarboxylic acid, which has an epoxy equivalent weight of 350 to 600, and also a crosslinking agent for epoxy resins.
2. A can-coating lacquer according to claim 1 , wherein the advanced epoxy resin has an epoxy equivalent weight of 1000 to 4000.
3. A can-coating lacquer according to claim 2, wherein the advanced epoxy resin has an epoxy equivalent weight of 1400 to 2000.
4. A can-coating lacquer according to any one of claims 1 to 3, wherein the adduct of epoxidised soybean oil with a monocarboxylic acid has an epoxy equivalent weight of 450 to 600.
5. A can-coating lacquer according to any one of claims 1 to 4, wherein the advanced epoxy resin is produced using 5 to 35 % by weight of the adduct of epoxidised soybean oil with a monocarboxylic acid, the cited percentages relating to the total weight of the adduct of epoxidised soybean oil and of monocarboxylic acid, bisphenol and bisphenol diglycidyl ether.
6. A can-coating lacquer according to any one of claims 1 to 5, wherein the one or several bisphenol diglycidyl ethers are selected from the group consisting of diglycidyl ether of bisphenol F, diglycidyl ether of bisphenol A, mixed diglycidyl ethers of bisphenol A/bisphenol F diglycidyl and mixtures of the cited diglycidyl ethers.
7. A can-coating lacquer according to any one of claims 1 to 6, wherein the one or several bisphenols are selected from the group consisting of bisphenol A, bisphenol F and mixtures of these two bisphenols.
8. A can-coating lacquer according to any one of claims 1 to 7, wherein the monocarboxylic acid is benzoic acid.
9. A can-coating lacquer according to any one of claims 1 to 8, wherein the advanced epoxy resin is produced by advancement of the components in the presence of an advancing catalyst selected from the group consisting of the tetraalkylphosphonium salts, tributylamine and N.N'-ethylmethylpiperidinium iodide and mixtures of these catalysts.
10. A can-coating lacquer according to claim 9, wherein the advancing catalyst is a mixture consisting of tetrabutylphosphonium halide and tributylamine or N.N'-ethylmethylpiperi- dinium iodide.
11. A can-coating lacquer according to any one of claims 1 to 10, wherein the crosslinking agent is an acid anhydride or a polyphenol.
12. A can-coating lacquer according to any one of claims 1 to 10, wherein the crosslinking agent is a product which is obtainable by heating trimellitic anhydride together with at least one polyol at a molar ratio from 2 to 1.25 for at least four hours at a pressure of 0.666 to 4 kPa to a temperature in the range from 190 to 250┬░C.
13. A can-coating lacquer according to claim 12, wherein the polyol is ethylene glycol and glycerol, and the crosslinking agent has an acid number of 520 to 560 mg KOH per gramme and an anhydride content of about 2 to 3 equivalents per kilogramme of crosslinking agent.
14. A process for the production of a food container, which comprises coating one or several sides of the food container entirely or partly with a can-coating lacquer according to any one of claims 1 to 13 and heat-curing this coating.
15. A process according to claim 14, which comprises coating the interior sides of the food container with the can-coating lacquer.
16. A process according to claim 14, wherein the food container is metallic food container.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH136898 | 1998-06-26 | ||
CH136898 | 1998-06-26 | ||
PCT/EP1999/004118 WO2000000533A1 (en) | 1998-06-26 | 1999-06-15 | Heat-curable can-coating lacquer |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1095086A1 true EP1095086A1 (en) | 2001-05-02 |
Family
ID=4208787
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99927985A Withdrawn EP1095086A1 (en) | 1998-06-26 | 1999-06-15 | Heat-curable can-coating lacquer |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1095086A1 (en) |
JP (1) | JP2002519455A (en) |
KR (1) | KR20010053217A (en) |
CN (1) | CN1307606A (en) |
BR (1) | BR9911571A (en) |
WO (1) | WO2000000533A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101386673B (en) * | 2008-09-25 | 2011-09-07 | 中国海洋石油总公司 | Oil modified epoxy resins and precoating coiled material coatings containing above resins |
US9745409B2 (en) | 2011-11-01 | 2017-08-29 | Blue Cube Ip Llc | Liquid epoxy resin formulations |
US10703920B2 (en) | 2016-09-28 | 2020-07-07 | Ppg Industries Ohio, Inc. | Corrosion-resistant epoxidized vegetable oil can interior coating |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0160622A3 (en) * | 1984-05-02 | 1988-01-20 | Ciba-Geigy Ag | Compositions containing esters of advanced epoxy resins |
US4786666A (en) * | 1987-11-18 | 1988-11-22 | Interez, Inc. | Epoxy compositions containing glycidyl ethers of fatty esters |
US5095050A (en) * | 1990-11-21 | 1992-03-10 | The Dow Chemical Company | Advanced epoxy compositions, curable compositions and cured products |
EP0610987B1 (en) * | 1993-02-01 | 1996-04-10 | Shell Internationale Researchmaatschappij B.V. | Process for the preparation of alpha-glycol-containing glycidyl ether resins |
CA2159340A1 (en) * | 1993-03-30 | 1994-10-13 | Jim Dale Elmore | Epoxidized vegetable oil modification of epoxy esters |
-
1999
- 1999-06-15 CN CN99807883A patent/CN1307606A/en active Pending
- 1999-06-15 BR BR9911571-9A patent/BR9911571A/en not_active Application Discontinuation
- 1999-06-15 EP EP99927985A patent/EP1095086A1/en not_active Withdrawn
- 1999-06-15 JP JP2000557292A patent/JP2002519455A/en active Pending
- 1999-06-15 WO PCT/EP1999/004118 patent/WO2000000533A1/en not_active Application Discontinuation
- 1999-06-15 KR KR1020007014822A patent/KR20010053217A/en not_active Application Discontinuation
Non-Patent Citations (1)
Title |
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See references of WO0000533A1 * |
Also Published As
Publication number | Publication date |
---|---|
CN1307606A (en) | 2001-08-08 |
JP2002519455A (en) | 2002-07-02 |
WO2000000533A1 (en) | 2000-01-06 |
BR9911571A (en) | 2001-03-20 |
KR20010053217A (en) | 2001-06-25 |
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