EP1036607B1 - Verfahren zum Herstellen eines Behälters mit profiliertem Boden - Google Patents
Verfahren zum Herstellen eines Behälters mit profiliertem Boden Download PDFInfo
- Publication number
- EP1036607B1 EP1036607B1 EP99113803A EP99113803A EP1036607B1 EP 1036607 B1 EP1036607 B1 EP 1036607B1 EP 99113803 A EP99113803 A EP 99113803A EP 99113803 A EP99113803 A EP 99113803A EP 1036607 B1 EP1036607 B1 EP 1036607B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cup
- press
- draw
- punch
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/30—Deep-drawing to finish articles formed by deep-drawing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
- B21D22/06—Stamping using rigid devices or tools having relatively-movable die parts
Definitions
- This invention relates generally to a method for forming drawn containers. More particularly, the invention relates to a method for forming a drawn cup having a profiled bottom.
- a typical cup includes a circular base connected to a cylindrical sidewall.
- the cup is typically shorter and wider than a finished container.
- the cups are typically subjected to a variety of additional processes that further form the cup into a finished container.
- Container manufacturing lines operate at high speeds to produce large quantities of containers. Throughout these manufacturing lines, the container elements are transported from one work station to another work station where different forming processes are performed.
- One of the problems encountered in designing the manufacturing lines is that the container elements often become deformed when being transported from station to station. As the speed of the lines increases, the number of container elements that become deformed increases. This problem is aggravated by the constantly increasing economic pressures to reduce the gauge of the material used to form the containers. The deformations are caused by the collisions between the container elements and contact between the container elements and the machinery.
- the cups are generally intended to have circular bottoms with straight, cylindrical sidewalls. Later processes that further form these cups include tooling designed to operate on substantially cylindrical cups. After the cups are initially formed, however, various forces can cause the cups to warp. If a cup is sufficiently warped, the container eventually formed from it must be discarded as waste. Additionally, tooling damage and/or jamming can occur. It has therefore become desirable to form a cup that is more resistant to warping and deformation.
- GB-A-2 316 029 discloses a method of forming a bottom-profiled cup which solves the above-mentioned problems.
- the apparatus utilized to form a cup having a profiled bottom includes an annular draw die, a punch assembly configured to travel through the draw die, a die core disposed in the path of the punch assembly, and a ring pad disposed about the die core and also in the path of the punch assembly.
- the method of forming a cup having a profiled bottom includes the steps of blanking a section of material at a first level of a double action press, drawing the blank over a draw die with a punch assembly to form a cup, carrying the cup to a second level of the press with the punch assembly, drawing the cup on a die core with one element of the punch assembly to profile the bottom of the cup, returning the profiled cup to the second level of the press, and ejecting the profiled cup from the press.
- the phase angle of the cam or crank is set so that the angle between the inner and outer slide exceeds 80° to achieve proper liftoff timing.
- the inner slide stroke is set to provide additional stroke for drawing the cup into the reform pad.
- a cup having a profiled bottom formed by the apparatus and method of the present invention is depicted in Fig. 1 and is indicated generally by the numeral 10.
- the profiled cup 10 includes a generally cylindrical outer wall 11 that is connected at its bottom edge to the outer edge of an annular outer bottom wall 12.
- a generally cylindrical inner wall 13 extends upwardly from the inner edge of the outer bottom wall 12 in concentricity with outer wall 11 and connects with a generally circular inner bottom wall 14.
- Fig. 2 of the drawings it will be assumed that the tooling illustrated therein is incorporated into a double acting press of the type well known in this art. It will also be assumed that the material M will be fed into the press either from sheet or coil stock, as desired.
- FIG. 2 a sectional view of the tooling of the apparatus of the present invention may be seen.
- an annular draw die 20 is carried by the press wall 21.
- a draw pad 22 is disposed above the draw die 20 and is carried by the outer slide 23 of the double action press.
- the outer slide 23 is reciprocal to move the draw pad 22 upwardly away from draw die 20 and downwardly against draw die 20.
- a cut edge 24 is disposed radially outward of the draw pad 22 on the outer slide and is operable to blank material M after the outer slide 23 lowers the draw pad 22 to clamp the material M against the draw die 20.
- a cut edge support pad 25 is supported by a spring 26 and is disposed beneath the cut edge 24.
- a punch assembly 30 is disposed radially inward of the draw pad 22 and is carried by an inner slide 31 of the press.
- the inner slide 31 is reciprocal to cause the punch assembly 30 to translate vertically through the draw die 20.
- the punch assembly 30 includes a centrally-disposed punch core 32 partially surrounded by an annular punch ring 33.
- the punch core 32 has a substantially flat bottom and a fluid passage 34 extending therethrough.
- the fluid passage 34 is selectively connected to a source of fluid pressure (not shown) such as pressurized air and is used for cup removal purposes as will be subsequently described.
- the bottom surfaces of the punch core 32 and the punch ring 33 are substantially coplanar.
- the inner slide 31 is, however, operable to cause the punch ring 33 to move independently of punch core 32.
- the punch ring 33 may be moved downwardly, past the punch core 32 such that the bottom surface of the punch ring 33 is disposed below the bottom surface of the punch core 32.
- a pair of cooperating shoulders 35 formed in the punch core 32 and punch ring 33 prevent the bottom surface of the punch ring 33 from being raised above the bottom surface of the punch core 32.
- the press wall 21 forms a substantially cylindrical chamber 40 configured to receive the punch assembly 30 and the drawn cup 10.
- a fluid line 41 extends through the press wall 21.
- the fluid line 41 is selectively connected to a source of pressurized fluid, such as air, for a purpose that will be subsequently described.
- the press wall 21 has an opening 42 that is configured to allow a drawn cup 10 to pass therethrough to exit the chamber 40.
- the bottom of the chamber 40 is formed by the cooperation of an inner die core 50 and a ring pad 51 that encircles the inner die core 50.
- the inner die core 50 is carried by lower platen 52 and is stationary during the cup forming process.
- the ring pad 51 is, however, carried by a plurality of springs 53 that allow the ring pad 51 to be translated vertically with respect to the inner die core 50 under pressure from punch ring 33, as will be described.
- a pair of shoulders 54 formed in the lower platen 52 and the ring pad 51 cooperate to prevent the upper surface of the ring pad 51 from rising above the level of the upper surface of the inner die core 50.
- Cups 10 having profiled bottoms are formed using the apparatus of the present invention in accordance with the following method.
- a sheet of material M is inserted at a first level of the press between the draw die 20 and the draw pad 22.
- the outer slide 23 moves the draw pad 22 against the material M, thereby clamping the material M between the draw pad 22 and the draw die 20.
- Continued advance of outer slide 23 then causes the cut edge 24 to cut a substantially circular blank 28 out of the material M.
- the scrap material 27 is carried by the support 25 while the blank 28 remains clamped between the draw die 20 and the draw pad 22, as depicted in Fig. 2.
- the inner slide 31 causes the punch assembly 30 to move against the blank 26 and through the draw die 20. This movement causes the blank 28 to be drawn over edge 20a of the draw die 20, and the outer wall 11 of the cup 10 begins to be formed as may be seen in Fig. 3.
- the punch assembly 30 is moving through the draw die 20, the clamping pressure between the draw die 20 and the draw pad 22 is controlled by the outer slide 23.
- the punch assembly 30 continues to move through the draw die 20 until the entire blank 28 is drawn over the draw die 20, forming a cup 60.
- the inner slide 31 then continues to move the punch assembly 30 and the cup 60 downwardly to a second press level.
- the cup 60 remains on the punch assembly 30 as is shown in Fig. 4.
- the inner slide 31 causes the punch ring 33 to continue moving downwardly against the ring pad 51, overcoming the force of springs 53.
- This movement of the punch ring 33 causes bottom wall of the cup 60 to be drawn over the edge 50a of inner die core 50 to profile the bottom of the cup 60.
- the extension of the punch ring 33 has formed the inner bottom wall 14 and outer bottom wall 12 of the profiled cup 10 as well as the generally cylindrical inner wall 13.
- the inner slide 31 reverses its movement and the punch ring 33 is retracted.
- the springs 53 disposed beneath the ring pad 51 force the ring pad 51 upwardly against the punch ring 33 and force the cup 10 back to the second level of the press.
- the shoulders 54 and the shoulders 35 meet simultaneously and prevent the ring pad 51 from rising further and cause punch ring 33 and the punch core 32 to begin rising together.
- the cup 10 has the tendency to remain on the punch assembly 30.
- Activation of the fluid line 34 disposed in the punch core 32 provides a pneumatic force that helps to separate the cup 10 from the punch assembly 30, as may be seen in Fig. 6.
- the fluid line 41 in the press wall 21 is then activated to create a pneumatic force that pushes the cup 10 out of the opening 42 in the press wall 21, following which it may be transferred to other apparatus for further operations.
- the phase angle between the inner and outer slides has been set to exceed 80° in order to achieve proper liftoff timing.
- the stroke of the inner slide 31 exceeds 5.0" to provide additional stroke for driving the cup over the inner die core 50 to profile the bottom of the cup.
- the outer slide stroke is set for travel of the slide and the tooling in the range of 2.0" to 3.0".
Claims (2)
- Verfahren der Formung eines bodenprofilierten Bechers aus einer Metallplatte in einer zweifach wirkenden, innere (31) und äußere (23) Schlitten aufweisenden Presse, mittels Formung eines ausgestanzten Bechers (28) aus der Materialplatte in einer ersten Ebene durch Halten des Materials unter einem durch den äußeren Schlitten (23) beförderten Ziehblock (22), Bewegung eines durch den inneren Schlitten (31) beförderten Ausstanzers (30) gegen den Becherformling (28), um das Material in einer zweiten Ebene zu einer Becherform zu ziehen, Profilierung des Becherbodens in der zweiten Ebene, Zurückziehung des inneren Schlittens (31) und Entfernung des profilierten Bechers in der zweiten Ebene, dadurch charakterisiert, dass der Phasenwinkel zwischen den inneren (31) und äußeren (23) Schlitten der Presse auf der Steuerkurve oder Kurbel der Presse größer ist als 80°.
- Verfahren gemäß Anspruch 1, dadurch gekennzeichnet, dass der Hub des inneren Schlittens (31) größer ist als 12,7 cm und der Hub des äußeren Schlittens (23) im Bereich von etwa 5,08 cm bis etwa 7,62 cm liegt.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US26355099A | 1999-03-09 | 1999-03-09 | |
US263550 | 1999-03-09 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1036607A2 EP1036607A2 (de) | 2000-09-20 |
EP1036607A3 EP1036607A3 (de) | 2003-01-08 |
EP1036607B1 true EP1036607B1 (de) | 2004-11-17 |
Family
ID=23002230
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99113803A Expired - Lifetime EP1036607B1 (de) | 1999-03-09 | 1999-07-14 | Verfahren zum Herstellen eines Behälters mit profiliertem Boden |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1036607B1 (de) |
JP (1) | JP2000254736A (de) |
AT (1) | ATE282489T1 (de) |
DE (1) | DE69921961T2 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3219402A1 (de) | 2016-03-15 | 2017-09-20 | Can - Pack S.A. | Verfahren zur herstellung von pressteilen zur herstellung von behältern |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1394580B1 (it) * | 2009-05-26 | 2012-07-05 | Sacmi | Apparato di goffratura |
JP5674769B2 (ja) | 2009-05-26 | 2015-02-25 | サチミ、コオペラティバ、メッカニーチ、イモラ、ソチエタ、コオペラティバSacmi Cooperativa Meccanici Imola Societa’ Cooperativa | エンボス加工方法及び装置 |
CN109937097B (zh) | 2016-10-06 | 2022-04-08 | 斯多里机械有限责任公司 | 容器和选择成形杯、提供其的工具和相关方法 |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3902347A (en) * | 1973-10-23 | 1975-09-02 | Minster Machine Co | Mechanical press, especially a cupping press |
US4043169A (en) * | 1976-10-14 | 1977-08-23 | Buhrke Industries, Inc. | Triple action cupping tool |
US5881593A (en) * | 1996-03-07 | 1999-03-16 | Redicon Corporation | Method and apparatus for forming a bottom-profiled cup |
-
1999
- 1999-07-14 AT AT99113803T patent/ATE282489T1/de not_active IP Right Cessation
- 1999-07-14 EP EP99113803A patent/EP1036607B1/de not_active Expired - Lifetime
- 1999-07-14 DE DE69921961T patent/DE69921961T2/de not_active Expired - Lifetime
- 1999-12-03 JP JP11344121A patent/JP2000254736A/ja not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3219402A1 (de) | 2016-03-15 | 2017-09-20 | Can - Pack S.A. | Verfahren zur herstellung von pressteilen zur herstellung von behältern |
Also Published As
Publication number | Publication date |
---|---|
ATE282489T1 (de) | 2004-12-15 |
EP1036607A2 (de) | 2000-09-20 |
DE69921961T2 (de) | 2005-12-22 |
JP2000254736A (ja) | 2000-09-19 |
DE69921961D1 (de) | 2004-12-23 |
EP1036607A3 (de) | 2003-01-08 |
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